LIFT GAS COMPRESSOR
As Built Drawings
Product Model：YSJZ115-1415
Serial No.：44210045
Date of MFG：09/2021
Jereh Oil & Gas Engineering Corporation
Alarm & Trip list
For Lift Gas Compressor
vendor logo
Alarm & Trip list
0 2021/9/13 ISSUED FOR FINAL WYH CXM DLK TITLE
For Lift Gas Compressor
B 2021/8/25 ISSUED FOR APPROVAL WYH CXM DLK
A 2021/6/26 ISSUED FOR REVIEW WYH CXM DLK
REV. Date DESCRIPTION PREP BY CHKD BY APPD Doc. No.:JR-216011-INS-LST-04 Sheet 1 OF 3 REV 0
VENDOR LOGA
DOCUMENT TITLE: Alarm & Trip list For Lift Gas Compressor REV NO.: 0
DOCUMENT NO.: JR-216011-INS-LST-04 SHEET: 2 of 3
LOW SD LOW ALM HIGH ALM
Sn. Tag No. Description Unit Range HIGH SD Setpoint Remark
Setpoint Setpoint Setpoint
1st Stage Scrubber
1 TT-2802-01 ℃ -50～200 70
Temperature Transmitter
1st Stage Discharge
2 TE-2802-02A ℃ -50～200 136 141
Temperature Sensor 1
1st Stage Discharge
3 TE-2802-02B ℃ -50～200 136 141
Temperature Sensor 2
2nd Stage Scrubber
4 TT-2802-06 ℃ -50～200 70
Temperature Transmitter
2nd Stage Discharge
5 TE-2802-07 ℃ -50～200 146 151
Temperature Sensor
3rd Stage Scrubber
6 TT-2802-16 ℃ -50～200 70
Temperature Transmitter
3rd Stage Discharge
7 TE-2802-17 ℃ -50～200 155 160
Temperature Sensor
Final Discharge Temperature
8 TT-2802-21 ℃ -50～200
Transmitter
Compressor Lube Oil
9 TT-2802-12 ℃ -50～200 85 88
Temperature Transmitter
Compressor Bearing
10 TE-2802-25 ℃ -50～200 104 110
Temperature 1
Compressor Bearing
11 TE-2802-26 ℃ -50～200 104 110
Temperature 2
Compressor Bearing
12 TE-2802-27 ℃ -50～200 104 110
Temperature 3
Compressor Bearing
13 TE-2802-28 ℃ -50～200 104 110
Temperature 4
1st Stage Suction Pressure
14 PT-2802-01 barg 0～50 6 7.5
Transmitter
1st Stage Scrubber Pressure
15 PT-2802-02 barg 0～50 6.4 7.2
Transmitter
1st Stage Discharge Pressure
16 PT-2802-03 barg 0～50 21.2 22.2
Transmitter
2nd Stage Suction Pressure
17 PT-2802-04 barg 0～50 16 16.8
Transmitter
2nd Stage Discharge
18 PT-2802-07 barg 0～100 40 42 48.5 50.8
Pressure Transmitter
3rd Stage Suction Pressure
19 PT-2802-08 barg 0～100 41
Transmitter
3rd Stage Discharge
20 PT-2802-09 barg 0～200 102 105 115.8 121.3
Pressure Transmitter
Compressor Lube Oil
21 PT-2802-06 barg 0~10 3.1 3.4
Pressure Transmitter
Compressor DE Frame
22 VT-2802-05 mm/s 0～50.8 8 10
Vibration
23 VT-2802-06 Engine DE Frame Vibration mm/s 0～50.8 10 12
Compressor Throw 1 Cross
24 VT-2802-01 impacts 0~16 NOTE2 NOTE2
Head Frame Vibration
Compressor Throw 2 Cross
25 VT-2802-02 impacts 0~16 NOTE2 NOTE2
Head Frame Vibration
Compressor Throw 3 Cross
26 VT-2802-03 impacts 0~16 NOTE2 NOTE2
Head Frame Vibration
Compressor Throw 4 Cross
27 VT-2802-04 impacts 0~16 NOTE2 NOTE2
Head Frame Vibration
Air Cooler Motor Vibration
28 VT-2802-07 mm/s 0～50.8 10 12
Transmitter 1
Air Cooler Motor Vibration
29 VT-2802-08 mm/s 0～50.8 10 12
Transmitter 2
Air Cooler Motor Vibration
30 VT-2802-09 mm/s 0～50.8 10 12
Transmitter 3
1st Stage Scrubber Level
31 LT-2802-03 mm 0~400 50 100 300 350
Transmitter
2nd Stage Scrubber Level
32 LT-2802-04 mm 0~400 50 100 300 350
Transmitter
3rd Stage Scrubber Level
33 LT-2802-05 mm 0~400 50 100 300 350
Transmitter
Jacket Water Tank Level
34 LS-2802-09 N/A √
Switch
Auxiliary Water Tank Level
35 LS-2802-10 N/A √
Switch
Compressor/Engine
36 LS-2802-01 Crankcase Oil Tank Level N/A √
Switch
Compressor Cylinder Oil
37 LS-2802-02 N/A √
Tank Level Switch
VENDOR LOGA
DOCUMENT TITLE: Alarm & Trip list For Lift Gas Compressor REV NO.: 0
DOCUMENT NO.: JR-216011-INS-LST-04 SHEET: 3 of 3
Compressor Lube Oil Level
38 LC-2802-16 N/A √
Controller
Engine Lube Oil Level
39 LC-2802-15 N/A √
Controller
40 FS-2802-01 Compressor No-Flow Switch N/A √ √ NOTE1
41 FT-2802-01 Fuel Gas Flow Transmitter Nm³/h 0~450
NOTE:1. According to the Ariel corporation's packager standards,shutdown time with no lubrication is specified as follows:Distribution block cycle times vary slightly from
cycle to cycle;12 seconds for one cycle,then 15,then 14 is normal.The recommended shutdown time is double the design cycle time + 30 seconds,limited between 30 second
and 3 minutes.
NOTE:2. Impact sensors require field tuning with a calibration tool when the compressor running.Typical settings: time the reset level to capture approximately 16 revolutions
at normal operating speed. Set the threshold to 1.25 to 3 times the normal baseline level depending on how unit load changes affect sensor response.
UTILITY CONSUMPTION SUMMARY
FOR LIFT GAS COMPRESSOR
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UTILITY CONSUMPTION
0 03/09/2021 ISSUED FOR FINAL LJP WRL YS TITLE SUMMARY
B 04/08/2021 ISSUED FOR APPROVAL LJP WRL YS FOR LIFT GAS COMPRESSOR
ISSUED FOR CLIENT
A 19/07/2021 LJP WRL YS
REVIEW
REV. Date DESCRIPTION PREP BY CHKD BY APPD Doc. No.:JR-216011-PRO-LST-04 Sheet 1 OF 2 REV 0
UTILITY CONSUMPTION SUMMARY
DOCUMENT TITLE: REV NO.: 0
FOR LIFT GAS COMPRESSOR
DOCUMENT NO.: JR-216011-PRO-LST-04 SHEET: 2 of 2
NO. Description Consumption
Pressure: 6~9barg
3
Starting motor(Note 4) Instantaneous: 2.5Nm /cranking
Normal: zero
1 Compressed Air
Pressure: 7barg
3
Pneumatic Valve Instantaneous : 0.9Nm /min
3
Normal: 5Nm /h
Pressure: 2.76~4.14barg
2 Fuel Gas Engine
Normal: 419Nm³/h@1200rpm
Mobil Pegasus 805
Initital fill:147.6L
Compressor Crankcase
Normal: Neglectable
Replacement: 4000h or by oil sample analysis
Mobil Pegasus 805
Initital fill: 719L
Engine Crankcase
Normal: Neglectable
Replacement: 1500h or by oil sample analysis
3 Lubricant Mobil Vacuoline 533
High Level Oil Tank for Initital fill: 250L
Compressor Cylinder and Break-in: 28.7L/d@1200rpm
Packing Normal: 19.1L/d@1200rpm
Replacement: Filling
Mobil Pegasus 805
High Level Oil Tank for Initital fill: 250L
Compressor and Engine Normal: Engine 7.2L/d@1200rpm
crankcase Compressor neglectable
Replacement: Filing
Coolant
Total capacity: 2600L
4 Coolant Coolant System
Normal: Neglectable
Replacement: Filing
Air cooler fan motor 1 30kW
Air cooler fan motor 2 30kW
Air cooler fan motor 3 30kW
415 VAC / 3Ph / 50Hz Compressor oil pump motor 2.2kW Total 104kW
5 Power
Engine lube oil pump 0.75kW
Engine lube oil heater 6kW
Spare 5kW
240 VAC / 1Ph+N / 50Hz PLC 1.5kW
1.Oil consumption will vary depending on site conditions, load, speed,and the service time. Excessive oil
consumption is a sign that the compressor/engine may need service.
Notes 2.Use the normal condition: 101.325kpa，0°C.
3.All parameters are for one compressor unit.
4.Air receiver is recommended to storage gas for 2~3 cranking times.
Vendor logo
Document Title:
RECOMMENDED LIST FOR SPARE PARTS AND SPECIAL TOOLS
FOR LIFT GAS COMPRESSOR
Document NO.:
JR-216011-MEC-LST-01
0 03/09/2021 ISSUED FOR FINAL LJP WRL YS
ISSUED FOR
A 16/07/2021 LJP WRL YS
CLIENT REVIEW
Rev. Date Description of Revision Prepared Reviewed Approved
RECOMMENDED LIST FOR SPARE PARTS
Document Title: AND SPECIAL TOOLS Rev. 0
FOR LIFT GAS COMPRESSOR
Document No.: JR‐216011‐MEC‐LST‐01 Page 2/4
FASTENER SPARE PARTS LIST
NO. P/N DESCRIPTION QTY
1 B050060766 SPIRAL WOUND GASKET 6″-150# 2
2 B050060762 SPIRAL WOUND GASKET 1″-600# 2
3 B050060761 SPIRAL WOUND GASKET 8″-300# 2
4 B050060727 SPIRAL WOUND GASKET 2″-150# 2
5 B050060725 SPIRAL WOUND GASKET 1″-150# 4
6 B050060724 SPIRAL WOUND GASKET 3″-150# 2
7 B050060723 SPIRAL WOUND GASKET 1″-300# 6
8 B050017110 RING GASKET R-16 2
9 B050017104 RING GASKET R-31 2
10 B050015134 SPIRAL WOUND GASKET 4″-150# 2
11 D010085218 FULL THREAD STUD 5/8-11UNC×4 2
12 D010085214 FULL THREAD STUD 5/8-11UNC×3.75 2
13 D010085070 FULL THREAD STUD 7/8-9UNC×6.25 4
14 D010085066 FULL THREAD STUD 3/4-10UNC×4.5 2
15 D010085065 FULL THREAD STUD 5/8-11UNC×4 2
16 D010085064 FULL THREAD STUD 5/8-11UNC×3.5 2
17 D010085062 FULL THREAD STUD 1/2-13UNC×3 2
18 D030085214 HEXAGON NUT 5/8-11UNC 4
19 D030085060 HEXAGON NUT 3/4-10UNC 4
20 D030085059 HEXAGON NUT 5/8-11UNC 4
21 D030085058 HEXAGON NUT 7/8-9UNC 6
22 D030085057 HEXAGON NUT 1/2-13UNC 4
ENGINE SPARE PARTS LIST
NO. P/N DESCRIPTION QTY
1 P260038831 PLUG SPARK 6
2 P260038828 FILTER AIR CLEANER 3 IN 1
3 P260057689 FILTER PAPER 1
4 P260034695 FILTER LUBE OIL 2
RECOMMENDED LIST FOR SPARE PARTS
Document Title: AND SPECIAL TOOLS Rev. 0
FOR LIFT GAS COMPRESSOR
Document No.: JR‐216011‐MEC‐LST‐01 Page 3/4
COMPRESSOR SPARE PARTS LIST
NO. P/N DESCRIPTION QTY
1 P230021952 O-RING VT 2.520 O.D. X .210 1
2 P230022034 LO FILTER ELEMENT SPIN-ON 4
3 P230077742 O-RING VT 9.395 O.D. X .210 4
4 P230040227 O-RING VT 8.145 OD X .210 75/85 DUROMETER 1
5 P230056876 O-RING VT 0.629 O.D. X .070 1
6 P230071335 O-RING NBR 63.259 OD X .275 1
7 P230071336 O-RING VT 1.504 O.D. X .070 4
8 P230071337 O-RING NBR 14.395 O.D. X .210 2
9 P230071338 O-RING NBR 13.395 O.D. X .210 2
10 P230021959 O-RING VT 2.254 O.D. X .070 1
11 P230022985 O-RING VT 6.645 OD X .210 75/85 DUROMETER 4
12 P230022987 STEEL GASKET 06.623 OD X 06.435 ID X .030 VALVE 4
13 P230022997 STEEL GASKET 12.938 OD X 12.625 ID X .060 HEAD 2
14 P230022999 THUMB SCREW NYLON 1/4-20 X 1″ 6
15 P230022992 STEEL GASKET 04.500 OD X 04.055 ID X .060 VALVE 2
16 P230022993 O-RING VT 4.512 OD X .139 95 DUROMETER 2
17 P230022998 STEEL GASKET 07.750 OD X 07.375 ID X .060 HEAD 1
18 P230032134 THUMB SCREW NYLON 3/8-16 X 1-1/2 2
19 P230022012 STL GASKET 10.812 X 10.500 X60 1
20 P230021967 O-RING VT 6.262 O.D. X .139 2
21 P230021957 STL GASKET 6.225 X 5.907 X30 2
22 P230085659 KIT VLV 89CP CPP-SUCTION 1
23 P230085660 KIT VLV 89CP CPP-DISCHARGE 2
24 P230085661 KIT VLV 146CP CPP-SUCTION 2
25 P230085662 KIT VLV 146CP CPP-DISCHARGE 3
26 P230085663 KIT VLV 136CP CPP-SUCTION 1
27 P230085664 KIT VLV 136CP CPP-DISCHARGE 2
RECOMMENDED LIST FOR SPARE PARTS
Document Title: AND SPECIAL TOOLS Rev. 0
FOR LIFT GAS COMPRESSOR
Document No.: JR‐216011‐MEC‐LST‐01 Page 4/4
TOOLS LIST
NO. P/N DESCRIPTION QTY
1 NA TOOL BOX 1
2 NA PEG WRENCH 1
3 NA PISTON NUT SPANNER 1
4 NA 9/16 SOCKET PISTON TURNING TOOL 1
5 NA CYLINDER BOLT TORQUE ADAPTER 1
6 NA 4-INCH OPEN END WRENCH 1
7 NA 5/8 x 3/4 UNF VALVE TOOL 1
8 NA 5/16 x 1/2 UNF VALVE TOOL 1
9 NA 1/4 x 3/8 UNF VALVE TOOL 1
10 NA 3/4 x 1" UNF VALVE TOOL 1
11 NA 3/4 ALLEN WRENCH 1
12 NA 1/2 ALLEN WRENCH 2
13 NA 3/8 ALLEN WRENCH 1
14 NA 3/16 ALLEN WRENCH 5
15 NA MAIN BEARING REMOVAL TOOL 1
16 NA VALVE REMOVAL TOOL 1
17 NA FORGED 5/8 - 11 UNC EYEBOLTS 2
18 NA FORGED 1/2 - 13 UNC EYEBOLTS 2
19 NA FORGED 3/8 - 16 UNC EYEBOLTS 6
20 NA CONNECTING ROD CAP REMOVAL TOOL 1
21 NA ARIEL BORE & THREAD GAUGE 1
22 NA PISTON ROD ENTERING SLEEVE 1
23 NA PISTON ENTERING SLEEVE 1
24 NA BEARING CAP INSTALLATION/ REMOVAL TOOL 1
25 NA CONNECTING ROD BOLT 110° TURN INDICATOR TOOL 1
26 NA CROSSHEAD PIN ALIGNMENT TOOL 1
27 NA CROSSHEAD INSTALLATION TOOL 1
28 NA ER-63 FASTENER TORQUE CHART 1
29 P230064801 SPARK PLUG WRENCH 1
Focus on customer needs, value employee dedication
Continuously improving to be the best.
Jereh Oil & Gas Engineering Corporation
Add: No.9 Jereh Road, Laishan District, Yantai, 264003 China
Tel：+86 400-9977-567 E-mail：
[email protected] Website：www.jereh-gas.com
