Brain19_532352_RevA_EN
Brain19_532352_RevA_EN
ENGLISH
Bus G-Way status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.1 Intended use.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Registering Bus G-Way devices.. . . . . . . . . . . . . . . . . . . . . . . . . 22
3.2 Limitations of use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Verifying Bus G-Way devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.3 Unauthorised use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 8.4 RQFZ radio module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.4 Product identification.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Radio controls - JLC.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.5 Technical specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Radio controls - RC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Deleting radio controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
ENGLISH
SAFETY INSTRUCTIONS
MEANING OF THE SYMBOLS USED
GENERIC HAZARD
NOTES AND WARNINGS IN THE INSTRUCTIONS Personal injury hazard or risk of damage to com-
WARNING ELECTRIC SHOCK HAZARD - The procedure ponents
F
or step described must be carried out following the
!
AGE TO COMPONENTS - The procedure or step described Risk of burns or scalding due to the presence of high-
must be carried out following the instructions provided temperature parts
and according to the applicable safety regulations.
CUTTING/AMPUTATION/PUNCTURE HAZARD
WARNING - Details and specifications that must be
i complied with in order to ensure that the system oper-
ates correctly.
Cutting hazard due to the presence of sharp compo-
nents or the use of pointed/sharp tools
RECYCLING AND DISPOSAL - The materials used in manu- RISK OF TRAPPING HANDS
facturing, the batteries and any electronic components Risk of trapping hands due to moving parts
must not be sent to landfill. They must be taken to
authorised recycling and disposal centres
SHEARING HAZARD
FIGURE E.g.: 1 -3 see Figure 1 - detail 3. Risk of shearing due to moving parts
TABLE E.g.: 1 see Table 1. RISK OF IMPACT/CRUSHING/SHEARING Risk of impact,
crushing or shearing due to moving parts
§ CHAPTER/SECTION E.g.: §1.1 see section 1.1.
LED off
LED on
LED flashing
LED flashing quickly
the packaging.
are authorised to carry out work on the components - Storage temperature: 5°C to 30°C.
of the automation. Do not make any modifications - Percentage of humidity: 30% to 70%.
to the original components.
Cordon off the work site (even temporarily) and pro-
hibit access/transit. For EC countries, comply with
the national legislation that transposes the European 2.3 WASTE DISPOSAL
! Themustpackaging
Directive on Construction sites 92/57/EC.
materials (plastic, polystyrene etc.)
The installer is responsible for the installation/test-
not be left within reach of children as they are
ing of the automation and for preparing the system
potential sources of danger.
Register.
Discard the packaging after use in the appropri-
The installer must demonstrate or declare that he/she
ate containers in compliance with waste disposal
has the technical-professional competency to carry
regulations.
out the installation, testing and maintenance in ac-
cordance with the requirements of these instructions. After having dismantled the product, dispose of it
in compliance with the current waste disposal regu-
lations.
2.1 INSTALLER SAFETY
Components and structural materials, batteries and
Installation activities require special work conditions electronic components must not be disposed of
to reduce to the minimum the risks of accidents and together with household waste. They must be taken
serious damage. Furthermore, the suitable precau- to authorised disposal and recycling centres.
tions must be taken to prevent risks of injury to persons
or damage.
! Thecondition,
installer must be in good physical and mental
aware of and responsible for the hazards
that may be generated when using the product.
The work area must be kept tidy and must not be
left unattended.
Do not wear clothes or accessories (scarves, bracelets,
etc.) that may get caught in moving parts.
Always wear the personal protective equipment rec-
ommended for the type of activity to be carried out.
The required level of workplace lighting must be equal
to at least 200 lux.
Operate CE marked machinery and equipment in com-
pliance with the manufacturer's instructions. Use
Brain19 4 532352 - Rev.A
3. Brain19
3.1 INTENDED USE
The GENIUS Brain19 electronic board has been de-
signed to control actuators for motorized swing gates
intended for installation in areas that are accessible to
people, the main purpose of which is to provide safe
access for goods or vehicles or people in industrial,
commercial or residential settings.
ENGLISH
these instructions is prohibited and could affect the 3.4 PRODUCT IDENTIFICATION
integrity of the product and/or represent a source
of danger.
! Thelegislation
electrical system must comply with applicable
in the country of installation.
- control accessories = minimum 150 cm
- emergency buttons = maximum 120 cm
If the manual controls are intended to be used by
Use components and materials with CE marking
ENGLISH
disabled or infirm persons, highlight them with
which are compliant with the Low Voltage Directive suitable pictograms and make sure that these users
2014/35/EU and EMC Directive 2014/30/EU. are able to access them.
The power supply line for the automation must be
fitted with a multi-pole circuit breaker, with a suitable
tripping threshold, a contact opening distance of at
least 3 mm and a breaking capacity that complies
with current regulations.
Led 24V
Led ERROR
Led 5V
ENGLISH
DISP J6
FCA1 23 FCA1
F1 Led Limits FCC1 24 FCC1
230V-F5A
FCA2 25 FCA2
Led Inputs +/R1 -/R2 F P FCC2 26 FCC2
Translation of the original instructions
LIMITS
J1 J2 J3 J11
STOP
OP-B
OP-A
Led USB
OP
CL
USB-A
PE N L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 J8
MAIN M1 M2 LAMP FSW
TXFSW
+24V
+24V
LOCK
STOP
OP-A
OP-B
COM
COM
W.L.
OP
OP
OP
PE
CL
CL
CL
N
L
C C
24 V"
M M 3 W max
230 V~
230 V~ 60 W max
1
5.2 COMPONENTS
KEY: Status LEDs :
J1 Removable terminal board for the mains power supply Inputs LED Status of command inputs
Removable terminal board for connecting motors and Limits LED Status of limit switch inputs
J2
flashing light USB LED USB pen drive present
Removable terminal board for connecting control devices BUS LED Bus G-Way devices
J3
and accessories power supply
BUS MON LED Bus G-Way line
J5 Connector (3 pin) for GENIUS RQFZ radio module
5V LED Power supply 5 V"
J6 Removable terminal board for connecting limit switches
24V LED Accessories power supply 24 V"
J8 USB-A port
ERROR LED Error/alarm signalling
J10 Removable terminal board for connecting Bus G-Way devices
RADIO1 LED Radio channel 1
Removable terminal board for connecting the LED and the
J11 RADIO2 LED Radio channel 2
electric lock
DISP Programming display
P Programming buttons
F1 Power supply fuse (230 V~ F5 A)
F2 Accessories power supply fuse (T0.8 A)
out the connections with the power supply NC contact, connect a photocell or another device
disconnected. that, by opening the contact during closing, reverses
12 FSW CL the gate.
CONTROL DEVICES
L Ifcommon
the input is not used, bridge it with the
L Multiple NO contacts on same input must be con-
nected in parallel.
contacts (-).
(Photocell active in opening)
Multiple NC contacts on same input must be con- NC contact, connect BUSa photocell or another device
nected in series. that, by opening the contact
RADIO during opening, reverses
Below is a brief explanationT0.8A
of the inputs. The effect 13 FSW OP the gate.
a command has may vary according to the operating
L Ifcommon
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FCA1 23 FCA1
the input is not used, bridge it with the
logic and programming functions. FCC1 24 FCC1
contacts (-).
230V-F5A
FCA2 25 FCA2
■ Connecting the devices to terminal board J3: +/R1 -/R2 F FCC2 26 FCC2
LIMITS
STOP
OP-B
OP-A
OP
CL
J3
LIMIT SWITCHES USB-A BUS
PE N L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
MAIN M1 M2 LAMP FSW J6
TXFSW
+24V
+24V
LOCK
STOP
OP-A
OP-B
24
COM
COM
FCC1 FCC1
W.L.
OP
OP
OP
PE
CL
CL
230V-F5A
CL
FCA2 25 FCA2
N
L
OP
CL
24 V"
3 W max USB-A
M MPE N L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
MAIN230 V~M1 M2 LAMP FSW
60 W max
TXFSW
230 V~
+24V
+24V
LOCK
STOP
OP-A
OP-B
COM
COM
OP
OP
PE
CL
CL
CL
N
L
L Ifcommon
the input is not used, bridge it with the
contact (-).
230V-F5
FCA1 + -/R2
23/R1FCA1 F FC
FCC1 24 FCC1
STOP
OP-B
OP-A
ACCESSORIES POWER SUPPLY LED OUTPUT
230V-F5A
OP
25 FCA2
CL
FCA2
+/R1 -/R2 F FCC2 J1126 FCC2 USB
PE N L 1 2 3 4 5 6 7 8 11 12 13 14 15 16 17 18 19 20 21
9 10 LIMITS
STOP
J3
OP-B
OP-A
MAIN M1
LAMP M2 FSW
OP
CL
USB-A
TXFSW
PE N L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 RADIO
+24V
+24V
LOCK
STOP
OP-A
OP-B
COM
TXFSW COM
W.L.
+24V OP
OP
OP
PE
+24V CL
CL
CL
MAIN M1 M2 LAMP FSW
N
T0.8A
LOCK
STOP
OP-A
OP-B
COM
COM
W.L.
OP
OP
OP
PE
C C
CL
CL
CL
N
L
RADIO 24 V"
The Brain19 supplies 24 V " and is short-circuit M M 3 W max
C C
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Flashing
BUS FCA
J10 Alternatively, the output can be programmed to con- FCC1
trol a timed 90 s courtesy light via a relay.
230V-F5A
FCA
Do not exceed the maximum
+/R1 -/R2 load F of 100 mA. FCC2
FCA1 23 FCA1
FCC1 24 FCC1
STOP
OP-B
OP-A
ELECTRIC LOCK
OP
CL
FCA2 25 FCA2
USB-A
+/R1 -/R2 F PE N L FCC2
1 2 26
3 4 FCC2
5 6 7 8 9 J11 10 11 12 13 14 15 16 17 18 19 20 21
MAIN LIMITS
M1 M2 LAMP FSW
STOP
OP-B
OP-A
OP
CL
BUS
TXFSW
USB-A
+24V
+24V
LOCK
STOP
OP-A
OP-B
COM
COM
!
W.L.
9 10 11 12 13 14 15 16 17 18 19 20 21
OP
OP
OP
PE
CL
CL
CL
N
free.
TXFSW
+24V
+24V
23 FCA1
LOCK
FCA1
STOP
OP-A
C § Ac-C
OP-B
W.L.
24 V"
CL
OP
CL
LOCK
STOP
OP-A
OP-B
COM
OP
OP
CL
CL
CL
OP-A
PE N L 1 2 3 4 5 6 7 8 9 10 1
MAIN M1
RADIO M2 LAMP
J2
OP-A
OP-B
T0.8A
COM
COM
OP
OP
PE
CL
CL
N
L
C C
J5
M M
230 V~
230 V~ 60 W max
ENGLISH
COM Motor COMMON contact BUS
The quick insertion connector J5 is specifically for OP PHASE to open the electric motor
GENIUS model RQFZ radio modules. CL PHASE to close the electric motor
Insert as shown in the figure. C Thrust capacitor FCA1 23 FCA1
To memorize radio control codes see § Accessories. FCC1T0.8A 24 FCC1
For single operator installations, connect
FCA2 the 25motor
230V-F5A
FCA2
to terminals
+/R1 -/R2M1. F FCC2 26 FCC2
STOP
OP-B
OP-A
OP
CL
USB-A M2
PE N L 1 2 3 4 5 6 7 8 9 10- 11the
12motor
13 14 15that closes
16 17 18 19 first to terminals
20 21
J2 MAIN M1 M2 LAMP
! FSW
The operators MUST be connected to the earth of the
electrical system.
TXFSW
+24V
+24V
LOCK
STOP
OP-A
OP-B
COM
COM
W.L.
OP
OP
OP
PE
CL
CL
CL
N
L
C C
MAINS POWER SUPPLY
24 V"
F Carry
M M 3 W max
out the following operations with the power
230V-F5A
230 V~
230 V~ 60 W max supply disconnected.
The flashing light indicates that the gate is moving
and must be installed in a position that is visible from
both sides of the gate. PE N L 1 2 3 4 5 6
The flashing light must be a 230 V~, max 60 W model, MAIN M1 M2 L
fitted with an independent flashing circuit.
Pre-flashing of 3 s before movement can be enabled
COM
COM
OP
OP
PE
CL
CL
via programming function PF.
N
L
J1
C C
M M
230 V~ 6
230V-F5A
FCA2 25 FCA2
+/R1 -/R2 F FCC2 26
LIMITS
FCC2
STOP
OP-B
OP-A
OP
CL
PERSONAL PROTECTIVE EQUIPMENT USB-A
PE N L 1 2 3can
4 5 enter
6 7 8 basic
9 10 11or
12 advanced
13 14 15 16 17 18 programming
19 20 21 mode.
MAIN M1 M2 LAMP FSW
■ Basic programming
TXFSW
+24V
+24V
LOCK
STOP
OP-A
OP-B
COM
COM
W.L.
1. Press and hold the F button:
OP
OP
OP
PE
CL
CL
CL
N
L
Carry out the following operations (refer to the specific C The first function (dF ) 24appears
C on the display,
ENGLISH
V"
Mwhich is displayed as long
3 W max as button F remains
sections). M
dF DEFAULT CONFIGURATION
Displays Y if the programming corresponds to the
Y FC CLOSING LIMIT SWITCH
Sets or disables the effect of the closing limit
no
default settings. Select Y if you wish to reload switches.
the default values. no disabled
Y the programming corresponds to the 01 stop movement
DEFAULT settings
no the programming DOES NOT correspond to 02 start slowdown
the default settings
Cd LEAF CLOSING DELAY
(displayed only if Mn = 2 )
05
Lo E
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FUNCTIONING LOGIC
E Semi-automatic The delay is applied to MOTOR 1.
Displayed in seconds up to 59, then in steps of 10 s.
EP Semi-automatic step by step 00 …59 (Adjustment step: 1 s)
SP Automatic Safety Step by Step 1.0 …1.3 (Adjustment step: 10 s)
A Automatic
AP Automatic Step by Step
b Semi-automatic b
bu Learn Bus G-Way devices
See the relative section.
no
r2 SLOWDOWN LEAF 2
(NOT displayed if Mn = 1 )
20
Specifies the deceleration space for the leaf con-
nected to MOTOR 2 (% of the total length of travel).
00 …99 (Adjustment step: 1%)
PF PRE-FLASHING
Enables/disables pre-flashing of 3 sec. before
no
each movement.
no disabled
Y enabled
EC ANTI-CRUSHING SENSITIVITY
(displayed only if En = Y )
06
This function species the speed with which the
anti-crushing system triggers after an obstacle
has been detected.
00 …10 (levels, 10 =maximum sensitivity)
ENGLISH
OPEN command closes it.
OPEN during closing, causes it to reopen. OPEN during closing, causes it to reopen.
The triggering of the photocells: during movement, CLOSE commands the closure.
reverses the gate. If the photocells are triggered: the direction of move-
ment is reversed.
■ EP SEMI-AUTOMATIC STEP-BY-STEP
■ C
This logic only uses the OPEN command. DEAD-MAN
OPEN if the automation is closed, causes it to open.
! Aallymaintained
OPEN during opening or closing, stops the gate and
the next OPEN command reverses the direction. command must be activated intention-
The triggering of the photocells: during movement, and the automation must be visible.
reverses the gate.
Maintained OPEN opens the automation.
■ SP AUTOMATIC STEP BY STEP Maintained CLOSE closes the automation.
This logic only uses the OPEN command. If the photocells are triggered: movement is stopped.
OPEN if the automation is closed, causes it to
open. The automation closes automatically after the
pause time has elapsed.
OPEN during pause, causes it to close.
OPEN during opening or closing, stops it and the
next OPEN command reverses the direction.
The triggering of the closing photocells: during
pause, closes the gate - during opening, requests
closing - during closing, causes the gate to open and
then closes it immediately.
■ A AUTOMATIC
This logic only uses the OPEN command.
OPEN if the automation is closed, causes it to
open. The automation closes automatically after the
pause time has elapsed.
OPEN during the pause, resets the pause time.
OPEN during opening, is ignored.
OPEN during closing, causes it to reopen.
The triggering of the closing photocells: during pause,
reloads the pause time.
■ AP AUTOMATIC STEP-BY-STEP
This logic only uses the OPEN command.
OPEN if the automation is closed, causes it to
open. The automation closes automatically after the
pause time has elapsed.
ENGLISH
functions together, taking into consideration the con- 2. Carry out a complete functional test of the automa-
figuration of the automation and the conditions of use. tion and all the installed devices.
For example, in particularly windy areas, with panelled 3. Refer to the operator instructions for any additional
leaves, if the sensitivity of the anti-crushing system is tests that may be required.
too high, it can cause frequent unwanted reversals 7.2 CLOSE THE ENCLOSURE
to occur. Close the enclosure in which the board is housed by
In BASIC PROGRAMMING referring to the specific instructions.
L Usephotocells
ENGLISH
2 pairs of closing or opening photocells 1 pair of closing photocells and 1 pair of opening and
closing photocells
FSW CL o FSW OP FSW OP FSW CL
1 1 CL
2 2
1 TX FSW 1 TX FSW
3 3
- 4 2 +24V - 4 2 +24V
+24V 5 +24V 5
1 1
2 2
TX FSW 1 TX FSW 1 -
+24V 2
3 - +24V 2
3
4 4
5 +24V OP/CL 5 +24V
ENGLISH
m.
These inputs can be used to connect the Timecoder The BUS line does not require a matching polarity
accessory (also in combination with the limit switches, connection (apart from the encoder connection, see
if present). specific section).
Use parameter En to enable the encoder.
BUS BUS BUS
G-Way G-Way G-Way
J10
23
24
FCA1
FCC1
! Photocells are additional type D detection devices
(according to EN 12453) that reduce the likelihood of
contact with the moving leaf. The photocells are not
25 FCA2 safety devices according to standard EN 12978. De-
26 FCC2 - tection devices used as safety accessories (e.g. sensi-
tive edges) to protect against a hazard, must comply
with standard EN 12978.
Timecoder
Type of use (2 ):
23 FCA1 TC1 +24V FSW CL Photocell active during closing
24 FCC1 - FSW OP Photocell active during opening
25 FCA2 TC2 +24V FSW OP/CL Photocell always active
26 FCC2 - OPEN Photocell for OPEN A
Timecoder + Limit switch L Thegeredaction carried out when the photocells are trig-
depends on the operating logic selected.
23 FCA1
TC1 1. Assign an address to the Bus G-Way photocells by
24 FCC1 setting the four DIP switches on both the transmit-
25 FCA2 ter and the corresponding receiver.
TC2
26 FCC2
L Themusttransmitter and receiver of a pair of photocells
have the same DIP switch settings.
There must never be two or more pairs of photocells
TC1 Timecoder for Leaf1 with the same DIP switch settings. If there is more
TC2 Timecoder for Leaf2 than one pair of photocells with the same address, a
3 conflict error is generated.
Brain19 19 532352 - Rev.A
2. Register the Bus G-Way photocells (see specific
section). PROcoder
3. Check the Bus G-Way devices (see specific section)
and make sure that the automation operates ac-
cording to the type of photocell installed.
BUS
5 Assigning an address to the Photocells
Key: 0=OFF , 1=ON
1 0 0 0 ON
1 0 0 1 DL1 DL1
DL2 DL2
1 0 1 0 1 2 34 DL3 DL3
FSW CL
ENGLISH
1 0 1 1
1 1 0 0
1 1 1 0
0 0 0 0
0 0 0 1 4
0 0 1 0 FSW OP
Translation of the original instructions
0 0 1 1
0 1 1 1 Correct connections
0 1 0 0
FSW OP/CL
0 1 0 1 DL1 DL1
1 1 1 1 OPEN
Bus G-Way ENCODER
1. Connect the cables of the encoder to the BUS
terminal board ( 4, 5 ).
2. After turning on power to the board, check the
LEDs on each encoder with the leaf stationary:
DL1 lit = encoder powered
DL2 lit = encoder connected to motor M1 DL1 M2 M1 DL1
DL2 off = encoder connected to motor M2 DL2 DL2
DL3 DL3
L Fornectedeachtoencoder that does not appear to be con-
the correct leaf, temporarily disconnect
the power supply and invert the 2 wires on the BUS
terminal board.
3. Register the devices (see specific section). M1 M2
DL1 DL1
4. Check the Bus G-Way devices(see specific section). DL2 DL2
DL3 DL3
5
! Ifhazard,
the sensitive edge is used to protect against a
it must comply with standard EN 12978.
! Docommands.
not use the Bus G-Way line for emergency stop
ENGLISH
3. Check the Bus G-Way devices (see specific section)
and make sure that the automation operates ac-
1. Assign an address to the device electronics by cording to the type of control devices installed.
setting the four DIP switches.
No device registered
- At least one device registered
cc Bus G-Way line short-circuited
Er Bus G-Wayline error
8. 8.
the following procedure:
1. With the board powered, go to the bu function in basic 7 6 8 14
programming. If there are no devices registered,
no will appear on the display, otherwise segment
13 will be lit ( 7 ). 1 12
Press the + and - simultaneously for at least 5 s. 5 13
The display flashes, then Y appears (registration 2 11
complete).
2. Release the buttons.
3. Exiting from programming mode. 3 4 9 10
7
Brain19 22 532352 - Rev.A
8.4 RQFZ RADIO MODULE RADIO CONTROLS - JLC
Brain19 is fitted with an integrated two-channel de- Memorise the first radio control, MASTER, on the
coding system that can memorise, via the RQFZ radio board. Then add other radio controls that are re-
module, GENIUS radio controls that use the following quired following the learning procedure that doesn’t
types of radio code: JLC, RC. require you to access the board.
To check if the radio control is a MASTER device, press
L Theously.two types of radio codes can coexist simultane- and hold a button and watch the LED:
- flashes briefly, then the light becomes
A maximum of 255 codes can be memorised. steady = MASTER
The memorised codes act as OPEN A or OPEN B/CLOSE - turns on immediately with a steady light = NON
commands. MASTER
The radio controls and the RQFZ radio module must
L Whenever
ENGLISH
have the same frequency. a new master is memorised on the board,
When memorising the codes, keep the radio control any JLC radio controls that are already in use are
approximately one meter from the RQFZ radio module. disabled.
L Useconsumption
a USB storage device that has a maximum power
of 500 mA formatted with the FAT or
dr Download radio codes BRN19.rad
FAT 32 file system. The NTFS format is not recognised 1. To carry out the function displayed, press and hold
by the board. the + and – buttons simultaneously for at least 5
seconds, until 00 appears on the display.
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1. Turn the power off and insert the USB pen drive 2. Release the buttons and use the + or – buttons
into the USB port on the Logic board and then
switch on the board. to select the method for saving the file to the root
2. bo appears on the display and the USB LED comes of the USB storage device:
on. 00 saves the file without a suffix and overwrites
3. Press and release the F button to scroll through any existing file with the same name in the USB
the Upload/Download menu options (see rela- memory (e.g. BRN19.prg)
tive table).
01 saves the file by adding a 3-digit suffix to
10 Errors
1 1 Alarms
Perform RESET. If the problem
01
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Board failure
persists, replace the Brain19. An obstacle that prevents the leaf
Obstacle detected
20 Leaf1
from moving has been detected. Re-
SETUP incorrect/miss- Perform SETUP.
05 ing
move the obstacle.
! Maintenance
Check condition, fastening and correct operation. 6
must be performed by the installer or a Photocells
Translation of the original instructions