Ultrasonic Sensor Based Water Level Monitoring and Control Using Iot
Ultrasonic Sensor Based Water Level Monitoring and Control Using Iot
by
CERTIFICATE
To whom it may concern
This is to certify that the project work entitled Ultrasonic Sensor based Water Level
Monitoring and Control using IoTis the bonafide work carried out bySouvikNaskar
(11701616021), Tanmoy Samanta (11701616014), Sk Md Ramize Raja
(11701616026),Rajchandra Banerjee (11701616043),the students of B.Tech in the
Department of Electrical Engineering, RCC Institute ofInformation Technology (RCCIIT),
Canal South Road, Beliaghata, Kolkata-700015,affiliated to Maulana Abul Kalam Azad
University of Technology (MAKAUT), WestBengal, India, during the academic year 2019-
20, in partial fulfillment of therequirements for the degree of Bachelor of Technology in
Electrical Engineeringand that this project has not submitted previously for the award of any
otherdegree, diploma and fellowship.
(Budhaditya Biswas)
Assistant Professor
Department of Electrical Engineering
RCC Institute of Information Technology
Countersigned by
It is our great fortune that we have got opportunity to carry out this project work
under the supervision of Mr. Budhaditya Biswas in the Department of Electrical
Engineering, RCC Institute of Information Technology (RCCIIT), Canal South
Road, Beliaghata, Kolkata-700015, affiliated to Maulana Abul Kalam Azad
University of Technology (MAKAUT), West Bengal, India. We express our
sincere thanks and deepest sense of gratitude to our guide for his constant support,
unparalleled guidance and limitless encouragement.
We would also like to convey our gratitude to all the faculty members and staffs of
the Department of Electrical Engineering, RCCIIT for their whole hearted
cooperation to make this work turn into reality.
We are very thankful to our Department and to the authority of RCCIIT for
providing all kinds of infrastructural facility towards the research work.
RAJCHANDRA BANERJEE(11701616043)
To
Respected Sir,
In accordance with the requirements of the degree of Bachelor of Technology in the Department
of Electrical Engineering, RCC Institute of Information Technology, We present the following
thesis entitled “Ultrasonic Sensor based Water Level Monitoring and Control using IoT”.
This work was performed under the valuable guidance of Mr. Budhadtiya Biswas, Assistant
Professor in the Dept. of Electrical Engineering.
We declare that the thesis submitted is our own, expected as acknowledge in the test and
reference and has not been previously submitted for a degree in any other Institution.
Yours Sincerely,
RAJCHANDRA BANERJEE(11701616043)
Contents
Topic Page No.
List of figures i
List of tables ii
Abstract 1
Chapter 1 (Introduction)
1.1 Introduction 3
Chapter 3 (Theory)
5.1 Introduction 36
6.1 Conclusion 42
6.2 Results 42
Chapter 7 (Reference) 44
Appendix C (Datasheets) 57
List of Figures
Sl. No. Figure numbers Page No.
1 Ultrasonic Working Principle 4
2 Ultrasonic Module Timing Diagram 4
3 NODE MCU Development board 19
4 NODE MCU with inbuilt Wi-Fi module 19
5 NODE MCU pin configuration 20
6 Snapshot of the installation process of NODE MCU 21
7 Driver Installation for NODE MCU 21
8 Arduino IDE preferences 22
9 Arduino IDE board manager installation 22
10 ESP 8266 board installation in Arduino 23
11 Node MCU interfacing with Arduino 23
12 Ultrasonic Working Principle 24
13 Ultrasonic Module timing diagram 25
14 Interfacing HC SR 04 with Node MCU 26
15 Account creation and generation of unique ID in Blynk 26
16 Working process of the water level control device 27
17 Connection diagram of project 27
18 Blynk app user interface 28
19 Main Controller with relay & OLED display module 30
20 UNL2003A interfacing with µC 32
21 interface HC SR 04 with Node MCU 33
22 128X64 I2C based OLED module 34
23 Interfacing OLED with Node MCU 34
24 Flow chart of the Program 36
25 Blynk working Principle 38
26 Main Controller Board 39
27 The whole prototype 40
28 The Blynk app user Interface 40
29 Transformer less SMPS 5volt power supply 47
30 ULN2003A internal block diagram 48
31 Resistor 48
32 Colour Code for resistance 49
33 6 volt Cube Relay 50
34 128X64 OLED Module 51
35 Node MCU Module 51
36 Pizeo Buzzer 52
37 Blank Glass Epoxy PCB Board 52
i
List of Tables
ii
ABBREVIATIONS AND ACRONYMS
IOT–Internet of Things
FCC - Federal Communications Commission
HVAC–Heating Ventilation and AirConditioning
IC - Integrated Circuit
PCB – Printed Circuit Board
µC – Micro Controller
BJT - Bi-polar Junction Transistor
SPDT - Single Pole Double Throw
NO - Normally Open
NC - Normally Closed
COM – Common
LCD – Liquid Crystal Display
LED - Light Emitting Diode
POT – Potentiometer
AT – Attention Command
SMPS – Switch Mode Power Supply
RF– Radio Frequency
ISM – Industrial, scientific and medical
USB – Universal serial bus
SPI – Serial Peripheral Interface
I2C – Inter-Integrated Circuit
GPIO – General Purpose Input Output
API–ApplicationProgram Interface
iii
ABSTRACT
Wireless Water Level Monitoring & Control Using Ultrasonic sensor &
NODE MCU is an amazing and very useful project. The objective of this
project is to notify the user the amount of water that is present in the
overhead water tank. This project is further enhanced to control the
water level in the tank by turning the water pump ON, when the water
level is LOW, and turning the pump OFF when the water level is HIGH.
Thus, the MODE MCU water level indicator& control helps in
preventing wastage of water in overhead tank. This project wirelessly
send the data to the user mobile using Blynk IoT app.It is easy to install,
cost effective and it can work from anywhere in the world.
1
CHAPTER 1
(Introduction)
2
1.1 INTRODUCTION
The process requirement in many industries,farms, hostels, hotels etc includes an
overheadtank for water, which is usually fed through anelectric pump that is switched off when the
tankis filled up, and on when it becomes empty. Assuch, the most common way of knowing when
thetank is filled is by observing when it overflowsthe brim. Depending on the type of liquid
beinghandled, the overfilling of such a tank could leadto heavy material losses. These losses can
beprevented if the tank is regulated automaticallyby incorporating a feed-back control
mechanism,which would be capable of tripping the pump onor off as required. Although pumps
equippedwith variable speed motors could be more efficientthan on/off mechanisms, the former are
expensiveto procure and maintain, especially for small andmedium enterprises. Furthermore,
commerciallyavailable water level sensors are expensive beingimported into the country and as
such cannot bedeployed in every household.Control systems are classified as open loop orclosed
loop. In open loop systems a command isgiven to a system and it is assumed the systemperforms
properly. A closed loop system, on theother hand, compares the result or output of thesystem to a
desired output and takes appropriatecorrective actions. Closed loop systems therefore,generally
exhibit more accurate performance butcost more and tend to be more unstable. Here the sensor used
is Ultrasonic sensor, it’s a non contact based distance sensor. Due to the not contact properties of
the sensor it can be used for any type of liquid in the tank. The level of the tank is monitor
continuously and sends to the user mobile through internet. The pump can be controlled anywhere
using the internet.
NodeMCU is an open source IoT platform. The user has a clear idea about the water level in
the overhead tank every time in the mobile using the internet. Also the user can control (ON/OFF
control only) the water pump through the mobile using IoT. When water goes below a certain level
the pump will automatically switched ON and gives an indication to the user mobile and after a
certain level the pump will switched OFF automatically. In this way this system ensures continuity
of water throughout the day and it also saves the spillage of water.
The ultrasonic sensor works on the principle of SONAR and RADAR system which is used to
determine the distance to an object.
An ultrasonic sensor generates the high-frequency sound (ultrasound) waves. When this ultrasound
hits the object, it reflects as echo which is sensed by the receiver as shown in below figure 1.
By measuring the time required for the echo to reach to the receiver, we can calculate the distance.
This is the basic working principle of Ultrasonic module to measure distance.
3
Figgure 1: Ultraasonic Work
king Principple
4
1.4 Distance Calculation using HC SR 04
We know that,
Distance = Speed x Time
Total distance is divided by 2 because signal travels from HC-SR04 to object and returns to the
module HC-SR-04.
1. Power Saver
Living in an age where we need to be more conscious of the energy that we use, a water level
controller is ideal at saving power. Normally, regulating water levels can consume electricity and
wastewater. However, with automatic controllers, the electricity usage is limited as well as less
water needed to regulate supply.
2. Money Saver
A water level controller helps save money by limiting the waste of water and electricity. These
devices accurately regulate how much energy is used to protect against any unnecessary
water/electricity usage. Over time, the money saved is quite substantial.
3. Automatic
Another notable advantage with these devices is that they regulate on their own. Eliminating
manual operations with a timer switch, the frustrations of manual monitoring water tanks are
minimized. Water levels are maintained at the appropriate levels thanks to the automatic operations
of these devices.
4. Water Maximization
On average, water pumps are used more during midday. A water level controller can maximize the
water usage provided during midday while automatically lessening the water usage at night. This
results in an appropriate level of water at all times being maintained, while providing you with the
maximum use of your water at the appropriate times.
5
5. Reliable Electronic Design
Addressing the durability problems found in earlier designs, the solid-state electronics in the newer
models help to eliminate them. Not only do they help to eliminate the durability issues, but they
also create considerable savings of the life span of the unit with an advanced modular design. In
order to minimize problem areas of these designs, the only moving parts are the relays. These relays
are easily replaced and tested by any skilled operator or electrician while being an inexpensive part.
Easy installation
Minimal maintenance
Sends an alert to let you know water is too high or too low
Low & High alarms
Compact design
Automatically adjusts water levels
Save money by using less electricity and water
Can help avoid seepage of roofs and walls due to tanks overflowing
Automatic operation saves you manual labor time
Consumes a small amount little energy, perfect for on-going operations
Indicates water levels in any type of storage tank or body of liquid
A water alarm is loud so you can easily hear it
.
The thesis is organised into five chapters including the chapter of introduction. Each chapter
is different from the other and is described along with the necessary theory required to
comprehend it.
Chapter2 deals with the literature reviews. From this chapter we can see before our project
who else works on this topic and how our project is different and advance from those projects.
Chapter 3 deals with the theory required to do the project. The basic of operation of HC SR
04 ultrasonic distance sensor and how to interface with node mcu microcontroller are
described there.
Chapter 4 deals with the hardware modelling of the projects. The main features, photographs,
step by step operation of the prototype, component listing and the hardware interfacing of the
required components are described here.
Chapter 5 describes the operation of the prototype circuit. A flow chart is presented on the
actions which describes the principle of operation of the prototype. HC SR 04 senses the water
level and sends it to the user mobile using wifi.
7
Chapter 6 concludes the work performed so far. The possible limitations in proceeding
research towards this work are discussed. The future work that can be done in improving the
current scenario is mentioned. The future potential along the lines of this work is also
discussed.
Appendix A, B & C Hardware description, software coding and datasheets are listed here.
8
CHAPTER 2
(Literature Review)
9
[1]
This paper illustrates a solution of water scarcity faced by many societies and world in 21st century.
The proposed paper focused on IOT based monitoring system, implementation, management of
water distribution in large areas. The monitoring system was implemented by Ultrasonic sensors
and Node MCU. This is non-contact water level management. By the system, water is transferred to
several tanks from the ground water or dam, there water is pumped to tanks by motors. Each pump
connected to each tank by solenoid valves, used to control the water flow to each tanks. The
solenoid valves get turned on by USB6009 (DAQ Assist) with LABVIEW. The main function of
DAQ is sending digital pulses to get valves ON. Ultrasonic sensors that measures the distance of
water level in the tank & the data is displayed in the IoT devices. The received date is sent to
google cloud platform. We can also retrieve the data from the webpage that will display in LAB
VIEW front panel. Network of sensors has been used to buffer efficient water circulations. The
included NI-DAQmx driver and configuration utility simplify configuration and measurement.
[2]
S. V. Manikanthan and T. Padmapriya “Recent Trends In M2m Communications In 4g
Networks And Evolution Towards 5g”, International Journal of Pure and Applied
Mathematics, ISSN NO: 1314-3395, Vol115, Issue -8, Sep 2017.
10
[3]
Neena Mani, Sudeesh T.P, Vinu Joseph, Titto V.D, Shamnas P.S, “Design and
Implementation of a Automated Water Level Indicator”, International Journal of Advanced
Research in Electrical, Electronics and Instrumentation Engineering 2014 Vol 3 Issue 2,
February 2014.
Water level indicator is widely used in many industries and houses .In this paper a programmed
microcontroller is the basic component for the water level indicator. ATmega 32A microcontroller
is helps to indicate the level of water or any other conducting liquid.. With the help of anlcd display
we can see all the level of the water contained in a tank or in any other vessels. A liquid level sensor
(transistor circuit) detects the present level of the liquid in the tank in terms of the voltage across
transistor and feeds it to the microcontroller and the microcontroller generates a corresponding
output text which in then displayed in the LCD. If the water level is full, then the circuits beeps
through the buzzer notifying that the water level is full.The circuit is divided into two parts. First
one is the microcontroller section which is kept on the breadboard and second is the transmitter
section and its base is kept inside the water tank.The collector terminals of each of these transistors
are connected to a +5 volt level. The emitter terminals are connected to input pins of PORT A of the
microcontroller. The microcontroller continuously monitors the state of each of these input pins.If
the first pin, which is the one corresponding to the quarter level of the tank is high then LCD
displays “quarter”. If both the first and second pins are high, then LCD displays “half full”.
Similarly if the first three pins are high then we infer from the LCD that the water level is three
quarters of the tank. Likewise a high on all four pins displays the message “full”. Once the water
tank is full, the buzzer produces a short audible sound warning the user to switch off the motor.
[4]
Jadhav, G. J, “Design and Implementation of Advanced ARM Based Surveillance System
using Wireless Communication, International Journal of Advance Research in Computer
Science and Management Studies” Vol 2, 2014.
This proposed paper is focused on the notion of water level monitoring and management within the
context of electrical conductivity of the water. More specifically, It illustrates investigation of the
microcontroller based water level sensing and controlling in a wired and wireless environment.
Water Level management approach would help in reducing the home power consumption and as
well as water overflow.it can indicate the amount of water in the tank that can support Global Water
types including cellular dataloggers, satellite data transmission systems for remote water monitoring
system.At the first stage of design a water level sensor is been made for sensing water level
accurately. Microcontroller is used to control the overall system automatically that reduces the
design and control complexity. Microcontroller takes input from the sensor unit which senses the
water level through inverter. After processing input variables, resultant output decides the water
pump’s action (on/off) with respect to current water status of the tank.The main intension of this
research work was to establish a flexible, economical and easy configurable system which can solve
our water losing problem. We have been used a low cost PIC 16F84A microcontroller in this
system which is the key point to reduce.
11
[5]
Priya B. Patel, Viraj M. Choksi, Swapna Jadhav, M.B. Potdar, “Smart Motion Detection
System using Raspberry Pi”, International Journal of Applied Information Systems (IJAIS),
Vol10 – No.5, February 2016.
The paper illustrates to make a smart surveillance system which can be monitored by owner
remotely. As it is connected with the system with IOT, system will send the notifications when an
intrusion is detected inside the room. It is required to develop and implement affordable low cost
web-camera based surveillance system for remote security monitoring. Authorized user can access
to their monitoring system remotely via internet with the use a mobile phone and monitor the
situation on application. This project describes the use of low-cost single – board computer
Raspberry Pi with wireless internet. This work is focused on developing a surveillance system that
detects stranger and to response speedily by capturing and relaying images to admin office based
wireless module and thus activate the alert system both at intruder location and office admin.
Surveillance System consists of mainly two parts: A. Hard-wired surveillance systems: These
systems use wires to connect the cameras, motion detectors, power supply and LAN cable with the
pi., Remote Access Systems. 2. USB Camera, Raspberry Pi, Android device, PIR sensor whose
sensitivity range up to 20 feet (6 meters) 110 degrees * 60 degrees.Softwares like Python,NOOBS,
PUTTY, RASPBIAN OS are to be used.Therefore this kind of real time Surveillance system has
great prospect of in building a secured digital world.
[6]
S. M. Khaled Reza, Shah Ahsanuzzaman Md. Tariq, “Microcontroller Based Automated
Water Level Sensing and Controlling: Design and Implementation Issue”, Proceedings of the
World Congress on Engineering and Computer Science 2010 Vol I WCECS 2010, October 20-
22, 2010, San Francisco, USA.
This paper introduces the notion of water level monitoring and management within the context of
electrical conductivity of the water. More specifically, It investigate the microcontroller based water
level sensing and controlling in a wired and wireless environment.From the users perspective, it is
required to reuse such valuable resource in a mobile application. Finally, It proposes a web and
cellular based monitoring service protocol would determine and senses water level globally.To
implement the system we should use some necessary parts such as PIC 16F84A microcontroller,
Crystal Oscillator, 2 capacitor having capacitance 22 pF and 27 pF, inverter, LED, water tank,
water level sensor, water pump, transistor, inductor and some capacitor should be implemented.
When the water is decreasing from the tank by home use, the display LED should start to become
OFF one after another from the top to bottom. If all the LEDs becomes OFF that means the tank
becomes empty again and the water pump should becomes automatically ON again exactly after the
last LED becomes OFF. These operations should automatically perform as a cycle. This article
focuses on displaying the available local connections and the stored remote connections through the
internet&Designing interactive application software for remote PC or mobile should display data in
table format or in the graphical interface for integration of the wireless water level monitoring.
12
[7]
R. S. SUNMONU, M. A. SODUNKE, O. S. ABDULAI & E. A. AGBOOLA
“DEVELOPMENT OF AN ULTRASONIC SENSOR BASED WATER LEVEL
INDICATOR WITH PUMP SWITCHING TECHNIQUE”, International Journal For
Research In Electronics & Electrical Engineering ISSN: 2208-2735
The liquid levels determination is done by electronically converting the time of arrival of echo as
recorded by the receiver (R) of the ultrasonic sensor from incident waves from transmitter (T).
Arduino UNO, an active microprocessor in this design is commercially available which is
electronically and mechanically fragile, hence the needs to replace Arduino UNO with rugged and
cost effective fabricated units from available cheap components.This paper looks into the
development and implementation of such a simple and cost effective feedback regulator for use in
applications where there are needs to real timely monitor the water levels.The aim of this present
work is to develop an independent water level control system with design based on ultrasonic
transducer (sensor) thereby addressing problems of untimely response and frequent breakdown of
contact sensors due to surface coating and corrosion from the water medium which characterized
existing water level control based contact sensors. Our developed system controls, monitors and
maintains the water level in the tank (overhead or surface ) and ensures the continuous flow of
water round the clock without the labor stress of manually switching the pump ON or OFF thereby
saving time, electrical energy, water, and prevent overworking of the feed pump.Thenon contact
ultrasonic sensor is strategically positioned on the peak of the vessel thereby solving the problems
of frequent replacement of contact and submersible sensor which characterize existing commercial
and expensive water indicator. The module detected, controlled and maintained the level of water.
The level of the water in the vessel is indicated in % of the volume holding capacity of the tank
which is displayed on the Liquid Crystal Display (LCD) unit.
13
CHAPTER 3
(Theory)
14
3.1 IoT (Internat of Things)
IoT (Internet of Things) is an advanced automation and analytics system which exploits networking,
sensing, big data, and artificial intelligence technology to deliver complete systems for a product or
service. These systems allow greater transparency, control, and performance when applied to any
industry or system.
IoT systems have applications across industries through their unique flexibility and ability to be
suitable in any environment. They enhance data collection, automation, operations, and much more
through smart devices and powerful enabling technology.
15
Enhanced Data Collection − Modern data collection suffers from its limitations and its
design for passive use. IoT breaks it out of those spaces, and places it exactly where humans
really want to go to analyze our world. It allows an accurate picture of everything.
3.1.4 IotSoftware
IoT software addresses its key areas of networking and action through platforms, embedded systems,
partner systems, and middleware. These individual and master applications are responsible for data
collection, device integration, real-time analytics, and application and process extension within the
IoT network. They exploit integration with critical business systems (e.g., ordering systems, robotics,
scheduling, and more) in the execution of related tasks.
Data Collection
This software manages sensing, measurements, light data filtering, light data security, and
aggregation of data. It uses certain protocols to aid sensors in connecting with real-time,
machine-to-machine networks. Then it collects data from multiple devices and distributes it in
accordance with settings. It also works in reverse by distributing data over devices. The system
eventually transmits all collected data to a central server.
Device Integration
Software supporting integration binds (dependent relationships) all system devices to create the
body of the IoT system. It ensures the necessary cooperation and stable networking between
devices. These applications are the defining software technology of the IoT network because
without them, it is not an IoT system. They manage the various applications, protocols, and
limitations of each device to allow communication.
16
Real-Time Analytics
These applications take data or input from various devices and convert it into viable actions or
clear patterns for human analysis. They analyze information based on various settings and
designs in order to perform automation-related tasks or provide the data required by industry.
RFID technology employs 2-way radio transmitter-receivers to identify and track tags
associated with objects.
NFC consists of communication protocols for electronic devices, typically a mobile device
and a standard device.
Low-Energy Bluetooth
This technology supports the low-power, long-use need of IoT function while exploiting a standard
technology with native support across systems.
Low-Energy Wireless
This technology replaces the most power hungry aspect of an IoT system. Though sensors and other
elements can power down over long periods, communication links (i.e., wireless) must remain in
listening mode. Low-energy wireless not only reduces consumption, but also extends the life of the
device through less use.
Radio Protocols
ZigBee, Z-Wave, and Thread are radio protocols for creating low-rate private area networks. These
technologies are low-power, but offer high throughput unlike many similar options. This increases
the power of small local device networks without the typical costs.
LTE-A
LTE-A, or LTE Advanced, delivers an important upgrade to LTE technology by increasing not only
its coverage, but also reducing its latency and raising its throughput. It gives IoT a tremendous power
through expanding its range, with its most significant applications being vehicle, UAV, and similar
communication.
17
WiFi-Direct
WiFi-Direct eliminates the need for an access point. It allows P2P (peer-to-peer) connections with
the speed of WiFi, but with lower latency. WiFi-Direct eliminates an element of a network that often
bogs it down, and it does not compromise on speed or throughput.
IoT has applications across all industries and markets. It spans user groups from those who want to
reduce energy use in their home to large organizations who want to streamline their operations. It
proves not just useful, but nearly critical in many industries as technology advances and we move
towards the advanced automation imagined in the distant future.
Applications of IoT in these areas include improving production, marketing, service delivery, and
safety. IoT provides a strong means of monitoring various processes; and real transparency creates
greater visibility for improvement opportunities.
The deep level of control afforded by IoT allows rapid and more action on those opportunities, which
include events like obvious customer needs, nonconforming product, malfunctions in equipment,
problems in the distribution network, and more.
IoT applied to government and safety allows improved law enforcement, defense, city planning, and
economic management. The technology fills in the current gaps, corrects many current flaws, and
expands the reach of these efforts. For example, IoT can help city planners have a clearer view of the
impact of their design, and governments have a better idea of the local economy.
In our daily lives, IoT provides a personalized experience from the home to the office to the
organizations we frequently do business with. This improves our overall satisfaction, enhances
productivity, and improves our health and safety. For example, IoT can help us customize our office
space to optimize our work.
IoT pushes us towards our imagined future of medicine which exploits a highly integrated network of
sophisticated medical devices. Today, IoT can dramatically enhance medical research, devices, care,
and emergency care. The integration of all elements provides more accuracy, more attention to detail,
faster reactions to events, and constant improvement while reducing the typical overhead of medical
research and organizations.
18
3.2 NODE MCU
M
NodeMCU was creaated shortly after theES SP8266 camme out. On December
D 30, 2013,Esppressiv systtem
beganproduction of the ESP82266. The ES SP8266 is a Wi-Fi SooCintegratedd with a TeensilicaXtennsa
LX106 coore,widely used
u in IoT applicationns
The ESP88266 is a low-cost Wii-Fi microchhip with fu ull TCP/IP stack and m
microcontro
oller capabillity
producedd by Shanghhai-based Chhinese manuufacturer, Espressif
E Systems.
Figure 4:
4 NODE MCU
M with in
nbuilt wifi module
m
19
Table 1: Node MCU index↔gpio mapping
ESP826
IO index IO index ESP8266 pin
6 pin
0 [*] GPIO16 7 GPIO13
1 GPIO5 8 GPIO15
2 GPIO4 9 GPIO3
3 GPIO0 10 GPIO1
4 GPIO2 11 GPIO9
5 GPIO14 12 GPIO10
6 GPIO12
[*] D0(GPIO16) can only be used as GPIO read/write. No support for open-drain/interrupt/pwm/i2c
20
Figgure 6: Snappshot of the installation
n process off NODE MC
CU
3.2.3 Interfacin
ng of nod
de mcu wiith arduin
no IDE
Firstly oppen the Arduuino IDE. Go
G to files and
a click on
n the prefereence in the A
Arduino IDE
E
21
Figure 8: Arduino IDE preferences
After completing the above steps , go to Tools and board, and then select board Manager
22
Figure 100: ESP 82666 board insttallation in Arduino
A
Navigate to esp8266 by esp8266 community c and insstall the software for Arduino.
Once all the above process
p hadd been comppleted we are
a ready to program our esp8266 with Arduino
IDE.
The ulttrasonic sennsor works on the prinnciple of SONAR andd RADAR system wh
hich is usedd to
determiine the distaance to an object.
An ultraasonic sensor generates the high-ffrequency sounds (ultraasound) wavves. When this
t ultrasouund
hits the object, it reeflects as eccho which iss sensed by the receiveer as shown in below fig
gure 1.
24
3.3.2 Distance Calculation using HC SR 04
We know that,
Distance = Speed x Time
Total distance is divided by 2 because signal travels from HC-SR04 to object and returns to the
module HC-SR-04.
Hcsr04 can measure distance between an active range of 2 cm to 4 meters. Hcsr04 requires 5 volts
and 15 mA of power for operation. Hcsr04 has four pins. Two are power pins. Vcc is +ve pin apply
5v to this pin and Gnd is ground pin connect -ve of 5v power source with it. The other two pins
are Trigger and Echo.
25
Figure 144: Interfacinng HC SR 04
0 with NOD
DE MCU
3.4 Overview
w of the prroject
The folloowing proceess describees how to create
c an acccount in Blynk
B and ggenerate a unique
u ID
against a particular device.
d The ID is the iddentifier forr the particuular device in the Blynk
k server.
Open Blynk
B app and creat a new pro
oject
27
Figure 18: Blynk app user interface
28
CHAPTER 4
(Hardware Modeling)
29
4.1 Main features of the prototype
Figure 19: Main Controller with relay and OLED display module
30
4.3 Step by step operaation of th
he prototy
ype
4. Power On
4. Open the blynk app in
i the mobiile and check the wateer
level.
31
4.4 Components required
Sl.
Component Qtn
No.
1. HC SP 04 1
2. NODE MCU 1
3. Static Relay (5 volt) 1
4. 0.96” OLED 1
5. Water Pump 1
6. BC 547 1
7. 1k Resistor 1
8. 5mm Led 3
9. Relay terminals 1
10. Single strand wire 2m
11. IC base (14 pin) 1
12. Female PCB Header Connector 1
13. IC 7432 1
14. Latch Switch 1
The ULN2003A is a active high relay driver. 7 relays are controlled by this relay driver. Pin 1-7
are for controlling the relays which are connected to pin 10-16. For a ‘0’ from microcontroller
the corresponding relay is turned off and a ‘1’ from microcontroller is turned on the relay.
32
4.5.2 HC SR 04 interfacing with NODE MCU
Hcsr04 ultrasonic sensor is composed of ultrasonic transmitter, ultrasonic receiver and a control
circuit. Hscr04 ultrasonic transmitter transmits ultrasound waves at 40,000 Hz. Transmitted
waves bounce back if they hit any flat surface/object in their path. Bounced back waves reach
the ultrasonic receiver. Ultrasonic receiver receives the bounced back waves and notifies the
control circuit about it. Control circuit than calculates the time taken by waves to reach back
after transmission. Time is than manipulated to approximate the distance travelled by waves or
what is the distance between the sensor and the object? from which ultrasound waves bounced
back.
Hcsr04 can measure distance between an active range of 2 cm to 4 meters. Hcsr04 requires 5
volts and 15 mA of power for operation. Hcsr04 has four pins. Two are power pins. Vcc is +ve
pin apply 5v to this pin and Gnd is ground pin connect -ve of 5v power source with it. The
other two pins are Trigger and Echo.
The OLED module shown in the figure 22 is a very popular module available in the market.There
are many variants of this module available in market, having different resolutions, communication
protocol or pixel colors.They do not require backlight since the display creates its own light. Hence,
they consume less power. Both I2C and SPI based OLED modules are available in market.
33
A NodeMCU can communicate with this module using I2C communication protocol.
Pin Description
VCC: This is the power pin for the module. A supply of 3.3V or 5V can be provided to this pin to
power the display.
SCL and SDA:These are the serial clock and serial data pins for I2C Interface.
Interfacing Diagram
34
CHAPTER 5
(Logic & Operation)
35
5.1 INTRODUCTION
After assembling the system, what remains is to observe its operation and efficiency of the
system. The total system is divided in several sub systems, like
Low cost : The Node MCU is less costlier than any other IOT based Devices.Because the
wifi module which is used in it is of lowest cost.
Hardware Part: It has Arduino Like hardware I/O.It is becoming very popular in these days
that Arduino IDE has extended their software to work in the field of ESP 8266 Field module
version.
5.3.2 Disadvantages
The operation of the circuit depends on the working internet connection. If the working
internet connection is not available then it will not run.
It also depends on the free server provided by the third party, if the free server is not
working then it will not run.
NODE MCU has less resourcesof official documentation
Blynk was designed for the Internet of Things. It can control hardware remotely, it can display
sensor data, it can store data, visualize it and do many other things.
There are three major components in the platform:
Blynk App - allows to you create amazing interfaces for your projects using various widgets
we provide.
Blynk Server - responsible for all the communications between the smartphone and
hardware. You can use our Blynk Cloud or run your private Blynk server locally. It’s open-
source, could easily handle thousands of devices and can even be launched on a Raspberry
Pi.
Blynk Libraries - for all the popular hardware platforms - enable communication with the
server and process all the incoming and outgoing commands.
Now imagine: every time you press a Button in the Blynk app, the message travels to space the
Blynk Cloud, where it magically finds its way to your hardware. It works the same in the opposite
direction and everything happens in a blynk of an eye.
37
Figure 25: Blynk working principle
39
Figure 27: The whole prototype
40
Chapter 6
(Conclusion & Future Scope)
41
6.1 Conclusion
Here we developed a circuit which will control and monitor the water level of an overhead tank
usingIOT. It also limits the wastage of water problem due to lack of proper monitoring in the
home. It consists mainly following parts wifidevice,NodeMcu, OLED, ultrasonic sensor(HC
SR 04). First it needs to be check whether our module is connected to wifi or not. If it is
connected, it will directly show the water level on OLED as well as on mobile. It continuously
monitors the water level of the tank. Whenever the level crosses the predefined set lower, water
pump will automatically start and if the water level crosses the upper limit of the tank then the
pump will automatically stop to prevent wastage of water.
6.2 Result
The experimental model was made according to the circuit diagram and the results were as
expected. The blink app and the OLED show the water level of an overhead tank as soon as it is
connected to the wifi. After proper monitoring it switch on water pump according to the
situation.
In our project, we have used 19W submersible centrifugal water pump which is installed in the
lower reservoir, but there is no sensor or setup which can measure lower reservoir water level. If
water is dried out and the water level becomes below the pump set up. Then pump would not be
submerged in the lower water reservoir, diffuser could not suck the water by backward curved
vanes. As a result, Motor may burn. So this is the main limitation of our project.
For the industry usage, when water pump will be allowed to uplift water from lower reservoir or
local pond, river, then mud, sand, pebbles, household junks, wastes, plastics can block the water
pipe attached with the motor. So we must check the basic quality of water byTurbidity sensors.
It measures the amount of light that is scattered by the suspended solids in water. As the amount of
total suspended solids (TSS) in water increases, the water's turbidity level (and cloudiness or
haziness) increases. On another hand, ph. meter is also used to make sure of the acidity of the water.
Hot water can harm the valves, vanes and pumps efficiency. Some thermocouple sensors or
thermistors can measure the lower level reservoirs water temperature. The thermocouple is
prepared by two dissimilar metals which generate the electrical voltage indirectly proportional to
change the temperature. By this process, we can implement some IoT devices to show temp data
in both upper and lower reservoir and upload it in the server.
42
4) Including the rain water storage
By 2020 about 30-40% of the world will have water scarcity, and according to the researchers,
climate change can make this even worse.By 2025, an estimated 1.8 billion people will live in areas
plagued by water scarcity, with two-thirds of the world’s population living in water-stressed
regions.Collecting rainwater has many advantages. When harvesting rainwater on a slope or hill,
it can prevent soil erosion caused by water runoff after heavy rains. Rainwater
harvesting structures are easy to build, do not require expensive materials and are low-
maintenance. So distilled water saving is very necessary. Rain water is the huge source of it. So our
future plan is to make a rain water reservoir for additional purpose.
43
Chapter 7
(References)
44
[1] Charles A, “IOT BASED WATER LEVEL MONITORING SYSTEM USING
LABVIEW” ,International Journal of Pure and Applied Mathematics,Volume
118 No. 20 2018, 9-14 ISSN: 1311-8080 (printed version); ISSN: 1314-3395
(on-line version).
[3] Neena Mani, Sudeesh T.P, Vinu Joseph, Titto V.D, Shamnas P.S, “Design and
Implementation of a Automated Water Level Indicator”, International Journal of
Advanced Research in Electrical, Electronics and Instrumentation Engineering
2014 Vol 3 Issue 2, February 2014.
[5] Priya B. Patel, Viraj M. Choksi, SwapnaJadhav, M.B. Potdar, “Smart Motion
Detection System using Raspberry Pi”, International Journal of Applied
Information Systems (IJAIS), Vol10 – No.5, February 2016.
45
Appendix A
(Hardware description)
46
Transformer less AC to DC power supply circuit using
dropping capacitor
Production of low voltage DC power supply from AC power is the most important problem faced by
many electronics developers and hobbyists. The straight forward technique is the use of a step down
transformer to reduce the 230 V or 110V AC to a preferred level of low voltage AC. But SMPS
power supply comes with the most appropriate method to create a low cost power supply by avoiding
the use of bulky transformer. This circuit is so simple and it uses a voltage dropping capacitor in
series with the phase line. Transformer less power supply is also called as capacitor power supply. It
can generate 5V, 6V, 12V 150mA from 230V or 110V AC by using appropriate zener diodes.
This transformer less power supply circuit is also named as capacitor power supply since it uses
a special type of AC capacitor in series with the main power line.
A common capacitor will not do the work because the mains spikes will generate holes in the
dielectric and the capacitor will be cracked by passing of current from the mains through the
capacitor.
X rated capacitor suitable for the use in AC mains is vital for reducing AC voltage.
A X rated dropping capacitor is intended for 250V, 400V, 600V AC. Higher voltage versions
are also obtainable. The dropping capacitor is non polarized so that it can be connected any way
in the circuit.
The 470kΩ resistor is a bleeder resistor that removes the stored current from the capacitor when
the circuit is unplugged. It avoids the possibility of electric shock.
Reduced AC voltage is rectified by bridge rectifier circuit. We have already discussed about
bridge rectifiers. Then the ripples are removed by the 1000µF capacitor.
47
This circuit provides 24 volts at 160 mA current at the output. This 24 volt DC can be regulated
to necessary output voltage using an appropriate 1 watt or above zener diode.
Here we are using 6.2V zener. You can use any type of zener diode in order to get the required
output voltage.
Relay Driver
Resistor
Resistance is the opposition of a material to the current. It is measured in Ohms Ω. All conductors
represent a certain amount of resistance, since no conductor is 100% efficient. To control the electron
flow (current) in a predictable manner, we use resistors. Electronic circuits use calibrated lumped
resistance to control the flow of current. Broadly speaking, resistor can be divided into two groups
viz. fixed & adjustable (variable) resistors. In fixed resistors, the value is fixed & cannot be varied. In
variable resistors, the resistance value can be varied by an adjuster knob. It can be divided into (a)
Carbon composition (b) Wire wound (c) Special type. The most common type of resistors used in our
projects is carbon type. The resistance value is normally indicated by color bands. Each resistance has
four colors, one of the band on either side will be gold or silver, this is called fourth band and
indicates the tolerance, others three band will give the value of resistance (see table). For example if a
resistor has the following marking on it say red, violet, gold. Comparing these colored rings with the
48
color code, its value is 27000 ohms or 27 kilo ohms and its tolerance is ±5%. Resistor comes in
various sizes (Power rating).The bigger the size, the more power rating of 1/4 watts. The four color
rings on its body tells us the value of resistor value.
49
RELAY
F
i
g
u
r
e
A relay is an electrically operated switch. Current flowing through the coil of the relay
creates a magnetic field which attracts a lever and changes the switch contacts. The
coil current can be on or off so relays have two switch positions and they are double
throw (changeover) switches.
The relay’s switch connections are usually labeled COM (POLE), NC and NO:
NC = Normally Closed, COM/POLE is connected to this when the relay coil is not
magnetized.
50
OLED
An organnic light-eemitting diode (OLE ED) is a light-em mitting dioode (LED) in whhich
the emisssive electrolluminescentt layer is a film
f of orgaanic compouund that emmits light in response too an
electric cuurrent. Thiss organic laayer is situatted betweenn two electrrodes; typiccally, at leasst one of these
electrodes is trannsparent. OLEDs O arre used to create digital
d dissplays in devices
d suuch
as television screens, computer monitors, portable sy ystems succh as smart phones, haandheld gaame
consoles and PDAs. A major area a of reseearch is the developmeent of whitte OLED deevices for use u
in solid-state lightingg applicatioons.
NodeMCU
NodeMCU is an oppen source IoT platform m. It includdes firmwarre which ruuns on the ESP8266 Wi- W
Fi SoC frrom Espresssif Systemss, and harddware which h is based on the ES SP-12 modu ule. The teerm
"NodeMC CU" by deffault refers to the firmw ware ratherr than the development
d t kits. The firmware uses
u
the Lua sccripting lannguage. It iss based on the eLua prroject, and built on thee Espressif Non-OS SD DK
for ESP82266. It usess many openn source proojects, such as lua-cjsonn and SPIFF FS.
Figure35: Node
N MCU
U Modulee
Piezo bu
uzzer
A buzzerr or beeper is an audioo signaling device, wh hich may be mechaniccal, electrom mechanical,, or
piezoelecctric. Typicaal uses of buuzzers and beepers incclude alarm
m devices, tim
mers and co
onfirmationn of
51
user input such as a mouse click or keystroke. A piezoelectric element may be driven by an
oscillating electronic circuit or other audio signal source, driven with a piezoelectric audio amplifier.
Sounds commonly used to indicate that a button has been pressed are a click, a ring or a beep.
Blank PCB
A printed circuit board (PCB) mechanically supports and electrically connects electronic
components using conductive tracks, pads and other features etched from copper
sheets laminated onto a non-conductive substrate. PCBs can be single sided (one copper
layer), double sided (two copper layers) or multi-layer (outer and inner layers). Multi-layer PCBs
allow for much higher component density. Conductors on different layers are connected with plated-
through holes called vias. Advanced PCBs may contain components - capacitors, resistors or active
devices - embedded in the substrate.
FR-4 glass epoxy is the primary insulating substrate upon which the vast majority of rigid PCBs are
produced. A thin layer of copper foil is laminated to one or both sides of an FR-4 panel. Circuitry
interconnections are etched into copper layers to produce printed circuit boards. Complex circuits are
produced in multiple layers.
Printed circuit boards are used in all but the simplest electronic products. Alternatives to PCBs
include wire wrap and point-to-point construction. PCBs require the additional design effort to lay
out the circuit, but manufacturing and assembly can be automated. Manufacturing circuits with PCBs
is cheaper and faster than with other wiring methods as components are mounted and wired with one
single part. Furthermore, operator wiring errors are eliminated.
52
Appendix B
(Software coding)
53
PROGRAM CODE:
#include <ESP8266WiFi.h>
#include <BlynkSimpleEsp8266.h>*
#include <SPI.h>
#include <Wire.h>
#include <Adafruit_GFX.h>
#include <Adafruit_SSD1306.h>
#define TRIGGERPIN D4
#define ECHOPIN D5
#define PUMP D6
/* TIMER */
#include <SimpleTimer.h>
SimpleTimer timer;
void loop()
{
timer.run(); // Initiates SimpleTimer
Blynk.run();
display.drawLine(6,40,120,40, WHITE);
display.setCursor(33,46);
display.setTextSize(1);
display.println("R C C I I T");
display.display();
}
/***************************************************
* Send Sensor data to Blynk
**************************************************/
void getSendData()
{
// Clears the trigPin
digitalWrite(TRIGGERPIN, LOW);
delayMicroseconds(3);
digitalWrite(TRIGGERPIN, HIGH);
delayMicroseconds(12); // it may be 10 us
55
digitalWrite(TRIGGERPIN, LOW);
// Reads the echoPin, returns the sound wave travel time in microseconds
duration = pulseIn(ECHOPIN, HIGH);
// Calculating the distance
distance = (duration/2) / 29.1;
distance1=20-distance;
percentage = (distance1*100)/15;
if (distance1 <= 3)
{
digitalWrite(PUMP, HIGH);
pumpstatus = 255;
}
else if (distance1 >= 13)
{
digitalWrite(PUMP, LOW);
pumpstatus = 0;
}
Serial.println(" ");
Serial.print("Free Level : ");
Serial.print(distance);
Serial.print(" cm. Water Level: ");
Serial.print(distance1);
Serial.print(" cm. ");
Serial.print(" percentage = ");
Serial.print(percentage);
Serial.print(" %");
Blynk.virtualWrite(3, distance); //virtual pin V3
Blynk.virtualWrite(2, distance1); //virtual pin V2
Blynk.virtualWrite(4, pumpstatus); //virtual pin V4
Blynk.virtualWrite(5, percentage); //virtual pin V5
delay(500);
}
56
Appendix C
(Data sheets)
57
Tech Support: [email protected]
Product features:
5V Supply
Trigger Pulse Input
Echo Pulse Output
0V Ground
Electric Parameter
Working Voltage DC 5 V
Working Current 15mA
Working Frequency 40Hz
Max Range 4m
Min Range 2cm
MeasuringAngle 15 degree
Trigger Input Signal 10uS TTL pulse
Echo Output Signal Input TTL lever signal and the range in
proportion
Dimension 45*20*15mm
Vcc Trig Echo GND
Timing diagram
The Timing diagram is shown below. You only need to supply a short 10uS
pulse to the trigger input to start the ranging, and then the module will send out
an 8 cycle burst of ultrasound at 40 kHz and raise its echo. The Echo is a
distance object that is pulse width and the range in proportion .You can
calculate the range through the time interval between sending trigger signal and
receiving echo signal. Formula: uS / 58 = centimeters or uS / 148 =inch; or: the
range = high level time * velocity (340M/S) / 2; we suggest to use over 60ms
measurement cycle, in order to prevent trigger signal to the echo signal.
Attention:
www.Elecfreaks.com
Handson Technology
User Manual V1.2
The ESP8266 is the name of a micro controller designed by Espressif Systems. The
ESP8266 itself is a self-contained WiFi networking solution offering as a bridge from
existing micro controller to WiFi and is also capable of running self-contained applications.
This module comes with a built in USB connector and a rich assortment of pin-outs. With a
micro USB cable, you can connect NodeMCU devkit to your laptop and flash it without any
trouble, just like Arduino. It is also immediately breadboard friendly.
1 www.handsontec.com
Table of Contents
1. Specification:....................................................................................................................................................... 3
2. Pin Definition: ..................................................................................................................................................... 3
3. Using Arduino IDE ............................................................................................................................................... 3
3.1 Install the Arduino IDE 1.6.4 or greater ........................................................................................................ 4
3.2 Install the ESP8266 Board Package............................................................................................................... 4
3.3 Setup ESP8266 Support ............................................................................................................................... 5
3.4 Blink Test ..................................................................................................................................................... 7
3.5 Connecting via WiFi ..................................................................................................................................... 9
4. Flashing NodeMCU Firmware on the ESP8266 using Windows........................................................................... 12
4.1 Parts Required:................................................................................................................................................ 12
4.2 Pin Assignment:............................................................................................................................................... 12
4.3 Wiring: ............................................................................................................................................................ 13
4.4 Downloading NodeMCU Flasher for Windows ................................................................................................. 13
4.5 Flashing your ESP8266 using Windows ............................................................................................................ 13
5. Getting Started with the ESPlorer IDE ................................................................................................................ 15
5.1 Installing ESPlorer............................................................................................................................................ 15
5.2 Schematics ...................................................................................................................................................... 18
5.3 Writing Your Lua Script .................................................................................................................................... 18
6. NodeMCU GPIO for Lua ......................................................................................................................................... 22
7. Web Resources: .................................................................................................................................................... 22
2 www.handsontec.com
1. Specification:
• Voltage:3.3V.
• Wi-Fi Direct (P2P), soft-AP.
• Current consumption: 10uA~170mA.
• Flash memory attachable: 16MB max (512K normal).
• Integrated TCP/IP protocol stack.
• Processor: Tensilica L106 32-bit.
• Processor speed: 80~160MHz.
• RAM: 32K + 80K.
• GPIOs: 17 (multiplexed with other functions).
• Analog to Digital: 1 input with 1024 step resolution.
• +19.5dBm output power in 802.11b mode
• 802.11 support: b/g/n.
• Maximum concurrent TCP connections: 5.
2. Pin Definition:
3 www.handsontec.com
The most basic way to use the ESP8266 module is to use serial commands, as the chip is basically a WiFi/Serial
transceiver. However, this is not convenient. What we recommend is using the very cool Arduino ESP8266 project,
which is a modified version of the Arduino IDE that you need to install on your computer. This makes it very
convenient to use the ESP8266 chip as we will be using the well-known Arduino IDE. Following the below step to
install ESP8266 library to work in Arduino IDE environment.
You can also try downloading the ready-to-go package from the ESP8266-Arduino project, if the proxy is giving you
problems.
4 www.handsontec.com
Click ‘Tools’ -> ‘Board:’ -> ‘Board Manager…’ to access this panel.
Scroll down to ‘ esp8266 by ESP8266 Community ’ and click “Install” button to install the ESP8266 library package.
Once installation completed, close and re-open Arduino IDE for ESP8266 library to take effect.
Select 80 MHz as the CPU frequency (you can try 160 MHz overclock later)
5 www.handsontec.com
Select ‘115200’ baud upload speed is a good place to start - later on you can try higher speeds but 115200 is a good
safe place to start.
Go to your Windows ‘Device Manager’ to find out which Com Port ‘USB-Serial CH340’ is assigned to. Select the
matching COM/serial port for your CH340 USB-Serial interface.
6 www.handsontec.com
Find out which Com Port is assign for CH340 Select the correct Com Port as indicated on ‘Device Manager”
Note: if this is your first time using CH340 “ USB-to-Serial ” interface, please install the driver first before proceed
the above Com Port setting. The CH340 driver can be download from the below site:
https://github.com/nodemcu/nodemcu-devkit/tree/master/Drivers
Enter this into the sketch window (and save since you'll have to). Connect a LED as shown in Figure3-1.
void setup() {
pinMode(5, OUTPUT); // GPIO05, Digital Pin D1
}
void loop() {
digitalWrite(5, HIGH);
delay(900);
digitalWrite(5, LOW);
delay(500);
}
Now you'll need to put the board into bootload mode. You'll have to do this before each upload. There is no timeout
for bootload mode, so you don't have to rush!
7 www.handsontec.com
• When you release the ‘RST’ button, the blue indication will blink once, this means its ready to bootload.
Once the ESP board is in bootload mode, upload the sketch via the IDE, Figure 3-2.
8 www.handsontec.com
Figure 3.2: Uploading the sketch to ESP8266 NodeMCU module.
The sketch will start immediately - you'll see the LED blinking. Hooray!
OK once you've got the LED blinking, let’s go straight to the fun part, connecting to a webserver. Create a new sketch
with this code:
to your WiFi access point and password, then upload the same way: get into bootload mode, then upload code via
IDE.
/*
* Simple HTTP get webclient test
*/
#include <ESP8266WiFi.h>
const char* ssid = "handson"; // key in your own SSID
const char* password = "abc1234"; // key in your own WiFi access point
password
9 www.handsontec.com
const char* host = "www.handsontec.com";
void setup() {
Serial.begin(115200);
delay(100);
Serial.println();
Serial.println();
Serial.print("Connecting to ");
Serial.println(ssid);
WiFi.begin(ssid, password);
Serial.println("");
Serial.println("WiFi connected");
Serial.println("IP address: ");
Serial.println(WiFi.localIP());
}
int value = 0;
void loop() {
delay(5000);
++value;
Serial.print("connecting to ");
Serial.println(host);
// Read all the lines of the reply from server and print them to Serial
while(client.available()){
String line = client.readStringUntil('\r');
Serial.print(line);
}
Serial.println();
Serial.println("closing connection");
}
10 www.handsontec.com
Open up the IDE serial console at 115200 baud to see the connection and webpage printout!
That's it, pretty easy right ! This section is just to get you started and test out your module.
11 www.handsontec.com
Product Sample & Technical Tools & Support &
Folder Buy Documents Software Community
An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications,
intellectual property matters and other important disclaimers. PRODUCTION DATA.
ULN2002A, ULN2003A, ULN2003AI
ULQ2003A, ULN2004A, ULQ2004A
SLRS027O – DECEMBER 1976 – REVISED JANUARY 2016 www.ti.com
Table of Contents
1 Features .................................................................. 1 7 Parameter Measurement Information ................ 10
2 Applications ........................................................... 1 8 Detailed Description ............................................ 12
3 Description ............................................................. 1 8.1 Overview ................................................................. 12
4 Revision History..................................................... 2 8.2 Functional Block Diagrams ..................................... 12
5 Pin Configuration and Functions ......................... 3 8.3 Feature Description................................................. 13
8.4 Device Functional Modes........................................ 13
6 Specifications......................................................... 4
6.1 Absolute Maximum Ratings ...................................... 4 9 Application and Implementation ........................ 14
6.2 ESD Ratings.............................................................. 4 9.1 Application Information............................................ 14
6.3 Recommended Operating Conditions....................... 4 9.2 Typical Application ................................................. 14
6.4 Thermal Information .................................................. 4 9.3 System Examples ................................................... 17
6.5 Electrical Characteristics: ULN2002A ....................... 5 10 Power Supply Recommendations ..................... 18
6.6 Electrical Characteristics: ULN2003A and 11 Layout................................................................... 18
ULN2004A.................................................................. 5 11.1 Layout Guidelines ................................................. 18
6.7 Electrical Characteristics: ULN2003AI ...................... 6 11.2 Layout Example .................................................... 18
6.8 Electrical Characteristics: ULN2003AI ..................... 6 12 Device and Documentation Support ................. 19
6.9 Electrical Characteristics: ULQ2003A and 12.1 Documentation Support ........................................ 19
ULQ2004A ................................................................. 7
12.2 Related Links ........................................................ 19
6.10 Switching Characteristics: ULN2002A, ULN2003A,
12.3 Community Resources.......................................... 19
ULN2004A.................................................................. 7
12.4 Trademarks ........................................................... 19
6.11 Switching Characteristics: ULN2003AI .................. 7
12.5 Electrostatic Discharge Caution ............................ 19
6.12 Switching Characteristics: ULN2003AI .................. 8
12.6 Glossary ................................................................ 19
6.13 Switching Characteristics: ULQ2003A, ULQ2004A 8
6.14 Typical Characteristics ............................................ 8 13 Mechanical, Packaging, and Orderable
Information ........................................................... 19
4 Revision History
NOTE: Page numbers for previous revisions may differ from page numbers in the current version.
• Added Pin Configuration and Functions section, ESD Ratings table, Feature Description section, Device Functional
Modes, Application and Implementation section, Power Supply Recommendations section, Layout section, Device
and Documentation Support section, and Mechanical, Packaging, and Orderable Information section .............................. 1
• Deleted Ordering Information table. No specification changes. ............................................................................................. 1
• Moved Typical Characteristics into Specifications section. ................................................................................................... 8
• Updated temperature rating for ULN2003AI in the ORDERING INFORMATION table ........................................................ 1
1B 1 16 1C
2B 2 15 2C
3B 3 14 3C
4B 4 13 4C
5B 5 12 5C
6B 6 11 6C
7B 7 10 7C
E 8 9 COM
Pin Functions
PIN
I/O (1) DESCRIPTION
NAME NO.
1B 1
2B 2
3B 3
4B 4 I Channel 1 through 7 Darlington base input
5B 5
6B 6
7B 7
1C 16
2C 15
3C 14
4C 13 O Channel 1 through 7 Darlington collector output
5C 12
6C 11
7C 10
COM 9 — Common cathode node for flyback diodes (required for inductive loads)
E 8 — Common emitter shared by all channels (typically tied to ground)
6 Specifications
6.1 Absolute Maximum Ratings
at 25°C free-air temperature (unless otherwise noted) (1)
MIN MAX UNIT
VCC Collector-emitter voltage 50 V
(2)
Clamp diode reverse voltage 50 V
VI Input voltage (2) 30 V
Peak collector current, See Figure 4 and Figure 5 500 mA
IOK Output clamp current 500 mA
Total emitter-terminal current –2.5 A
ULN200xA –20 70
ULN200xAI –40 105
TA Operating free-air temperature range °C
ULQ200xA –40 85
ULQ200xAT –40 105
TJ Operating virtual junction temperature 150 °C
Lead temperature for 1.6 mm (1/16 inch) from case for 10 seconds 260 °C
Tstg Storage temperature –65 150 °C
(1) Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings
only, and functional operation of the device at these or any other conditions beyond those indicated under Recommended Operating
Conditions is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability.
(2) All voltage values are with respect to the emitter/substrate terminal E, unless otherwise noted.
(1) JEDEC document JEP155 states that 500-V HBM allows safe manufacturing with a standard ESD control process.
(2) JEDEC document JEP157 states that 250-V CDM allows safe manufacturing with a standard ESD control process.
(1) For more information about traditional and new thermal metrics, see the Semiconductor and IC Package Thermal Metrics application
report, SPRA953.