ElectricDriveTruck - 980E-5SE - EN-980E-5SEBR01-0624-V1
ElectricDriveTruck - 980E-5SE - EN-980E-5SEBR01-0624-V1
Walk-around
Safety
Reliability
Productivity
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980E-5SE
Ease of maintenance
• Komtrax Plus helps to facilitate timely
diagnostics of key engine, chassis and drive
system components
• Oil-cooled wet disc braking system helps reduce
wear and extend component replacement intervals
• Automatic lubrication system
• Eliminator oil filtration system
• Flange-mounted rims with optional Komatsu
Smart type rims
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980E-5SE
Productivity features
Komatsu high horsepower engine AC electric drive system
The 3 281 kW (4,400 HP) Komatsu SDA16V190-1 The GTA63 traction alternator, coupled with the
engine is designed to operate in most of today’s GDY108D wheel motors and Invertex IIe AC control
mining applications without experiencing power system, provides reliable performance and easy
derate. Fuel efficiency is maximized due to optimized maintenance. Invertex IIe offers independent
air handling with single-stage turbocharging. control of the rear wheel motors, which provides
Standard features include: outstanding traction capabilities during wet and
slippery conditions, improving tire wear and
• A standard pre-lube system designed to reduce
operator confidence.
start-up wear and increase overhaul life
• CENSE onboard monitoring of engine The air-cooled insulated gate bipolar transistor
performance for each cylinder (IGBT) inverter system technology provides the
highest available reliability. The IGBT inverter is more
• Eliminator filtration system helps reduce oil and
filter changes by one half compact and much simpler than the design of its
predecessor, the gate turn-off (GTO) inverter, which
improves serviceability and routine maintenance.
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980E-5SE
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980E-5SE
Productivity features
Payload Meter IV (PLM IV)
PLM IV is an electronic system that monitors and
records payload information for Komatsu's off-
highway mining trucks. The accurate and reliable
payload measurement system is designed to help
optimize payload, maximize productivity and reduce
the life cycle cost of the machine. PLM IV tracks and
records the following key production parameters:
• Payload
• Empty carry-back
• Operator identification
• Haul cycle, loading, dumping time and date
• Distance traveled (loaded and empty)
• Cycle time information
• Maximum speeds (loaded and empty)
Tight turning radius • Tons mile per hour (TMPH) estimate for front
and rear tires
By using double-acting hydraulic steering
• Average speed (loaded and empty)
cylinders with a six-point articulation linkage,
the 980E-5SE power steering system provides
positive steering control with minimal operator
Hydrair II hydropneumatic suspension
effort. The turning radius of the 980E-5SE is Hydrair II is a suspension
15.9 m (52 ft. 2 in), which provides excellent system that utilizes
maneuverability for tight loading and dumping four nitrogen-over-
conditions. The steering accumulators comply oil cylinders. This
with IS0-5010 standards. suspension system is
designed to maximize
machine productivity by
providing the operator
with a smooth and
comfortable ride. By
absorbing shocks to the
chassis during operation,
Hydrair II contributes to the durability of the
machine’s frame and components.
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980E-5SE
Operator environment
Ergonomically designed cab Operator seat
The Komatsu 980E-5SE cab design provides a Komatsu recognizes that operator comfort is a
comfortable and productive environment to meet key to productivity in today's mining environment.
today's mining demands. The cab includes tinted The five-way adjustable operator seat and the tilt-
safety glass windows, heating and air conditioning, telescopic steering column provide an optimum
acoustical insulation, double-sealed doors, and driving posture for increased operator comfort and
filtered and pressurized air to reduce dust. control over the machine. The air suspension seat
absorbs vibrations transmitted from the machine,
User-friendly display reducing operator fatigue. A 51 mm (2 in) wide,
blaze orange, three-point seat belt is provided as
The 980E-5SE comes with a new operator-friendly
standard equipment.
dash configuration, which includes lighted gauges,
switches and an information panel. This allows the
operator to see the status of the machine during Built-in ROPS and FOPS structure
operation and informs them of any faults. An These structures conform to ISO standards
instructive message will appear after any fault is 3471 and 3449.
detected on the machine.
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980E-5SE
Reliability features
Structurally enhanced frame design Castings used in high-stress areas
By using advanced computer-aided design, finite To increase frame reliability, steel castings have been
element analysis and full-scale dynamic testing, the incorporated at key frame pivot points and critical
frame has been designed to carry 363 metric tons load-bearing portions of the structure. This includes
(400 short tons) and provides the high structural the rear body pivot and horse-collar sections.
reliability Komatsu is known for.
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980E-5SE
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980E-5SE
Easy maintenance
Extended engine oil change Komtrax Plus
Eliminator is a self-cleaning filtration system As part of a complete service and support program,
that offers extended filter change intervals and Komatsu equips every mining and quarry-sized
superior serviceability. machine with Komtrax Plus. By using a satellite-
based communication system, Komtrax Plus
Access, service and convenience offers a new vision of monitoring your valuable
assets. By providing insight into critical operating
Located on the front left bumper, adjacent to the
metrics, the user can manage increased availability,
main entrance to the machine, Komatsu installs
lower owning and operating costs, and maximize
many service and convenience items. This
fuel efficiency.
central location simplifies maintenance events,
reducing the time the truck is out of service for The information available through Komtrax Plus
routine upkeep. allows service personnel to review faults and trends,
improve the quality of the troubleshooting process
1. Auto-lubrication tank and controls
and reduce unscheduled machine downtime.
2. Power, starter and drive system lockout
(lockout/tagout capable switches)
3. Ground-level engine shut-down Komatsu Smart type rims (optional)
4. Fluid service center (coolant, engine oil,
Komatsu Smart rim technology allows easy removal
hydraulic oil, grease fill)
and installation of the tires to minimize the overall
5. Hydraulic step-up/down switch
impact on downtime.
(hydraulic stairs are optional)
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980E-5SE
Drive system
Drive system (lnvertex IIe) VID display
• True quad chopper eliminates RP contactors • Replaces DID panel
• Single stack IGBTs • In-cab touchscreen display for setup,
• Increased cabinet rigidity maintenance and troubleshooting
• Front placement of indicator and interface panels • Access, download and update the system from
the operator’s cab
• Front access for maintenance
• Entry to control cabinet no longer required for
• All LED lighting
basic troubleshooting
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980E-5SE
Additional features
Environmentally Komatsu
friendly loading policy
Fewer fluids than mechanical drives In normal loading operations, variations in
payloads occur. The loading policy identifies
Komatsu’s 980E-5SE contains 63% less hydraulic
the guidelines and limitations for the loading of
fluid compared to similar class mechanical drive
those Komatsu mining truck models specified.
trucks, creating a lower environmental impact
and making fluid replacement simpler, quicker
Definitions:
and more economical.
• Rated gross vehicle weight (GVW) includes
the chassis, body, tires, accessories (including
Reduced fuel consumption
local options), lube, fuel, operator, payload
The engine and drive system are specifically and any excess material buildup
tuned together, providing efficient power usage • Rated payload is the resultant difference
and minimizing fuel consumption. of rated GVW minus the empty vehicle
weight (EVW)
• Overload refers to any payload amount
above the rated payload
• Never to exceed GVW is the maximum
allowable GVW under the guidelines of
this policy
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General specifications
Engine Frame
Make and model SDA16V190-1 Advanced technology, full butt-welded box sectional ladder-type frame with
integral ROPS supports, integral front bumper, rear tubular cross members, steel
Fuel Diesel
castings at all critical stress transition zones, rugged continuous horsecollar.
Number of cylinders 16 Plate material 482.6 MPa (70,000 psi) tensile strength steel
Operating cycle 4-Stroke Casting material 620.5 MPa (90,000 psi) tensile strength steel
Gross horsepower* 3 281 kW (4,400 HP) @ 1,800 rpm Rail width 305 mm (12”)
Net flywheel power** 3 169 kW (4,250 HP) @ 1,800 rpm Rail depth (minimum) 864 mm (34”)
Weight (wet) Top and bottom
45 mm (1.77”)
Weight (dry) 13 585 kg (29,950 lbs.) plate thickness
* Gross horsepower is the output of the engine as installed in this machine, at governed Side plate thickness 25 mm (0.98”) rear / 32mm (1.26”) front
rpm and with engine manufacturer’s approved fuel setting. Accessory losses included Drive axle mounting Pin and spherical bushing
are water pump, fuel pump and oil pump.
**Net flywheel power is the rated power at the engine flywheel minus the average Drive axle alignment Swing link between frame and axle
accessory losses. Accessories include fan and charging alternator. Rating(s) represent
net engine performance in accordance with SAE J1349 conditions.
Body
Electric drive All-welded steel flat floor body with horizontal bolsters and full canopy. Rubber
AC/DC current mounts on frame, eyebrow and body up sling are standard. Extended canopy
and pivot exhaust heating are optional.
Alternator GTA-63 16 mm (0.63”) outer/19 mm (0.75”) center
Floor sheet
Single impeller in-line blower 127.4 m3/min (4,500 CFM) 1 379 MPa (200,000 psi) tensile strength steel
Control 1,800 V KG565 10 mm (0.39”) outer/12 mm (0.47”) center
Front sheet
1 379 MPa (200,000 psi) tensile strength steel
Motorized wheels* GDY108D
10 mm (0.39”)
Ratio 35.02:1 Side sheet
1 379 MPa (200,000 psi) tensile strength steel
Speed (maximum) 64 km/h (40 mph)
6 mm (0.24”)
* Drive system performance depends upon gross vehicle weight, haul road grade, haul
Canopy sheet
690 MPa (100,000 psi) tensile strength steel
road length, rolling resistance and other parameters. Komatsu must analyze each job
condition to assure proper application. Struck 183 m3 (240 yd3)
SAE heaped 2:1 250 m3 (327 yd3)
Tires and rims
Standard Komatsu
Rock service, tubeless, radial tires 42 637 kg (94,000 lbs.)
body weight
Standard tire* 59/80 R63
Flange mount, five piece rim 1 118 x 1 600 x 140 mm Braking system
(44 x 63 x 5.5”) rim assembly
Oil-cooled, hydraulic actuated, multiple disc
Rims rated at 758 kPa 110 psi cold inflation pressure Service brakes
brakes at each wheel
Typical total tire weight 32 585 kg (71,838 lbs.)
Traction system Wheel spin-slide control
*Tires should meet application requirements for tkph/tmph, tread, compound,
inflation pressure, ply rating or equivalent, etc. Max. service apply pressure 18 960 kPa (2,750 psi)
Total friction area per brake 103 729 cm2 (16,078 in2)
Cab
Automatically applied prior to hydraulic
Advanced operator environment with integral 4-post ROPS/FOPS level 2 Auto apply system system pressure dropping below level
structure (ISO 3449), isolation mounted, adjustable air suspension with required secondary stopping requirements
lumbar support and arm rests, full-size passenger seat, maximum R-value
Secondary brake system Complies with ISO-3450 standards
insulation, tilt/telescopic steering column, single brake pedal, electric
windshield wipers with washer, tinted safety glass, power windows, Wheel brake lock Switch-activated
automotive styling, Payload Meter IV, Modular Mining display built-in Multiple disc, spring-applied, hydraulically
dash assembly, 55,000 Btu/hr heater and defroster, 21,600 Btu/hr air released, dry brakes on inboard end of
conditioning (HFC –134A refrigerant). Parking brakes each wheel motor rotor shaft. Rated to
* Optional: KomVision system built-in dash assembly hold on ±15% grade at maximum gross
vehicle weight
Suspension Electric dynamic retarder 4 854 kW (6,600 HP)
Variable rate hydropneumatic with integral rebound control
Maximum front stroke 303 mm (11.92”)
Cooling system
Maximum rear stroke 239 mm (9.40”)
Replaceable core radiator assembly, split-flow, with deaerator-type top tank.
Maximum rear axle oscillation ±6.5° Radiator frontal area 8.46 m2 (91 ft.2)
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980E-5SE
Capacity 10.01 m
Loading
Body
Struck 2:1 Heap height*
Standard 183 m (240 yd )
3 3
250 m3 (327 yd3) 7.09 m (23' 3")
14.52 m
1.79 m
5.79 m
13.90 m 9.08 m
7.09 m
8.00 m
4.80 m
2.17 m 1.65 m
1.22 m
6.48 m
4.60 m 6.65 m 5.33 m 7.98 m
16.58 m 9.83 m
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General specifications
980E-5SE Performance
4,400 HP-59/80 R63 Tires
Gross Vehicle Weight
600 700 800 900 1,000 1,100 1,200 1,300 1,400
Propulsion
Retarding 1,000 lbs.
300 350 400 450 400 450 500
1,000 lbs. 1,000 kgs 1,000 kgs
350 160
150
140
300
130
120
250
110
100
200 90
12%
80
Rimpull
70 10%
150
Total Resistance
60
8%
50
100
6%
40
30
4%
50
20
2%
10
0 0
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75
kph
50
mph
0 5 10 15 20 25 30 35 40 45
Speed
Payload
Nominal payload 362.3 tonne 400 Short tons
362 873 kg 800,000 lbs.
Nominal payload is defined by Komatsu America Corp’s payload policy documentation. In general, the
nominal payload must be adjusted for the specific vehicle configuration and site application. The figures
above are provided for the basic product description purposes. Please contact your Komatsu distributor for
specific application requirements.
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Standard equipment Standard high visibility deluxe cab
• Air cleaners with auto evacuators • AC drive interface display
• Alternator (24 V/1 x 275 A) • Air conditioner HFC-134A
• Automatic lubrication system with ground-level fill, level indicator and dynamic timing • AM/FM radio with CD, USB and MP3
• Backup alarm • Digital air cleaner restriction gauges
• Batteries — 6 x 8D (1,450 CCAs) • Dome light
• Battery charging/jump start connector • Multifunctional operator display
• Body over — center device - Body up
• Body-up sling (with KAC supplied body) - Engine oil temperature (high)
• Brakes: oil-cooled, multiple disc front and rear - Parking brake
• Control cabinet - Propulsion system not ready
• Cruise control - No DC link voltage
• Electric start - No propel
• Eliminator, Cense - Service brake applied
• Fast-fill fuel system (in tank and remote) - Wheel brake lock applied
• Filters, high pressure hydraulic - Maintenance monitor
• Ground-level radiator fill - Engine hourmeter, oil pressure gauge, coolant temperature gauge,
• Hydraulic tank ladder hydraulic oil temperature
• Mirrors: • Engine shutdown with Smart Timer delay
- LH: Flat with convex aux mirror • Floor mat (double barrier)
- RH: Heated, multi-cambered convex • Fuel gauge in cab
• Mud flaps • Fuel low level light and buzzer
• Muffled exhaust — deck-mounted • Gauges (with backlight)
• Power supply, 24 V and 12 V DC • Headlight switch
• Quick disconnects (steering, hoist and diagnostics) • Heater and defroster (heavy-duty)
• Radiator sight gauge • Heater switch
• Removable power module unit (radiator, engine, alternator) • High beam selector and indicator
• Reverse retarding • Horn (center of steering wheel)
• Service center — LH • Indicator lights (blue)
• Electronically controlled viscous fan clutch - Engine service
- Komtrax Plus Snapshot (IM)
Operator environment and control • Komatsu Payload Meter IV (PLM IV)
• Komtrax Plus
• All hydraulic service brakes with auto apply • Operator seat, adjustable with air suspension, lumbar support and arm rests
• Backup alarm • Panel lighting (adjustable)
• Battery disconnect switch • Passenger seat, mechanical suspension
• Brake lock and drive system interlock • Power windows
• Circuit breakers, 24 V • Pressurized cab air system with fan on
• Diagonal staircase across grille • Single brake/retarder pedal
• Dynamic retarding with continuous-rated element grids • Sunvisor (adjustable)
• Engine shutdown at ground level • Tilt and telescoping steering column
• Hoist propulsion interlock • Voltmeter (battery output)
• Horns (electric–front) • Windshield (tinted safety glass)
• Integral ROPS/FOPS cab level 2 • Windshield wiper (dual) and washer (electric)
• Maintenance and power lockout
• Parking brakes with warning light and speed application protection
• Power steering with auto secondary steering Optional equipment
• Protective deck handrails Note: Optional equipment may change operating weight.
• Pump driveline protector
• Radiator fan guard • 300 gpm fast fuel: RH in-tank, LH remote
• Seat belts: operator and passenger 3-point • Amber beacon light
• Slip-resistant walkways • Antifreeze: below 40 F
• Body group, OEM ship loose*
• Body liners
Lighting • Bumper access — hydraulic retractable steps
• Backup lights — rear mount (2) LED • Bumper-mounted headlights
• Back-up lights — R and L — deck mount (2) LED • Cold weather suspensions — front and rear
• Brake and retard lights on top of cab (LED) • Double wall exhaust tubes
• Clearance lights (LED) • Dump body — standard design
• Control cabinet service light (LED) • Electric heater (coolant, hydraulic oil, engine oil)
• Dynamic retarding, rear (2) LED • Engine access platform, LH
• Engine compartment service lights (LED) • Exhaust for heated body
• Fog lights (2) LED • Fire extinguisher
• Headlights (8) LED • FLOC — LH service center
• Manual backup light, switch and indicator • Mud flaps — fuel and hydraulic tank
• Payload lights R and L (LED) • Komatsu Smart type rims
• Stairway lights (LED) • Komatsu wireless bridge
• Stop and tail lights (2) LED • KomVision all-around monitoring system
• Turn signals (LED) • PLM scoreboard displays — RH and LH
• Rock ejectors
• Service center — RH (replacing LH)
• Spare rim (1)
• Spare Komatsu Smart type rim (1)
• Suspension charging kit
• Tool group
*Mandatory for Komatsu supplied body. Recommended for Komatsu designed, locally
manufactured body. Not applicable to third-party body.
Product designs, specifications and/or data in this document are provided for
informational purposes only and are not warranties of any kind. Product designs
and/or specifications may be changed at any time without notice. The only
warranties that apply to sales of products and services are Komatsu’s standard
written warranties, which will be furnished upon request.
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of Komatsu Ltd., Komatsu America Corp., Komatsu Mining Corp., or one of their
affiliates, or the respective owners or licensees.