Payback Period Estimation of Ground-Source and Air
Payback Period Estimation of Ground-Source and Air
Purdue e-Pubs
International Refrigeration and Air Conditioning
School of Mechanical Engineering
Conference
2010
Seung-Hyun Jung
LG Electronics
Hee-Woong Park
LG Electronics
Hwan-Jong Choi
LG Electronics
Simon Chin
LG Electronics
Park, Noma; Jung, Seung-Hyun; Park, Hee-Woong; Choi, Hwan-Jong; Chin, Simon; and Jung, Hoon, "Payback Period Estimation of
Ground-Source and Air-Source Multi Heat Pumps in Korea Based on Yearly Running Cost Simulation" (2010). International
Refrigeration and Air Conditioning Conference. Paper 1146.
http://docs.lib.purdue.edu/iracc/1146
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Authors
Noma Park, Seung-Hyun Jung, Hee-Woong Park, Hwan-Jong Choi, Simon Chin, and Hoon Jung
Payback Period Estimation of Ground-Source and Air-Source Multi Heat Pumps in Korea
Based on Yearly Running Cost Simulation
Noma PARK1*, Seung-Hyun JUNG1, Hee-Woong PARK1, Hwan-Jong CHOI1, Simon CHIN1,
and Hoon JUNG2
1
LG Electronics Inc., Corporate Air Conditioning R&D Laboratory
327-23, Gasan-Dong, Geumcheon-Gu, Seoul, 153-802, Korea
Phone: +82-55-260-3860, e-Mails: [email protected], [email protected],
[email protected], [email protected], [email protected]
2
Korea Electric Power Research Institute,
Munji-Ro 65, Yusung-Gu, Daejeon, 305-380, Korea
Phone: +82-42-865-5114, e-Mail: [email protected]
* Corresponding Author
ABSTRACT
In this study, we compute yearly running cost of air- and ground-source multi heat pump for space cooling, floor
heating, and domestic hot water. From computed yearly running cost, payback period was computed when they
replace the gas-fired boiler and air-conditioner combination. Toward accurate running cost simulation, we develop
an in-house simulation code that integrates heat pump performance, realistic floor heating, space cooling by indoor
units, and hot water storage tank. Annual running cost is computed by integrating input power consumption by the
compressor and pumps based on detailed hourly outdoor temperature data of Seoul and domestic hot water usage
pattern. It is shown that the annual running costs of ground- and air-source heat pumps are, respectively, 20~45%,
and 56% of that of boiler and air conditioner, and that the payback periods are from 3.0 to 15 years depending on the
progressive electricity tax, subsidy level for the installation cost, and discharge water temperature control method.
1. INTRODUCTION
Heat pumps are considered as promising alternatives to gas/oil-fired boiler in the sense that they do not use fossil
fuels, and that they are highly efficient and thus emit less CO2 than boilers. It is especially true to a number of EU
countries, where heat pumps already take non-negligible portion in the local heating market thanks to substantial
incentives and subsidies. However, heat pumps are not yet accepted as residential heating solution in Korea due to
unacceptably high initial cost and the progressive tax in the electricity cost. In addition, for the case of ground
source heat pump (denoted as GSHP hereinafter), borehole construction cost is insurmountably high to overwhelm
all other economic merits of GSHP (Figure 1).
Very recently, these hurdles are being removed by the government drafting energy policies favorable to heat pumps.
The most important change is the subsidies and exemption of the progressive tax in electricity bill for products using
renewable energy, which is the case with GSHP. Now the price of electricity per kWh is comparable to that of gas
so that the running cost competition with boiler becomes simply the matter of COP. However, since air-source heat
pumps (denoted as ASHPs) are not regarded as renewable energy product, ASHP should prove its own
competitiveness without subsidy purely based on its low energy consumption and relatively low initial cost as
compared to GSHP.
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Figure 1: Initial cost (product + installation) comparison between boiler + air conditioner and multi heat pumps in
Korea. Here, costs are in US dollar.
The main objectives of the present study are 1) to elucidate the economic viability of GSHP and ASHP by taking the
above mentioned environmental changes into consideration, 2) to find the optimal control logic to maximize energy
saving, and 3) to find insight into appropriate amount of subsidy for heat pumps and reasonable electricity tariff
system. To this end one needs an accurate annual simulation tool for the realistic estimation of energy consumption
and dynamic response of heat pumps to surroundings.
Toward accurate running cost simulation, we develop an in-house simulation code that integrates heat pump cycle,
realistic floor heating, space cooling/heating by in-door units (IDUs), hot water storage tank. For heat pump cycle
simulation, compressors and heat exchangers are modeled by regression fit of experimental data. In order to
calculate instantaneous room temperature, simplified model for each zone with IDU is combined with analytic
solution of heat equation on the surface of floor with hot water flowing underneath. One-dimensional water/thermal
storage tank model is developed to account for the stratification effect.
This paper is organized as follows: In section 2, we describe the main characteristics of ASHP and GSHP considered
in this study. Governing equation, numerical method, floor heating simulation method, outdoor temperature and hot
water usage pattern are given in Section 3. Simulation results and running cost estimation is performed in Section 4,
and the summary and conclusions are given in Section 5.
GSHP considered in this study is an all-in-one type multi inverter heat pump with single outdoor unit that contains
three water-refrigerant heat exchangers (HEXs), which are for ground water, floor heating, and domestic hot water,
respectively. It adopts 5hp inverter compressor, whose nominal cooling and heating capacities are 14.5 kW and 16
kW, respectively. See Table 1 for more details on the specification of GSHP. The schematics of GSHP operation
scene is depicted in Figure 2. As shown in Figure 2, indoor units (IDUs) are used for space cooling, and floor
heating is considered instead of heating by IDUs since the floor heating is close to traditional ‘Ondol’ heating and,
thus, is the most preferred heating option in Korea. The nominal domestic hot water (DHW) capacity is 5kW and
DHW at specified temperature is achieved by the mixing valve. The size of the sanitary tank is 200 liter, which is
large enough to cover averaged daily hot water demand.
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Table 1: Specification of GSHP and ASHP
As shown in Table 2, the specification of ASHP is basically similar to GSHP except that it adopts fin-tube HEX
instead of ground HEX, and that ASHP is a split-type one that has IDU called hydro-kit having water-refrigerant for
floor heating and DHW (Figure 3).
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In this section, yearly running cost simulation methodology is summarized including system configuration,
governing equations, discretization method, outdoor temperature, floor heating simulation, and sanitary tank
simulation.
Indoor and sanitary tank temperature are assumed to obey the following lumped and one-dimensional energy
equation
dTid
mid C p ,air = Q floor − QIDU − hid Ahouse (Tid − Tod ), (1)
dt
§ ∂T ∂T · ∂ 2TST
ρ wC p ,w AST ¨ ST + u ST ¸ = qhp ( z ) + kAST − hST℘(TST − Tod ), (2)
© ∂t ∂z ¹ ∂z 2
Where Tid , TST , and TOD are, respectively, temperatures of indoor, sanitary tank and outdoor. Q floor , QIDU , and
qhp (z ) denote heat capacity given by floor heating, IDU cooling and internal HEX of sanitary tank, respectively,
where z denotes coordinate direction of tank height. mid = ρ airVhouse is the weight of indoor air, Ahouse the surface
area of the house, AST the cross sectional area of sanitary tank, and ℘ the perimeter of the sanitary tank. hid and
hST , respectively, are heat loss coefficients of house and sanitary tank. Since loss coefficients play the crucial role in
the determination of thermal load, as is evident from equations (1) and (2), the energy consumption is highly
dependent upon the choice of these values. Computational parameters including loss coefficients and operational
conditions of HPs are summarized in Table 2.
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Table 2: Conditions for yearly running cost simulation
Since energy consumption by DHW takes relatively small portion in the total energy consumption, equation (2) can
be replaced by a lumped one like equation (1) without causing significant error. However, one-dimensional system
is preferred to accurately see the effect of stratification on the energy consumption. For the spatial discretization of
(2), third-order upwind difference and second order central difference are adopted for convection and diffusion
terms, respectively. A special care should be given to the boundary conditions of equation (2), since the inlet and
outlet mixing has significant impact on the temperature distribution. We followed the definition of mixing parameter
derived by Nelsol et al. (1998) for boundary conditions.
Since inverter compressor is adopted cooling and heating capacities are subject to change according to cooling and
thermal loads. The control logic for changing capacities will be explained later. In order to compute required power
input for given heat capacity and outdoor/indoor conditions, one can numerically simulate heat pump based on
models on compressor, evaporator, condenser and expansion devices (see, e.g. Zhao et al., 2003). However, such a
detailed numerical simulation is not appropriate for the present annual running cost simulation due to significant
computational overhead. Instead, for a given inverter cooling load and external conditions, power input or
coefficient of performance (COP) for ASHP is given by the following regression fit:
Figure 4: Heating COP of ASHP at various conditions: (a) joint PDF between experimental data and second order
regression fit; (b) COP at various outdoor and water temperature conditions at nominal heat capacity.
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where c0 ~ c3 are determined by the error minimization with respect to experimental data at various conditions in the
least-square sense. Similarly, COP for floor heating is given by
where coefficients h0 ~ h9 are again determined from the least-square fit of experimental data. For the case of
heating, second order regression is considered as first order regression showed non-negligible scatter with
experimental data. Figure 4 shows heating COPs given by equation (4) and experimental data. As shown by Figure
4(b), COP is strongly dependent upon outdoor temperature and water temperature, since they have strong correlation
with evaporating and condensing temperatures, respectively. COP of DHW takes the same form as equation (4) with
different coefficients. For GSHP, COP is indirectly influenced by outdoor temperature, but is governed by water
temperature of ground HEX. Thus, the outdoor temperature Tod in the regression fits (3) and (4) is replaced the
ground HEX water temperature.
For the temporal integration of (1) and (2), 4th order Runge-Kutta method is applied at fixed time step Δt = 60 sec =
1 min, and the integration is carried out for a year, or for 365 × 24 × 60 = 525,600 time steps. Once we know heating
capacity, for example, and corresponding COP the energy consumption during a specified period is readily
computed by
t2 Qheating
Eheating (t1 ~ t 2 ) = ³ dt. (5)
t1 COPheating
Energy consumption by cooling and DHW can be computed in the same way.
3.2 Outdoor temperature, daily hot water consumption, and ground HEX temperature
For the running cost simulation described in the previous section, one needs outdoor temperature data and daily hot
water consumption amount and detailed usage pattern. For outdoor temperature, we adopt published data for
weather data at Seoul (Kim and Kim, 2003), given by the following series form:
3
ª § 2nπd · § 2nπd ·º
T (d , h) = ¦ « An (h) cos¨ ¸ + Bn (h) sin ¨ ¸». (6)
n=0 ¬ © 365 ¹ © 365 ¹¼
Since this data is given at each hour for a complete year, linear interpolation is used to obtain minute-by-minute data.
A complete hourly plot of equation (6) is given in Figure 5. For daily hot water usage pattern, we adopt a standard
JRA data for DHW (Yokoyama et al., 2010) as shown in Figure 6. Change of daily DHW usage is modeled by
multiplying constant factors to the pattern shown in Figure 6. In this study, 270 liter of daily hot water consumption
is assumed throughout a year.
On the other hand, the efficiency of GSHP is directly influenced by the soil temperature, which is the function of
borehole depth and outdoor temperature (Kasuda and Archenbach, 1965):
ª § π · 0.5 º ª 2π ° z § π · ½°º
0 .5
where Tmean is the mean surface temperature (average air temperature), Tamp is the amplitude of surface temperature,
and Tshift is the day of the year of the minimum surface temperature. They are given by equation (6), the outdoor
temperature data. α is the thermal diffusivity of the soil. In this study, we assume the U type vertical borehole whose
depth is 100m. Then, local ground HEX temperature TGH is determined by the conductive and convective heat
transfer with soil. The thermal resistance of soil can be calculated using the linear source theory or cylindrical source
theory, while that inside the borehole is more complicated due to the integrated resistance of fluid convection, and
the conduction through pipe and grout (Liu et al., 2009). In the present study, we simply assume a fixed total
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thermal resistance ¦ R = 0.5 m ⋅ K / W , from experimental data from Liu et al. (2009), so that heat transfer per
depth is given by q = (TGH − Tsoil ) / ¦ R ( W / m) . Center the manuscript title with font size of 14-point bolded with a
blank line below the title.
Figure 5: A complete hourly plot of modeled outdoor temperature at Seoul (Kim and Kim, 2003).
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Figure 7: Temperature distribution of floor based on analytic solution and pipe-by-pipe heat balance
where Ts ,i and Ts ,i +1 denote averaged surface temperatures of the floor segment with area A under consideration and
its neighbor, respectively, and Ti and Ti +1 are corresponding water temperatures flowing inside the pipe. Here, σ is
the Stefan-Boltzmann constant, ε = 0.8 is the emissivity of radiation. By successively applying equation (8) to each
floor segment, one can determine the entire surface temperature distribution, total heat transferred to the room, and
return water temperature. hn,c = k Nu L / L is the natural heat transfer coefficient determined by (Churchill and Chu
1975)
2
0.387 Ra1L/ 6 ½
Nu L = ®0.825 + 9 / 16 8 / 27 ¾
, (9)
¯ [1 + (0.492 / Pr) ] ¿
where RaL is the Rayleigh number, and L = A /℘ is the characteristic length, and ℘ is the perimeter of the area
segment. In order to solve equation (8), we need correlation between the floor surface temperature and the water
temperature inside pipe. To this end, we use the analytic solution of the following heat equation
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where h1 and h2 are convective heat transfer coefficient for upper and lower sides of floor material (Figure 7(a)), T1 ,
T2 and T3 are room temperature, bottom wall temperature, and water temperature inside the pipe. δ is the diameter
of the pipe and λC is the thermal conductivity of floor material such as cement mortar. The analytic solution of
equation (10) takes the following form (Holopainen et al., 2007):
1 / h1 + (d1 − z ) / λC § ·
T ( x, z ) = T1 + (T1 − T2 ) − Γ¨¨ T3 − T1 − U 2 (T2 − T1 )¸¸ ×
1 / U1 + 1 / U 2 © U 1 + U 2 ¹
(11)
ª π § U1 − U 2 2λC · ∞ 1 § x ·º
« ¨¨ z− + z ¸¸ − ¦ {exp(− 2πs / L z ) + (g1 ( s ) + g 2 ( s ) ) exp(2πs / Lz )}cos¨ 2πs ¸»
¬« L © U 1 + U 2 U1 + U 2 ¹ s =1 s © L ¹¼»
where
−1 −1
ª § L · 2πλC ∞
g ( s) + g 2 ( s ) º ª 1 di º
Γ = «ln¨ ¸+ +¦ 1 » , Ui = « + » (i = 1,2 )
(
¬ © πδ ¹ L U 1 + U 2 ) s =1 s ¼ ¬ hi λC ¼
ª§ hi · §h ·º ª § 4πs · º ª § 4πs · º (12)
«¨¨ L + 2πs ¸¸ ¨¨ i L − 2πs ¸¸ » exp «− ¨ ¸ d 3−i » − exp «− ¨ ¸(d1 + d 2 )»
¬«© Cλ ¹ © C λ ¹ ¼» ¬ © L ¹ ¼ ¬ © L ¹ ¼
g i ( s) = .
ª § 4πs · º ª§ h1 · § h1 ·º ª§ h2 · § h2 ·º
exp «− ¨ ¸(d1 + d 2 )» − «¨¨ L + 2πs ¸¸ ¨¨ L − 2πs ¸¸» «¨¨ L + 2πs ¸¸ ¨¨ L − 2πs ¸¸»
¬ © L ¹ ¼ «¬© λC ¹ © λC ¹»¼ «¬© λC ¹ © λC ¹»¼
Here, d1 , d 2 and L are geometrical parameters defined in Figure 7(a). In this study, these parameters are given as
follows: d1 = 5cm , d 2 = 25cm , L = 20cm , and λC = 0.4W / m ⋅ K . The bottom wall temperature is assumed to be 18oC,
and heat transfer coefficients are iteratively determined until they match computed value by equations (8) and (9).
Figure 8 shows results from floor heating simulation, or overall heat transfer coefficient, floor heating capacity,
water return temperature, and averaged surface temperature as functions of inlet water temperature. Here, 18oC of
indoor temperature and 10 LPM (liter per minute) of water mass flow rate is assumed. As shown in the figure,
overall heat transfer coefficients are in the range of 6 ~ 8 W/m2K, which are in good agreement with previous results
(Karadag 2009). The amount of heat ejected from 100m2 surface, as shown in figure 8, is less than 10 kW for water
temperature up to 70oC. This fact gives a valuable insight into heat pump operation that current heat pumps whose
nominal capacity are 16kW would run under partial load condition, and that there is sufficient room for
simultaneous operation for DHW.
Figure 8: floor heating simulation results: (a) heat transfer coefficients & floor heating capacity; (b) Return water
temperature and averaged surface temperature at various water inlet temperatures for a 100m2 house.
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It tells another story on the optimal water discharge temperature. Since, we are dealing with a low energy house with
o o
hid = 0.4W / m 2 K , thermal load to maintain 25 C indoor temperature at -15 C outdoor temperature is only
Q = hid Ahouse (Tid − Tod ) = 0.4 × (100 + 100 + 4 × 27) × 40 = 4.93 kW . Therefore, from figure 8, it appears that water
temperature does not have to exceed 50oC to cover the maximum thermal load. This implies that for low energy
house, high water temperature is no longer required, and this fact is especially favorable to heat pumps with R410A
whose maximum condensing temperature is lower than 55oC.
with which indoor temperature remains unchanged once it reaches setting value. However, imposing Qideal as target
is impractical since the exact value of loss coefficient h is hard to know and is changing according to external
weather condition. In practice, so called ‘weather compensated control’ is often adopted to achieve energy saving,
which changes target discharge temperature to be prescribed on corresponding to outdoor temperature. However,
there is no guarantee that prescribed target temperature is right one to match thermal load.
Here, we propose a dynamic discharge water temperature control method purely based on thermo off time, or time
required to raise indoor temperature up to thermostat setting temperature. The main idea is to raise (reduce)
discharge temperature when measured thermo-off time is too long (short) as compared to desired thermo-off time.
This method appears sound in the sense that ill-designed air conditioning devices with excessive capacity result in
frequent thermo-off, and vice versa. The logical expression for this control is summarized as follows:
where Ttarget,min and Ttarget,max are, respectively, minimal and maximum allowable target thermo-off times. The last
condition is the failsafe condition to prevent no thermo-off due to unexpected decrease of outdoor temperature,
which is proven to be necessary. The temperature increment dT + and dT − are given by
where a rather arbitrary value dTmax = 10 o C is set as the limitation of the increment to ensure mild variation of
temperature. The main advantage of the current control is that it is completely black box approach, which does not
need any other information than thermo-off time. Thus, it is applicable to any heating and cooling system
compatible with discharge air/water temperature variation. The impact of the proposed control method on the energy
efficiency will be investigated in the following section.
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Table 3: Summary of annual simulations
It is shown that overall COP is as high as 5.3 for GSHP, which is defined as annual energy output over energy
consumption. Thus, annual energy consumption by GSHP is only 17% of that by the conventional system, resulting
in 60% and 80% reduction in annual energy cost with and without progressive tax in electricity. Under this condition,
payback periods of GSHP, when it replaces conventional system, are only 3.1 and 4.1 years, respectively. This
implies that GSHP is still highly competitive without progressive tax exemption. As shown in Figure 9(b),
especially low running cost is required in winter since, unlike ASHP, the evaporating temperature is less sensitive to
outdoor temperature. Thus, monthly energy bill does not exceed 70 $ even with current electricity tariff system. As
will be shown, such significant reduction of the running cost is primarily due to dynamic water temperature control.
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Figure 9: Results from annual simulation. (a) Instantaneous temperature evolution on January 4 from ASHP and
GSHP, (b) monthly energy bill with various solutions
Figure 10: Payback period estimation of GSHP multi (w/ and w/o progressive tax and subsidy) with respect to boiler
+ air conditioner.
Finally, in order to see the effect of subsidy level, we computed payback again with no subsidy et al. to get 15.1
years and 11.3 year with and without progressive tariff (Figure 10). Therefore, it can be concluded that the level of
subsidy is the most important factor to determine viability of GSHP.
A nice way of getting out of this zone is to introduce dynamic temperature control, as summarized in Table 3. By
adopting dynamic water temperature control, overall COP is increased to be 4.15. Under this condition, the annual
energy consumption and energy cost, respectively, are 23% and 54% of the conventional system. Now,
corresponding payback period is 4.1 years. As shown in Figure 9(b), monthly running cost of ASHP is at least 20%
cheaper than the conventional system for all months. It is surprising to see a simple change in the water temperature
control logic can significant enhancement of ASHP feasibility.
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Figure 11: Variation in the floor heating water temperature with A(G)SHP during (a) a day (Jan. 4) and (b) year. For
(b), daily average is plotted.
The corresponding instantaneous water temperature variation is shown in Figure 11(a). Unlike fixed temperature
control at 52oC, dynamic scheme changes water temperature from 44oC to 52oC. It is also shown that the
temperature variation roughly corresponds to that of outdoor temperature shown in Figure 9(a). Intended or not,
thermo-off time based control method is also a nice weather compensated control without sensing outdoor
temperature. This feature is clearly shown by daily mean water discharge temperatures for a year as shown in Figure
11(b). One can see that daily mean water discharge temperature varies from 30oC to 46oC, and is a perfect
compensation to the outdoor temperature shown in Figure 5(a). Therefore, it is no wonder that dynamic control
method enhances COP by more than 20% as compared to fixed water temperature method if we recall that COP is
highly sensitive to discharge water temperature as shown in Figure 4(b).
6. CONCLUSIONS
In this study, we proposed methodology for computing yearly running cost of air- and ground-source multi heat
pumps and performed annual simulations to estimate economical competitiveness of heat pumps in Korea.
Considered ones are multi heat pumps for space cooling, floor heating, and domestic hot water, which are
considered as the replacement of the gas-fired boiler and air-conditioner combination, or the conventional
heating/cooling system in Korea.
Toward accurate running cost simulation, we developed an in-house simulation code that integrates heat pump
performance, realistic floor heating, space cooling by indoor units, and hot water storage tank. Annual running cost
was computed by integrating input power consumption by the compressor and pumps based on detailed hourly
outdoor temperature data of Seoul and domestic hot water usage pattern. For floor heating simulation, we proposed a
pipe-by-pipe method combined with analytic solution of heat equation in order to find the relationship between
water temperature and mass flow rate inside pipe and heat released by floor surface of given area. We also proposed
dynamic discharge water temperature control algorithm for floor heating based purely on target thermostat-off time.
It is shown that the annual running costs of ground- and air-source heat pumps are, respectively, 20~45%, and 56%
of that of boiler and air conditioner, and that the payback periods are from 3.0 to 15 years depending on the
progressive electricity tax, subsidy level for the installation cost, and discharge water temperature control method.
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For ground-source heat pump, the level of subsidy for the installation cost plays detrimental role in having realistic
payback. Whereas, the impact of progressive tax in the electricity tariff on the payback is relatively small. On the
other hand, it is again shown that the running cost saving by conventional air-source heat pump over gas-fired boiler
is small under current electricity tariff. However, when a dynamic water discharge temperature control method is
employed, over 20% increase of COP is expected and the corresponding payback period is shortened to be 4.1 years,
which is highly appealing to end users who are to be new house residents.
Promising as it may seem, the present study is purely numerical one based on heat pump performance from
laboratory data. The confirmation of the present conclusion by field tests at reference sites is the topic of our
subsequent research.
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ACKNOWLEDGEMENT
This work was supported by Air Conditioning Research and Development Laboratory in LG Electronics Inc.
International Refrigeration and Air Conditioning Conference at Purdue, July 12-15, 2010