Aircraft Propulsion
Aircraft Propulsion
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0. GAS TURBINE CLASSIFICATION
TURBOFAN
TURBOJET
TURBO-
PROP
TURBO-
SHAFT
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0.3. TURBOPROP: This type of engine is optimized to produce
rotating shaft power to drive a propeller, which
generates thrust.
0.5. RAMJET: This varies from other jet engines. One major
difference is the lack of rotating machinery (a turbine
or compressor). Ramjets require the forward motion of the
engine to provide air for combustion. Air is fed directly
into the combustor, and the exhaust gas is directly fed
to a nozzle. They are commonly used in missiles and
military aircraft. Ramjets are useless at low speeds.
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Ramjet
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pressure as both determine the density of air entering the
engine.
Altitude: As altitude increases, air becomes less dense,
i.e. there are fewer air molecules available for the engine
to ingest and accelerate. This reduction in mass flow
results in lower thrust output.
Ram effect: The movement of the aircraft relative to the
outside air causes air to be rammed into the inlet duct.
Ram effect increases the airflow to the engine, which in
turn means more gross thrust. Ram effect combines two
factors: increasing airspeed and the pressure of the air.
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1. COMPRESSOR
A compressor is responsible for increasing pressure and
temperature of air from the intake before it enters the
combustion chamber.
Classification of compressors:
a. Centrifugal compressor
b. Axial compressor
c. Mixed flow
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energy from it. The forces exerted on the incoming air are
centripetal. The impeller vanes are aligned radially and
are curved near the tip.
DIFFUSER: The diffuser represents the fixed structure of
the compressor. It discharges air from the impeller with
high velocity and reduces its kinetic energy, increasing
the static pressure. The diffuser decelerates the flow of
air leaving the impeller. The diffuser must me designed to
minimize flow separation which leads to pressure loss. A
diffuser can be vanned or vaneless.
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It is important to note that axial compressor is sensitive to
flow disruption, such as unsteady flow or foreign object damage
which leads to compressor stall, reduced performance and
increased vibrations.
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Engine over-speed
Engine operation outside specified engineering parameters
Turbulent or disrupted airflow to the intake
Contaminated or damaged engine components
Methods to control stall include:
Multi-spool compressor configuration
Variable stators
Air bleed: The bleeding of air downstream of a stalled
stage will allow the flow to increase ahead of the bleed
location. This increase in airflow will in turn result in a
reduction of the rotor incidence and unstall the blade.
2. COMBUSTION CHAMBER
Classification of combustion chambers:
Subsonic combustors: Here, combustion occurs at subsonic
speed, i.e. air leaves the compressor at 150m\s or Mach
numbers less than unity. (Mach 0.3- Mach 0.5). It is
divided into axial flow, reverse flow and cyclone
combustors. Subsonic combustors have three zones:
a. A recirculation zone,
b. A burning zone and
c. A dilution zone.
Supersonic combustors: These exist in scramjet engines.
Incomplete combustion occurs in the scramjet due to short
flow time available for combustion.
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2.1.0. ADVANTAGES OF TUBULAR TYPE COMBUSTOR
Improved flame stability: Individual chambers are designed
for optimal flame stabilization.
Easy replacement for maintenance.
Mechanically robust
Fuel flow and airflow patterns are easily matched.
Least susceptible to light round (‘light-round’ refers to
the process of flame propagation from one burner to the
next). The individual chambers reduce the risk of rapid
flame propagation between them.
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2.2.0. ADVANTAGES OF CANNULAR COMBUSTOR
Mechanically robust
Low pressure loss
Shorter and lighter than tubular chambers
Exit flow has a more uniform temperature profile.
Fuel flow and air flow patterns are easily matched
Reduced light-round risk due to individual chambers.
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2.3.0. ADVANTAGES OF THE ANNULAR COMBUTION CHAMBER
Minimum length and weight
Design simplicity
Increased durability
Combustion zone uniformity
Efficient cooling: Less wall area reduces the amount of
cooling airflow needed.
Minimum pressure loss
Less wall area than the cannular and thus less air cooling
is required
Minimum engine frontal area
Larger circumference
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b. Formation of carbon deposits (cocking) must be reduced to
avoid erosion of the turbine
c. High combustion efficiency at different operating
conditions: a) altitudes ranging from sea level to 11km for
civil transport and higher altitude for military aircraft.
b) Mach numbers ranging from zero during ground run to
supersonic for military aircraft.
d. Durability and relighting capability
e. Its diffuser minimizes pressure loss.
f. Stable operation is required over a wide range of air/fuel
ratio
g. It meets the pollutant emission regulations (low emission
of smoke and unburnt fuel)
h. Ability to utilize a wider range of fuel.
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DIFFUSER: The purpose of the diffuser is to slow the high
speed, highly compressed air flow from the compressor to a
velocity optimal for the combustor. Reducing the velocity
results in an unavoidable loss in total pressure. One of
the design challenges is to limit the loss of pressure as
much as possible. It is assumed pressure is constant in the
combustor chamber.
LINER: This contains the combustion process and introduces
the various air flows (primary, intermediate, and
secondary) in the combustion zones. The liner must be
designed and built to withstand extended temperature
cycles. Cooling of the liner is done by film cooling. Film
cooling works by injecting cool air from outside the liner
to inside of the liner, creating a thin film of cool air
that protects the liner, reducing temperature in the liner
from around 1800K to about 830K for example.
SNOUT: This acts as an air splitter. The snout splits the
primary air flow from secondary air flows.
DOME/SWIRLER: Primary airflow flows through the dome &
swirler and into the combustion zone. The main purpose of
the dome/swirler is to produce turbulence in the airflow to
rapidly mix the air with fuel. They establish a local
pressure zone that forces some of the combusted products to
recirculate, creating high turbulence. However, the higher
the turbulence, the higher pressure losses will be for the
combustor. So, the dome and swirler must be carefully
designed so as not to generate more turbulence than needed.
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3.3. COMBUSTION CHAMBER PERFORMANCE
Combustion efficiency
Combustion stability
Pressure loss
Combustion intensity
3.4. COOLING
Louver cooling: This technique was used in early gas
turbine engines. The liners of these engines were
fabricated in the form of cylindrical shells that formed
annular passages at the shell intersection points. These
passages permitted a film of cooling air to be injected
along the hot side of the liner to provide a protective
thermal barrier.
Splash cooling: Through splash cooling, air enters the
liner through a row of holes of small diameter. The jet
impinge on a cooling skirt which then direct the flow so as
to form a film along the inside of the liner wall.
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Film cooling
Transpiration cooling: This is the most advanced form of
liner wall cooling. It has the potential to reduce the
amount of cooling air by as much as 50%.
4. SPOOL CONFIGURATION
A spool configuration refers to the arrangement of the rotating
components in a jet engine, often divided into separate shafts
or spools. This division allows for optimal performance and
efficiency.
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4.2. TURBOJET TWIN SPOOL
Here, two separate shafts are used to drive the compressor and
turbine section. The two spools include the low-pressure spool
and high-pressure spool.
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HIGH PRESSURE SPOOL
High pressure compressor (HPC): This compressor further
compresses air from the Low-Pressure Compressor to higher
pressures.
High Pressure Turbine (HPT): This turbine extracts energy
from the hot exhaust to drive the High-Pressure Compressor.
Hot gases expand through the High-Pressure Turbine.
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4.4. TURBOFAN THREE SPOOL
The three-spool turbofan configuration comprises of a low
pressure, an intermediate pressure and high-pressure spool
running at different speeds. E.g. Rolls-Royce Trent XWB and
GE90.
The fan and the Low-Pressure Turbine make up the Low-
Pressure Spool.
The intermediate spool is composed of an intermediate-
pressure compressor and an intermediate-pressure turbine.
The High-Pressure Spool is also composed of a High-Pressure
compressor and a High-Pressure turbine.
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ii) Fewer overall compressor stages and
iii) Shorter high-pressure compressor.
Lighter weight
Fan and core compressors can run at their individual
optimum speeds
Higher efficiency as each spool is running at its “right
speed.”
5. BYPASS RATIO
In turbofan engines, a significant portion of the air ingested
by the fan bypasses the core engine and exits directly through
the nozzle. This flow is known as Bypass flow. A turbofan with a
high bypass ratio generates more thrust primarily due to the
increased mass flow of air accelerated by the fan.
Why bypass flow?
Increased efficiency: Bypass flow significantly improves
the efficiency of the engine. A larger portion of the
thrust is generated by the high-velocity jet of bypassed
air exiting the nozzle which has higher propulsive
efficiency than the core engine exhaust.
Reduced noise: The bypass flow helps to reduce the noise
generated by the core engine exhaust, making the engine
quieter.
Improved fuel economy
Bypass ratio is the measure of the amount of air that bypasses
the core engine relative to the amount of air that flows through
it. Turbofan engine can either have:
High bypass ratio: Typically, greater than 5. They are more
common in commercial airliners for fuel efficiency and
quieter operation.
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Low bypass ratio: Typically, less than 4. They are often
used in military aircraft where high thrust-to-weight
ratios are required.
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This is the thermodynamic cycle that describes the operation
of certain heat engines. It uses air as its working fluid and
consists of four main processes:
a. Isentropic compression (1→2): Ambient air is drawn
into the compressor and pressurized. The process is
adiabatic (no heat loss) and reversible.
b. (Isobaric) Heat Addition (2→3): The compressed air is
fed into the combustion chamber. The air is mixed with
fuel and ignited. This raises temperature
significantly. It is a constant pressure process.
c. Isentropic expansion (3→4): The heated, pressurized
air then expands in a turbine, generating work. The
process is adiabatic and reversible.
d. Heat Rejection (4→1): The residual heat must be
rejected to close the cycle.
7. AFTERBURNER
Afterburners are a method of thrust augmentation. Afterburning
require another combustion chamber located between the low-
pressure turbine and the nozzle. Fuel is burnt in the second
combustion chamber utilizing the unburnt oxygen in the exhaust
gas. This increases the temperature and velocity of the exhaust
leaving the nozzle, thereby increasing thrust.
The burners of the afterburners are arranged so that the flame
is concentrated around the ais of the jet pipe. It must be noted
that the increase in thrust in an afterburning engine is also
accompanied by an increase in fuel consumption. Therefore,
afterburning is limited to periods of short duration.
Fuel is not burnt in the afterburner as efficiently as in the
combustion chamber. The velocity of gases leaving the LPT in
conventional turbojet engines range from 180m/s to 360m/s which
is too high for a stable flame to be maintained. Thus, the flow
is diffused before it enters the afterburner combustion zone;
velocity is decreased and the static pressure is increased.
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