C12.

9 MARINE ENGINE
S/N TPJ00001-UP

Printed by Heavy Equipment Manuals Printed in U.S.A

v2.20

Heavy Equipment Manuals

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 
 
 
 
 
 
 
 
 
 
 
 

 

 

 
 
 
 
 
 
 
 

 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 



Product: MARINE ENGINE

Model: C12.9 MARINE ENGINE TPJ
Configuration: C12.9 Marine Engine TPJ00001-UP

Disassembly and Assembly

C12.9 Marine Engines
Media Number -UENR7307-00 Publication Date -01/10/2016 Date Updated -19/10/2016

i06603728

Electric Starting Motor - Remove and Install

SMCS - 1453-010

Accidental machine starting can cause injury or death to personnel

working on the machine.

To avoid accidental machine starting, turn the battery disconnect switch

to the OFF position and remove the key. If the machine is not equipped
with a battery disconnect switch, disconnect the battery cables from the
battery and tape the battery clamps.

Place a do not operate tag at the battery disconnect switch location to

inform personnel that the machine is being worked on.

Removal Procedure
 Illustration 1 g06041910

1. Disconnect cable assembly (1).

Illustration 2 g06042058

2. Disconnect cable assembly (2) and cable assembly (3). Remove bolts (5) and remove
electric starter motor (4).

Installation Procedure
1. Install electric starter motor (4) in the reverse order of removal.

a. Tighten bolts (5) to a torque of 25 ± 5 N·m (221 ± 44 lb in).

Copyright 1993 - 2024 Caterpillar Inc. Mon Apr 15 12:01:28 UTC+0530 2024
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 



Product: MARINE ENGINE

Model: C12.9 MARINE ENGINE TPJ
Configuration: C12.9 Marine Engine TPJ00001-UP

Disassembly and Assembly

C12.9 Marine Engines
Media Number -UENR7307-00 Publication Date -01/10/2016 Date Updated -19/10/2016

i06530474

Alternator - Remove and Install

SMCS - 1405-010

Start By:

a. Remove Clutch (Supercharger)

Removal Procedure

Illustration 1 g06038462

1. Remove cable assembly (1), cable assembly (2), and cable assembly (3).
 Illustration 2 g06011217

2. Loosen clamp (4). Loosen collar (6) and remove pipe assembly (5).

Illustration 3 g06037969

3. Remove clamps (7). Remove bolt (8). Remove pulley (9) and belt tensioner assembly (10).

Illustration 4 g06038110

4. Remove nut (11). Remove Bolt (13) and bracket (12). Remove tube assembly (14).
 Illustration 5 g06038148

5. Remove pulley (16) and bolt (15). Remove bolts (17) and bolts (22). Remove bolt (18), bolt
(19), and bolt (20). Remove support (21).

Illustration 6 g06038166

6. Remove nut (23) and bolt (25). Remove alternator assembly (24).

Installation Procedure
1. Install alternator assembly (24) in the reverse order of removal.

a. Tighten bolt (25) to a torque of 46 ± 5 N·m (34 ± 3 lb ft).

b. Tighten bolts (20), (19), (18), and (15) to a torque of 75 ± 8 N·m (55 ± 6 lb ft).

c. Tighten bolt (17) to a torque of 23 ± 2 N·m (204 ± 20 lb in).

d. Tighten belt tensioner assembly (10) to a torque of 62 ± 5 N·m (46 ± 4 lb ft).

e. Tighten pulley (9) to a torque of 45 ± 5 N·m (33 ± 4 lb ft).

f. Tighten clamps (7) to a torque of 3 ± 0.25 N·m (29 ± 2 lb in).

Copyright 1993 - 2024 Caterpillar Inc. Mon Apr 15 12:00:55 UTC+0530 2024
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 



Product: MARINE ENGINE

Model: C12.9 MARINE ENGINE TPJ
Configuration: C12.9 Marine Engine TPJ00001-UP

Disassembly and Assembly

C12.9 Marine Engines
Media Number -UENR7307-00 Publication Date -01/10/2016 Date Updated -19/10/2016

i06535395

Electronic Control Module - Remove and Install

SMCS - 1901-010

Removal Procedure
1. Drain the coolant. Refer to Operation and Maintenance Manual,, "Cooling System Coolant
(ELC) - Change" for the correct draining and filling procedures..

Illustration 1 g06011652

2. Remove harness assemblies (1) from electronic control module (2).

 Illustration 2 g06011707

3. Remove tube assemblies (3).

Illustration 3 g06011911

Illustration 4 g06011912

4. Remove bolts (4). Remove electronic control module (2).

Installation Instructions
1. Install electronic control module (2) in the reverse order of removal.
This is the sample of the sample click on
the download link for complete manual
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For some reason if link demos not work
download this pdf and then click
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 



Product: MARINE ENGINE

Model: C12.9 MARINE ENGINE TPJ
Configuration: C12.9 Marine Engine TPJ00001-UP

Disassembly and Assembly

C12.9 Marine Engines
Media Number -UENR7307-00 Publication Date -01/10/2016 Date Updated -19/10/2016

i06606260

Control Panel - Remove and Install

SMCS - 7451-010

Removal Procedure

Illustration 1 g06043292

1. Disconnect harness connectors (1).

 Illustration 2 g06043327
View from above control panel.

2. Remove bolts (2) and remove control panel (3).

Illustration 3 g06043818

3. Remove bolts (4) and bolts (6). Remove bracket (5).

Installation Procedure
1. Install control panel (3) in the reverse order of removal.

a. Tighten bolts (2) to a torque of 9 ± 1 N·m (80 ± 9 lb in).

Copyright 1993 - 2024 Caterpillar Inc. Mon Apr 15 12:00:24 UTC+0530 2024
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 



Product: MARINE ENGINE

Model: C12.9 MARINE ENGINE TPJ
Configuration: C12.9 Marine Engine TPJ00001-UP

Disassembly and Assembly

C12.9 Marine Engines
Media Number -UENR7307-00 Publication Date -01/10/2016 Date Updated -19/10/2016

i06658392

Belt Tensioner - Remove and Install - Accessory Drive Belt

Tensioner
SMCS - 1358-010

Start By:

a. Remove Belt Guard.

Removal Procedure

Illustration 1 g06062386

1. Remove belt (1) and belt (2). Refer to Operation and Maintenance Manual, "Belts -
Inspect/Replace" for the correct procedure.
 Illustration 2 g06062394

2. Remove bolt (4) and tensioner (3).

Installation Procedure
1. Install tensioner (2) in the reverse order of removal.

a. Tighten bolt (4) to a torque of 68 ± 5 N·m (50 ± 4 lb ft).

Copyright 1993 - 2024 Caterpillar Inc. Mon Apr 15 12:00:09 UTC+0530 2024
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 



Product: MARINE ENGINE

Model: C12.9 MARINE ENGINE TPJ
Configuration: C12.9 Marine Engine TPJ00001-UP

Disassembly and Assembly

C12.9 Marine Engines
Media Number -UENR7307-00 Publication Date -01/10/2016 Date Updated -19/10/2016

i06657900

Belt Tensioner - Remove and Install - Damper Drive Belt

Tensioner
SMCS - 1358-010

Start By:

a. Remove Belt Guard.

Removal Procedure

Illustration 1 g06062327

1. Remove belt (1). Refer to Operation and Maintenance Manual, "Belts - Inspect/Replace" for
the correct procedure.
 Illustration 2 g06062350

2. Remove bolt (3) and tensioner (2).

Installation Procedure
1. Install tensioner (2) in the reverse order of removal.

a. Tighten bolt (3) to a torque of 62 ± 5 N·m (46 ± 4 lb ft).

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 



Product: MARINE ENGINE

Model: C12.9 MARINE ENGINE TPJ
Configuration: C12.9 Marine Engine TPJ00001-UP

Disassembly and Assembly

C12.9 Marine Engines
Media Number -UENR7307-00 Publication Date -01/10/2016 Date Updated -19/10/2016

i06657655

Belt Tensioner - Remove and Install - Supercharger Drive

Belt Tensioner
SMCS - 1358-010

Start By:

a. Remove Belt Guard.

Removal Procedure

Illustration 1 g06061936

1. Remove belt (1). Refer to Operation and Maintenance Manual, "Belts - Inspect/Replace" for
the correct procedure.
 Illustration 2 g06062000

2. Remove bolt (3) and tensioner (2).

Installation Procedure
1. Install tensioner (2) in the reverse order of removal.

a. Tighten bolt (3) to a torque of 61 ± 6 N·m (45 ± 4 lb ft).

Copyright 1993 - 2024 Caterpillar Inc. Mon Apr 15 11:59:39 UTC+0530 2024
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 



Product: MARINE ENGINE

Model: C12.9 MARINE ENGINE TPJ
Configuration: C12.9 Marine Engine TPJ00001-UP

Disassembly and Assembly

C12.9 Marine Engines
Media Number -UENR7307-00 Publication Date -01/10/2016 Date Updated -19/10/2016

i06605990

Belt Guard - Remove and Install

SMCS - 1357-010-GD

Removal Procedure

Illustration 1 g06043128
Belt guard is held in place by retention clips only. Grip firmly and apply steady pressure to separate from the
engine.

1. Remove belt guard (1).

Installation Procedure
1. Install belt guard (1) in the reverse order of removal.

Copyright 1993 - 2024 Caterpillar Inc. Mon Apr 15 11:59:25 UTC+0530 2024
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 



Product: MARINE ENGINE

Model: C12.9 MARINE ENGINE TPJ
Configuration: C12.9 Marine Engine TPJ00001-UP

Disassembly and Assembly

C12.9 Marine Engines
Media Number -UENR7307-00 Publication Date -01/10/2016 Date Updated -19/10/2016

i06701225

Idler Pulley - Remove and Install

SMCS - 1358-010

Removal Procedure
Start By:

a. Remove Clutch (Supercharger).

Illustration 1 g06081196

1. Remove bolt (6) and P-clip (7). Remove bolt (2) and idler pulley (3). Remove bolts (5) and
bracket (4).

2. Remove belt (1). Refer to Operation and Maintenance Manual, "Belt -

Inspect/Adjust/Replace" to remove and install the belt.
 Illustration 2 g06081214

3. Remove bolt (8) and idler pulley (9). Remove bolt (10) and idler pulley (11). Remove bolt
(12) and idler pulley (13).

Installation Procedure
1. Install the idler pulley in the reverse order of removal.

a. Tighten bolt (12) to a torque of 105 ± 5 N·m (77 ± 4lb ft).

b. Tighten bolt (10) to a torque of 105 ± 5 N·m (77 ± 4lb ft).

c. Tighten bolt (8) to a torque of 45 ± 5 N·m (33 ± 3 lb ft).

d. Tighten bolt (6) to a torque of 10 ± 1 N·m (89 ± 9 lb in).

e. Tighten bolts (5) to a torque of 25 ± 3 N·m (221 ± 27 lb in).

f. Tighten bolt (2) to a torque of 45 ± 5 N·m (33 ± 3 lb ft).

Copyright 1993 - 2024 Caterpillar Inc. Mon Apr 15 11:59:10 UTC+0530 2024
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

Product: MARINE ENGINE

Model: C12.9 MARINE ENGINE TPJ
Configuration: C12.9 Marine Engine TPJ00001-UP

Disassembly and Assembly

C12.9 Marine Engines
Media Number -UENR7307-00 Publication Date -01/10/2016 Date Updated -19/10/2016

i06693372

Temperature and Pressure Sensor (Boost) - Remove and

Install
SMCS - 1439-010-TMS; 1917-010

Removal Procedure

Illustration 1 g06079622

1. Disconnect harness assembly (1).

2. Remove bolt (3) and temperature and pressure sensor (2).

Installation Procedure
1. Install temperature and pressure sensor (2) in the reverse order of removal.

a. Tighten bolt (3) to a torque of 10 ± 1 N·m (89 ± 9 lb in).

Mon Apr 15 11:58:55 UTC+0530 2024

Copyright 1993 - 2024 Caterpillar Inc.
All Rights Reserved.
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

Product: MARINE ENGINE

Model: C12.9 MARINE ENGINE TPJ
Configuration: C12.9 Marine Engine TPJ00001-UP

Disassembly and Assembly

C12.9 Marine Engines
Media Number -UENR7307-00 Publication Date -01/10/2016 Date Updated -19/10/2016

i06701846

Speed Sensor (Supercharger) - Remove and Install

SMCS - 1439-010-VF

Start By:

a. Remove belt guard.

Removal Procedure

Illustration 1 g06081970

1. Remove bolts (1) and bracket (2). Remove bolts (5). Remove clamp (4) and pipe assembly
(3).
 Illustration 2 g06081957

2. Remove cable strap (6). Disconnect harness assembly (7).

Illustration 3 g06081989

3. Remove bolt (9) and speed sensor (8).

Installation Procedure
1. Install speed sensor (8) in the reverse order of removal.

a. Tighten bolt (9) to a torque of 7 ± 2 N·m (62 ± 18 lb in).

b. Tighten bolts (5) to a torque of 45 ± 5 N·m (33.19020 ± 3.68780 lb ft).

c. Tighten clamp (4) to a torque of 6 ± 0.6 N·m (53 ± 5 lb in).

d. Tighten bolts (1) to a torque of 10 ± 1 N·m (89 ± 9 lb in).

Copyright 1993 - 2024 Caterpillar Inc. Mon Apr 15 11:58:24 UTC+0530 2024
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Private Network For SIS Licensees.
This is the sample of the sample click on
the download link for complete manual
DOWNLOAD LINK
For some reason if link demos not work
download this pdf and then click
This is the sample of the sample click on
the download link for complete manual
DOWNLOAD LINK
For some reason if link demos not work
download this pdf and then click