Horizontal Machining Center

Horizontal Machining Center

Thermo-Friendly Collision Avoidance Machining SERVONAVI
Concept System Navi

A horizontal machining center that delivers

outstanding productivity capacity, Further increase in machining capacity with a powerful new
spindle: 10,000 min-1 (option)
from overwhelming machining capacity ● 10,000 min-1 No. 50 spindle machining capacity: 1,240 cm3/min (S45C)
1,496 cm3/min (FCD450)
and incredible reliability
Higher floor space productivity with larger work envelope

● X-axis travel: 1,050 mm (longer than previous machine)

● Max load workpiece size: ø1,050 × 1,200 mm* (larger than previous machine)
* 2-pallet APC only

Outstanding dimensional stability even for long-run

machining of large workpieces
● The Thermo-Friendly Concept minimizes dimensional changes due to ambient temperature
changes and machining heat.
Achieves outstanding dimensional stability even during long-run machining.

Productivity improved by shortening non-cutting times

● Shorter tool change times are possible when using thru-spindle coolant, and non-cutting
times are also shortened by faster table indexing.

Chip discharge that maximizes uptime

● Effective workspace area washing suppresses chip accumulation and reduces frequent chip
cleaning inside the machine.

“Sludgeless Tank” enhances stable operations (recommended option)

● The Sludgeless Tank removes coolant impurities (sludge) that affect machining effectiveness—
drastically reducing troublesome tank cleaning.

Automation support to further improve productivity

● Flexible support for automation; multi-pallet APC systems

effective hydraulic/pneumatic fixture port arrangements

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Further increase in machining capacity with a
powerful new spindle: 10,000 min-1 (option)
Supporting a wider range of applications with a new spindle lineup

Delivering high machining capacity across a wide range of low to high speeds.
Effectively handles a wide range of workpieces from heavy-duty cutting of steel 1,000 43 kW (15% ED) 100
652 N-m (15% ED)
to aluminum machining. 500 45 kW (20 min, 60% ED) 50
349 N-m (cont)

Spindle torque

Motor output
■ Lineup with powerful new spindle: 100
30 kW (cont)
10
10,000 min-1 No. 50 (option) 50
23 kW (cont)
5

● Spindle speed: 10,000 min-1 N-m

10 1
kW

● Max output: 45/30 kW (20 min, 60% ED/cont) 1,400 9,000

● Max torque: 652/349 N-m (15% ED/cont) 50 100

630
500 1,000
1,100 4,200
5,000 10,000
Spindle speed min-1

■ Spindle variations
■ Handling a wide range of applications from heavy-duty to high-feed machining ■ Mainly for steel workpieces ■ Machines materials from ■ Machines inconel, titanium and
aluminum to steel other difficult-to-cut materials
10,000 min-1 No. 50 (option) Spindle machining capacity
Wide-range spindle No. 50 (option) High-torque spindle No. 50 (option)
● Milling capacity ● End milling capacity Max output: 45 kW 1,071 N-m
Standard spindle No. 50 (1.2 times more than previous model) (heavy-duty cutting)
1,240 cm3/min Tool: ø160 mm face mill 642 cm3/min Tool: ø50 mm end mill
16 blades (carbide) 4 blades (carbide) ● Spindle speed: 6,000 min-1 ● Spindle speed: 12,000 min-1 ● Spindle speed: 6,000 min-1
(S45C) (S45C)
Spindle speed: 597 min-1 Spindle speed: 1,337 min-1 ● Max output: 30/22 kW (10 min/cont) ● Max output: 45/30 kW (10 min, 25% ED/cont) ● Max output: 45/37 kW (20 min/cont)
● Max torque: 606/349 N-m (10 min/cont) ● Max torque: 419/194 N-m (2 min/cont) ● Max torque: 1,071/637 N-m (3 min/cont)
Cutting Speed: 300 m/min Cutting Speed: 210 m/min
Feed rates: 3,820 mm/min Feed rates: 1,604 mm/min 32.5 kW (2 min) 1,071 N-m (3 min)
1,000 22 kW (10 min) 100 1,000 752 N-m (20 min) 37 kW (3 min)
Cut width × depth: 112 mm × 2.9 mm Cut width × depth: 10 mm × 40 mm 1,000
606 N-m (10 min)
284 N-m (10 min)
500 419 N-m (2 min) 45 kW (10 min, 25% ED) 50 500 637 N-m (cont) 45 kW (20 min) 50
(Cut position: 728 mm from pallet top) (Cut position: 762 mm from pallet top) 500 26 kW (10 min) 50
349 N-m (cont) 30 kW (10 min)

Spindle torque

Spindle torque

Spindle torque
30 kW (cont)

Motor output

Motor output

Motor output
200 37 kW (cont) 20
200 20 194 N-m (cont)
22 kW (cont) 100 10
100 10
● Milling capacity ● End milling capacity 100 10
50 15 kW (cont) 5
15 kW (cont) 50 5
1,496 cm3/min Tool: ø160 mm face mill 1,031 cm3/min Tool: ø80 mm end mill 50 5

(FCD450) 16 blades (carbide) (FCD450) 4 blades (carbide) N-m kW N-m

10 1
kW N-m kW

Spindle speed: 497 min-1 Spindle speed: 895 min-1 10 1 10 1

Cutting Speed: 250 m/min Cutting Speed: 225 m/min 4,100
2,000 12,000 1,230 3,300
Feed rates: 3,180 mm/min Feed rates: 1,074 mm/min 410 830 950 2,800 6,000 740 1,200 9,000 330 800 1,900 6,000
Cut width × depth: 112 mm × 4.2 mm Cut width × depth: 16 mm × 60 mm 50 100 500 1,000 5,000 50 100 500 1,000 5,000 10,000 50 100 500 1,000 5,000
(Cut position: 760 mm from pallet top) (Cut position: 577 mm from pallet top) Spindle speed min-1 Spindle speed min-1 Spindle speed min-1

Note: The “actual data” referred to above for this brochure represent examples, and may not be obtained
due to differences in specifications, tooling, cutting condition, and others.
■ Steel machining ■ Die/mold and aluminum machining
Wide-range spindle No. 40 (option) High-speed spindle HSK-A63 only (option)
● Spindle speed: 15,000 min-1 ● Spindle speed: 20,000 min-1
■ Spindle structure designed for powerful machining ● Max output: 26/18.5 kW (10 min/cont) ● Max output: 30/22 kW (10 min/cont)
● Max torque: 199/146 N-m (5 min/cont) ● Max torque: 57/42 N-m (10 min/cont)
Roller bearings for the front make the spindle extremely rigid. Roller bearings
That enables full-potential tooling applications and solid support 1,000 1,000

for powerful cutting. 500

15 kW (5 min)
50 500
30 kW (10 min)
50
Spindle torque

Spindle torque
26 kW (10 min)

Motor output

Motor output
199 N-m (5 min) 200 20
[Applied spindles] 200
18.5 kW (cont)
20 22 kW (cont)
100 146 N-m (cont) 10 100 10
● Powerful new spindle: 10,000 min-1 No. 50 50 5 50
57 N-m (10 min)
5
11 kW (cont) 42 N-m (cont)
● Standard spindle: 6,000 min-1 No. 50 N-m kW N-m kW

● High-torque spindle: 6,000 min-1 No. 50 10 1 10 1

15,000

■ Long service life provided by all spindles 50 100

720
500 1,000
2,500 4,000
5,000 10,000 50 100 500 1,000 5,000 20,000
equipped with oil-air lubrication systems 7/24 taper No. 50 VAC motor Spindle speed min-1 Spindle speed min-1
10,000

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Higher floor space productivity with larger work Outstanding dimensional stability even for long-run
envelope machining of large workpieces

Optimal travels for the large parts applications Thermo-Friendly Concept

The unique approach of “accepting temperature changes.”

X-axis
The X-axis travel is longer and the maximum loadable ■ Outstanding dimensional stability
workpiece size has also increased to handle 1,050 mm
Okuma’s Thermo-Friendly Concept achieves high dimensional stability not only when the
a wider range of applications. ■ Work envelope room temperature changes, but also at machine startups or when machining is resumed.
ø1,050 mm
X-axis travel: 1,050 mm To stabilize thermal deformation, warming-up time is shortened and the burden of
(longer than previous machine) dimensional correction during machining restart is reduced.
Max load workpiece size ■ TAS-C (option)
Thermal deformation over time: 7 µm
Y-axis travel: 900 mm
MA-600H Thermo Active Stabilizer—Construction
Z-axis travel: 1,000 mm (room temperature change: 8°C)
Y- Providing optimal control of the
1,200 mm
axis ■ Max load workpiece size [MA-600HIII actual data]
400
machine and stable machining
accuracies even during ambient
Z-axis ø1,050 × 1,200 mm*1, *2 X axis
X+ : 5 µm

(larger than previous machine) temperature changes.

X− : 6 µm
Y− : 6 µm

500
*1. Standard 2-pallet APC only Y+ : 7 µm
■ TAS-S (option)

Displacement µm
B-axis *2. From pallet top to 120 mm up,
max workpiece diameter is ø1,000 mm
Y axis Thermo Active Stabilizer—Spindle
Y
Above Z : 6 µm Spindle deformation will be accurately
X
■ Max tool length Z axis
Z
controlled even during operations with
frequent speed changes.
630 mm*3 (option) Under Z : 7 µm

(longer than previous machine) Measuring position X: 400 mm, Y : 500 mm

Room
*3. Chain magazine only temperature 8˚C Room temperature 20˚C Coolant (with shower washing)
change

Machine structurally designed for ease of use 0 4 8 12

Time h
16 20 24
Note: The “actual data” referred to above for this brochure represent examples,
and may not be obtained due to differences in specifications, tooling,
cutting condition, and others.

Built for operator-friendly workability.

■ Good accessibility to the ■ Open ceiling for setup station Machine is structurally designed to achieve outstanding accuracy
spindle and workpiece and workspace area
● 800 mm from the operation panel to ● Easy part load/unload by crane ● Highly rigid 3-point supported bed ● Indexing table and pallet
the spindle. ● Lighting is good, and coolant doesn't drop Easy installation thanks to bed that does not twist. Supporting Highly accurate indexing table
in the workspace area stable, high accuracy over a long period. • Standard: Curvic coupling (1 degree indexing)
• Optional: NC (0.001 degree indexing)
● Ball screw bracket
The pallet seating on a tapered cone achieves highly accurate
The ball screw brackets at both ends of the X-Y-Z axes are
positioning and excellent durability.
reinforced and combined for highly accurate drive and
positioning.

● Ball screw cooling

■ Operation panel mounted on the left X-Y-Z axes ball screw cooling and Y-axis motor bracket cooling
Swivel movement improves are standard. Assuring stable accuracy during high rates of
visibility and workability operation.
● Workpiece and operation screen XYZ Setup station
directions are the same
■ The exactness of bi-directional positioning ■ Bi-directional repeatability
● Operator can be close to the screen,
for less fatigue (MA-600HIII AbsoScale actual data*) (MA-600HIII AbsoScale actual data*)
● X-axis (travel: 1,050 mm) 1.9 µm ● X-axis (travel: 1,050 mm) 1.4 µm
● Y-axis (travel: 900 mm) 2.6 µm ● Y-axis (travel: 900 mm) 1.2 µm
● Z-axis (travel: 1,000 mm) 1.8 µm ● Z-axis (travel: 1,000 mm) 1.1 µm
* The “actual data” referred to above represent examples of data obtained by using ISO 230-2 test methods done at Okuma factories,
and they are not guaranteed values.

Photo shows a 19 inch operation panel (option)

Workspace area

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Productivity improved by shortening non-cutting time Chip discharge that maximizes uptime

With simple workspace covering and reinforced coolant applications,

Shorter tool change times are possible when using thru-spindle coolant
efficient chip discharge and long-run applications possible
Just Z-axis travel single cover and a smooth X-,Y-axis telescopic covers suppress chip accumulation.
Suction of excess coolant in spindle
Coolant suction time: 0.4 seconds*1
●
Moreover, in dry machining without coolant, washing only the lower workspace area with coolant is possible.
Removes residual coolant in the tool and spindle in
*1. Coolant suction time varies depending on the tool. In-machine washing prevents likely areas of chip accumulation, by cleaning away chips to maintain long-run production runs.
one draw: 0.4 seconds (drill actual data). In-spindle
coolant suction eliminates the need for an air blow
(minimum 15 seconds) to remove residual coolant,
shortening tool change time. ■ Chip discharge and workspace area designed to prevent chip accumulation

In-machine wash coolant: 450 L/min (18% improvement compared to previous machine)
0.4 Stronger workspace lower area wash and hinge From the upper area of the workspace, a shower
seconds conveyor smoothly removes large-volume coolant coolant system (option) and coolant from the
and accumulated chips out of the machine. X-,Y-axis telescopic covers suppress chip accumulation.

Shorter table indexing times

Table indexing time is shortened by the SERVONAVI

Rotary Axis Inertia Auto Setting function.
Center trough design enhances large
Table indexing time [1 degree indexing]
Preventing chip accumulation with smooth X-,Y-axis Flat covers in the workspace prevent amount of chip discharge out of the
1.6 sec/90°*2 20% reduction telescopic covers and Z-axis stainless steel single cover. chip accumulation machine
(compared to previous model)

Table indexing time [0.001 degree indexing]

1.4 sec/90°*2 44% reduction

(compared to previous model)
*2. At low inertia

Z-axis stainless steel single cover X-,Y-axis telescopic

High speed operations covers

■ Out-of-machine chip discharge

Rapid traverse : 60 m/min (X-, Y-, Z-axis) Optional a lift-up chip conveyor that discharges chips
Rapid acceleration : 0.7 G (max) to the outside of the machine, and a Sludgeless Tank
Tool change : 2.0 sec (T-T)*3 (recommended option) that efficiently collects sludge Lift-up
are available. chip conveyor
: 3.7 sec (C-C)*3
: 3.7 sec (CTC min)*4 Note: The Sludgeless Tank (recommended option) includes:
Pallet change time : 12 sec*3 a hinge + scraper (with drum filter) lift-up chip conveyor.
: 13 sec*4
*3. MAS standard measurements (formerly JIS B 6013) Sludgeless
*4. ISO 10791-9 (2001) (JIS B 6336-9) measurements Tank

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“Sludgeless Tank” enhances stable operations Automation support to further improve productivity
(recommended option)

Suppresses sludge accumulation in the coolant tank.

Flexible automation support
Dramatically reducing troublesome tank cleaning work
It is important to remove impurities (sludge) contained in the coolant for stable
operation of the machine, and coolant tank cleaning is indispensable. The Sludgeless
■ Equipped with a large number of thru-pallet fixture ports (option)
The setup station pallet base can be equipped with up to 16 fixture ports for hydraulic and pneumatic pressure, and the workspace
Tank (recommended option) efficiently collects 99% of the amount of sludge and
Secondary area table base can have up to 8 ports for flexible automation applications. Hydraulic circuits that tend to be complicated can be
reduces coolant contaminants. By suppressing sludge accumulation in the tank, the 2 filtration
Cyclone filter simplified, and auto-clamp fixture designing becomes easy. Customers benefit from more freedom in systemizing and in meeting
frequency of troublesome tank cleaning can also be drastically reduced, enabling
more diverse automation needs.
stable operations over long runs.
Tertiary
Setup station
■ Coolant sludge removal, 3 filtration
Bag filter
For the setup station
less environmental impact when disposing coolant Max 16 ports (hyd/pneu)*1, *2 16 port preps
Primary filtration With 16 ports, arrangements for robotic and
Sludge removal rate 99 (for castings)
%*1 1 Drum filter for
lift-up chip conveyor
automation applications will be expanded,
and more flexible fixture support will be
97%*1 (for aluminum) possible. For example, with 16 ports, a large
Note: · After tertiary filtration (bag filter) permeation Coolant filtration system flow number of parts can be mounted, and a
· Okuma evaluated removal rate different workpiece can be clamped on each
side of a 4-sided tooling block fixture.
No tank cleaning required for two years
(Okuma equipment actual data) *1. 8 or 16 ports available.
(for 16 ports, max 12 hydraulic ports)
Unidirectional coolant flow in the Sludgeless Tank also suppresses 16 ports *2. Hydraulic pressure: 7 MPa.
coolant deterioration due to stagnation. Coolant replacement
frequency is greatly reduced, and the environmental impact is less
when coolant disposal amounts are also reduced. After After After Workspace area (in machine)
bag filter cyclone filter drum filter Part load/unload in workspace
*1. Water-soluble coolants only.
99% sludge Part load/unload*1: Max 7 ports*3 area (table) also possible
removed
Workholding clamps : Max 8 ports*3
*2 MA-600HIII “part load/unload” fixture ports
■ Keeping spindle tapers clean also allow part load/unload in the workspace
The three filtration devices in the Sludgeless Tank and coolant suction inside the spindle reduce dirt on the spindle taper and lessen area in the machine. Adjustment times for trial
defective machining. cuts can be shortened and fixture
Note: Suction of coolant from the spindle also limits the outflow of coolant to the spindle taper when changing tools. readjustments in the workspace improve work
efficiency. With more ports, hydraulic
Coolant flow applications have increased, eliminating
complicated hydraulic circuits arrangements. Example of robotic automation
*1. For part load/unload in the workspace area,
select part load/unload.
Tertiary *
2
Secondary Primary Coolant *2. If the above is not required,
3 2 1
filtration filtration filtration tank select workholding clamps.
99% sludge-removed 7 or 8 ports In-machine step (option)
coolant to the spindle *3. Hydraulic pressure: 7 MPa.

*2. Tertiary filtration available only with thru-spindle coolant specs.

■ Compact—integrated with the Lift-up chip conveyor (option)

■ Auto Setup Station Pallet Rotate (option)
through-spindle coolant tank This feature automatically rotates the setup station pallet in 90° increments by stepping
on the foot switch. Operator efficiency has been improved, and robotic part load/unload
The thru-spindle coolant tank is integrated,
can be done from multiple fixtures.
and the coolant heater/cooler (option) can
be mounted on the tank, saving space.

Foot switch
Coolant heater/cooler (option) Integrated with through-spindle
mounted on the tank coolant tank

9 10
Flexible production of large-variety workpiece
The Next-Generation Intelligent CNC
applications

With revamped operation and responsiveness—

An impressive lineup of automation systems ease of use for machine shops first!
Smart factories are using advanced digitization and networking (IIoT) in manufacturing to achieve enhanced productivity and added value. The
■ Flexible APC systems* OSP has evolved tremendously as a CNC suited to advanced intelligent technology. Okuma’s new control uses the latest CPUs for a
Multi-pallet APCs allow the operator to single setup a large number of workpieces, and use the extra time available for other jobs. tremendous boost in operability, rendering performance, and processing speed. The OSP suite also features a full range of useful apps that
Setups at the end of the day for untended operations are also a benefit. could only come from a machine tool manufacturer, making smart manufacturing a reality.
● Multi-pallet APC connects to standard 2-pallet rotary-shuttle APC
● Pallet change time is the same as in the standard APC
● Can be adapted to match plant layout and type of production
Smooth, comfortable operation with the feeling
of using a smartphone Smooth
6-pallet APC 10-pallet APC 12-pallet APC operations even
Improved rendering performance and use of a multi-touch panel achieve with wet or
intuitive graphical operation. Moving, enlarging, reducing, and rotating work-gloved Enlarge
3D models, as well as list views of tool data, programs, and other hands
information can be accomplished through smooth, speedy operations
with the same feel as using a smartphone. The screen display layout on
the operation screen can also be changed to suit operator preferences
and customized for the novice and/or veteran machinists.

2,4
23
mm 4,1 Note: 15 inch operation panel screen shots.
84 5,1
mm 17
mm
Collision Avoidance System (option)
“Just what we wanted.”— Refreshed OSP suite apps shown above.

■ Multi-Pallet Tower APC*

Tower 12P-APC system
This became possible through the addition of Okuma's machining expertise based on requests we heard from real, machine-shop customers.
The brain power packed into the CNC, built by a machine tool manufacturer, will “empower shop floor” management.

Maintenance Monitor Spindle Output Monitor

Routine inspection support Increased productivity through visualization of motor
4,578 mm

power reserve
The Maintenance Monitor displays items for inspections before Turn-Cut Guide (option)
starting daily operation and regular inspections and the rough
Making new machining technology simpler and easier to use
estimate of inspection timing. Touching the [INFO] button displays
the PDF instruction manual file of relevant maintenance items.
PPC operation panel E-mail Notification
Setup station Monitoring operating status even when away from the
Tower 12P-APC system Setup station 3,430 mm machine

■ Auto tool changer Screen Capture

Automatic saving of recorded alarms
The standard number of tools that can be stored is 60. Flexible, high-volume tool storage
systems available for adding more types of workpieces.
Matrix magazines store larger numbers in compact, quick tool-change arrangements.
Scheduled Program Editor
[INFO] button Easy programming without keying in code
● Matrix magazines: Tool preparation time Minimum: 12 seconds (multiple magazines: 19 seconds)

ATC tool
ATC magazine Get Connected, Get Started, and Get
capacity Magazine type Max diameter Maximum length, mass,
moment Innovative with Okuma “Monozukuri”
w/adjacent w/o adjacent
Machine tool and PC
40 tools,
Chain magazine ø140 mm ø240 mm
Max length Connect, Visualize, Improve
60 tools (standard) 450 [630] mm Connect
81 tools, 111 tools, Matrix magazine Max mass Okuma’s Connect Plan is a system that provides analytics for improved
ø105 mm
141 tools, 171 tools (171 tool cabinet) 25 kg utilization by connecting machine tools and visual control of factory
(standard) ø240 mm
Max length Mass moment operation results and machining records. Simply connect the OSP and
195 tools, 225 tools, Matrix magazine ø130 mm (large size)
450 [600] mm 36.75 N-m a PC and install Connect Plan on the PC to see the machine operation
255 tools, 285 tools (285 tool cabinet) (mid-size)
status from the shop floor, from an office, from anywhere. The Connect
320 tools, 400 tools Multiple magazine ø135 mm ø240 mm Matrix system ATC magazine Plan is an ideal solution for customers trying to raise their machine
(option) utilization.
[ ]: Option
*: The maximum workpiece dimensions are ø1,000 mm × 1,000 mm.
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Advanced technology—effective for machine shops
SERVONAVI Collision Avoidance System (option) Hyper-Surface (option)
Optimized Servo Control Collision prevention Auto machining data compensation

Achieves long term accuracy and surface quality Allowing operators to focus on making parts ■ Further improvement of machined surface quality with new machining data
Hyper-Surface No compensation
compensation
■ SERVONAVI AI (Automatic Identification) ■ World’s first “Collision-Free Machine”
By suppressing streaks and edge irregularities caused by CAM machining data, hand finish
● Work Weight Auto Setting CAS prevents collisions in
polishing time can also be reduced. In addition to the Sculptured-Surface Adaptive Acceleration
Cycle time shortened with faster acceleration automatic or manual mode,
Control with the previous Super-NURBS, the new Hyper-Surface function automatically
On table travel type machining centers, the table feed accelera- providing risk-free
compensates for edge positioning errors of the machining data output from CAM or the adjacent
tion with the previous system was the same regardless of weight, protection for the machine
cutting path while maintaining shape accuracy.
such as workpieces and fixtures loaded on the table. and great confidence for the
operator.
Work Weight Auto Setting estimates the weight of the workpiece
and fixture on the table and automatically sets the liner axis servo Hyper-Surface Compensation
parameters, including acceleration, to the optimum values. Cycle No compensation Compensation No compensation Compensation

times are shortened with no changes to machining accuracy.

Machining Navi M-i, M-gII+ (option)
Cutting condition search for milling
Acceleration
High Longer tool life and shorter machining
SERVONAVI times by optimizing cutting conditions
Smooths minor fluctuations and variations in command points Adjust steps errors between adjacent cutter paths Comparison of
Higher acceleration,
shorter cycle time ■ Searches for the best cutting conditions machined surface quality
● Machining Navi M-i changes automatically to optimum
Low
spindle speed
Previous control Workpiece
weight
● Machining Navi M-gII+ displays several spindle speed
Turn-Cut (option)
Heavy Light
possibilities
Machining ■ Shorter lead times with process-intensive machining
Navi (OSP)
● Rotary Axis Inertia Auto Setting Changing to optimum spindle speed
provides the Simultaneously controlling X-Y circular motion with the tool edge
answer!
Maintains high accuracy and stable movements position rotated by the spindle tool enables lathe-like turning.
Depending on the workpiece or fixtures, inertia will vary, and with ● Tapers also possible
each variation the rotary axis positioning error in some cases Changing spindle speed ● Hole making with different diameters — with one tool
became much larger. ● Machine IDs/ODs with ATC-oversized large tool diameters
Rotary Axis Inertia Auto Setting is able to estimate inertia from Y
Lower cutting load required
workpiece/fixture acceleration and deceleration, and
Y Spindle center
automatically set the optimum the rotary axis servo parameters to
maintain highly accurate and stable machine movements.
Next-Generation Energy-Saving System X
Z Circular
■ SERVONAVI SF (Surface Fine-tuning) A suite of energy saving applications for machine tools motion
Circular motion
Z sync center
● Reversal Spike Auto Adjustment ■ ECO Idling Stop Spindle center tool
Maintains machining accuracy and surface quality Accuracy ensured, cooler off Circular motion path circular motion
Slide resistance changes with length of time machine tools are center
Intelligent energy-saving function with the Thermo-Friendly
utilized, and discrepancies occur with the servo parameters that
were the best when the machine was first installed. This may Concept. The machine itself determines whether or not cooling
produce crease marks at motion reversals and affect machining is needed and cooler idling is stopped with no loss to accuracy.
accuracy (part surface quality). (Idling Stop included in a spindle cooler is standard for TAS-S AI Machine Diagnosis (option) Self-diagnosis of feed
axis status with AI
Reversal Spike Auto Adjustment maintains machining accuracy equipped machines.) Machine tool diagnostics technology with artificial intelligence (AI) AI Spindle
by switching servo parameters to the optimum values matched to Electricity consumption during non-machining time greatly Diagnosis Function
changes in slide resistance. reduced with “ECO Idling Stop”, which shuts down each piece
Detects damage to
■ With predictive maintenance, prevent machine spindle bearings
of auxiliary equipment not in use. stoppages just in time
● Vibration Auto Adjustment
Contributes to longer machine life Okuma’s AI-equipped control diagnoses the presence or absence of
■ ECO Power Monitor abnormalities in the machine spindle and feed axes and identifies any
When aging changes machine performance, noise, vibration, On-the-spot check of energy savings
crease marks, or fish scales may appear. irregularities found.
Power is shown individually for spindle, feed axes, and AI Feed Axis
Downtime from machine stoppage is minimized, so the benefits are Diagnosis Function
Vibration Auto Adjustment can quickly eliminate noise and auxiliaries on the OSP operation screen. The energy-saving highly accurate, productive, and stable operations over the long term.
vibration even from machines with years of operation. benefits from auxiliary equipment stopped with ECO Idling The operators themselves can easily diagnose the machine by
Ball screw failure
Ball screw
Stop can be confirmed on the spot. following simple screen guidelines on the Okuma control. support bearing failure
Notes:
1. AI diagnostic models are already installed, and diagnoses can be performed by the
■ ECO Operation (option) machine itself. AI diagnostic models can be updated through Okuma’s Connect Plan.
Intermittent/continuous operation of chip conveyor and mist 2. AbsoScale specs are required to diagnose ball screw failures.
collector during operation

■ ECO Hydraulics (option)

Energy-saving hydraulic unit using servo control technology

13 14
■ Machine Specifications MA-600HIII ■ Optional Specifications
Item Unit No. 50 No. 40*1 Spindle speeds 50 to 10,000 min-1, 45/30 kW, No. 50 Chip air blower (blast) Adapter
Travels X-axis (column left/right) mm (in) 1,050 (41.34) 50 to 12,000 min-1, 45/30 kW, No. 50 Coolant system Sludgeless Tank (recommended option)
Y-axis (spindle up/down) mm (in) 900 (35.43)
50 to 15,000 min-1, 26/18.5 kW, No. 40 Off-machine chip discharge Refer to Recommended chip conveyors.
Z-axis (table front/back) mm (in) 1,000 (39.37) -1
50 to 20,000 min , 30/22 kW, HSK-A63 only (lift-up chip conveyor types)
Spindle center to pallet top mm (in) 50 to 950 (1.97 to 37.40)
High-torque spindle 6,000 min-1, 45/37 kW, 1,071 N-m, No. 50 Chip bucket for above Height 700 mm, 1,000 mm
Spindle nose to pallet center mm (in) 70 to 1,070 (2.76 to 42.13)
Dual contact spindle HSK, BIG-PLUS® Hydraulic oil cooler
Pallet Work area mm (in) 630 × 630 (24.80 × 24.80)
Max load capacity kg 1,200 [1,400] ATC magazine capacity 40 tools (chain magazine type) Coolant heater / cooler
(tools) 81, 111, 141, 171, 195, 225, 255, 285 tools Auto tool length comp/ Touch sensor
Indexing angle deg 1 [0.001]
(matrix magazine type) breakage detection
Max workpiece dimensions*2 mm (in) ø1,050 × 1,200 (ø41.34 × 47.24)
Spindle Speed min-1 50 to 6,000 320, 400 tools (multiple magazine system) Auto zero offset/auto gauging Touch probe
50 to 15,000,
[50 to 6,000 (high-torque spindle), AbsoScale detection X-Y-Z axes, X-Y axes Tool life management By hour meter
50 to 20,000
50 to 10,000, 50 to 12,000] Auto 0.001º indexing table Built-in NC table Turn-Cut AbsoScale detection and ball screw
Tapered bore 7/24 taper No. 50 7/24 taper No. 40 APC Parallel shuttle: 6P, 10P, 12P cooling required.
[HSK-A100] HSK-A63 Auto pallet changer Tower: 12P Pull stud bolt shape MAS-1, CAT, DIN, JIS
Bearing dia mm (in) ø100 (ø3.94) ø70 (ø2.76)
FMS 2-pallet APC Wing block type, Under-pallet fork type Pull stud bolt MAS-1, MAS-2, CAT, DIN, JIS
Feed rate Rapid traverse m/min (ipm) X, Y, Z: 60 (2,362)
Pallet top surface configuration T-slot 2-sided tooling block Height: 850/825 mm, Pitch: 100/125 mm
Cutting feed rate mm/min (ipm) X, Y, Z: 1 to 60,000 (0.04 to 2,362)
Spare pallets 4-sided tooling block Height: 850/825 mm, Pitch: 100/125mm
Motors Spindle (10 min/cont)*3 kW (hp) 30/22 [45/37*3, 45/30*3, 45/30] 26/18.5 (35/25),
Edge locator Ball screw cooler X-Y-Z axes
(40/30 [60/50, 60/40, 60/40]) 30/22 (40/30)
Oil-hole coolant system 1.5 MPa Recommended AbsoScale detection (X-Y-Z axes)
Feed axes kW (hp) X: 4.6 (6.13), Y: 4.6 (6.13) × 2, Z: 5.2 (6.93)
Thru-spindle coolant* 7.0 MPa, large flow 1.5 MPa, large flow 7.0 MPa for die machining Hyper-Surface
Table indexing kW (hp) 3.5 (4.67)
ATC Tool shank MAS403 BT50 MAS403 BT40 Shower coolant 10 nozzles DNC-DT, 0.1 µm control

[HSK-A100] HSK-A63*4 Work wash gun TAS-S Thermo Active Stabilizer—Spindle

Pull stud MAS 2 [−] Oil mist lubricator TAS-C Thermo Active Stabilizer—Construction
Magazine capacity tools 60 [40, 81, 111, 141, 171, 195, 225, 255, 285, 320, 400] * Okuma pull stud required with thru-spindle coolant.
Max tool dia (w/ adjacent)*5 mm (in) ø140 (5.51) ø100 (3.94)
Max tool dia (w/o adjacent)*5 mm (in) ø240 (9.45) ø150 (5.91) : Recommended
■ Chip conveyors (Please contact an Okuma sales representative for details.) : Conditionally recommended
Max tool length mm (in) 450 (17.72) [600*6, 630*7 (23.62, 24.80)]
Max tool mass kg (lb) 25 (55) 10 (22) Aluminum/
Workpiece Material Steel Cast iron Mixed (general use)
non-ferrous metal
Tool selection Memory random [Matrix magazines use fixed addresses]
Machine Height mm (in) 3,174 (124.96)
size Floor space; width × depth mm (in) 3,435 × 7,068 (135.24 × 278.27)*8
Mass kg (lb) 25,000 (55,000)*9 Chip shape
Controller OSP-P300MA
[ ]: Option *1. No. 40 spindle is option. *2. Standard 2-pallet APC. Multi-pallet APC and FMS: ø1,000 × 1,000 mm, hydraulic fixtures (link): ø1,000 ×
900 mm. *3. High-torque spindle (heavy-duty cutting) and 10,000 min-1 spindle rating: 20 min/cont. *4. 20,000 min-1 with HSK-A100 only. *5. Values
differ with a matrix magazine. Please inquire. *6. Matrix and multiple magazines. *7. Chain magazines. *8. Off-machine chip discharge; hinge + scraper In-machine chip discharge Hinge type (standard)*1
with drum filter (Recommended). *9. Workpieces and tools not included.
Hinge + scraper with drum filter*2

■ Standard Specifications Off-machine (recommended)

Spindle speed 6,000 min-1 (30/22 kW [10 min/cont]) APC fork washer chip discharge Hinge type — — —
ATC magazine capacity 60 tools Air filter and oiler (option)*4 Scraper type *3 — (dry) — —
Spindlehead cooling system Telescopic cover Scraper type with drum filter*3 — (wet) with magnet —
Simple ball screw cooler X-Y-Z axes Hydraulic unit
*1. Scraper type (option) also available. *2. Included when Sludgeless Tank is selected. *3. When chips are shorter than 100 mm
Centralized lubrication Oil level alarm and pressure alarm Automatic 1º indexing table
*4. With limitations per conveyor discharge direction.
Coolant supply system Tank: 1,144 L 2-pallet rotary-shuttle APC Pallet top surface M16 tap

( )
Dirty tank: 1,018 L (effective: 696 L)
Clean tank: 126 L
Full enclosure shielding
Operation panel
2-pallet pivoted type for APC
15 inch ■ Off-machine lift-up chip conveyors
Pump: 3.0 kW, 1.5 kW, ATC operation panel For manual operation
0.55 kW (50 Hz)/0.75 kW (60 Hz) NC (OSP) control cabinet ventilation fan Type Hinge + scraper with drum filter Hinge Scraper Scraper with drum filter
In-machine chip discharge Hinge Work lamp LED
Chip pan for above Status indicator 3 phase C type
Thru-spindle coolant* 1.5 MPa Foundation washers, jack bolts
Suction of excess coolant in spindle Slip stoppers and chemical anchors Shape
ATC air blower (blast) Tool release lever
Chip air blower (blast) Nozzle type Tapered bore cleaning bar
Coil conveyor under APC Hand tools
In-machine chip washer Tool box
* : Okuma pull stud required with thru-spindle coolant.

15 16
 ■ Working range Unit: mm ■ Pallet dimensions Unit: mm
The Next-Generation Intelligent CNC
■ Standard Specifications X-axis travel: 1,050
Z-axis travel: 1,000

65
Basic Specs Control X, Y, Z, simultaneous 3 axis, spindle control (1 axis)
70
Position feedback OSP full range absolute position feedback (zero point return not required)
Travel

Y-axis travel 900

125
Coordinate functions Machine coordinate system (1 set), work coordinate system (20 sets)
MA-600HⅢ
Min / Max command ±99999.999 mm, ±9999.9999° 8-digit decimal, command units: 0.001mm, 0.01mm, 1mm, 0.0001°, 0.001°, 1° 120
Feed Cutting feed override 0 to 200%, rapid traverse override 0 to 100% X 1,050
Y 900

125
Spindle control Direct spindle speed commands, override 30 to 300%, multi-point indexing

25 40
80
Tool compensation No. of registered tools: Max 999 sets, tool length/radius compensation: 3 sets per tool Z 1,000

630
Area B

[20]
50
Display 15-inch color LCD + multi-touch panel operations Column

15
side

125
Self-diagnostics Automatic diagnostics and display of program, operation, machine, and NC system faults 18
Programming Program capacity Program storage capacity: 4 GB; operation backup capacity: 2 MB 36
Pallet top

[115]
Program operations Program management, editing, scheduled program, fixed cycle, G-/M-code macros, arithmetic, logic statements,

85

125
math functions, variables, branch commands, coordinate calculate, area machining, coordinate convert, programming help Area A
Operations “suite apps” Applications to graphically visualize and digitize information needed on the shop floor Pallet center 255
“suite operation” Highly reliable touch panel suited to shop floors. One-touch access to suite apps.

65
[ ]: T-slot pallets
Easy Operation “Single-mode operation” to complete a series of operations, advanced operation panel/graphics facilitate smooth machine control Note: the following interference areas

30
24-M16
Machine operations MDI, manual (rapid traverse, manual cutting feed, pulse handle), load meter, operation help, alarm help, sequence return, A: Spindlehead interference when the B-axis is 0, 90, 180, or 270 degrees 65
manual interrupt/auto return, pulse handle overlap, parameter I/O, PLC monitor, easy setting of cycle time reduction B: When max workpiece dia is ø810 to ø1,050 mm 65 125 125 125 125 65
630
MacMan Machining management: machining results, machine utilization, fault data compile & report, external output
Communications / Networking USB (2 ports), Ethernet, DNC-T1 ■ Maximum workpiece dimensions Unit: mm 118˚
315
High speed/accuracy specs Hi-G Control, Hi-Cut Pro, pitch error compensation, SERVONAVI, Machining Time Shortening Function
2-pallet rotary-shuttle APC specification (standard 2-pallet APC only) 57.5 100 100 57.5 30 ø20.5
Energy-saving ECO suite ECO Idling Stop, ECO Power Monitor*1
Max. diameter: ø1,050*1 [ ] : T-slot pallets
*1. The power display shows estimated values. When precise electrical values are needed, select the on-machine wattmeter option.

36
ø810

0.7

30
40
18
*1. Workpiece diameter
■ Optional Specifications M16

Max hight 1,200 [1,170]

should be within ø810 mm
Workpiece clamp tapped hole detail

Y-axis travel 900

or interference with X-,
Kit Specs NML 3D AOT Kit Specs NML 3D AOT
Item Item Y-axis telescopic covers
E D E D E D E D E D E D will occur at the negative Edge locators
Interactive functions External I/O communication limit of the Z-axis. (option)
Advanced One-Touch IGF-M (Real 3D simulation included) ● ● RS-232C connector 14.5 15.5
ø55
Interactive MAP ( I-MAP) ● ● DNC-T3 *2. From pallet top to 120 mm

10
Programming DNC-B (RS-232C-Ethernet transducer used on OSP side) up, max workpiece

ø18
ø26
[20]
50
Operation buffer 10MB DNC-DT diameter is ø1,000 mm.

75
Auto scheduled program update ● ● ● ● ● ● DNC-C/Ethernet
Note: Workpiece hitch bolt hole detail
Additional G/M-code macros Additional USB (Additional 2 ports, Std: 2 ports) ø50 H7
The minus Z and Y-axis limit (option)
Common variables 1,000 pcs Automation / untended operation Interference with
area is a spindle / pallet
telescopic covers Center hole detail
(Std: 200 pcs) 2,000 pcs Auto power shut-off M02 and END alarms, interference zone.
● ● ● ● ● ●
Program branch; 2 sets work preps done ➝ OFF *2
Program notes (MSG) ● ● ● Warm-up (calendar timer)
Coordinate system 100 sets ● ● ● External program Button, rotary switch, digital
selection 200 sets ● ● ● selection switch, BCD (2-digit, 4-digit) MA-600III Power inlet: 2,390 mm
Air intake
Rc 3/8 Unit: mm
(Std: 20 sets) 400 sets Cycle time reduction (Ignores certain commands) ● ● ● ● ● ● Dimensional/ from floor (control cabinet top) Supplied air temperature:
Helical cutting (within 360˚) ● ● ● ● ● ● Pallet pool control (PPC) (Required for multi-pallet APC) within 5ºC over room temperature
Installation 2,490 3,159

(margin)
3D circular interpolation Robot, loader I/F
Drawings Coolant tank 790 (door open)

50
Synchronized Tapping II ● ● ● ● ● ● High-speed, high-precision
Arbitrary angle chamfering ● ● ● ● ● ● AbsoScale detection X-Y-Z axes Coolant heater/cooler

862
Cylindrical side facing Inductosyn detection Additional axes (option)

30
Slope machining Hyper-Surface*1 X-Y-Z axes only Chip bucket (option)
Tool grooving (flat-tool free-shaped grooving) Super-NURBS*2 *3 X-Y-Z, B axes (up to 2) CNC
Drum filter-type lift-up
Turn-Cut 0.1 µm control (linear axis commands)

1,470
(APC door opening)
conveyor EC
Tool max rotational speed setting TAS-S (Thermo Active Stabilizer—Spindle) H1,000 (option)
F1-digit feed 4 sets, 8 sets, parameter TAS-C (Thermo Active Stabilizer—Construction)

4,545
1,320
Programmable travel limits (G22, G23) ● ● ● ● ● ● ECO suite (energy saving functions)

3,435
Skip (G31) ECO Operation

1,470
Axis naming (G14) ECO Power Monitor Wattmeter
3D tool compensation Energy-saving Inverter

200
Tool wear compensation ● ● ● hydraulic unit ECO Hydraulics

465
Drawing conversion Programmable mirror image (G62) ● ● ● Other

460 380
Enlarge/reduce (G50, G51) ● ● ● CNC cabinet lamp

(max tool length)

(margin)
User task 2 I/O variables (16 each) Circuit breaker

100

500
248
Hydraulic oil cooler (option)
Tape conversion★ Sequence operation Sequence stop

450
● ● ● ● ● ● 420
Monitoring Upgraded sequence restart Mid-block return ● ● ● 500 200 Ball screw cooler
Real 3D Simulation ● ● ● ● Pulse handles 2 pcs, 3 pcs (Std: 1 pc) 5,013 1,142 (option)
Simple load monitor Spindle overload monitor ● ● ● ● ● ● External M codes 4 sets, 8 sets 1,200 7,068 500
NC operation monitor Hour meter, work counter ● ● ● ● ● ● Collision Avoidance System*1 *2 (margin) (margin) Status
70 1,000 600
Hour meters Power, spindle, NC, cutting Machining Navi M-i, M-gII+ (cutting condition search) indicator
(Z-axis travel) 1,050
Operation end buzzer With M02, M30, and END commands One-Touch Spreadsheet 1,050 Tool change position (X-axis travel) APC
60-tool magazine Spindle gauge line APC swing center
Work counter With M02 and M30 commands Block skip; 3 sets (max. workpiece 525 525 operation panel
Magazine operation panel diameter) Pallet top surface
MOP-TOOL Adaptive control, overload monitor Additional axes A-, B-, C-axis [preps, specs]
AI Machine Diagnosis Function Spindle, feed axes / Spindle Fixture offset
100

103
913

(max workpiece
Machine Status Logger OSP-VPS (Virus Protection System)
Cutting Status Monitor 19 inch display operation panel w/ adjustable-tilt key board

(Y-axis travel)
height)
1,200

900
Tool life management Hour meter, No. of workpieces ● ● ● ● ● ●

3,174
Note 1. NML: Normal, 3D: Real 3D Simulation, AOT: Advanced One-Touch IGF-M,

2,934

3,024
Gauging
E: Economy, D: Deluxe
Auto gauging Touch probe (G31) Included in machine specs
Note 2. ★Technical consultation needed for specifications
Auto zero offset Includes auto gauging

50
1,300
Included in machine specs

1,300
Tool breakage Touch sensor (G31) *1. There are limitations when Hyper-Surface and Collision Avoidance System are used

855
612
Included in machine specs simultaneously.
detection Includes auto tool offset FL
Manual gauging (w/o sensor) ● ● ● ● ● ● *2. There are limitations when Super-NURBS and Collision Avoidance System are used
304 6,155 Hydraulic unit 57 3,405 357
Interactive gauging (touch sensor, touch probe required) simultaneously.
6,459 95 3,819
*3. Select Super-NURBS for simultaneous linear and rotational axis machining.

17 18
 mentioned in the instruction manual and attached to the product.
When using Okuma products, always read the safety precautions
●The specifications, illustrations, and descriptions in this brochure vary in different markets and
Pub.No.MA-600H3-E-(2a)-300 (Jul 2021)
are subject to change without notice.

This product is subject to the Japanese government Foreign Exchange and

Foreign Trade Control Act with regard to security controlled items; whereby
Okuma Corporation should be notified prior to its shipment to another country.

Oguchi-cho, Niwa-gun,
Aichi 480-0193, Japan
TEL: +81-587-95-7825 FAX: +81-587-95-6074