0% found this document useful (0 votes)
14 views32 pages

Brain19_532352_RevA_EN

The document is a manual published by FAAC S.p.A. in 2021, detailing the usage, installation, and maintenance of the Brain19 system. It includes sections on safety recommendations, technical specifications, and programming menus, among other topics. The manual emphasizes copyright restrictions and the exclusive use of copies by customers.

Uploaded by

fabi8girgenti
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
14 views32 pages

Brain19_532352_RevA_EN

The document is a manual published by FAAC S.p.A. in 2021, detailing the usage, installation, and maintenance of the Brain19 system. It includes sections on safety recommendations, technical specifications, and programming menus, among other topics. The manual emphasizes copyright restrictions and the exclusive use of copies by customers.

Uploaded by

fabi8girgenti
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 32

Brain19

© Copyright FAAC S.p.A. dal 2021. Tutti i diritti riservati.


Nessuna parte di questo manuale può essere riprodotta, archiviata, distribuita
a terzi né altrimenti copiata, in qualsiasi formato e con qualsiasi mezzo, sia
esso elettronico, meccanico o tramite fotocopia, senza il preventivo consenso
scritto di FAAC S.p.A.
Tutti i nomi e i marchi citati sono di proprietà dei rispettivi fabbricanti.
I clienti possono effettuare copie per esclusivo utilizzo proprio.
Questo manuale è stato pubblicato nel 2021.
© Copyright FAAC S.p.A. from 2021. All rights reserved.
No part of this manual may be reproduced, archived, distributed to third
parties nor copied in any other way, in any format and with any means,
be it electronic, mechanical or by photocopying, without prior written
authorisation by FAAC S.p.A.
All names and trademarks mentioned are the property of their respective
manufacturers.
Customers may make copies exclusively for their own use.
This manual was published in 2021.
© Copyright FAAC S.p.A. depuis 2021. Tous droits réservés.
Aucune partie de ce manuel ne peut être reproduite, archivée ou distribuée
à des tiers ni copiée, sous tout format et avec tout moyen, qu’il soit électro-
nique, mécanique ou par photocopie, sans le consentement écrit préalable
de FAAC S.p.A.
Tous les noms et les marques cités sont la propriété de leurs fabricants
respectifs.
Les clients peuvent faire des copies pour leur usage exclusif.
Ce manuel a été publié en 2021.
© Copyright FAAC S.p.A. ab dem 2021. Alle Rechte vorbehalten.
Kein Teil dieses Handbuchs darf reproduziert, gespeichert, an Dritte weiter-
gegeben oder sonst auf eine beliebige Art in einem beliebigen Format und
mit beliebigen Mitteln kopiert werden, weder mit elektronischen, noch me-
chanischen oder durch Fotokopieren, ohne die Genehmigung von FAAC S.p.A.
Alle erwähnten Namen und Marken sind Eigentum der jeweiligen Hersteller.
Die Kunden dürfen nur für den Eigengebrauch Kopien anfertigen.
Dieses Handbuch wurde 2021 veröffentlicht.
© Copyright FAAC S.p.A. del 2021. Todos los derechos están reservados.
No puede reproducirse, archivarse, distribuirse a terceros ni copiarse de
ningún modo, ninguna parte de este manual, con medios mecánicos o
mediante fotocopia, sin el permiso previo por escrito de FAAC S.p.A.
Todos los nombre y las marcas citadas son de propiedad de los respectivos
fabricantes.
Los clientes pueden realizar copias para su uso exclusivo.
Este manual se ha publicado en 2021.
© Copyright FAAC S.p.A. van 2021. Alle rechten voorbehouden.
Niets uit deze handleiding mag gereproduceerd, gearchiveerd, aan derden
openbaar gemaakt of op andere wijze gekopieerd worden, in om het even
welke vorm en met geen enkel middel, noch elektronisch, mechanisch of
via fotokopiëren, zonder schrfitelijke toestemming vooraf van FAAC S.p.A.
Sede legale: FAAC S.p.A. Soc. Unipersonale Alle vermelde namen en merken zijn eigendom van de respectievelijke
Via Calari, 10 - 40069 Zola Predosa BOLOGNA - ITALY fabrikanten.
Tel. +39 051 61724 - Fax +39 051 09 57 820 De klanten mogen kopieën maken die enkel voor eigen gebruik bestemd zijn.
www.geniusg.com Dez handleiding werd in 2021 gepubliceerd.
CONTENTS
EU Declaration of conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 8. ACCESSORIES.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
8.1 Relay photocells.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
1. INTRODUCTION TO THIS INSTRUCTION MANUAL. . . . . . 2
8.2 Limit switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Meaning of the symbols used. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
8.3 Bus G-Way devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2. SAFETY RECOMMENDATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . 4 Connection .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.1 Installer safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Bus G-Way photocells. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.2 Storage.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Bus G-Way encoder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.3 Waste disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Bus G-Way sensitive edges.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
G-Way control devices.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3. BRAIN19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

ENGLISH
Bus G-Way status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.1 Intended use.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Registering Bus G-Way devices.. . . . . . . . . . . . . . . . . . . . . . . . . 22
3.2 Limitations of use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Verifying Bus G-Way devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.3 Unauthorised use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 8.4 RQFZ radio module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.4 Product identification.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Radio controls - JLC.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.5 Technical specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Radio controls - RC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Deleting radio controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Translation of the original instructions


4. INSTALLATION REQUIREMENTS.. . . . . . . . . . . . . . . . . . . . . . . 7
4.1 Electrical system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 9. UPLOAD/DOWNLOAD.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Upload Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Download Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.1 Tools required. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.2 Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 10. DIAGNOSTICS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.3 Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 10.1 Firmware version.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Control devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 10.2 Checking the movement.. . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Limit switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 10.3 Automated system status. . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Bus G-Way devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 10.4 LEDs check.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Failsafe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 10.5 Errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
LED output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 10.6 Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Electric lock.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
RQFZ radio module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 11. MAINTENANCE.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Flashing light. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 11.1 Scheduled maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Motors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Mains power supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 TABLES
 1 Technical data Brain19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6. START-UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
 2 BASIC programming menu. . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.1 Turn power on to the board. . . . . . . . . . . . . . . . . . . . . . . . . . . 12
 3 ADVANCED programming menu. . . . . . . . . . . . . . . . . . . . . 14
6.2 Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
 4 SETUP phases. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.3 Operating logics.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
 5 Assigning an address to the Photocells. . . . . . . . . . . . . . . 20
6.4 Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
 6 Addressing Sensitive Edges.. . . . . . . . . . . . . . . . . . . . . . . . . 21
6.5 Configuring movements and timing. . . . . . . . . . . . . . . . . . . 16
 7 Addressing Control Devices. . . . . . . . . . . . . . . . . . . . . . . . . . 21
6.6 Adjusting the anti-crushing system. . . . . . . . . . . . . . . . . . . . 17
 8 Automated system status. . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7. PUTTING INTO SERVICE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17  9 Status of the LEDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7.1 Final checks.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17  1 0 Errors.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.2 Close the enclosure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17  1 1 Alarms.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.3 Final operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17  1 2 Scheduled maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Brain19 1 532352 - Rev.A


EU DECLARATION OF CONFORMITY
1. INTRODUCTION TO THIS
INSTRUCTION MANUAL
This manual provides the correct procedures and
The Manufacturer
requirements for installing Brain19 and maintaining
Company name: FAAC S.p.A. Soc. Unipersonale it in a safe condition.
When drafting the manual, the results of the risk
Via Calari, 10 - 40069 Zola Predosa BOLOGNA assessment conducted by FAAC S.p.A. on the entire
Address:
- ITALY product life cycle have been taken into account in
hereby declares under its own exclusive liability that the fol- order to implement effective risk reduction measures.
lowing product: The following stages of the life cycle of the product
have been considered:
ENGLISH

Description: electronic equipment - Delivery/handling


Model: Brain19 - Assembly and installation
- Set-up and commissioning
complies with the following applicable EU legislations: - Operation
2014/30/EU - Maintenance/troubleshooting
2014/35/EU - Disposal at the end of the product’s life cycle
2011/65/UE Risks arising from installation and using the product
Translation of the original instructions

have been taken into consideration; these include:


Furthermore, the following harmonised standards have been - Risks for the installation/maintenance technician
applied: (technical personnel)
- Risks for the user of the automation system
EN 61000-6-2:2005
- Risks to product integrity (damage)
EN 61000-6-3:2007+A1:2011
In Europe, the automation of a gate falls under the Ma-
EN 60335-1:2012+A11:2014+A13:2017
chinery Directive 2006/42/EC and the corresponding
Other standards applied: harmonised standards. Anyone automating a gate
(new or existing) is classified as the Manufacturer of the
EN 13849-1:2015 CAT.2 PL “C” Machine. They are therefore required by law, among
EN 13849-2:2012 other things, to carry out a risk analysis of the machine
EN 60335-2-103:2015 (automatic gate in its entirety) and take protective
measures to fulfil the essential safety requirements
specified in Annex I of the Machinery Directive.
Bologna, 01-02-2021 CEO FAAC S.p.A. recommends that you always comply
A. Marcellan with the EN 12453 standard and in particular that you
adopt the safety criteria and devices indicated, without
exception, including the dead-man function.
This manual also contains general information and
guidelines, which are purely illustrative and not
exhaustive, in order to facilitate the activities carried
out by the Manufacturer of the Machine in all respects
with regard to carrying out the risk analysis and
drafting the instructions for use and maintenance
of the machine. It should be clearly understood that
FAAC S.p.A. accepts no liability for the reliability and/
or completeness of the above instructions. As such,
the manufacturer of the machine must carry out all
the activities required by the Machinery Directive and
the corresponding harmonised standards on the basis
of the actual condition of the locations and structures
where the product Brain19 will be installed, prior to
commissioning the machine. These activities include
the analysis of all the risks associated with the machine
and subsequent implementation of all safety measures
intended to fulfil the essential safety requirements.

Brain19 2 532352 - Rev.A


This manual contains references to European stan- PERSONAL PROTECTIVE EQUIPMENT
dards. The automation of a gate must fully comply Personal protective equipment must be worn to protect against
with any laws, standards and regulations applicable in hazards (e.g. crushing, cutting, shearing etc.):
the country where installation will take place.

L Unless otherwise specified, the measurements pro-


vided in the instructions are in mm.
Obligation to wear work gloves

Obligation to wear safety footwear

ENGLISH
SAFETY INSTRUCTIONS
MEANING OF THE SYMBOLS USED
GENERIC HAZARD
NOTES AND WARNINGS IN THE INSTRUCTIONS Personal injury hazard or risk of damage to com-
WARNING ELECTRIC SHOCK HAZARD - The procedure ponents

F
or step described must be carried out following the

Translation of the original instructions


instructions provided and according to the applicable ELECTROCUTION HAZARD
safety regulations Risk of electric shock from live parts
WARNING, PERSONAL INJURY HAZARD OR RISK OF DAM- BURNING OR SCALDING HAZARD

!
AGE TO COMPONENTS - The procedure or step described Risk of burns or scalding due to the presence of high-
must be carried out following the instructions provided temperature parts
and according to the applicable safety regulations.
CUTTING/AMPUTATION/PUNCTURE HAZARD
WARNING - Details and specifications that must be
i complied with in order to ensure that the system oper-
ates correctly.
Cutting hazard due to the presence of sharp compo-
nents or the use of pointed/sharp tools
RECYCLING AND DISPOSAL - The materials used in manu- RISK OF TRAPPING HANDS
facturing, the batteries and any electronic components Risk of trapping hands due to moving parts
must not be sent to landfill. They must be taken to
authorised recycling and disposal centres
SHEARING HAZARD
FIGURE E.g.:  1 -3 see Figure 1 - detail 3. Risk of shearing due to moving parts

TABLE E.g.: 1 see Table 1. RISK OF IMPACT/CRUSHING/SHEARING Risk of impact,
 crushing or shearing due to moving parts
§ CHAPTER/SECTION E.g.: §1.1 see section 1.1.
 LED off
 LED on
 LED flashing
 LED flashing quickly

Brain19 3 532352 - Rev.A


2. SAFETY RECOMMENDATIONS
This product has been placed on the market as a con- work instruments in good conditions.
trol system for one or two gate actuators and therefore Use the transport and lifting equipment recom-
must not be put into service until the machine into mended in the instructions manual.
which it has been incorporated has been declared Use safety-compliant portable ladders of adequate
compliant with the Machinery Directive 2006/42/EC size, fitted with anti-slip devices at the top and bot-
by its manufacturer. tom, equipped with retainer hooks.
! Incorrect installation and/or incorrect use of the prod-
uct might cause serious harm to people. Read the
instructions before using the product and comply with
ENGLISH

them. Keep these instructions for future reference.


Perform installation and other activities adhering to 2.2 STORAGE
the sequences provided in the instructions manual. Store the product in its original packaging, in closed
Always comply with all the requirements contained in and dry premises, protected from the sun and free
the instructions and warning tables at the beginning from dust and aggressive substances. Protect from
of the paragraphs. Always comply with the safety mechanical stress. If stored for more than 3 months,
recommendations. regularly check the condition of the components and
Only the installer and/or maintenance technician is/
Translation of the original instructions

the packaging.
are authorised to carry out work on the components - Storage temperature: 5°C to 30°C.
of the automation. Do not make any modifications - Percentage of humidity: 30% to 70%.
to the original components.
Cordon off the work site (even temporarily) and pro-
hibit access/transit. For EC countries, comply with
the national legislation that transposes the European 2.3 WASTE DISPOSAL
! Themustpackaging
Directive on Construction sites 92/57/EC.
materials (plastic, polystyrene etc.)
The installer is responsible for the installation/test-
not be left within reach of children as they are
ing of the automation and for preparing the system
potential sources of danger.
Register.
Discard the packaging after use in the appropri-
The installer must demonstrate or declare that he/she
ate containers in compliance with waste disposal
has the technical-professional competency to carry
regulations.
out the installation, testing and maintenance in ac-
cordance with the requirements of these instructions. After having dismantled the product, dispose of it
in compliance with the current waste disposal regu-
lations.
2.1 INSTALLER SAFETY
Components and structural materials, batteries and
Installation activities require special work conditions electronic components must not be disposed of
to reduce to the minimum the risks of accidents and together with household waste. They must be taken
serious damage. Furthermore, the suitable precau- to authorised disposal and recycling centres.
tions must be taken to prevent risks of injury to persons
or damage.

! Thecondition,
installer must be in good physical and mental
aware of and responsible for the hazards
that may be generated when using the product.
The work area must be kept tidy and must not be
left unattended.
Do not wear clothes or accessories (scarves, bracelets,
etc.) that may get caught in moving parts.
Always wear the personal protective equipment rec-
ommended for the type of activity to be carried out.
The required level of workplace lighting must be equal
to at least 200 lux.
Operate CE marked machinery and equipment in com-
pliance with the manufacturer's instructions. Use
Brain19 4 532352 - Rev.A
3. Brain19
3.1 INTENDED USE
The GENIUS Brain19 electronic board has been de-
signed to control actuators for motorized swing gates
intended for installation in areas that are accessible to
people, the main purpose of which is to provide safe
access for goods or vehicles or people in industrial,
commercial or residential settings.

! Any other use that is not expressly specified in

ENGLISH
these instructions is prohibited and could affect the 3.4 PRODUCT IDENTIFICATION
integrity of the product and/or represent a source
of danger.

3.2 LIMITATIONS OF USE


- The Brain19 can control one or two 230 V~ actua-
tors.

Translation of the original instructions


- The product may not be used in a constructional
configuration other than the one provided for by
FAAC S.p.A.
- No component part of the product may be modi-
fied.
- Brain19 must be housed in an enclosure fitted with
a lock or another type of device to prevent access
by unauthorised persons.
day/month/year
3.3 UNAUTHORISED USE of construction
- Do not use on motors or devices that are intended
for purposes other than operating gates. model 1-Brain19 dd/mm/yy
- Uses other than the intended use are prohibited.
- It is prohibited to install the Brain19 on smoke and/
or fire doors. identification code
- It is prohibited to install the Brain19 in environ-
ments in which there is a risk of explosion and/
or fire: the presence of flammable gases or fumes
is a serious safety hazard (the product is not ATEX
certified).
- It is prohibited to power the system with energy
sources other than those specified.
- It is prohibited to integrate commercial systems
and/or equipment other than those specified, or
use them for purposes not envisaged and author-
ised by the corresponding manufacturers.
- It is prohibited to use and/or install accessories
which have not been specifically authorised by
FAAC S.p.A.
- It is prohibited to use the Brain19 in the presence
of faults which could compromise safety.
- Do not allow water jets of any type or size to come
into direct contact with the Brain19.
- Do not expose the Brain19 to corrosive chemical
or environmental agents.

Brain19 5 532352 - Rev.A


3.5 TECHNICAL SPECIFICATIONS  1 Technical data Brain19
Brain19 It is an electronic board designed to control Power supply voltage 207…253 V~ 50/60 Hz
one or two 230 V~ motors with an overall power of Max power stand-by: 4.3 W
800 W (800 W refers to the sum of the loads connected
to the two motor outputs irrespective of how they are Max. motor power 800 W total
distributed). Max. accessories load 24 V" 500 mA
Programming There are two menus for programming Bus G-Way 500 mA
from the board, via display and dedicated but- Max. flashing light load 230 V~ 60 W max
tons: BASIC and ADVANCED. Ambient operating temperature -20…+55 °C
Bus G-Way It is possible to connect GENIUS Bus G-Way
devices (photocells, sensitive edges, encoders and
control devices) to the Brain19 board.
ENGLISH

Radio system Brain19 is fitted with an integrated two


channel decoding system that can memorise, various
types of GENIUS radio controls by simply adding a
radio module.
Encoder The PROcoder encoder accessory can be con-
nected through which the electronic board detects the
angular position and the speed of movement of the
leaf and is able to detect the presence of an obstacle.
Translation of the original instructions

End of travel slowdown The Brain19 can slow down the


movement close to the open and closed positions, in
order to limit inertial forces and reduce the vibrations
of the gate when it is stopping.

Brain19 6 532352 - Rev.A


4. INSTALLATION REQUIREMENTS
4.1 ELECTRICAL SYSTEM is mandatory in the case of hold-to-run controls.
The hold-to-run controls in the dead-man mode of
F Always shut off the power supply before performing
any work. If the disconnect switch is not in view,
operation, must comply with standard EN 60947-5-1.
If an emergency stop button has been installed, it
apply a warning sign stating “WARNING - Mainte- must be EN13850 compliant.
nance in Progress”. Comply with the following heights from the ground:

! Thelegislation
electrical system must comply with applicable
in the country of installation.
- control accessories = minimum 150 cm
- emergency buttons = maximum 120 cm
If the manual controls are intended to be used by
Use components and materials with CE marking

ENGLISH
disabled or infirm persons, highlight them with
which are compliant with the Low Voltage Directive suitable pictograms and make sure that these users
2014/35/EU and EMC Directive 2014/30/EU. are able to access them.
The power supply line for the automation must be
fitted with a multi-pole circuit breaker, with a suitable
tripping threshold, a contact opening distance of at
least 3 mm and a breaking capacity that complies
with current regulations.

Translation of the original instructions


The power supply for the automation must be fitted
with a 30 mA differential switch.
The metal parts of the structure must be earthed.
Check that the protective earthing system com-
plies with applicable regulations in the country of
installation. 5. INSTALLATION
The electrical cables of the automation system must
be of a size and insulation class that is compliant
with current legislation and laid in appropriate rigid RISKS
or flexible conduits, either above or below ground.
Use separate conduits for the power supply and the
12-24 V control devices / accessories cables.
Check buried cable plans to ensure that there are no PERSONAL PROTECTIVE EQUIPMENT
other electrical cables in proximity to the planned
digging/drilling locations to prevent the risk of
electrocution.
Check that there are no pipes in the vicinity as well.
The external electronic board must be housed in an
enclosure that has a minimum IP 44 protection rating F ALWAYS DISCONNECT THE POWER SUPPLY before
working on the board.
and fitted with a lock or another type of device to pre-
vent access by unauthorised persons. The enclosure If the disconnect switch is not in view, apply a warning
must be located in an accessible and non-hazardous sign stating “WARNING - Maintenance in Progress”.
area and at least 30 cm from the ground. The cable Turn the power on only after having made all the
outlets must face downwards. electrical connections and carried out the preliminary
The conduit fittings and the cable glands must prevent start-up checks.
the entry of moisture, insects and small animals.
Protect extension connections using junction boxes
with an IP 67 protection rating or higher. 5.1 TOOLS REQUIRED
The overall length of the BUS cables must not exceed
100 m. ! Usevironments
appropriate tools and equipment in working en-
which comply with applicable legislation.
It is recommended to install a flashing light in a visible
position to indicate when it is moving.
The control accessories must be positioned in areas
that are always accessible and not dangerous for the
user. It is recommended to position the control acces-
sories within the field of view of the automation. This

Brain19 7 532352 - Rev.A


J5
RADIO
T0.8A Led RADIO1
Led RADIO2
F2

Led 24V
Led ERROR
Led 5V
ENGLISH

Led BUS BUS


Led BUS MON J10

DISP J6
FCA1 23 FCA1
F1 Led Limits FCC1 24 FCC1
230V-F5A

FCA2 25 FCA2
Led Inputs +/R1 -/R2 F P FCC2 26 FCC2
Translation of the original instructions

LIMITS
J1 J2 J3 J11
STOP
OP-B
OP-A

Led USB
OP
CL

USB-A
PE N L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 J8
MAIN M1 M2 LAMP FSW
TXFSW
+24V
+24V

LOCK
STOP
OP-A
OP-B
COM

COM

W.L.
OP

OP

OP
PE

CL

CL

CL
N
L

C C
24 V"
M M 3 W max

230 V~
230 V~ 60 W max

1
5.2 COMPONENTS
KEY: Status LEDs :
J1 Removable terminal board for the mains power supply Inputs LED Status of command inputs
Removable terminal board for connecting motors and Limits LED Status of limit switch inputs
J2
flashing light USB LED USB pen drive present
Removable terminal board for connecting control devices BUS LED Bus G-Way devices
J3
and accessories power supply
BUS MON LED Bus G-Way line
J5 Connector (3 pin) for GENIUS RQFZ radio module
5V LED Power supply 5 V"
J6 Removable terminal board for connecting limit switches
24V LED Accessories power supply 24 V"
J8 USB-A port
ERROR LED Error/alarm signalling
J10 Removable terminal board for connecting Bus G-Way devices
RADIO1 LED Radio channel 1
Removable terminal board for connecting the LED and the
J11 RADIO2 LED Radio channel 2
electric lock
DISP Programming display
P Programming buttons
F1 Power supply fuse (230 V~ F5 A)
F2 Accessories power supply fuse (T0.8 A)

Brain19 8 532352 - Rev.A


RADIO
5.3 CONNECTIONS (Photocells active during closing)
F Carry
T0.8A

out the connections with the power supply NC contact, connect a photocell or another device
disconnected. that, by opening the contact during closing, reverses
12 FSW CL the gate.
CONTROL DEVICES
L Ifcommon
the input is not used, bridge it with the
L Multiple NO contacts on same input must be con-
nected in parallel.
contacts (-).
(Photocell active in opening)
Multiple NC contacts on same input must be con- NC contact, connect BUSa photocell or another device
nected in series. that, by opening the contact
RADIO during opening, reverses
Below is a brief explanationT0.8A
of the inputs. The effect 13 FSW OP the gate.
a command has may vary according to the operating
L Ifcommon

ENGLISH
FCA1 23 FCA1
the input is not used, bridge it with the
logic and programming functions. FCC1 24 FCC1
contacts (-).
230V-F5A

FCA2 25 FCA2
■ Connecting the devices to terminal board J3: +/R1 -/R2 F FCC2 26 FCC2
LIMITS
STOP
OP-B
OP-A

OP
CL
J3
LIMIT SWITCHES USB-A BUS
PE N L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
MAIN M1 M2 LAMP FSW J6

Translation of the original instructions


FCA1 23 FCA1

TXFSW
+24V
+24V

LOCK
STOP
OP-A
OP-B

24
COM

COM

FCC1 FCC1

W.L.
OP

OP

OP
PE

CL

CL
230V-F5A

CL

FCA2 25 FCA2
N
L

+/R1 -/R2 F FCC2 26 FCC2


LIMITS
C C
STOP
OP-B
OP-A

OP
CL

24 V"
3 W max USB-A
M MPE N L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
MAIN230 V~M1 M2 LAMP FSW
60 W max
TXFSW

230 V~
+24V
+24V

LOCK
STOP
OP-A
OP-B
COM

COM

(TOTAL motion command)


W.L.
OP

OP

OP
PE

CL

CL

CL
N
L

9 OP-A NO contact, connect a push-button or another type


of pulse generator which, by closing
C a contact,
C com- If no limit switches are used, there is no need to bridge
24 V"
mands the total opening (OPEN)Mof the gate.
M the inputs (NC).3 W max
If at least one limit switch is used,
(Motion command determined by the set operating 230 V~ any unused contacts must be bridged with the com-
logic) 230 V~ 60 W max
mon contacts (-).
NO contact, connect a push-button or another type of 23 FCA1 Opening limit switch motor 1 (NC)
pulse generator which, by closing a contact, causes the 24 FCC1 Closing limit switch motor 1 (NC)
gate to close (CLOSE in logics c , b) or PARTIAL open
25 FCA2 Opening limit switch motor 2 (NC)
10 OP-B (in all other logics):
The partial opening is: 26 FCC2 Closing limit switch motor 2 (NC)
• 50% of the complete opening in systems with only To configure connections and functions, see § Ac-
one motor cessories.
• complete opening only for the leaf actuated by motor
1 in two motor systems
(Stop command)
NC contact, connect a push-button or another type of
pulse generator which, by opening a contact, causes
11 STOP the automation to stop.

L Ifcommon
the input is not used, bridge it with the
contact (-).

Brain19 9 532352 - Rev.A


FC

230V-F5
FCA1 + -/R2
23/R1FCA1 F FC
FCC1 24 FCC1

STOP
OP-B
OP-A
ACCESSORIES POWER SUPPLY LED OUTPUT
230V-F5A

OP
25 FCA2

CL
FCA2
+/R1 -/R2 F FCC2 J1126 FCC2 USB
PE N L 1 2 3 4 5 6 7 8 11 12 13 14 15 16 17 18 19 20 21
9 10 LIMITS

STOP
J3

OP-B
OP-A
MAIN M1
LAMP M2 FSW

OP
CL
USB-A

TXFSW
PE N L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 RADIO

+24V
+24V

LOCK
STOP
OP-A
OP-B
COM

TXFSW COM

W.L.
+24V OP

OP

OP
PE

+24V CL

CL

CL
MAIN M1 M2 LAMP FSW

N
T0.8A

LOCK
STOP
OP-A
OP-B
COM

COM

W.L.
OP

OP

OP
PE

C C
CL

CL

CL
N
L

RADIO 24 V"
The Brain19 supplies 24 V " and is short-circuit M M 3 W max
C C
ENGLISH

protected with a maximum current of 500 mA24for V"


230 V~
connected
M Maccessories. 3 W max
The60Brain19
W max has an Open Collector output for connect-
230 V~
Common contacts / Accessories power supply ing a LED (24 V", 3 W max) in order to check the status
230 V~
14, 15, 16 - 60negative
230 V~
W max of the gate remotely.
17 , 18 +24V Accessories power supply positive Gate status LED status
Opening, Open, Pause On
Bus G-Way DEVICES Closed Off
ClosingRADIO
Translation of the original instructions

Flashing
BUS FCA
J10 Alternatively, the output can be programmed to con- FCC1
trol a timed 90 s courtesy light via a relay.
230V-F5A

FCA
Do not exceed the maximum
+/R1 -/R2 load F of 100 mA. FCC2
FCA1 23 FCA1
FCC1 24 FCC1
STOP
OP-B
OP-A

ELECTRIC LOCK

OP
CL
FCA2 25 FCA2
USB-A
+/R1 -/R2 F PE N L FCC2
1 2 26
3 4 FCC2
5 6 7 8 9 J11 10 11 12 13 14 15 16 17 18 19 20 21
MAIN LIMITS
M1 M2 LAMP FSW
STOP
OP-B
OP-A

OP
CL

BUS

TXFSW
USB-A
+24V
+24V

LOCK
STOP
OP-A
OP-B
COM

COM

!
W.L.
9 10 11 12 13 14 15 16 17 18 19 20 21
OP

OP

OP
PE

CL

CL

CL
N

FSW If no Bus G-Way devices are used, leave the terminals


L

free.
TXFSW
+24V
+24V

23 FCA1
LOCK

FCA1
STOP
OP-A

C § Ac-C
OP-B

W.L.

For connecting and assigning addresses see


OP

24 V"
CL

cessories. FCC1 24 FCC1 3 W max


M M
FCA2 25 FCA2
Do not exceed the maximum load of 500 mA.
230 V~ FCC2 +/R1 -/R2 F
26 FCC2
24 V" 230 V~ The
60 WBrain19
max can control an electric lock mounted on
3 W max LIMITS
the leaf activated by motor 1 in order to lock the gate
FAILSAFE
STOP
OP-B
OP-A

OP
CL

in the closed position.


J3 USB-A
If the Bus G-Way encoder is installed and enabled, the
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21electric lock is activated only just before the leaf opens
M1 M2 LAMP FSW from the closed position.
If the Bus G-Way is not enabled, the electric lock is
TXFSW
+24V
+24V

LOCK
STOP
OP-A
OP-B
COM

activated before each opening movement, irrespective


W.L.
OP

OP

OP
CL

CL

CL

of the position of the leaf.


Use an GENIUS 12 V~/24 V" electric lock or a generic
C C 24 V"/0.5 A electric lock with a maximum current
24 V" of 3 A.
M M 3 W max
Power supply negative for photocell transmitters.
230 V~ see § Accessories.
For connection
60 W max
Do not exceed the maximum load of 100 mA.

Brain19 10 532352 - Rev.A


230V-F5A
+
RQFZ RADIO MODULE MOTORS

OP-A
PE N L 1 2 3 4 5 6 7 8 9 10 1
MAIN M1
RADIO M2 LAMP
J2

OP-A
OP-B
T0.8A

COM

COM
OP

OP
PE

CL

CL
N
L
C C
J5
M M

230 V~
230 V~ 60 W max

ENGLISH
COM Motor COMMON contact BUS
The quick insertion connector J5 is specifically for OP PHASE to open the electric motor
GENIUS model RQFZ radio modules. CL PHASE to close the electric motor
Insert as shown in the figure. C Thrust capacitor FCA1 23 FCA1
To memorize radio control codes see § Accessories. FCC1T0.8A 24 FCC1
For single operator installations, connect
FCA2 the 25motor
230V-F5A

FCA2
to terminals
+/R1 -/R2M1. F FCC2 26 FCC2

Translation of the original instructions


FLASHING LIGHT For double operator installations, connect: LIMITS

STOP
OP-B
OP-A

- the motor that opens first to terminals M1

OP
CL
USB-A M2
PE N L 1 2 3 4 5 6 7 8 9 10- 11the
12motor
13 14 15that closes
16 17 18 19 first to terminals
20 21
J2 MAIN M1 M2 LAMP
! FSW
The operators MUST be connected to the earth of the
electrical system.

TXFSW
+24V
+24V

LOCK
STOP
OP-A
OP-B
COM

COM

W.L.
OP

OP

OP
PE

CL

CL

CL
N
L

C C
MAINS POWER SUPPLY
24 V"

F Carry
M M 3 W max
out the following operations with the power

230V-F5A
230 V~
230 V~ 60 W max supply disconnected.
The flashing light indicates that the gate is moving
and must be installed in a position that is visible from
both sides of the gate. PE N L 1 2 3 4 5 6
The flashing light must be a 230 V~, max 60 W model, MAIN M1 M2 L
fitted with an independent flashing circuit.
Pre-flashing of 3 s before movement can be enabled
COM

COM
OP

OP
PE

CL

CL
via programming function PF.
N
L

J1
C C
M M

230 V~ 6

Connect the Phase (L) and Neutral (N) to the 230 V~


power supply.
The board has a F5 A fuse on the Phase.
Connect the earth of the electrical system to terminal
PE.

Brain19 11 532352 - Rev.A


6. START-UP 6.2 PROGRAMMING BUS

RISKS FCA1 23 FCA1


FCC1 24 FCC1

230V-F5A
FCA2 25 FCA2
+/R1 -/R2 F FCC2 26
LIMITS
FCC2

When the display shows the automation status, you

STOP
OP-B
OP-A

OP
CL
PERSONAL PROTECTIVE EQUIPMENT USB-A
PE N L 1 2 3can
4 5 enter
6 7 8 basic
9 10 11or
12 advanced
13 14 15 16 17 18 programming
19 20 21 mode.
MAIN M1 M2 LAMP FSW
■ Basic programming

TXFSW
+24V
+24V

LOCK
STOP
OP-A
OP-B
COM

COM

W.L.
1. Press and hold the F button:

OP

OP

OP
PE

CL

CL

CL
N
L
Carry out the following operations (refer to the specific C The first function (dF ) 24appears
C on the display,
ENGLISH

V"
Mwhich is displayed as long
3 W max as button F remains
sections). M

1. Turn power on to the board. pressed.


230 V~
60 W max
230 V~
2. Check that the status of the LEDs is correct. 2. Release the button: the display shows the value
3. Configure the number of motors (Basic program- of the function.
ming, Mn ). 3. Press the + or - button to modify, then press the
4. Enable the encoders, if present (Basic program- F button to confirm to go to the next function.
ming, En ). Proceed in the same way for all the functions.
Translation of the original instructions

5. Check the leaf movement (Basic programming, ■ Advanced programming


M2 , M1 ).
1. Press and hold down the F button, then the +
6. Carry out the SETUP procedure that includes the button as well:
registration of Bus G-Way devices that are con-
The first function (bo ) appears on the display,
nected (Basic programming, tL ). which is displayed as long as button F remains
7. Memorise the radio controls, if used. pressed.
8. Complete the required programming. 2. Release the buttons: the display shows the value
9. Carry out the final checks to make sure that the of the function.
automation system is working correctly with all 3. Press the + or - button to modify, then press the
the devices installed. F button to confirm to go to the next function.
Proceed in the same way for all the functions.
6.1 TURN POWER ON TO THE BOARD
■ Exiting programming mode
Turn on the mains power supply; the 5 V and 24 V LEDs
come on and the following appears on the display:
bo , then the FW version (e.g. 4.0 ), then S0 (SETUP L Every modified value becomes effective immediately,
but when exiting from programming mode you have
required). to decide whether to save the modifications or not.
If the SETUP has already been carried out bo , appears Modifications are lost if no buttons have been pressed
on the display and then the automation status (e.g. for 10 minutes or if power to the board is disconnected
00 ). before they have been saved.
For LED and display signals see § Diagnostics.
1. Press and hold down the F button, then the +
button as well.
Alternatively, scroll through the programming
menu until you reach the last function (St ).
2. Select:
Y = save the changes
no = DO NOT save the changes
3. Press button F to confirm: the display reverts to
the automation status view.

Brain19 12 532352 - Rev.A


 2 BASIC programming menu
Function default Function default

dF DEFAULT CONFIGURATION
Displays Y if the programming corresponds to the
Y FC CLOSING LIMIT SWITCH
Sets or disables the effect of the closing limit
no
default settings. Select Y if you wish to reload switches.
the default values. no disabled
Y the programming corresponds to the 01 stop movement
DEFAULT settings
no the programming DOES NOT correspond to 02 start slowdown
the default settings
Cd LEAF CLOSING DELAY
(displayed only if Mn = 2 )
05
Lo E

ENGLISH
FUNCTIONING LOGIC
E Semi-automatic The delay is applied to MOTOR 1.
Displayed in seconds up to 59, then in steps of 10 s.
EP Semi-automatic step by step 00 …59 (Adjustment step: 1 s)
SP Automatic Safety Step by Step 1.0 …1.3 (Adjustment step: 10 s)
A Automatic
AP Automatic Step by Step
b Semi-automatic b
bu Learn Bus G-Way devices
See the relative section.
no

Translation of the original instructions


C Hold-to-run
M2 MOTOR 2 OPERATION in dead man mode
(displayed only if Mn = 2 )
--
PA PAUSE TIME
(displayed only if an automatic logic has been
30 + OPEN (displaying oP )
selected) - CLOSE (displaying cL )
Displayed in seconds up to 59, then in steps of 10 s.
00 …59 (Adjustment step: 1 s) M1 MOTOR 1 OPERATION in dead man mode
+ OPEN (displaying oP )
--
1.0 …9.5 (Adjustment step: 10 s)
- CLOSE (displaying cL )
Mn NUMBER of MOTORS connected
1 1 motor
2
tL SETUP --
2 2 motors See the relative section.

F1 25 S t Y exit saving the settings Y


LEAVING THE PROGRAMMING MODE
MOTOR 1 POWER
01 …50 (levels; 50 =maximum power) no exit without saving the settings
F2 MOTOR 2 POWER
(displayed only if Mn = 2 )
25 After having confirmed using button F, the display
indicates the STATUS of the automation:
01 …50 (levels; 50 =maximum power) 00 CLOSED 06 CLOSING
01 07
En ENCODER
Enables/disables the encoder on both motors.
no 02
OPEN
STATIONARY THEN OPENS 08
FAILSAFE IN PROGRESS
CHECK Bus G-Way
no disabled 03 STATIONARY THEN CLOSES 09 PREFLASHING BEFORE OPENING
Y enabled 04 IN PAUSE 10 PREFLASHING BEFORE CLOSING
05 OPENING
FA OPENING LIMIT SWITCH
Sets or disables the effect of the opening limit
no
switches.
no disabled
01 stop movement
02 start slowdown

Brain19 13 532352 - Rev.A


 3 ADVANCED programming menu
Function default Function default

rS REVERSE STROKE ON OPENING AND SELECTABLE


CLOSE POWER
no r B SEARCH FOR STOP
(displayed only if En = Y )
02
(NOT displayed if FC = 1 ) This function specifies the angular space in which
The reverse stroke assists the release of the to search for the opening/closing stop. In this
electric lock: it pushes against the closing stop space, the automation is stopped by a mechanical
before opening. stop/obstacle and not by the anti-crushing system.
Selectable close power assists the closing of the 01 ~1°
electric lock.
DO NOT enable the function if there is not a me-
02 ~4°
Sp 00
ENGLISH

chanical closing stop fitted. PROGRAMMING OUTPUT W.L.


no disabled 00 LED function
Y enabled (3 s) 01 courtesy light (90 s)
Od LEAF OPENING DELAY (2 s)
(displayed only if Mn = 2 )
Y FS FAILSAFE
00 disabled
00
The delay is applied to MOTOR 2.
no disabled 01 enabled
Translation of the original instructions

Y enabled St LEAVING THE PROGRAMMING MODE Y


Y exit saving the settings
IP REVERSE ON OBSTACLE
This function specifies the amount the leaf is
no no exit without saving the settings
After having confirmed using button F, the display
reversed after an obstacle has been detected.
no total reverse indicates the STATUS of the automation:

Y partial reverse (2 s) 00 CLOSED 06 CLOSING


01 OPEN 07 FAILSAFE IN PROGRESS
r1 SLOWDOWN LEAF 1 20 02 STATIONARY THEN OPENS 08 CHECK Bus G-Way
Specifies the deceleration space for the leaf con-
nected to MOTOR 1 (% of the total length of travel).
03 STATIONARY THEN CLOSES 09 PREFLASHING BEFORE OPENING
04 10
00 …99 (Adjustment step: 1%) 05
IN PAUSE
OPENING
PREFLASHING BEFORE CLOSING

r2 SLOWDOWN LEAF 2
(NOT displayed if Mn = 1 )
20
Specifies the deceleration space for the leaf con-
nected to MOTOR 2 (% of the total length of travel).
00 …99 (Adjustment step: 1%)
PF PRE-FLASHING
Enables/disables pre-flashing of 3 sec. before
no
each movement.
no disabled
Y enabled
EC ANTI-CRUSHING SENSITIVITY
(displayed only if En = Y )
06
This function species the speed with which the
anti-crushing system triggers after an obstacle
has been detected.
00 …10 (levels, 10 =maximum sensitivity)

Brain19 14 532352 - Rev.A


6.3 OPERATING LOGICS OPEN during pause, stops the gate and the next
OPEN command closes it.
L thestopsSTOPthe command has priority in all the logics and
automation.
OPEN during opening, stops the gate and the next
OPEN command closes it.
The CLOSE command always closes the automation. OPEN during closing, causes it to reopen.
The triggering of the closing photocells: during pause,
■ E SEMI-AUTOMATIC reloads the pause time.
This logic only uses the OPEN command.
■ b SEMI-AUTOMATIC b
OPEN if the automation is closed, causes it to open.
OPEN if the automation is open, causes it to close. This logic uses the OPEN A commands to open and OPEN B (CLOSE)
OPEN during opening, stops the gate and the next to close. Partial motion is not available.
OPEN if the automation is closed, causes it to open.

ENGLISH
OPEN command closes it.
OPEN during closing, causes it to reopen. OPEN during closing, causes it to reopen.
The triggering of the photocells: during movement, CLOSE commands the closure.
reverses the gate. If the photocells are triggered: the direction of move-
ment is reversed.
■ EP SEMI-AUTOMATIC STEP-BY-STEP
■ C
This logic only uses the OPEN command. DEAD-MAN
OPEN if the automation is closed, causes it to open.

Translation of the original instructions


OPEN if the automation is open, causes it to close. This logic uses the maintained commands OPEN A (OPEN) to open
and OPEN B (CLOSE) to close. Partial motion is not available.

! Aallymaintained
OPEN during opening or closing, stops the gate and
the next OPEN command reverses the direction. command must be activated intention-
The triggering of the photocells: during movement, and the automation must be visible.
reverses the gate.
Maintained OPEN opens the automation.
■ SP AUTOMATIC STEP BY STEP Maintained CLOSE closes the automation.
This logic only uses the OPEN command. If the photocells are triggered: movement is stopped.
OPEN if the automation is closed, causes it to
open. The automation closes automatically after the
pause time has elapsed.
OPEN during pause, causes it to close.
OPEN during opening or closing, stops it and the
next OPEN command reverses the direction.
The triggering of the closing photocells: during
pause, closes the gate - during opening, requests
closing - during closing, causes the gate to open and
then closes it immediately.

■ A AUTOMATIC
This logic only uses the OPEN command.
OPEN if the automation is closed, causes it to
open. The automation closes automatically after the
pause time has elapsed.
OPEN during the pause, resets the pause time.
OPEN during opening, is ignored.
OPEN during closing, causes it to reopen.
The triggering of the closing photocells: during pause,
reloads the pause time.

■ AP AUTOMATIC STEP-BY-STEP
This logic only uses the OPEN command.
OPEN if the automation is closed, causes it to
open. The automation closes automatically after the
pause time has elapsed.

Brain19 15 532352 - Rev.A


6.4 SETUP  4 SETUP phases
The SET-UP procedure consists of a series of move- Display Phase
ments during which the board acquires the length
of travel and other leaf parameters. The SETUP S1 Leaf1 opens: searching for the OPEN position
procedure also registers the Bus G-Way devices that S2 * Leaf2 opens: searching for the OPEN position
are present.
SETUP needs to be carried out: S3 * Leaf2 closes: searching for the CLOSED position
- when S0 flashes on the display (e.g. when the
automation is first put into operation) S4 Leaf1 closes: searching for the CLOSED position
- after a board has been replaced
00 SETUP has been completed. The board exits from
- if you wish to modify the length of travel of the programming mode and the display shows the automa-
leaves tion status - closed.
ENGLISH

- if there are active errors that require the SETUP


procedure to be carried out * phase NOT carried out in the case of a single leaf automation.
- if programming functions are modified that require
a new SETUP The phases are carried out automatically in sequence.
Checks prior to SETUP: The open/closed position is recognised according to
- the automation must not be set to manual mode the system configuration:
- the STOP input, if not used, must be bridged
■ Operation with encoder
Translation of the original instructions

- make sure that the settings of the following func-


tions in Basic Programming are correct: The board automatically recognises the position if a
Mn number of motors mechanical stop is present.
En encoder (has to be enabled, if present) If there is no mechanical stop, an OPEN A command
FA / FC limit switches (if present, they should be is sent at the point in which you want the leaf to stop.
disabled)
■ Operation without encoder (timed)

! While the SETUP procedure is being carried out,


prevent transit in the area of movement of the leaves
An OPEN A command is sent as soon as the leaf reaches
the mechanical stop.
because the safety devices are disabled.
1. Go to the tl function in basic programming. The 6.5 CONFIGURING MOVEMENTS AND
value displayed is -- . TIMING
The leaves must be closed. To close them now,
press the + button for Leaf1 and the - button In BASIC PROGRAMMING
for Leaf2. - PA Pause time (OPEN A and OPEN B) In operating
2. Press the + and - buttons simultaneously for a logics with automatic closing, the gate remains open
few seconds. for the set pause time.
The display flashes, then the first movement starts - M n Number of motors Before carrying out the
and S1 appears on the display. SETUP procedure, the number of motors has to be con-
Release the buttons. figured in order to specify single or two leaf operation.
3. SETUP starts. The display indicates the current - Cd Leaf closing delay This function is used in 2-leaf
phases with a flashing code (from S1 to S4 , see automations to prevent interference between leaves
 SETUP phases). and to handle any overlap.
If the SETUP procedure doesn’t start or stops before it
has been completed, the board exits from program- In ADVANCED PROGRAMMING
ming mode and S0 flashes on the display: check the - Od Leaf opening delay This function is used in 2-leaf
ERRORS that are present (§ Diagnostics). automations to prevent interference between leaves
and to handle any overlap.

Brain19 16 532352 - Rev.A


6.6 ADJUSTING THE ANTI-CRUSHING 7. PUTTING INTO SERVICE
SYSTEM
Anti-crushing protection is obtained by limiting the
static force exerted by the operator in the event of im- 7.1 FINAL CHECKS
pact with an obstacle. When an obstacle is detected, 1. Make sure that the forces generated by the gate
the board also issues a reverse command. are within the limits permitted by the current
Obstacle detection is via the encoder (if present) or via regulations. Use an impact force tester in ac-
the activation of a sensitive safety edge. cordance with EN 12453. For non-EU countries,
of there are no specific local regulations, the force
The functions used for adjusting the anti-crushing sys- must be less than 150 N. If necessary, make any
tem are listed below. Some allow the static force or the adjustments that may be needed by referring also
kinetic energy of the leaf on the obstacle to be limited; to the operator instructions.
others configure the reverse on obstacle. Adjust the

ENGLISH
functions together, taking into consideration the con- 2. Carry out a complete functional test of the automa-
figuration of the automation and the conditions of use. tion and all the installed devices.
For example, in particularly windy areas, with panelled 3. Refer to the operator instructions for any additional
leaves, if the sensitivity of the anti-crushing system is tests that may be required.
too high, it can cause frequent unwanted reversals 7.2 CLOSE THE ENCLOSURE
to occur. Close the enclosure in which the board is housed by
In BASIC PROGRAMMING referring to the specific instructions.

Translation of the original instructions


- F1 Motor 1 Power, F2 Motor 2 Power Decrease the 7.3 FINAL OPERATIONS
value if you want to limit the static force in the event Make sure that the system delivery requirements
of impact. have been fulfilled (otherwise arrange for them) i.e.
- En Encoder If encoders are installed, they must be that they correspond to the board installed / replaced.
enabled to detect obstacles.
- r8 Search for stop Reverse on obstacle via encoder
is not active in the search for stop space.
In ADVANCED PROGRAMMING
- I P Reverse on obstacle Specifies the amount by
which the leaf is reversed: complete or for 2 s.
- r1 , r2 Slowdown Leaf1, Leaf2 Specifies the extent
of the leaf slowdown near the open / closed positions.
The slowdown allows you to limit the inertial forces
and reduce the vibrations of the gate when it is stop-
ping.
- E C Anti-crushing sensitivity Specifies the speed
at which the anti-crushing system triggers after an
obstacle has been detected by the encoder.

Brain19 17 532352 - Rev.A


8. ACCESSORIES ■ Failsafe
Failsafe is a functional test that is carried out before a
movement. It consists of momentarily interrupting the
8.1 RELAY PHOTOCELLS power supply to the devices and checking the change
! Photocells are additional type D detection devices
(according to EN 12453) that reduce the likelihood of
in status of the input.
If the test fails, the board generates an error and pre-
contact with the moving leaf. The photocells are not vents the automation from moving.
safety devices according to standard EN 12978. De- To enable the Failsafe test: set the function FS =01 in
tection devices used as safety accessories (e.g. sensi- advanced programming.
tive edges) to protect against a hazard, must comply
with standard EN 12978.

L Usephotocells
ENGLISH

photocells with a NC relay contact. If multiple


are used, the contacts must be connected
in series.
FSW OP/CL
Position and connect the photocells according to their
required use ( 2 ):
FSW CL Photocell active during closing
FSW OP Photocell active during opening
Translation of the original instructions

FSW OP/CL Photocell always active

L Thegeredaction carried out when the photocells are trig-


depends on the operating logic selected.
FSW CL FSW OP
2

1 pair of closing or opening photocells 1 pair of opening and closing photocells

FSW CL o FSW OP FSW CL FSW OP


1 1
2 2
1 TX FSW 1 TX FSW
3 3
- 2 +24V 2 +24V
4 - 4
+24V 5 +24V 5

2 pairs of closing or opening photocells 1 pair of closing photocells and 1 pair of opening and
closing photocells
FSW CL o FSW OP FSW OP FSW CL
1 1 CL
2 2
1 TX FSW 1 TX FSW
3 3
- 4 2 +24V - 4 2 +24V
+24V 5 +24V 5

1 1
2 2
TX FSW 1 TX FSW 1 -
+24V 2
3 - +24V 2
3
4 4
5 +24V OP/CL 5 +24V

Brain19 18 532352 - Rev.A


8.2 LIMIT SWITCHES 8.3 Bus G-Way DEVICES
It is possible to connect GENIUS Bus G-Way devices
The limit switch inputs ( 3) are disabled by default. (photocells, sensitive edges, encoders, control devices)
To enable the inputs and specify the function of the to this board.
connected limit switches (stop movement or start
slowdown) use FA and FC in basic programming. Mo- L IfJ10nofree.Bus G-Way accessories are used, leave connector
Do not bridge.
difying the functions requires a new setup (the board
signals error 14).
CONNECTION
If no limit switches are used, there is no need to bridge
the inputs (NC). If at least one limit switch is used, Connecting the Bus G-Way devices to connector J10.
any unused contacts must be bridged with the com-
mon contacts (-). L Theexceedoverall100 length of the Bus G-Way cables must not

ENGLISH
m.
These inputs can be used to connect the Timecoder The BUS line does not require a matching polarity
accessory (also in combination with the limit switches, connection (apart from the encoder connection, see
if present). specific section).
Use parameter En to enable the encoder.
BUS BUS BUS
G-Way G-Way G-Way

Translation of the original instructions


BUS
BUS

J10

Limit switches Bus G-Way PHOTOCELLS

23
24
FCA1
FCC1
! Photocells are additional type D detection devices
(according to EN 12453) that reduce the likelihood of
contact with the moving leaf. The photocells are not
25 FCA2 safety devices according to standard EN 12978. De-
26 FCC2 - tection devices used as safety accessories (e.g. sensi-
tive edges) to protect against a hazard, must comply
with standard EN 12978.
Timecoder
Type of use (2 ):
23 FCA1 TC1 +24V FSW CL Photocell active during closing
24 FCC1 - FSW OP Photocell active during opening
25 FCA2 TC2 +24V FSW OP/CL Photocell always active
26 FCC2 - OPEN Photocell for OPEN A

Timecoder + Limit switch L Thegeredaction carried out when the photocells are trig-
depends on the operating logic selected.
23 FCA1
TC1 1. Assign an address to the Bus G-Way photocells by
24 FCC1 setting the four DIP switches on both the transmit-
25 FCA2 ter and the corresponding receiver.
TC2
26 FCC2
L Themusttransmitter and receiver of a pair of photocells
have the same DIP switch settings.
There must never be two or more pairs of photocells
TC1 Timecoder for Leaf1 with the same DIP switch settings. If there is more
TC2 Timecoder for Leaf2 than one pair of photocells with the same address, a
3 conflict error is generated.
Brain19 19 532352 - Rev.A
2. Register the Bus G-Way photocells (see specific
section). PROcoder
3. Check the Bus G-Way devices (see specific section)
and make sure that the automation operates ac-
cording to the type of photocell installed.
BUS
 5 Assigning an address to the Photocells
Key: 0=OFF , 1=ON
1 0 0 0 ON
1 0 0 1 DL1 DL1
DL2 DL2
1 0 1 0 1 2 34 DL3 DL3
FSW CL
ENGLISH

1 0 1 1
1 1 0 0
1 1 1 0
0 0 0 0
0 0 0 1 4
0 0 1 0 FSW OP
Translation of the original instructions

0 0 1 1
0 1 1 1 Correct connections
0 1 0 0
FSW OP/CL
0 1 0 1 DL1  DL1
1 1 1 1 OPEN


Bus G-Way ENCODER
1. Connect the cables of the encoder to the BUS
terminal board ( 4,  5 ).
2. After turning on power to the board, check the
LEDs on each encoder with the leaf stationary:
DL1 lit = encoder powered
DL2 lit = encoder connected to motor M1 DL1 M2 M1 DL1
DL2 off = encoder connected to motor M2 DL2 DL2
DL3 DL3
L Fornectedeachtoencoder that does not appear to be con-
the correct leaf, temporarily disconnect
the power supply and invert the 2 wires on the BUS
terminal board.
3. Register the devices (see specific section). M1 M2
DL1 DL1
4. Check the Bus G-Way devices(see specific section). DL2 DL2
DL3 DL3

DL2 lit = encoder connected to motor M1


DL2 off = encoder connected to motor M2

5

Brain19 20 532352 - Rev.A


Bus G-Way SENSITIVE EDGES G-Way CONTROL DEVICES

! Ifhazard,
the sensitive edge is used to protect against a
it must comply with standard EN 12978.
! Docommands.
not use the Bus G-Way line for emergency stop

Type of use: 1. Configure the DIP switches on the device to assign


CL EDGE Sensitive edge active during closing 1 o 2 commands.
OP EDGE Sensitive edge active during opening
L Stop NC also generates a stop when the device is
disconnected. A command (e.g.: OPEN A_1) must be
The activation of a sensitive edge causes the direction
of movement to reverse, which can be: used on only one of the connected devices.
- complete if IP = no in programming 2. Register the device (see specific section).
- partial (2 s) if IP = Y in programming

ENGLISH
3. Check the Bus G-Way devices (see specific section)
and make sure that the automation operates ac-
1. Assign an address to the device electronics by cording to the type of control devices installed.
setting the four DIP switches.

L Notings.twoIfdevices should have the same DIP switch set-


there is more than one device with the same
address, a conflict error is generated.

Translation of the original instructions


2. Register the device (see specific section).
3. Check the Bus G-Way devices (see specific section)
and make sure that the sensitive edges are working
correctly. When the gate is moving, activate the
sensitive edge using an obstacle and make sure
that the automation operates according to the
type of sensitive edge installed.
 7 Addressing Control Devices
 6 Addressing Sensitive Edges Key: 0=OFF , 1=ON
Key: 0=OFF , 1=ON DIP switch 5 enables the device for 1 (OFF )command or 2 (ON)
ON commands
1 1 0 1 CL EDGE
ON ON
0 1 1 0 OP EDGE 1 2 34
1 2 345 1 2 345

00000 Open A_1 00001 Open A_1 Open B_1


00010 Open A_2 00011 Open A_1 Open B_2
00100 Open A_3 00101 Open A_1 Stop
00110 Open A_4 00111 Open A_1 Close
01000 Open A_5 01001 Open A_2 Open B_1
01010 Stop 01011 Open A_2 Open B_2
01100 Stop NC_1 01101 Open A_2 Stop
01110 Stop NC_2 01111 Open A_2 Close
10000 Close 10001 Open A_3 Open B_3
10010 Open B_1 10011 Open A_3 Open B_4
10100 Open B_2 10101 Open A_3 StopNC_1
10110 Open B_3 10111 Open A_3 Close
11000 Open B_4 11001 Open A_4 Open B_3
11010 Open B_5 11011 Open A_4 Open B_4
11100 / 11101 Open A_4 StopNC_2*
11110 / 11111 Open A_4 Close
6
Brain19 21 532352 - Rev.A
Bus G-Way STATUS VERIFYING Bus G-Way DEVICES
To verify the Bus G-Way connection, check the LEDs 1. Select parameter bu in basic programming. If
on the board: there are no devices registered, no will appear
BUS MON  At least one device is in operation on the display, otherwise segment 13 will be lit.
 NO devices in operation This menu can be used to check the operation of
BUS  OK the registered devices: activate each device and
 SLEEP check that the corresponding segment lights up
 SHORT CIRCUIT ( 7).
 ERROR 2. Press and hold the + button and keep it pressed;
The status of the Bus G-Way is also shown in the bu the segments relative to the registered devices
function in Basic Programming: will come on. Each segment of the display cor-
responds to a type of device:
no
ENGLISH

No device registered
- At least one device registered
cc Bus G-Way line short-circuited
Er Bus G-Wayline error

REGISTERING Bus G-Way DEVICES


Registration is required:
Translation of the original instructions

- when the automation system is first started or after


the board has been replaced
- following any changes (addition, replacement or
removal) to the Bus G-Way devices
Registration procedure:
The SETUP procedure registers the Bus G-Way devices
that are connected. Alternatively, you can carry out

8. 8.
the following procedure:
1. With the board powered, go to the bu function in basic 7 6 8 14
programming. If there are no devices registered,
no will appear on the display, otherwise segment
13 will be lit ( 7 ). 1 12
Press the + and - simultaneously for at least 5 s. 5 13
The display flashes, then Y appears (registration 2 11
complete).
2. Release the buttons.
3. Exiting from programming mode. 3 4 9 10

1 Open A control device


2 Open B control device
3 Closing photocells
4 Photocells for Open impulse
5 Opening/closing photocells
6 Close control device
7 Opening photocells
8 Stop control device
9 Closing sensitive edge
10 Encoder - leaf 2
11 Not used
12 Opening sensitive edge
13 Bus G-Way status
14 Encoder - leaf 1

7
Brain19 22 532352 - Rev.A
8.4 RQFZ RADIO MODULE RADIO CONTROLS - JLC
Brain19 is fitted with an integrated two-channel de- Memorise the first radio control, MASTER, on the
coding system that can memorise, via the RQFZ radio board. Then add other radio controls that are re-
module, GENIUS radio controls that use the following quired following the learning procedure that doesn’t
types of radio code: JLC, RC. require you to access the board.
To check if the radio control is a MASTER device, press
L Theously.two types of radio codes can coexist simultane- and hold a button and watch the LED:
- flashes briefly, then the light becomes
A maximum of 255 codes can be memorised. steady = MASTER
The memorised codes act as OPEN A or OPEN B/CLOSE - turns on immediately with a steady light = NON
commands. MASTER
The radio controls and the RQFZ radio module must
L Whenever

ENGLISH
have the same frequency. a new master is memorised on the board,
When memorising the codes, keep the radio control any JLC radio controls that are already in use are
approximately one meter from the RQFZ radio module. disabled.

1. Insert the RQFZ radio module into the J5 connec-


■ Memorising the first radio control
tor, being careful to insert it in the right way round
and with the mains power switched off. 1. On the board, press the + button (memorize OPEN
A) or the- button (memorize OPEN B/CLOSE) and
release it when the corresponding RADIO Led

Translation of the original instructions


(RADIO1 or RADIO2) starts to flash for 20 s (time
available for the next steps).
2. Press buttons P1 and P2 simultaneously on the
radio control and release them when its LED starts
to flash for 8 s (time available for the next step).
3. Press and release the button on the radio control
to be memorised. The corresponding RADIO LED
J5 on the board becomes steady for 1 s, then switches
off (memorisation complete).
4. Release the button.
When using the memorised button for the first time,
press it twice in succession to obtain the command.
■ Adding radio controls
2. Turn power on to the board. 1. Press buttons P1 and P2 simultaneously on the
3. Memorise the radio controls. already memorised MASTER radio control and
release them when its LED starts to flash for 8 s
(time available for the next step).
2. Within 8 seconds, press and hold the button that
has already been memorised, the LED lights up
with a steady light.
3. Bring the radio control that has already been
memorised, into contact face to face with the new
one to be memorised.
4. Press the button to be memorised on the new radio
control and make sure that its LED flashes twice
before turning off.
5. Release all buttons.
When using the memorised button for the first time,
press it twice in succession to obtain the command.

Brain19 23 532352 - Rev.A


RADIO CONTROLS - RC DELETING RADIO CONTROLS

■ Memorizing radio controls


1. On the board, press the + button (memorize OPEN
! This procedure cannot be reversed. It will delete ALL
radio control codes that have been memorised as
A) or the- button (memorize OPEN B/CLOSE) and OPEN A and OPEN B/CLOSE. The deletion procedure
release it when the corresponding RADIO Led is only active in the automation status display mode
(RADIO1 or RADIO2) starts to flash for 20 s (time 1. Press the - button and do not release it until the
available for the next steps). LED sequence has finished:
2. Press and release the button on the radio control - after 5 s the RADIO2 LED starts flashing slowly
to be memorised. The corresponding RADIO LED - after 5 s the RADIO1 and RADIO2 LEDS both start to
on the board becomes steady for 2 s (memorisation flash quickly (deletion in progress)
completed), then starts to flash again. Another - after 5 s both the LEDs come on steadily (deletion
ENGLISH

radio control can be memorised within 20 s. complete)


The procedure ends after 20 s if no further radio 2. Release the button, both LEDs switch off after
controls are memorised and the RADIO LED switches approximately 10 s.
off. To add additional radio controls, repeat the pro-
cedure from step 1.
■ Adding radio controls remotely
Use a RC radio control that is already used by the au-
Translation of the original instructions

tomation, without having to use the board.


1. Take a radio control that is already in use and move
close to the board.
2. Press buttons P1 and P2 simultaneously on the
radio control that is already in use and release
them when its LED starts to flash slowly for 5 s
(time available for the next step).
3. Press and release the button that has already been
memorized (the corresponding RADIO LED on the
board starts to flash for 20 s, the time available for
the next step).
4. Press the button to be memorised on the new
radio control (the corresponding RADIO LED on
the board becomes steady for 2 s to confirm the
memorization. It then starts to flash again and an-
other radio control can be memorised within 20 s).
The procedure ends after 20 s if no further radio con-
trols are memorised (the corresponding RADIO LED
switches off). To add additional radio controls, repeat
the procedure from step 1.

Brain19 24 532352 - Rev.A


9. UPLOAD/DOWNLOAD
There is a USB port on the Brain19 board that can be DOWNLOAD OPERATIONS
used for the following:
- Load data from a USB pen drive (UPLOAD) Display Function File name
- saving data to a USB pen drive (DOWNLOAD). dC Download board configuration BRN19.prg

L Useconsumption
a USB storage device that has a maximum power
of 500 mA formatted with the FAT or
dr Download radio codes BRN19.rad

FAT 32 file system. The NTFS format is not recognised 1. To carry out the function displayed, press and hold
by the board. the + and – buttons simultaneously for at least 5
seconds, until 00 appears on the display.

ENGLISH
1. Turn the power off and insert the USB pen drive 2. Release the buttons and use the + or – buttons
into the USB port on the Logic board and then
switch on the board. to select the method for saving the file to the root
2. bo appears on the display and the USB LED comes of the USB storage device:
on. 00 saves the file without a suffix and overwrites
3. Press and release the F button to scroll through any existing file with the same name in the USB
the Upload/Download menu options (see rela- memory (e.g. BRN19.prg)
tive table).
01 saves the file by adding a 3-digit suffix to

Translation of the original instructions


the name (e.g. BRN19000.prg) and if there is
UPLOAD OPERATIONS
already a file with the same name in the root
L Inrootorderdirectory
to be used, the files must be saved in the
of a USB memory device (not in a
of the USB memory, the number of the suffix
is incremented.
folder or a zip file and without their original names Note: the suffix must be deleted if you wish to
being changed). load the file in the upload operation.
3. Press F to run.
Display Function File name The procedure ends when Y appears on the display.
US Update FW BRN19sw.cod If there are errors no appears on the display and the
red ERROR LED lights up. To display the error code,
Uc Upload board configuration BRN19.prg
press buttons + and –simultaneously. The error
Ur Upload radio codes BRN19.rad messages are described in the Diagnostics Section.
4. Press F to return to the menu.
1. Press and hold the + and – buttons simultane-
ously for at least 5 seconds in order to carry out
the function displayed.
- The operation starts: -- flashes on the display and
the USB LED flashes. Release the buttons.
- The procedure ends when Y appears on the display.
If there are errors no appears on the display and the
red ERROR LED lights up. To display the error code,
press buttons + and –simultaneously. The error
messages are described in the Diagnostics Section.
2. Press F to return to the menu.

Brain19 25 532352 - Rev.A


10. DIAGNOSTICS

10.1 FIRMWARE VERSION 10.3 AUTOMATED SYSTEM STATUS


The firmware version is show on the display for 5 The display, other than in the programming menu,
seconds each time it is switched on. provides information regarding the status of the
automation system:
10.2 CHECKING THE MOVEMENT
 8 Automated system status
Access basic programming and use function M2 for
Leaf2 (displayed if the automation is configured for 2 00 CLOSED 06 CLOSING
leaves) and function M1 for Leaf1. 01 OPEN 07 FAILSAFE IN PROGRESS
1. The function displays -- . 02 STATIONARY THEN OPENS 08 CHECK Bus G-Way
2. Use buttons + and - in dead man mode. One of 03 09
ENGLISH

STATIONARY THEN CLOSES PREFLASHING BEFORE OPENING


the expected commands must be given: 04 IN PAUSE 10 PREFLASHING BEFORE CLOSING
+ to OPEN (oP on the display) 05 OPENING
- to CLOSE (cL on the display)
Otherwise, temporarily disconnect the power supply
and invert the phases (OP/CL) of the motor.
10.4 LEDS CHECK
 9 bold indicates the condition of the LEDs with the
Translation of the original instructions

board powered, the gate at its halfway position and no


connected device active (=on ; =off).

 9 Status of the LEDs


LED colour meaning  
OPEN A red Total motion command active not active
OPEN B red Partial motion command active not active
STOP red Stop command not active active
FSW CL red Closing photocells not active active
FSW OP red Opening photocells not active active
FCA1 red Opening limit switch motor 1 not active active
FCC1 red Closing limit switch motor 1 not active active
FCA2 red Opening limit switch motor 2 not active active
FCC2 red Closing limit switch motor 2 not active active
5V blue Power supply 5 V on off
24V blue Accessories power supply 24 V" on off
BUS red Bus G-Way devices
see § Bus G-Way devices
BUS MON green Bus G-Way devices
USB red USB pen drive inserted (*) Installed not inserted
RADIO1 red Radio Channel 1 (*) active not active
RADIO2 red Radio Channel 2 (*) active not active
(*) Additional LED status or meanings are shown in the section on the accessory to which it refers.

LED colour meaning   


ERROR red Error/alarm signalling alarm in progress error in progress not active

Brain19 26 532352 - Rev.A


10.5 ERRORS 10.6 ALARMS
An error is a condition that stops the automation. An alarm is a condition that does not affect the opera-
When an error occurs: the ERROR LED turns on with tion of the automation.
a steady light. The ERROR LED flashes when an alarm occurs.
When not in the programming menus, press the When not in the programming menus, press the
+ and - simultaneously to display the relative er- + and - simultaneously to display the relative
ror code. alarm code.

 10 Errors
 1 1 Alarms
Perform RESET. If the problem
01

ENGLISH
Board failure
persists, replace the Brain19. An obstacle that prevents the leaf
Obstacle detected
20 Leaf1
from moving has been detected. Re-
SETUP incorrect/miss- Perform SETUP.
05 ing
move the obstacle.

An obstacle that prevents the leaf


Obstacle detected
08
Bus G-Way device Check the addresses of the devices. 21 Leaf2
from moving has been detected. Re-
fault/conflict move the obstacle.

Translation of the original instructions


Check the connections of the LOCK fault. Check the connec-
Bus G-Way short cir-
09 cuit/overload
Bus G-Way devices that are con- 25 LOCK fault tion. Remove the cause of the
nected and registered. short circuit.
Check the connections of the The programmed number of con-
12 Call Bus G-Way Bus G-Way devices and repeat the
Consecutive obsta-
secutive obstacles in opening has
acquisition procedure if necessary. 27 cles in opening
been reached. Remove the obsta-
cle. If the problem persists, repeat
FAILSAFE test of a device the SETUP.
FAIL SAFE failed. Check the connections,
13 Test failed
programming, and that the pho- The programmed number of con-
tocell/sensitive edges are working secutive obstacles in closing has been
Consecutive obsta-
correctly. 28 cles in closing
reached. Remove the obstacle. If
the problem persists, repeat the
Check the board configuration SETUP.
Configuration (basic and advanced program-
14 Error ming) and if necessary carry out The radio memory is full.
Radio code
the SETUP procedure. 30 memory full
Use an additional external module
if necessary.
Failure Make sure that the encoder is con-
17 encoder 1
nected properly. If the problem
Intrusion attempt in
An attempt to open the leaf manu-
persists, replace the encoder. 31 progress
ally has been detected. Start a
movement.
Failure Make sure that the encoder is con-
18 encoder 2
nected properly. If the problem
persists, replace the encoder.

Corrupted data in Repeat Bus G-Way programming


19 memory and registration.

Brain19 27 532352 - Rev.A


11. MAINTENANCE  1 2 Scheduled maintenance
Operation Frequency
RISKS Electronic equipment
Check that the power supply and connecting cables and the
12
cable glands are intact.
Check that the connectors and wiring are intact. 12
PERSONAL PROTECTIVE EQUIPMENT
Check that there are no signs of overheating, burning etc. of
12
electronic components.
Check that the earth connections are intact. 12
Check the operation of the circuit breaker and differential
F Always switch.
12
ENGLISH

shut off the power supply before performing


any maintenance operations. If the disconnect Control devices
switch is not in view, apply a warning sign stating Check that the installed devices and radio controls are in good
“WARNING - Maintenance in Progress”. Restore the 12
condition and that they operate correctly.
power supply only after finishing any maintenance Sensitive edges
work and restoring the area to normal.

! Maintenance
Check condition, fastening and correct operation. 6
must be performed by the installer or a Photocells
Translation of the original instructions

maintenance technician. Check condition, fastening and correct operation. 6


Follow all safety recommendations and instructions
Check the posts, ensuring that they are intact, correctly
given in this manual. 6
fastened and free of deformation etc.
Mark off the work site and prohibit access/transit. Do
not leave the work site unattended. Flashing light
The work area must be kept tidy and clear upon Check condition, fastening and correct operation. 12
completing maintenance. Complete automation system
Before starting work, wait for any hot components Check that the automation system operates correctly,
to cool down. according to the set parameters, when using the various 12
Do not make any modifications to the original control devices.
components. Check that the gate moves correctly - smooth, regular and
FAAC S.p.A. shall bear no liability for damage or 12
without abnormal noise.
injury due to components that have been modified
or otherwise tampered with. Check that both the opening and closing speed are correct
and that the stop positions and slow-downs provided for 12
L Theing with
warranty shall be forfeited in the event of tamper-
components.
are respected.
Check that the manual release operates correctly: when the
Only use original GENIUS spare parts. release mechanism is activated, it must only be possible to 6
move the gate manually.
11.1 SCHEDULED MAINTENANCE Check that the maximum force required for manual move-
 12 lists the operations that should be performed ment of the gate is below 225 N in residential areas and 390 6
on a regular basis on the Brain19 board in order to N in industrial or commercial settings.
keep the automation working reliably and safely; Check that the sensitive edges operate correctly when an
6
these are given purely as a guideline and should not obstacle is detected.
be considered exhaustive. The installer/machine Check that each pair of photocells is working correctly. 6
manufacturer is responsible for drawing up the main- Check that there is no optical/light interference between the
tenance plan for the automation, supplementing this 6
pairs of photocells.
list or modifying the maintenance operations on the
basis of the machine characteristics. Check the force limitation curve (standard EN 12453). For
non-EU countries, of there are no specific local regulations, 6
the force must be less than 150 N.

Brain19 28 532352 - Rev.A


Sede legale: FAAC S.p.A. Soc. Unipersonale
Via Calari, 10 - 40069 Zola Predosa BOLOGNA - ITALY
Tel. +39 051 61724 - Fax +39 051 09 57 820
www.geniusg.com
Brain19 29 532352 - Rev.A

You might also like