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Data Sheet

The document provides technical data sheets for various types of electrical cables including tinned copper conductors, low voltage power cables, and medium voltage power cables, detailing specifications such as conductor dimensions, electrical characteristics, and manufacturing standards. It includes information on materials used, temperature ratings, resistance values, and packing data. The document is aimed at ensuring compliance with relevant IEC standards and providing essential information for procurement and installation.

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Awais Ali Shah
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0% found this document useful (0 votes)
71 views13 pages

Data Sheet

The document provides technical data sheets for various types of electrical cables including tinned copper conductors, low voltage power cables, and medium voltage power cables, detailing specifications such as conductor dimensions, electrical characteristics, and manufacturing standards. It includes information on materials used, temperature ratings, resistance values, and packing data. The document is aimed at ensuring compliance with relevant IEC standards and providing essential information for procurement and installation.

Uploaded by

Awais Ali Shah
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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TECHNOLOGY DEPARTMENT

TECHNICAL DATA SHEET


FOR
TINNED copper conductor

Product ID: 14111007


Conductor description:

50 mm2 CU [Tinned Copper Conductor]

Tinned copper conductor, with round shape non compacted conductor class 2 stranded,
complying with IEC 60228.

1.0 Conductor Dimensions Data:

1.1 Conductor Size: 50 sq.mm


1.2 number of wires in the conductor: 19
1.3 Overall diameter (Approx): 8.86 mm
1.4 Standard length on reel: 1000 m
1.5 Tolerance: 5%
1.6 Reel dimensions: 1000 mm
*Reel dimensions may be varied according to actual length.

2.0 Electrical Characteristics:

2.1 Conductor DC resistance @ 20 0C: 0.391 ohms/km

3.0 Specifications:

The cable is generally according to below standard

- IEC 60228

4.0 Drawing:

Description 50 mm² Tinned copper conductor, Round Non Compacted


1 Tinn ed Copper Wire
2 Tinned Copper Conductor

Inquiry No: EHPS-000164 Product ID: 14111007 Date: 27/3/2018 1


TECHNOLOGY DEPARTMENT

TECHNICAL DATA SHEET


LOW VOLTAGE POWER CABLE

Cable Description:
Cu / XLPE / PVC 1kV 1X50 mm2 RM
IEC 60502-1 FR-IEC 60332-1

Design and Construction Data:


Reference Manufacturing Standards IEC/BS EN 60228, IEC 60502-1
Max. Permissible Continuous Conductor Temp °C 90
Max. Conductor Short Circuit Temp for 5 Seconds °C 250
Rated Voltage ' Uo / U ' kV 0.6 / 1.0
Number of Conductors x Cross-Section mm2 1 x 50
Conductor Material & Shape Copper & Stranded Class 2
non-compacted Round Shape
Insulation Material XLPE
Conductor Nominal Insulation Thickness mm 1.00
Insulation Color BLACK
Outer Sheath Material PVC - ST2
Colour of Outer Sheath BLACK
Approximate Cable Overall Diameter mm 13.3
Electrical Data:
Max Conductor DC resistance @ 20 °C ohms/km 0.3870
Max Conductor AC resistance @ 90 °C Two Cables ohms/km 0.4940
Max Conductor AC resistance @ 90 °C Three Cables/Trefoil ohms/km 0.4942
Formation
Max Conductor Short Circuit Current @ 1 Second kA 7.15
Current Carry Capacity
Laid in air @ 40 °C Ambient Temperature
Free In Flat Shape A 218
Free In Trefoil Shape A 175
In Pipes A 134
Laid in Ground
Direct Laid In Flat Shape A 204
Direct Laid In Trefoil Shape A 195
Laid In Duct A 151
Laid in Ground with the following conditions:
Ambient Ground Temperature: 35 °C
Depth of laying in ground: 0.5 m
Soil Thermal Resistivity: 1.2 °K.m/W
Additional Data:
Maximum pulling Tension kN 2.50
Maximum side wall pressure kN/m 23.6
Minimum Bending Radius mm 106
The Cable shall meet all Test requirements of: IEC/BS EN 60228, IEC 60502-1, IEC 60332-1
Packing Data:
Drum Type Non-Returnable
Length of Cable per drum (± 5%) m 1000
Drum Dimensions "Height x Width" (Approx.) m 0.9 x 0.71
Gross Weight (Approximate without Lagging) kg 544

Inquiry No.: EP-1000103.R2 mahmad 24/07/2023

Product ID: 14511013 Page 1 / 2


TECHNOLOGY DEPARTMENT

TECHNICAL DATA SHEET


LOW VOLTAGE POWER CABLE

Cable Marking:
BAHRA CABLES CO. KSA 1 X 50 mm² Cu / XLPE / PVC 600 / 1000 V IEC 60502-1 FR IEC 60332-1
Manufacturing Year - Meter marked
Cable Drawing

1 2

Description Cu / XLPE / PVC 1kV 1X50 mm2 RM Approx. Diameter


1 Core
Stranded Copper Conductor with round shape 8.76
XLPE insulated 10.76
2 PVC Outer Sheathing 13.27

Inquiry No.: EP-1000103.R2 mahmad 24/07/2023


Product ID: 14511013 Page 2 / 2
TECHNOLOGY DEPARTMENT

TECHNICAL DATA SHEET


MEDIUM VOLTAGE POWER CABLES
Cable Description:
Cu / XLPE / PVC 1X70 mm2 6kV CTS IEC 60502-2 FR-IEC 60332-1
Design and Construction Data:
Reference Manufacturing Standard IEC 60502-2, IEC 60228
Max. Permissible Continuous Conductor Temp °C 90
Maximum Conductor Short Circuit Temperature for 5 Seconds °C 250
Rated Voltage ' Uo / U (Um) ' kV 3.6 / 6 (7.2)
Number of Cores x Conductor Cross-Section mm2 1 x 70
Conductor Material & shape Cu, Compacted Round Class 2
Approx. Diameter of Conductor mm 9.7
Insulation Material XLPE
Nominal Thickness of Insulation mm 2.5
Approx. Thickness of Helically O.L. Copper Tape Screen mm 0.075
Outer Sheath Material PVC - ST2
Approx. Overall Diameter of the Cable mm 19.8
Colour of Outer Sheath GREEN WITH YELLOW STRIPS
Approx. Weight of Conductor kg/km 588
Approx. net weight of the cable kg/km 917
Electrical Data:
System Frequency Hz 60
Max. Conductor DC Resistance at 20°C Ohms/km 0.2680
Conductor AC Resistance at 90°C Ohms/km 0.3424
Inductance mH/km 0.3363
Inductive Reactance Ohms/km 0.127
Conductor Impedance at 90°C Ohms/km 0.365
Capacitance µF/km 0.3733
Charging Current Amps/km 0.507
Short Circuit Rating of Cable based on Maximum Conductor Operating Temperature
- Conductor for 1 second KA 10.02
- Screen for 1 second KA 0.40
Screen Temperature before Short Circuit °C 85
Screen Temperature at the end of Short Circuit °C 200
Permissible load under Service Conditions given below (for both end bond installation, Trefoil Formation)
- In Air @ 40°C Ambient Temperature Amp 246
touched to vertical surface
- Direct in Ground with the following conditions: Amp 230
Ambient Ground Temperature: 35 °C
Depth of laying in ground: 0.8 m
Soil Thermal Resistivity: 1.2 °K.m/W

Inquiry No.: EP-1000432 mnaguib 2/10/2023


Product ID: 21020604 Page 1 /2
TECHNOLOGY DEPARTMENT

Additional Data:
Maximum pulling Tension kN 3.5
Maximum side wall press kN/m 11.8
Minimum Bending Radius m 0.297
The Cable shall meet all Test requirements of IEC-60502-2 Yes
Packing Data:
Drum Type Non-Returnable
Length of Cable per drum (± 5%) m 1000
Drum Dimensions "Height x Width" (Approx.) m 1.2 x 1.01
Gross Weight (Approx.) kg 992
Cable Sheath Marking:
BAHRA CABLES CO. KSA ELECTRIC CABLE 1x70 mm² Cu/XLPE/PVC 3.6/6 (7.2) KV IEC 60502-2 FR-IEC
60332-1 'Manufacturing Year' 'Meter marked'
Cable Drawing:

1 2

3 4

5 6

Description Cu / XLPE / PVC 1X70 mm2 6kV CTS Approx. Diameter


1 Copper compacted conductor 9.71
2 Extruder Inner Semi-Conductor 10.65
3 XLPE Insulation 15.45
4 Extruder Outer Semi-Conductor (Strippable) 16.59
5 Copper Tape Metallic Screen 16.89
6 PVC Outer Sheath 19.78

Inquiry No.: EP-1000432 mnaguib 2/10/2023


Product ID: 21020604 Page 2 /2
TIR#EP-1000432
6.0 DATA SCHEDULE

SUBSTATION GROUNDING MATERIALS

REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'

4 Cu / XLPE / PVC 1X70 mm2 6kV CTS IEC 60502-2 FR-IEC 60332-1
Surge Arrestor grounding conductor
IEC60502-2
4.1 IEC 60228
Reference Manufacturing Standard ICEA/IEC *

6 KV
4.2 Cable Nominal Voltage, kV *

4.3 Conductor

4.3.1 Material * CU

70
Size, mm2 *

No. of cores * 1C

Diameter, mm * 9.71 (Approx.)

4.3.2 Conductor Shield


Extruded semicon
Material *

Nominal thickness, mm * 0.47

Minimum thickness, mm * 0.35

Diameter over conductor shield, mm * 10.65 (Approx.)

4.3.3 Insulation

Material * XLPE

Nominal thickness,mm * 2.5

Minimum thickness,mm * 2.15

Diameter over insulation, mm * 15.45 (Approx.)

4.3.4 Insulation Shield

Extruded semicon
Material *

Nominal thickness,mm * 0.57

Minimum thickness,mm * 0.4

Diameter over insulation shield, mm * 16.59 (Approx.)


TIR#EP-1000432

6.0 DATA SCHEDULE

SUBSTATION GROUNDING MATERIALS

REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'

4.3.5 Metallic Shield


Material Shape Copper tape

Tape thickness, mm * 0.075

Tape width, mm * 30

Percent overlap * 25 %

4.3.6 OuterJacket

Material * PVC

Nominalthickness,mm * 1.6

overall diameter * 19.78 (Approx.)

Outer Jacket color Green with yellow strips


*
TRANSMISSION MATERIALS STANDARD SPECIFICATION 11-TMSS-10, Rev. 02

BCC Ref: TIR No.: EP-1000432


7.0 DATA SCHEDULE

POWER AND/OR CONTROL CABLE, COPPER OR ALUMINUM CONDUCTOR,


600/1000V RATING
SEC Enquiry No. Date:

SEC Purchase Order Date:


No.
or Contract No.

SEC PTS No./Project Title with J.O. No.

REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'

3.0 APPLICABLE CODES AND STANDARDS

Standards to which material shall conform * IEC 60228,IEC 60502-1

4.0 DESIGN AND CONSTRUCTION REQUIREMENTS

4.1 General Cu / XLPE / PVC (FR-OR) 1kV 1X95 mm2 RM

Cable application (Power or Control) POWER CABLE

Cable installation conduit, duct, trays


(conduit, duct, trays, direct burial, GIS etc.)

Voltage rating (kV) * 0.60/1.00

Available ground fault current (kA) N/A


(when shielded cable is required)

Fault current duration (sec.) * Maximum 5 sec.

Conductor DC resistance per km at 20°C


*
(Ω) 0.1930

'A'- SEC SPECIFIED DATA/PARAMETER.


'B'- BIDDER/SUPPLIER/VENDOR/CONTRACTOR PROPOSED DATA/PARAMETERS. 'C'-
REMARKS SUPPORTING THE PROPOSED DEVIATION IN COLUMN 'B'.
(*)- DATA/PARAMETER TO BE PROVIDED/PROPOSED BY THE BIDDER/SUPPLIER/
VENDOR/CONTRACTOR IN COLUMN 'B'.

11TMSS10R02/DBA Date of Approval: May 22, 2017 PAGE NO.10 OF 14


Product ID: 19905518 Cu / XLPE / PVC (FR-OR) 1kV 1X95 mm2 RM Date: 02/10/2023
TRANSMISSION MATERIALS STANDARD SPECIFICATION 11-TMSS-10, Rev. 02

7.0 DATA SCHEDULE

POWER AND/OR CONTROL CABLE, COPPER OR ALUMINUM CONDUCTOR,


600/1000V RATING

REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'

DESIGN AND CONSTRUCTION REQUIREMENTS (Continued)


4.0

Conductor AC resistance per km at 20°C


*
(Ω) 0.1950

Minimum Insulation resistance per km at 20°C


*
(MΩ) As per IEC 60502-1

Maximum permissible continuous


*
conductor temperature (°C) 90° C

Maximum rated temperature of


*
insulation material (°C) 90° C

Maximum permissible continuous


*
jacket temperature (°C) 90° C

4.3.1 Conductor Material Cu / Al Cu

Conductor cross sectional area (mm²) * 95

For conductors 4mm² and larger:


Number of strands per conductor * 19

Diameter of compacted strand (mm) * 2.47 "Approx.-Before Stranding"

Number of conductors * 1

For conductors below 4mm²:


Stranding required ? Yes / No No

Number of strands per conductor * N/A

Diameter of compacted strand (mm) * N/A

Number of conductors * N/A

11TMSS10R02/DBA Date of Approval: May 22, 2017 PAGE NO.1 OF 14


Product ID: 19905518 Cu / XLPE / PVC (FR-OR) 1kV 1X95 mm2 RM Date: 02/10/2023
TRANSMISSION MATERIALS STANDARD SPECIFICATION 11-TMSS-10, Rev. 02

7.0 DATA SCHEDULE

POWER AND/OR CONTROL CABLE, COPPER OR ALUMINUM CONDUCTOR,


600/1000V RATING
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'

DESIGN AND CONSTRUCTION REQUIREMENTS (Continued)


4.0

Outer diameter of conductor (mm) * 12.32 "Approximate"

Is conductor tinning required? Yes / No No

Insulation Material PVC /


4.3.2
XLPE XLPE

Nominal thickness of insulation *


(mm) 1.10 "Nominal"

Outer diameter over insulation (mm) * 14.52 "Approximate"

Insulation shield material, if any * N/A

Thickness of insulation shield (mm) * N/A

Polymeric tape may be applied with 0.075


4.3.3 Binder required ? Yes / No
mm thickness

4.3.4 Metallic shield required ? Yes / No No

Thickness of metallic shield (mm) * N/A

4.3.5 Armor material, if any * N/A

4.3.6 Jacket Material * PVC - ST2, YELLOW GREEN

Nominal thickness (mm) * 1.50 "Nomnail"

Overall diameter of cable (mm) * 17.5 "Approximate"

4.4.7 Reference standard for core


*
identification (IEC, ICEA) IEC - GREEN

4.4.8 Color of single core cable/wire (if Insulation Colour: GREEN,


*
applicable) Jacket Colour: YELLOW GREEN

11TMSS10R02/DBA Date of Approval: May 22, 2017 PAGE NO.1 OF 14


Product ID: 19905518 Cu / XLPE / PVC (FR-OR) 1kV 1X95 mm2 RM Date: 02/10/2023
TRANSMISSION MATERIALS STANDARD SPECIFICATION 11-TMSS-10, Rev. 02

7.0 DATA SCHEDULE

POWER AND/OR CONTROL CABLE, COPPER OR ALUMINUM CONDUCTOR,


600/1000V RATING

REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'

TESTS
5.0

5.3 List of special tests, if required N/A

6.0 PACKING AND SHIPPING

6.3 Cable weight (kg/km) * 972 "Approximate"

Reel and cable weight (kg) * 1,022.2 "Approximate"

Cable length per Reel (m) * 1000

Total quantity required (m) * As per B.O.Q

Cable reel diameter (mm) * 1140 "Wooden drum"

Cable reel width (mm) * 810

Maximum pulling tension (kN) * 4.750

Minimum bending radius (mm) * 140

All weights and dimensions may slightly vary according to actual cables length, dimension and weights

11TMSS10R02/DBA Date of Approval: May 22, 2017 PAGE NO.1 OF 14


Product ID: 19905518 Cu / XLPE / PVC (FR-OR) 1kV 1X95 mm2 RM Date: 02/10/2023
TRANSMISSION MATERIALS STANDARD SPECIFICATION 11-TMSS-10, Rev. 02

7.0 DATA SCHEDULE

POWER AND/OR CONTROL CABLE, COPPER OR ALUMINUM CONDUCTOR,


600/1000V RATING

A. ADDITIONAL TECHNICAL INFORMATION OR FEATURES TO BE FURNISHED BY


SEC:
Nil

B. ADDITIONAL SUPPLEMENTARY DATA OR FEATURES PROPOSED BY


BIDDER/VENDOR/SUPPLIER/CONTRACTOR:
Nil

C. OTHER PARTICULARS TO BE FILLED UP BY BIDDER/VENDOR/SUPPLIER/


CONTRACTOR:
Nil

Actual Manufacturer Vendor/Supplier/


of Equipment/Material Contractor

Name of the Company Bahra Advanced Cable


Manufacture Co.
Location and address Jeddah 21432, Saudi Arabia

Name and Signature of Eng. Mirna Mohammad Naguib


(Ms)
authorized
representative
and date 02/10/2023

Official Seal/Stamp 02/10/2023


of the Company &
Date

11TMSS10R02/DBA Date of Approval: May 22, 2017 PAGE NO.1 OF 14


Product ID: 19905518 Cu / XLPE / PVC (FR-OR) 1kV 1X95 mm2 RM Date: 02/10/2023
TRANSMISSION MATERIALS STANDARD SPECIFICATION 11-TMSS-10, Rev. 02

Drawing:

1 2

Description Cu / XLPE / PVC (FR-OR) 1kV 1X95 mm2 RM

1 Core of copper conductor with round shape, XLPE insulated


2 PVC-FR-OR-SR Outer Sheathing

11TMSS10R02/DBA Date of Approval: May 22, 2017 PAGE NO.1 OF 14


Product ID: 19905518 Cu / XLPE / PVC (FR-OR) 1kV 1X95 mm2 RM Date: 02/10/2023

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