SOLAR POWER PUMP SYSTEM

USER MANUAL

MODEL: 3SSH1.6/80-D36/400S
BLDC SOLAR PUMP SYSTEM BLDC SOLAR PUMP SYSTEM

4、 Solar Panel Configure and Connection way

CONTENTS
Configured by 36Vmp(44Voc) Solar Panel
# NOTES FOR SAFE OPERATION ......................................................................................................... 2

1、 How It Works .................................................................................................................................... 3

2、 3SSH1.6/80-D36/400S Pump Description .................................................................................... 4
2.1 Material of Parts ......................................................................................................................... 4
2.2 Pump Specification .................................................................................................................... 4
2.3 Pump Performance ..................................................................................................................... 5
2.3.1 Pump Performance Chart ................................................................................................ 5
2.3.2 Pump Performance Curve ............................................................................................... 5
3、 JL-197K1500 Controller General Information .............................................................................. 6
3.1 Features ....................................................................................................................................... 6
3.2 Technical Parameters ................................................................................................................. 7
3.3 Label Description......................................................................................................................... 8
3.4 Program Setting ......................................................................................................................... 8
3.4.1 Timing setting ................................................................................................................... 8
3.4.2 Speed setting .................................................................................................................... 9
3.5 Light Indications ......................................................................................................................... 9
3.6 Wiring Instructions ..................................................................................................................... 10
3.6.1 Total Diagram of Terminals ............................................................................................. 10
3.6.2 Operation of Well(borehole) Level Sensor .................................................................... 11
3.6.3 Operation of Tank Level Sensor Level Sensor ............................................................... 11
INPUT: OUTPUT: 4、 Solar Panel Configure and Connection way .................................................................................. 12
Configured by 36Vmp(44Voc) Solar Panel .................................................................................... 12
Solar Panel VMP=36Vdc VMP=36Vdc 5、 Mechanical and Electrical Installation ............................................................................................ 13
Solar Panel VOC=44Vdc VOC=44Vdc 5.1 Outline & Installation Dimensions Diagram ........................................................................... 13
Solar Panel Power≥330W Power≥660W(MAX) 5.2 Mechanical Installation .............................................................................................................. 13
Solar Panel Quantity=2PC 5.2.1 Overheat Protection ......................................................................................................... 13
5.2.2 Location Selection ............................................................................................................ 13

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BLDC SOLAR PUMP SYSTEM BLDC SOLAR PUMP SYSTEM

3.6 WIRING INSTRUCTIONS 1、How It Works

3.6.1 TOTAL DIAGRAM OF TERMINALS
Solar pumping system serves to provide water in remote applications where electrical grid power is either

unreliable or unavailable. BLDC solar pump controller can direct use the DC power from PV array, and drive

the Brushless DC pumps. In sunny days, the pumping system can continuously pump water. There is no need

of batteries or other energy storage devices. It’s recommended to pump water to a reservoir for storage.

A float switch can be installed in the water tower to control the pump operation. And install a low-level probe in

well to detect the well water so that pump will stop when there is no water. Figure 1 shows a typical diagram of

the solar pumping system, including major parts and components.

TERMINALS CONNECT WITH

Figure 1. Solar pumping system
 PV+ PV panel PV+
Consists of :

 PV- PV panel PV-  PV Array

 Solar Power Pump Controller
 UVW Pump motor U/V/W wires
 Solar Power Submersible Pump

 TL & TH & COM Tank water level sensor  Water Source Level Switches
 Tank Level Switches
 WL & COM Well (borehole) water level sensor

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BLDC SOLAR PUMP SYSTEM BLDC SOLAR PUMP SYSTEM

2.3 PUMP PERFORMANCE

2.3.1 Pump Performance Chart

Head
80 70 60 50 40 30 20 10 0
(m)
Flow
0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6
(m3/h)

2.3.2 Pump Performance Curve

90

80

70

60

HEAD (Meter)
50

40

30

20

10

0
0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8

FLOW RATE (m3/hour)

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BLDC SOLAR PUMP SYSTEM BLDC SOLAR PUMP SYSTEM

3、JL-197K1500 Controller General Information Over Temperature Fold back

The JL-197K1500 solar pump controller is designed for full power operation from a solar array in ambient
3.1 FEATURES temperatures up to 45℃. In excess of 45℃ temperature conditions, the controller will reduce output power in
The JL-197K1500 solar pump controller is designed with the high standard of reliability expected of products. an attempt to avoid shutdown. Full pump output is restored when the controller temperature cools to a safe
The controller attempts to drive the pump and motor to deliver water even under adverse conditions, reducing
level.
output as necessary to protect the system components from damage, and only shutting down in extreme cases.
Full operation is restored automatically whenever abnormal conditions subside.
Level Control Switch
Inspection
The JL-197K1500 solar pump controller can access two water level switches(well level sensor and tank level
Before you begin, inspect the JL-197K1500 solar pump controller unit. Verify that the part number is correct and
no damage has occurred during transit. sensor) to detect remotely and control the pump automatically. Level switch for JL-197K1500 solar pump

NOTE: JL-197K1500 solar pump controller is the component of solar pumping system which has other two controller is optional, not mandatory.
components, PV array and Brushless DC pump.

Protection Features 3.2 TECHNICAL PARAMETERS

Electronic monitoring gives the controller the capability to monitor the system and automatically shut down in the
ITEM TECHNICAL PARAMETERS
event of:
• Dry well conditions – with low level switch Rated Voltage 36 VDC
• Bound pump – with auto-reversing torque
• High Voltage Surge MOSFET Voltage 100 VDC
VOLTAGE
• Low Input Voltage
Under Protection Voltage 18 VDC
• Open motor circuit
• Short circuit Over Protection Voltage 60 VDC
• Over heat
NOTE: This controller provides motor overload protection by preventing motor current from exceeding rating Rated Current 15 A
current and by limiting the duty cycle in the event of low water level. This controller does not provide over
CURRENT Over Protection Current 18 A
temperature sensing of the motor.
Peak Protection Current 20 A
System Diagnostics
The JL-197K1500 solar pump controller continuously monitors system performance and detects a variety of
MCU and Controller Mode 32bit MCU / FOC / Sine Wave Current / MPPT
abnormal conditions. In many cases, the controller will compensate as needed to maintain continuous system
Shell Stretching Aluminum
operation; however, if there is high risk of equipment damage, the controller will protect the system from the fault
condition. If possible, the controller will try to restart itself when the fault condition subsides. Dimension 210mm*170mm*75mm

Weight 1.8kg
Motor Soft-Start
Normally, when there is a demand for water and power is available, the JL-197K1500 Cooling Mode Natural Heat Dissipation
solar pump controller will be operating. Whenever the JL-197K1500 solar pump controller detects a need for
water, the controller always“ramps up”the motor speed while gradually increasing motor voltage, resulting in a Operating temperature -20℃ - +50℃
cooler motor and lower start-up current compared to conventional water systems. This will not harm the motor
Storage conditions -20℃ - +80℃/5～85%RH(No condensation)
due to the controller’s soft-start feature.

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BLDC SOLAR PUMP SYSTEM BLDC SOLAR PUMP SYSTEM

2、3SSH1.6/80-D36/400S PUMP DESCRIPTION

2.1 MATERIAL OF PARTS

PARTS OF PUMP DESCRIPTION OF MATERIAL

Motor Full Oil Permanent Magnet Brushless DC Motor (Without Hall)

Outlet / Cylinder 304 Stainless Steel

Pump Body 304 Stainless Steel

Motor Body 304 Stainless Steel

Helical Rotor 304 Stainless Steel and Rubber

Screw 304 Stainless Steel

Cable 3 Cores / 2 Meters / 2.0mm2

2.2 PUMP SPECIFICATION

ITEM PARAMETER VALUES

Rated Voltage 36 VDC

Rated Power 400 W

Maximum Flow 1.6 m3/h

Maximum Head 35 Mtrs.

Outlet Size 0.75 inch

Outline Size 3 inch

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BLDC SOLAR PUMP SYSTEM BLDC SOLAR PUMP SYSTEM

NOTES FOR SAFE OPERATION 3.6.2 OPERATION OF WELL LEVEL SENSOR

■ BEFORE INSTALLATION WARNING

◎ Do not install or operate damaged controller/pump or with missing parts.
◎ Ensure only qualified personnel to operate the system. Otherwise it may cause product damage or
personal injury.
◎ Use correct PV panel configuration and cable size following the technical guide strictly. Otherwise, it
may influence pump performance even result in damage to pump and controller.
◎ Maximum submersible depth of pump should ≤ 40 Mtrs. Otherwise, pump body may deform and the
flow and head performance may reduce due to the high water pressure.
■ INSTALLATION CAUTION
◎ Install the controller in nonflammable material like metal. Otherwise it may cause a fire. ① Pump runs WL & COM short circuit
◎ The protective cabinet must prevent from moisture, insect or dust accumulation, which may cause
abnormal working condition of controller.
② Pump stops WL & COM open circuit
◎ The protective cabinet needs to set vents to ensure ambient temperature is below 45℃. High ③ Delay 10-15 min to run WL& COM from open to short
temperature will damage the controller components.
◎ Use antistatic wrist strap while doing wiring. DO NOT touch the control board with hand directly. Static ※ Push RUN/STOP button manually, system restarts immediately.
electricity on human body will cause breakdown on some components
instantaneously.
◎ Ensure PV array’s positive (PV+) and negative (PV-) are connected to controller’s PV+ and PV-
terminals correspondingly.
◎ Ensure pump’s U V W wires are connected to controller’s U V W terminals correspondingly. 3.6.3 OPERATION OF TANK LEVEL SENSOR
Otherwise, the motor will run in reverse, and cannot give normal flow and head.
◎ DO NOT make pump’s U V W wires short circuit. It may cause the fuse blow out.
◎ CONNECT EACH TERMINAL TIGHT. Otherwise, the large contact resistance and the operating current
will cause the terminal to heat up severely.
① Pump Runs;
◎ Make sure every joint of extension cable is tight and well waterproof.
② Pump Keeps Running;
③ Pump Stops;
WARNING
◎ Using dc breaker and surge protection device for safe purpose. Surge may cause big instantaneous ④ Pump Keeps Stopped;
current and make the fuse blow out. ⑤ Pump Runs again.
◎ DO NOT touch any terminals at energized condition.
Sensor TL and COM is for detecting low water
■ OPERATION CAUTION
level.
◎ Do not open or remove the front cover of controller during running.
Sensor TH and COM is for detecting high water
◎ In order to test the pump, the maximum DRY-RUN time should ≤ 15 seconds.
level.
◎ If the pump turning is reversed, change any two lines of pump’s UVW wires.
■ MAINTENANCE AND INSPECTION WARNING
Using 3 tank level sensors avoids the pump
◎ Only qualified or authorized professional personnel can maintain, replace and inspect the system. start/stop frequently.
Otherwise it may cause damage or personal injury.
◎ Wait at least 10 minutes after the power failure, or ensure there is no residual voltage before carry out
maintenance and inspection. Otherwise it may cause damage or personal injury.
■ AFTER-SALES
◎ If failing to follow above necessary instructions, resulting in damage to the system or personnel, it’s
not available to enjoy free warranty service from supplier.

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BLDC SOLAR PUMP SYSTEM BLDC SOLAR PUMP SYSTEM

5. Mechanical and Electrical Installation

5.1 Outline & Installation Dimensions Diagram

5.2 Mechanical Installation

5.2.1 Overheat Protection

If in the outdoor, the controller shall be installed in a well ventilated place, and avoid direct sunlight and rain.
Extremely high temperature may cause the controller stop to protect itself. Using dc breaker and surge
protection device for safe purpose. Surge may cause big instantaneous current and make the fuse blow
out.

5.2.2 Location Selection

The JL-197K Series solar pump controller is intended for operation in maximum ambient temperatures up to 45℃.
In order to avoid overheating caused by the failure, it is recommended to install the controller in a shadow position.
The JL-197K Series solar pump controller must be installed into a control box which has a tight enclosure to avoid
direct sunshine, rain, dust, moisture, animals, plants, etc. The control box should have a bottom gland plate for
installing wire cord or conduit. To decide the size of control box, please refer to the following Figure 4.

Figure 4. Control Box Location Figure 5. Ventilation Arrangement & Distances

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