Hitachi VSC Training Document
Hitachi VSC Training Document
Company:
Owner’s Engineer:
SNC LAVALIN
Contractor:
SAMSUNG C&T CORPORATION &
JAN DE NUL CONSORTIUM
Subcontractor:
HITACHI ENERGY
Project Title:
AD164-00H-VC-75903
A
Reference No: 1JNL1950849
Lightning –Orientation/Basic HVDC 1JNL1950849
Introduction
Converting DC to AC
System design
System Components
Layouts
Customer’s Hitachi’s
requirement – offered
specifications solutions
Customer’s Hitachi’s
requirement – offered
specifications solutions
EWEC
Project Company, SPV Special Purpose Vehicle
Operator
ADNOC 30% & TAQA 30%/
KEPCO, Kyushu Power & EDF 40% Company
International Offshore Power
Transmission Holding Company
MOTT MAC Donald SNC-Lavalin Group Inc.
OE
ADNOC Consultant Owner s Engineer
WSP
TRANSCO Consultant
Samsung C&T Corporation Jan De Nul Consortium
EPC Contractor EPC Contractor
The Contractor
OTHERS
OTHERS HITACHI HITACHI
Sub- OEM Original Equipment Sub- OEM Original Equipment Sub- OEM Original Equipment
Sub- OEM Original Equipment
Manufacturer Manufacturer Manufacturer
Manufacturer
Reactors, Resistors Transformers, HV Products Semiconductors - Switzerland
Reactors, Resistors
Engineering
System Design Control & Protection Design Valve Design Plant & Civil Design
Sub-PM Sub-PM Sub-PM Lead Eng.
Lars Blom Dinesh Chandrasekaran (Das) / Jan Kharchi / Premnath D Johanna Varnander /
Keri Clarksson (techn) Saranraj Mohandass (Zakum) Sana Iqbal
System Design (TSD) 4 Hardware (TKE) 6 Electrical Design (PVE) 2 Mechanical Plant Design (TPM) 4
Apparatus Design (TSE) 4 Control (TKC) 5 Mechanical Design (PVM) 3 Electrical Plant Design (TPE) 4
Control (TSK) 1
Models (TSM) 1
EMC/Earthing/Noise (TSC) 5
25 27 10 13 75
Ludvika
Sweden
Ludvika
HVDC
United
Arab
Emirates
Purpose
AC grid
AC grid
United Arab Emirates
United Arab Emirates
TSO: Transco
ADNOC
Supply energy to ADNOC’s
offshore oil field facilities
DC
AC AC
HVDC
Voltage Voltage
AC/DC DC/AC
High Voltage Direct CurrentSource
Source
Converter Converter
solution
Converter Converter
• Abu Dhabi use artificial production islands near oil wells (“clusters”).
• Oil production currently powered by sour-gas gas turbines
• Sour gas turbines aggressive to environment and equipment, high
maintenance and high cost
• Currently naturally flowing wells, but pressure is decreasing and ADNOC are
planning to implement compression units which adds significant load.
• Power from Shore by HVDC selected
• using primarily nuclear power from the nearby newly commissioned
Barakah nuclear plant delivered largely by KEPCO.
• More sustainable and much lower cost than to continue use island based
gas turbines and add/replace turbines.
• Required for ADNOC to reach their targets on emissions (e.g. reduction
of emissions by 25% by 2030).
• More links are required in the future to meet ADNOCs targets.
• First HVDC project in the region, and for both ADNOC and Samsung
EPC (Construction) including HVDC and HVAC cables by Samsung C&T (SCT)
- HVDC cables,
- Civil works
Introduction
Converting DC to AC
System design
System Components
Layouts
Control of Active
Can be seen as a voltage source where amplitude of voltage,
and Reactive Power voltage angle and frequency can be varied.
P, Q
+
Uconv P
Uac
Udc
I X -
Generation 1, 2, …, 5
Different ways of ”creating” the voltage
∗ ∗ ( − )
=
uac
∗( − ∗ ( − )) uconv
=
( − )
DC
AC AC
Voltage Voltage
Source Source
Converter Converter
DC
Pdc1
Idc
Uac1 1
Uac2 2
AC + Rcable + AC
Udc1 Udc2
Rcable
- Idc -
Q1 P1 Q2 P2
Pdc1=Udc1*Idc UConv2 ρ2 Udc1-Idc*Rcable -Udc2-Idc*Rcable =0
Pdc1=Udc1*(Udc1 - Udc2)/2*Rcable
Idc=(Udc1 - Udc2)/2*Rcable
Pdc1
Uac1 Idc
Uac1 1
1
Uac2 U
2 ac2 2
AC + AC AC
AC + Rcable
Udc2
Udc1
Rcable -
- Idc
Q1 P1 Q1 P1 Q2 P2
Q2 P2
Pdc1=Udc1*(Udc1 - Udc2)/2*Rcable
UConv2 ρ2
Operators Operators
Q1 Q2
P2 Ctrl
U/f
Udc
U/f Ctrl
Das cluster
- Bipolar with dedicated metallic return
Shuweihat Das
50%
600 of
MW P
+ -
- +
- +
+400 kV
Pole 2
Pole 2
-400 kV
© 2021 Hitachi Energy. All rights reserved.
23
Basic principles –Configuration (Simplified SLD) Das cluster
1JNL1001231 Rev M
Monopole configuration using Pole Metallic Return conductor Monopole configuration with other pole cable and using DMR conductor
IEC TR 62543 High-voltage direct current (HVDC) power transmission using voltage sourced converters (VSC)
IEC 62501, Voltage sourced converter (VSC) valves for high-voltage direct current (HVDC) power transmission –
Electrical testing
IEC 62747, Terminology for voltage-sourced converters (VSC) for high-voltage direct current (HVDC) systems
IEC TS 62751
IEC TR 63363-1 Performance of voltage sourced converter (VSC) based high-voltage direct current (HVDC)
Introduction
Converting DC to AC
System design
System Components
Layouts
Uac1 1
Uac1 1
AC AC
Valve
Valve
Valve
L1
L2 ´DC
L3
Valve
Valve
Valve
28 © 2021 Hitachi Energy. All rights reserved.
Basic SLD - Location of reactors in the first three (G1-G3) Generations
Valve
Valve
Valve
L1
x
L2 ´DC
x
L3
x
Valve
Valve
Valve
Valve
Valve
Valve
L1
x
L2 ´DC
x
L3
x
Valve
Valve
Valve
30 © 2021 Hitachi Energy. All rights reserved.
Basic SLD –Location of reactors in latest Generation (G4 & 5) of VSC
Three-phase diagram
Valve
Valve
Valve
L1
x
L2 ´DC
x
L3
x
Valve
Valve
Valve
31 © 2021 Hitachi Energy. All rights reserved.
Areas/Halls
AC
GIS
(filter) Transformer
hall
hall halls
L1
x
L2 ´DC
x
L3
x
Reactor
hall
DC hall negative
OH lines GIS to
Transformers
Reactor halls
DC Cables,
trench
3. Operating Building
8. Service Building
Monopole 1
Monopole 2
+
-
Monopole 2
DC Hall 1
Pole 1
-
DC Neural Hall
Pole 2
-
DC Hall 2
DC Hall 2
-
+
DC Neural Hall
Pole 2
Pole 1
DC Hall 1
Introduction
Converting DC to AC
System design
System Components
Layouts
DC
-
AC AC
DC
Uac1 1
Uac2 2
AC + + AC
Udc1 Udc2
- -
UConv2 ρ2
1997 –2001
Generation 1 - Two level converter
2002 –2004
Generation 2 - Three level converter
2005 –2009
Generation 3 - Two level converter,
optimized switching
2010 –2015
Generation 4 - Cascaded two-level converter
2016 –
Generation 5 - Modular multilevel converter
.
High switching frequency .
.
Filters required 2
1
Converter losses 3 %
© ABB Group
© 2021 Hitachi Energy. All rights reserved. May 19, 2023 | Slide 42
Historical review, 2002-2004
© ABB Group
© 2021 Hitachi Energy. All
May 19, rights
2023 | Slidereserved.
43
Historical review, 2005-2009
Optimized PWM
© ABB Group
© 2021 Hitachi Energy. All
May 19, rights
2023 | Slidereserved.
44
Historical review, 2010-2015
No filter required
Cell
20 kV
x
Bypassed
20 kV
20 kV n
Inserted .
.
.
8 in
x 2
series
1
© ABB Group
© 2021 Hitachi Energy. All
May 19, rights
2023 | Slidereserved.
45
Historical review, 2015 …
…8
No filter required
3.1 kV
1
BIGT:
Bi-mode Insulated
Gate Transistor
© ABB Group
© 2021 Hitachi Energy. All
May 19, rights
2023 | Slidereserved.
46
In combination with current
Ivp
Ivp
Bypassed
Inserted
Ivp
Bypassed
Inserted
Ivp
Bypassed
IGBT11 Diode11
C
+
-
IGBT12 Diode12
Inserted discharged
Inserted charged
Introduction
Converting DC to AC
System design
System Components
Layouts
DC
Voltage Voltage
Source Source
Converter Converter
- Information about
- Active power to be transmitted between the AC grids
- Reactive power to be exchange
- Environmental conditions, for example Ambient temperature
- Noise requirement not to be exceeded
- Seismic requirement
- Availability to be fulfilled
- Losses not to be exceeded
- …
DC
AC AC
Voltage Voltage
Source Source
Converter Converter
DC
AC AC
MCP
- Main studies to specify requirement
specifications for main circuit equipment
TC Requirement
- Main Circuit Parameters (MCP)
Specifications
- Insulation Coordination (ISO),
Transient Overvoltages (TrO) 001 Valve
HD
54 © 2021 Hitachi Energy. All rights reserved.
References System Design (2023-02-23)
2. Converter PQ-capability
4.Smoothing reactors
Reactors
10 mH
52.8 mH Equipment data
U and I data
Active power
Reactive power
Input:
- Location of arrester,
- Main Circuit Parameter,
- Cigré & IEC,
- Experience
Insulation Coordination
1JNL1004254
- Arrester Summary SIPL/LIPL
- Insulation margins
- Insulation levels (SIWL/LIWL)
- Voltage for air clearance
- Voltage for Creepage
verification
RS Main Transient
Circuit Eq. Overvoltages
1JNL1217002
Layout
- Wall bushings
- Damping Devices
CLR
CLR
33 kV
CLR
Current Limiting Reactor (CLR)
2.75 mH
NER
Neutral Earthing
Resistor (NER)
52 Ohm Filter
Feeding auxiliary
CLR: Placed close to
systems
transformer. Ph-Ph
AD164-00H-VC-8400
faults between CLR and
transformer not possible.
Single phase
High current transformer Main Circuit Parameters report
394 MVA
Valve
Converter 220 incl. 6 redund.
Reactors 5 sub inst. of 3 sub
35.5 mH
Installed
Spare.
”Ready to
Connect” High current
Parallel bushings.
Introduction
Converting DC to AC
System design
Main Components
Layouts
Valve 001
Cell Valve arm
Valve Cooling system
Transformer
Reactors
1 Cell
Layout
11.2 mF
2 Gate
..to unitprotect
control, boards and
1 Cell control
supervision of board
the cell.
1 Cell power supply board
1 Bypass switch trigger
board
12 Cells in Structure
one Layer
Pipes pneumatics
Fiber optics
Pipes valve cooling
1 Layer
Insulator
Max 5 Layers in
one structure
=> max 60 Cells
Shields
Dampers
Valve arm
Structure
4 Layers with 12 cells each
Conv Bus
Redundant 6 6 5 5
Cells per converter 216 x 6 = 1296 220 x 6 = 1320 138 x 6 = 828 138 x 6 = 828
Cells per station 2 x 216 x 6 = 2592 2 x 220 x 6 = 2640 138 x 6 x 2 = 1656 138 x 6 x 2 = 1656
-
L1 Mirfa Pole 2 Mirfa Po
L2
L3
- -
+ +
+
+ -
-
+
Monopole 1
Monopole 2
Valve
Transformer
Reactors
Structure
Flow Diagram (typical)
Inlet Outlet
Pump unit
Heat
Exchanger
Treatment
Valve
unit
Treat. Unit
Valve
Transformer 002
Reactors
Mirfa
- …
Mirfa
Cooling:
OFAF (Oil Forced Air Forced)
Cooling with 4 heat exchanger with 4
fans each.
3+1
(Brand: Modine BETA36).
Bushings:
Dry resin impregnated transformer
bushings (RIP: Resin Impregnated Paper)
Al Ghallan
- …
290 000 kg
Shuweihat
295 000 kg
Das
265 000 kg
Valve
Transformer
Reactors
Smoothing
reactor
Mirfa
1830 mm
2308 mm
Damping From
Mirfa
From Circuit other From
Coil other project other
Mirfa
project project
390 kg 7900 kg 440 kg 7190 kg
Trench Coil Innovation Trench Coil Innovation
86 © 2021 Hitachi Energy. All rights reserved.
Wall bushing, Pre-insertion resistor
AD164-10H-VC-76649
From
other
project
Add drawings
4093 mm
410 kg 470 kg
86 kg oil Hitach N2-gas
© 2021 Hitachi Energy. All rights reserved.
Schniewindt
Content
Introduction
Converting DC to AC
System design
System Components
Layouts
MVS: Medium
Voltage Switchgear Normal operation
Auxiliary transformer
and Dieselgenerator
During outage of
auxiliary transformer
Feeding from
dieselgenerator
Pole 2 or Pole 1
(16 hours)
Valve Cooling
Fire Fighting
Monopole 2 Monopole 1
Aux Transformer
Battery A
Bat charger B
UMD - Charger
LVS B Battery B UMD - Battery
MCC
Aux Transformer
I/O Room
Replica Auxiliary
Room Room Operator Room
Control &
Protection
Room
Battery
[AC UPS]
Room I/O Room
Introduction
Converting DC to AC
System design
System Components
Layouts
Introduction
Converting DC to AC
System design
System Components
Layouts