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PART II : TECHNICAL SPECIFICATIONS
Brief Description of 01 x Off-Grid Hybrid Solar and wind Power Plant of 150
KW capacity
1. OFF-GRID HYBRID SOLAR AND WIND POWER PLANT. Supply,
installation, commissioning and testing of Fd Electrification (Solar-Wind Hybrid
150 KW) (Solar 123 KW and Wind 27 KW capacity) comprising Mono-crystalline
half cut High Transmission Low Iron Tempered Glass, AR (Anti reflective) coated
(3.2mm) PV Panel > 400Wp, 308 Nos or other combination to meet total 120KWp
mounting on GI structure with fixed tilt angle of 30 degree for maximum
absorption of Sun light, 9 x 3000W Vertical Axis Wind turbine with VRLA/Gel
Battery 3nos x240V x 600Ah suitable for running of 80000W continuous for 5-6
hrs and pure sine wave Solar Hybrid PCU 3 Nos x 50 KVA (Modbus technology)
inbuilt battery charge controller and charging option from solar and Grid/DG and
wind turbine as per availability with Working temperature minus -40 degrees to
plus +50 degrees
Make: - As Per list Encl.
ELECTRICAL& MECHANICAL PARAMETERS
(a) SOLAR PV PANEL
ITEM MIN SPECIFICATION REQD
(i) Peak power Pmax (Wp) >=400Wp (As per availability to match
the total 120 KWp) (308 Nos)
(ii) Open circuit Voltage (Voc) ~ 49.64V
(iii) Maximum Voltage (Vmpp) ~ 41.05 V
(iv) Maximum Current (Impp) ~ 9.76A
(v) Short Circuit Current (Isc) ~ 10.27A
(vi) Module Efficiency ~ 20%
(vii) Operating Temperature -40 deg C to +60 deg C
(viii) Cell type High Efficiency Mono crystalline half
cut Silicon cell
(ix) Glass type High Transmission Low Iron Tempered
Glass, AR coated >3.0 mm solar glass
(x) Back Sheet Highly resistant polymer composite
film
(xi) Cell Encapsulation EVA
(xii) Junction box IP 67,3 Bypass Diode
(xiii) Material of the J Ben closure (plastic, Plastic
metal, Other)
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(xiv) Terminations Suitable MC4 PV-KBT4/KST4 (4 mm²)
in accordance with IEC 62852, IP68
only when connected
(xv) Dimensions of Solar PV Panel 1986 x 1000 x 35 mm
(xvi) PID Test according to IEC62804
(xvii) Salt Mist test IEC61701
(xviii) Module Perform Test IEC 17310-1&2
(xix) Module International Standards IEC 61215/IS 14286
(xx) Lead % test IEC 62804
(xxi) Fire Class C (as per UL 790) IEC 61730-2:2016
(xxii) Temperature Coefficient Pmax/Voc/Isc 0.3947/0.2823/0.0184
(xxiii) Degradation 1st year max 0.7% and Year on Year
0.25% max, upto 25 year module will
only degrade 8%(BIS/NABL/MNRE
Certified)
(xxiv) Makes As Per List encl.
(b) BATTERY BANK: - Low maintenance VRLA / Gel Battery
ITEM MIN SPECIFICATION REQD
(i) Battery Type Low Maintenance
(ii) Battery Technology VRLA/Gel Battery
(iii) Battery Type 2V 600 Ah
(iv) Battery Bank 3 Nos x 240V 600Ah
(vii) Makes As Per List Encl.
(c) Vertical Axis Wind Turbine Technical Details: -
(i) Model 3000W (Vertical Axis Single Wind mill)
(ii) Quantity 9 Nos
(iii) Started wind speed 4.0 m/s
(iv) Rated Wind speed at Rated voltage (DC) 16-17 m/s
(v) Cut-out wind speed 40 m/s
(vi) Rated power(W) 240Volt 3000W
(vii)Max power(W) 3000W
(viii) Rotor Diameter of Blades) 2 (m)
(ix) Blades Height(m) 3.2m
(x) Max wind speed instantaneous
(xi) Design wind speed (m/s) Maximum wind
(xii)Blades Material Aluminum/As per manufacture
(xiii) Generator Control System Three phase permanent magnet
suspension motor Electromagnet
(xiv) Mount Height(m) 6-10m Lattice Tower
(xv) Work environment humidity IP67
VAWT
Wind charge Controller
(xvi) Altitude:
(xvii) Product assembly weight <250Kg
(xiii) Over speed and Electromagnetic brake and the unloading
Overload protection unit
RCC foundation to be construct as per
(xix) Foundation
Manufacturer design.
(xx) Makes As Per List Encl.
(d) Power Conditioning Unit (Hybrid inverter):-
ITEM MIN SPECIFICATION REQD
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(i) Capacity 50 KVA Hybrid Inverter with Modbus
Communication Technology to interface
and should be able to operate even
without battery or low battery condition
(ii) Quantity 3 Nos.
(iii) Charge Controller Type MPPT
(iv) Charging Stages Float, Bulk, Boost (Adjustable)
(v) AC Grid Input Supply Phase As per site availability
(vi) AC Voltage range 415V (+/-5V)
(vii) Nominal frequency 50Hz(+/-3Hz)
(viii) Nominal Battery Bank Voltage 240V (Suitable for VRLA/Gel Battery)
(ix) Switching movement IGBT or MOSFET
(x) Protocol MODBUS RTU
(xi) Battery operation Soft start and cell balancing compatibility
with BMS controller
(xii) Communication RS232 or RS485
(xiii) Nominal Output 415V+/-1%
(xiv) Output Waveform Pure Sine Wave
(xv) Nominal Frequency 50 Hz
(xvi) Power Factor 0.8 lag to 0.8 lead
(xvii) Output Capacity 50 KVA
(xviii) Over Load at nominal Voltage 110% for 5 Seconds
(xix) Protection Smoke detection, Battery and Panel
reverse polarity, Over load, Short circuit,
Battery Low, Battery over,
(xx) Load operation (Options) Without Battery, without grid operation,
Solar-wind Battery Grid, Solar-wind -
Grid Battery (Settable during installation
and operation)
(xxi) Display Indications Mode of Operation (Mains, Inverter,
Bypass) battery Voltage Panel Voltage,
Current & Power Mains Voltage, Current
& Power Inverter Voltage, Current &
Power
(xxii) Flexibility Invertor can be able to operate with only
solar power even if battery is not
connected or battery voltage is very low.
(xxiii) Certifications IEC -61683:1999, IEC-60068-2-1, IEC-
60068-2-2, IEC-60068-2-14, IEC-60068-
2-30-As per MNRE Requirement
(xxiv) Makes As Per List Encl.
2. STRUCTURE OF SOLAR ITEM. Supply, design and fabricated fixed tilt
angle of 30 degree or as per site co-ordinate module mounting structure hot
dipped galvanized mild steel with coating not less than 80 microns and suitable
to withstand wind speed upto 130Km/hour and electrolytically compatible
channels, bracing purlins of any size, electromagnetic washers, nuts, bolts
including cutting, drilling etc. The design should be as per IS code and suitable
for the wind speed (as per Wind Zone with correction of wind load at solar panel
installation height), sun light and climatic condition of the plant location. Module
Ground/Area Clearance shall be 500mm ±100mm. The design life should be
more than 25 years and minimum yield strength of steel should be minimum 345
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MPA and connecting plates yield strength shall be >250 MPA. The structure
should be suitable for easy removing and refixing/replacing of PV modules of the
Solar Plant.
3. STRUCTURE OF WIND TURBINE. Supply, design and fabricated, self-
supporting, lattice tower designed structure for 27 KW Vertical-axis wind turbine with
adequate diameter of rotor for a residential off grid connected hybrid wind plant. Blades
made up of aluminium, turbulence free as per Indian Type Certification Scheme (ITCS)
as per IS /IEC 61400- 22: Wind turbines Part 22: Conformity Testing and Certification.
4. Connector. MC4 connectors are single-contact electrical connectors commonly
used for connecting solar panels. MC4 stands for the manufacture Multi-Contact and 4
to 6mm (diameter) contact pin. MC4s allow strings of panels to be easily constructed by
pushing the connectors from adjacent panels together by hand, but require a tool to
disconnect them to ensure they do not accidentally disconnect when the cables are
pulled. The MC4 and compatible products are universal in the solar market today and
compatible with standard type material.
SR NO ITEM MIN SPECIFICATION REQD
(i) Type of Connector Solar PV Connector
(ii) Rated Current 20A
(iii) Rated Voltage 1000V
(iv) Test Voltage 6000V AC 1 min
(v) Typical Contact Resistance <5m ohm
(vi) Degree of Protection IP65
(vii) Contact Material Copper
(viii) Insulation Material PPO
(ix) Temperature range -40oC to +85oC
(x) Suitable Cable Cross Section 7 mm2 (20A)
5. DC Rated Fuse. DC Fuse mainly used in DC combiner box in solar PV
systems. When PV panel or inverter causes overload or short circuit, it trips off
immediately, to protect PV panels. DC fuse is also used to protect other
electrical parts in DC circuit, when overload or short circuit. DC fuse link range of
10x38mm fuse links and Base specifically designed for protecting photovoltaic
strings. These fuse links are capable of interrupting low over current associated
with faulted photovoltaic string arrays (reverse current, multi-array fault). IEC
60269 or IEC 60947 or 60898.
(a) Features and benefits:
(i) Specifically designed to protect solar power systems in
extreme ambient temperature.
(ii) Capable of withstanding high cycling and low level fault
current conditions typical applications.
(iii) Combiner boxes
(Iv) PV Wire harnesses
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6. JUNCTION BOX (AJB, ACDB, DCDB)
Array Junction Boxes (AJB), also referred to as PV combiner boxes, basically collect DC
power from PV strings with blocking diodes on each string for protecting panels from re-
verse current flow. The collected power is then transferred to power inverter. Will use IP
67 enclosures with Surge Protection (SPD) and DC fuse upto 1000V DC, 1000V DC
SPD Type II, With MC4 Connectors, earthing Gland with Terminals blocks Thermo-
plastic, dust, Vermin & Water proof with transparent covers. ACDB will be use in input
and output side of inverter to protect inverter from surge and spike in AC supply and
DCDB will be use in battery side to combine output of wind turbine DC power and to
protect battery from surge and spike.
S NO ITEM MIN SPECIFICATION REQD
(i) MCB type MCCB with thermal magnetic triping unit
(ii) Protection Surge protection device-SPD
(iii) Meter VAF Meter
(iv) Indication R-Y-B Indication lamp
Single front, Front accessible, fixed type, Compart-
(v) Housing ment, Cable entry bottom, Hinges type door, struc-
ture.
7. Earthing and Lighting Arrestor. Suitable chemical earthing to Solar and Wind
Structure as well as inverters with provision of Lighting Arrestor will be provided as per
IS- 3043:1987.
8. OFF GRID SOLAR HYBRID INVERTOR. 3 Numbers of 50 KVA Hybrid In-
verter with Modbus Communication Technology to interface VRLA/Gel Battery
bank of with Latest MOSFET/IGBT based technology with automatically switch-
ing between Solar/Battery/ Grid System. With Three Phase AC Grid Input Sup-
ply 415V (+/-5%), 50 Hz(+/-3 Hz) and Three Phase AC Grid Output Supply of
Pure Sine Wave 415V (+/-5%), 50 Hz with display indications of Mode of Opera-
tion (Mains, Inverter, Bypass) battery Voltage Panel, Voltage, Current & Power
Mains Voltage, Current & Power Inverter Voltage, Current & Power with 5yrs
warranty. Load operation should be without battery, without grid operation, So-
lar-Battery-Grid, Solar-Grid-Battery (settable during operation and should be flex-
ible as Invertor can be able to operate with only solar power even if battery is not
connected or battery voltage is very low.
9. BATTERY. Long life, low maintenance VRLA/Gel 3 Numbers of 240 V
600AH battery with deep discharge up to 60% and working operating
temperature range (-) 50 degree centigrade to (+) 55 degree centigrade with min
5yrs warranty.
10. MAKE. All the components viz Solar Panel and Wind turbine, Battery,
Inverter shall be As per list of makes and make in India. OEM certificate as
per with purchase voucher shall be produced to Consignee before payment
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process.
11. Electrical cables, control wires and distribution boxes. Electrical cables and
control cables of copper conductor and MCB distribution boxes with MCB etc will be
provided as per site requirement includes in the quoted rates.
Copper Cables. Solar cable is the interconnection cable used in photovoltaic power
generation. A solar cable interconnects solar panels and other electrical components in
the photovoltaic system. Matching step with the environment friendly shift the solar cable
has been made which performs highest standards of application in its diverse usage. For
multi core flexible cables IS 694, BS6500, IEC 60227
(a) 4sqm Weather proof DC cable
(b) 6 Sqmm 3 core flexible Copper cable
(c) 85 sqmm 4 core flexible copper cable As per design
(d) 35 sqmm single core DC cable requirement
(f) Properties
(i) Used in extreme weather conditions.
(ii) Equipped with UV Resistance.
(iii) Halogen free low smoke emission and low toxicity during fire.
(iv) Flame & Fire retardant.
(v) Flexibility & strip ability for fast and easy installation.
(vi) Easily Recyclable in accordance with new government
norms.
(vii) Easy installation with colour identification.
(viii) Suitable to common connector types.
(g) Features
(i) Weather resistant.
(ii) Ambient Temperature: -40oC + 90oC.
(iii) Maximum Temperature at Conductor 120 oC(2000h)
(iv) Short Circuit Temperature: 200oC at conductor (max 5 sec).
(v) Rated Voltage:0.6/1KV AC. Rated DC Voltage 1.5KV.
(vi) Maximum Permitted DC Voltage: 1.8KV Conductor
/conductor, non-earthed system, circuit not under load.
(vii) Maximum Permitted AC Voltage 0.7/1.2KV working Voltage:
DC 1000V.
(viii) Insulation Resistance: 1000MW-km.
(ix) Spark Test : 6000 V AC(8400 V DC).
(x) Voltage withstand : 6500V as per EN50395 for 5 min
12. AMC. Free AMC and warranty for Three year from date of installation,
commissioning and completion of work.
13. Prefabricated shelter and casing for batteries/Inverter etc. A prefab shelter
of PUF panels given below dimension will also be provided for storage of all electronic
components like batteries, charge controller and inverter as per drawing. A separate iron
casing/dunnage will be provided inside for keeping the batteries and suitable truss for
roof to be provided for PUF panel roofing
Dimension.
(i) Length - 6.0 M
(ii) Width - 6.0 M
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(iii) Height - 3 M at one end and 2.4m at another end
14. LOCATION OF INSTALLATION. Off-Grid Hybrid Solar and Wind power Plant
shall be installed at various location as decided by appropriate authority with in the
radius of 300 KM of Leh, Ladakh. Technical team for installation of the plant to be
sent within days of intimation and cost of installation charge and
boarding/lodging/transportation of technical team shall be inclusive of supplier.
15. TIME FRAME OF INSTALLATION. Installation of Off-Grid Hybrid Plant shall
be completed within six months of date of supply of material, failing which liquidated
damages amount will be deducted as per DPM 2016 policy in vogue.
16. PAYMENT. Complete payment of Off-Grid Hybrid Solar and wind power plant
shall be paid to be supplier after completion of installation work and serviceability
checked by competent engineer authority. (70% on supply of material, 20% on
Installation, 10% on final testing)
17. Any complain rectification will be addressed within 15 days of date of
lodging complaint. If the same is not rectified within stipulated time frame,
accepting officer reserves the right of not letting participation for 6 months in any
tender.
BUYER ADDED SPECIFIC TERMS AND CONDITIONS
FOR THE FD ELECTRIFICATION
1. Made in India All the components of the Fd electrification (solar plant) must be
made in India. Any part found other than indigenous will be rejected.
2. Documents reqd- Original Equipment Manufacturers (OEMs). Approved
certification for manufacturing of items from MNRE/NABL/BIS/NIWE, Wind energy
division and Solar energy division resp.
3. Certificate- OEM certified by Quality council of India or any similar Org approved
by G of I. (MNRE/NABL/BIS/NIWE).
4. Solar Panels, Hybrid Invertor, Wind turbine and Battery etc- Made in India.
5. Indigenous Contents- 50%.
Training- One month training schedule for maint/operation for Solar
wind hybrid plant be conducted by OEM rep to user unit. Cost for the
same in incl in quoted rates.
Note 1. Make approved list is uploaded as part of RFP, all participants need to upload
OEM certificate as per that. OEM Certificate if not uploaded will subject to rejection dur-
ing technical evaluation.
Note 2. In case of any observation, or query by bidder, clarification may be sought
through details mentioned in Para 2 or representation window available on GeM before
opening of bid.
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