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EQUATION (1)

The document provides calculations for a pump system, including power, brake horsepower, torque, and forces acting on the impeller. It also details material selection for the impeller and shaft, along with design equations for shaft design. The final calculated diameter for the shaft at section B-C is approximately 17 mm.

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2 views7 pages

EQUATION (1)

The document provides calculations for a pump system, including power, brake horsepower, torque, and forces acting on the impeller. It also details material selection for the impeller and shaft, along with design equations for shaft design. The final calculated diameter for the shaft at section B-C is approximately 17 mm.

Uploaded by

filomenatamarra
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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1.

Given:
 Pump head (H) = 23 m

 Volumetric flow rate (Q) = 0.005 m³/s

 Rotational speed (N) = 1000 rpm

 Density of water (ρ) = 1000 kg/m³

2. Solving for Power (P) and Torque(T)


P= ρgQH P=( 1000 kg/m3 ) ( 9.81 m/s 2 )( 0.005 m 3 /s ) ( 23 m )

P=1128.15 W

 Brake Horsepower (BHP):


Assume pump efficiency η=0.85
P 1128.15W
BHP= = =1327.23 W
η 0.85

 Solving for Torque (T):


P
T=
2 πN
60 min
1327.23W ( )
sec
T=
2 π (1000 rpm)
T =12.67411291 N.m
• Weight of Impeller
lb
V =319 ,788.80 mm , ρ=0.257
3
3
in
W =ρV

( )( )
3
lb 1 kg 1 in ( 319 ,788.80 mm 3 )
W =0.257 3
in 2.2046 lb 25.4 mm
W =2.2749 kg (9.81 N/1kg)
W =22.31642876 N =F cx

• Tangential Force of Impeller


2T 2 ( 12.6742 N.m )
F= =
D 0.156 m
F=162.489 N =F cy

• Resultant Forces @ Vertical


( ∑ M A ) V =−( 86 mm +94 mm ) ( 22.3164 N ) + 86 F Bx =0
F Bx =46.708744 N
∑ F x =F Ax −22.3164 N+ 46.708744 N=0

F Ax=−24.39234419 N

( ∑ M A ) H =−( 86 mm +94 mm ) ( 162.489 N ) +86 F By =0


F By =340.0933 N

∑ F y =340.0933 N−162.489 N+ F Ay =0

F Ay=−177.6043 N
M B =√ M y 2 + M x 2

Substitute the given values:

M B =√ (15 273.9698 N.mm ) + ( 2 097.9872 N.mm )


2 2

M B =15 417.3817 N.mm =15.4173817 N.m


11. Material Selection
Impeller Material: Gray Cast Iron (ASTM 40)
Density, ρ = 0.257 lb/in³
Shaft Material: AISI 304 Annealed
Sy = 35 ksi(241.32 MPa) kt=1.5
Su = 85 ksi km=1.5 Load Condition: Suddenly applied minor
n=3 ks=1.0 shock p-229

Sut =5+0.465 ( BHN ) table At 4


Sut = 5 + 0.465(150)

Sut =74.75 ksi or 515.49 MPa

1ksi = 6.89476 MPa


6.89476 Mpa
74.75ksi ( ) = 515.49 MPa
1 ksi

Se = 0.4 (Su) table At 4


Se =0.4 ( 85 ksi )

Se¿ 34 ksi∨234.42 MPa


1ksi = 6.89476 MPa
6.89476 Mpa
34ksi ( ) = 234.42 MPa
1 ksi
Design Equation for Shaft Design
From Mott (P-221):

[ √( ]
1/ 3
2
32 n
) ( )
2
D= kt . km M 3 K s T
π +
Se 4 Sut

Substitute into the formula:

[ √ )]
1 /3

(( ) (
2 2
32 ( 3 ) 1.5 )( 1.5 ) ( 15.4174 N . m ) 3 ( 1.0 ) (12.67411 N . m )
D= 6 2
+
π 234.42× 10 N /m 4 6 N
241.32 ×10 2
m

D=0.01678704869 m or 17 mm (diameter at section B–C.)

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