Effective

Products
for Efficient
Processes

Energy Conservation | Environment | Process Efficiency www.forbesmarshall.com

Forbes Marshall is a leading manufacturer of steam engineering and control
instrumentation solutions. Our products and services help our customers
save energy, improve process quality and throughput, and run a clean and
safe factory.

Our long and deep customer relationships, over 70 years, enable

development of unique and innovative products and services that solve real
problems. Over 700 engineers located in five continents take us to market
through a technical direct-sales approach of daily contact with customers
from core and process industry. We value each of our industrial customers,
from a regional food-processor or garment factory, the world's leading
manufacturers of consumer products to the world's largest refineries.

We deliver from five benchmark manufacturing facilities in India including

one in the UK. We have also partnered with technology leaders and pioneers
in Belgium, Germany and Japan. Our R&D efforts have resulted in several
award winning products that are appreciated by customers.

We take great pride in our family of more than 1500 members. We have been
listed several times among the top “Best Workplaces in India”, and first in the
manufacturing industry by surveys conducted by the Great Place to Work
Institute in association with Economic Times. We have also ranked as
11th Best Workplace in Asia.
Contents
 Solutions for steam and process control

 Saving energy starts here

 Clean and efficient solid fuel combustion

 Every kind of trap, everything in trapping

 Right quality of steam at the right temperature and pressure

 Recovering heat maximising efficiency

 For high purity steam needs

 Measure monitor control

 Lowest steam, highest productivity, highest quality paper

 Systems to maximise boiler efficiency

 High performance valves for critical jobs

 Valves to condition and control

 Steam and water analysis

 Just how good is the water you use?

 Solution to pollution

 Accurate sensing and monitoring

 Air efficiency solutions

 When quality needs to be read off a dial

 When its time to take control

 Enhancing utility performance and optimising process

efficiency

 Accreditations

 Some of our valued customers

 Worldwide establishments

 Social responsibility: Beyond the factory gates

 World class technology from world class facilities

Solutions
for Steam and
Process Control
Saving Energy
Starts Here
With a legacy of building the most efficient packaged boilers, we help customers save
fuel and reduce their carbon footprint.

MiniMax
Modular Boiler House

The Modular Boiler House (patented) is a compact, fully packaged,

ready to fire boiler house which redefines the turnkey concept. This
modular boiler, with built in accessories is a complete boiler house
and not just a boiler. It is available in capacities from 500kg/hr
upto 6 TPH.

Dynamax
The Small Industrial Boiler

Small, yet powerful, this compact range of

small industrial boilers is ideal where steam is
required at a pressure range of upto 6kg/cm².
A 3-pass wetback design ensures high
efficiency and a best in class dryness fraction
of 98%.
 Waste Heat Recovery Boiler

Fully packaged smoke tube

industrial boilers equipped with
advanced instrumentation to
deliver maximum possible heat
recovery. These are ideal to
recover heat from gensets,
incinerators, blast furnace
exhausts, etc. They enhance
system efficiency and help save
fuel and money.

Burners

Our range of burners meets the stringent demands of safety,

reliability and low maintenance cost.

They are designed to fire liquid and gaseous fuels, the most
common being furnace oil, light oil, natural gas and LPG. In heat
throughput terms, the burners vary from 200 kWtn to 12000 kWth.

High Efficiency Packaged

Steam Boiler
(Oil & Gas Fired)

Over a thousand of our

3-pass wetback boilers are
generating steam in plants
globally. These are fully
packaged and skid mounted
designs with capacities upto
25 TPH.
Clean and Efficient
Solid Fuel Combustion

The Forbes Vyncke biomass fired boiler range is a product of a combined

experience of over 170 years in steam engineering, combustion technology and
boiler construction. Over 3500 installations, each different, tailor made to suit a
variety of energy needs.

Complete solution engineering including design, manufacturing, installation,

commissioning, training and service.

Combustion of a variety of fuels and industrial waste, including biomass

briquettes, saw dust, spent grain, rice husk, bagasse, wood chips, coconut shell,
palm oil waste, coal and many more with thermal efficiencies of above 80%.

Intell Series

The Intell series of boilers is a truly Dynamically Air Cooled

packaged and compact range, Step Grate Technology
available in capacities of 0.6 TPH to
A single efficient solution
4.5 TPH. The necessary automation for
for multiple fuels and
fuel feeding, air to fuel ratio, cut off / cut
industrial waste with a
in of boiler are inherent in the design
turndown of
along with safety features. Inputs on
40-100%. With a fully
parameters are provided via alerts, to
automatic air to fuel ratio
help optimise operations, reduce fuel
control offering combustion
costs and get quality steam.
solutions for biomass fuels
with high moisture content
(from fine to coarse).
Fully Automatic Packaged Biomass Boilers

This range of boilers offers best in class direct

efficiency. Automated fuel feeding, continuous air
to fuel ratio control and an online efficiency
monitoring system result in substantial fuel saving
for lowest cost of ownership and quicker
paybacks.

* ForbesVyncke biomass boiler range is available for India and Indian subcontinent
Every kind of Trap,
Everything in Trapping.
We manufacture steam traps for every application in all types, sizes and materials.
We are one of the largest trap manufacturers globally.

Compact Module Two Orifice

Single Float Trap
Orifice
The Compact Module
Float Trap
Two Orifice Float Trap
The Single (patented) is an
Orifice innovative trap which
Float Trap responds efficiently to
includes a varying condensate
self aligning loads. The trap has an
main valve, inbuilt strainer, inlet, outlet and
waterhammer-proof bypass isolation valves. This
float assembly and innovative trap fulfils the need for
corrosion resistant air vent. Such efficient condensate removal at startup, at peak
attention to detail ensures complete loads and also running loads in the process.
shut-off at all pressures and reliable
operations resulting in minimum
maintenance and an extended
product life.

Forbes Marshall
Thermodynamic Trap

Forbes Marshall
Thermodynamic Traps are
the world's most versatile
and reliable traps for
mainline condensate
evacuation. The compact
design features a mirror-
polished, differentially
hardened disc and seat for
long life, and a tight seal.

Forbes Marshall Tracer Line Trap

The Forbes Marshall Tracer Line Trap maximises use of steam

enthalpy, discharging sub-cooled condensate. The trap mechanism
discharges condensate only after it has cooled below saturation
temperature, making it ideally suited for tracer lines and jacketed pipes.
In addition, these traps can act as trouble-free air venting devices.
 Forbes Marshall Bimetallic Trap

A robust solution for high pressure

Steam and mainline trapping.
Condensate
Manifold

The Forbes
Marshall steam
distribution and View Glass
condensate The Forbes Marshall
collection manifold View Glass range
is a dual duty
offers an unmatched
(steam or
clarity of flow
condensate)
manifold visualisation in
specifically condensate lines. The
designed for tracing double-window oil lapped
applications. It is an and toughened construction,
ANSI Class coupled with the central deflector plate, offers
300(ISO PN50) distinctive internal flow viewing. An extremely
product in ASTM useful tool to diagnose condensate related
specification problems on process equipment.
material, with IBR
certification as a
standard. Forbes Marshall Compact
Modular Thermodynamic Trap

Online trap maintenance

made easy. Eliminates
piping involved in
conventional trap modules.

Forbes Marshall Steam Operated

Bucket Trap Pump Trap

The ideal For automatic

solution for evacuation of
condensate condensate under
removal in case vacuum (stall)
of water conditions in the
hammering process
equipment.
 Right
Qualityof Steam
at the Right
Temperatureand Pressure
A wide range of steam products for the steam distribution network to ensure that
your process receives steam at the optimum temperature, pressure and quality.

Forbes Marshall
Piston Actuated
Valve

This is a compact
on/off valve for
tight shut-off.
Perfect sealing
through self- Piston Valve
aligning PTFE
chevrons maximise The Piston Valve is a seatless
sealing integrity. and glandless valve. At the heart of the
Suitable for a wide range piston valve are piston and sealing rings. A burnished
of media – steam, air, oil and piston seals against metal reinforced graphite rings to
other fluids. achieve leak proof shutoff. This unique design ensures
long life even at temperatures upto 425ºC.

Forbes Marshall Pressure Reducing Station

A Complete range of pressure reducing solutions to deliver the right steam pressure that your
process needs. These are fully integral engineered solutions with direct acting, pilot operated
and PID controlled pressure reducing valves.
 Forbes Marshall
Disc Check Valve

Ideal for all types

of fluids.
Provides tight
sealing in both Forbes Marshall
vertical and Safety Relief
horizontal Valve
positions. Quick
and rapid open- Complete range
close of Forbes
mechanism Marshall Safety
delivers high Relief Valves
response levels. from pop-up type
to full-lift range
suitable for all
fluids and
pressures.

Moisture Separator

Effectively removes
moisture from
steam systems.
Helps reduce
process and
maintenance
problems like lower
productivity, erosion
and corrosion due to
wet steam.

Forbes Marshall Air

Vent

The Forbes Marshall Air

Vent is ideal for air Strainer
venting applications from
steam mainlines or from Arrests pipeline
from process equipment. scales and other
It comes with an inbuilt foreign particles that
flat strainer screen. can damage valves,
fittings and process
equipment.
Recovering Heat
Maximising Efficiency

Recovering energy in condensate and flash steam enhances the steam

system efficiency by 30%. Forbes Marshall products for condensate and flash
steam recovery help achieve best efficiency at lowest operating cost.

Pressure Powered Pump

Package Unit

A range of positive
displacement pump units
operated by steam and
compressed air. Designed
to pump hot condensate,
these units help in recovering
16% of energy back to the
boiler house.


FLASHJET Pump


The FLASHJET Pump deals with the total recovery of flash
steam as well as condensate. It is a perfect compact solution for
equipment level condensate recovery with minimum back
pressure on traps.
 Condensate
Contamination
Detection System

This system monitors the

conductivity/pH of
condensate being
returned to the boiler and
diverts contaminated
condensate to a drain.

Blowdown Heat Recovery

System

The blowdown heat recovery

system ensures zero wastage
of heat from blowdown
operations and results in saving
of fuel in the boiler firing. It is
custom designed to parameters
that vary from plant to plant.

HeatMax

Compact, skid mounted hot

water system, complete with
online monitoring and control
to deliver the right quantity of
hot water efficiently at the right
temperatures, equipped with
state of the art fouling prediction
system for high efficiency.
For
High Purity
Steam Needs
Clean steam and pure steam, that meets guidelines, is used to reduce the risk of product or process
contamination in food and pharmaceutical industries.

Our clean steam product range is engineered and manufactured to meet the highest standards and
specifications laid down by ISPE Baseline Guide, ASME Bioprocessing Equipment 2009, HTM2010/2031,
3As (Food and Beverage), FDA Inspection of high purity systems.

Sample Cooler

A compact, space saving, shell-in-

shell design ensures quick and
safe sampling of high purity media.
A counter current flow is utilised to
maximise cooler efficiency.

Clean Steam Safety Valve

The Clean Steam Safety Valve is an all 316L
stainless steel full lift safety valve. Typical
applications include clean and pure steam,
WFI, PW, compressed air supply to
bioreactors, centrifuges, lyophilisers,
sterilisers, process vessels, storage tanks
and other gas and liquid applications.

Clean Steam Trap

Clean Steam Moisture
A comprehensive range of thermostatic steam traps
Separator
that minimise condensate
A unique product that backup for critical steam-
enables clean and pure in-place applications and
steam systems to high-flow capacities for
comply with the dual CIP/SIP
dryness requirements processes.
of standards EN 285
and HTM 0101.
Monitor
Measure
Control
You cannot manage what you do not measure. Forbes Marshall offers a full range of
steam flowmetering packages to monitor energy consumption at equipment level
and for overall plant steam system.

EverSense

EverSense helps in remotely

tracking the usage of various
utilities in a plant. It is a
SteaMon combination of desktop and mobile
The SteaMon based applications. It provides
Vortex Flowmeter analysis of critical parameters,
is specifically generation of alerts and reports
designed to that enable the user to assess
measure the performance across different
mass flow rate of sections of the plant and take
saturated steam at all important decisions to improve
steam consuming safety, productivity and efficiency.
locations. It is perfect for
steam measurement,
enabling you to keep a
continuous check on
generation and
consumption patterns.

SteaMetric

The SteaMetric software

package is perfect for
maintaining an online check on
steam generation and
consumption patterns at
equipment and departments.

Utility Metering Packages

These packages enable the metering of various utilities such

as steam, compressed air, water and electricity across the
plant to monitor accurate consumption for a finite
measurement of utility cost.
 Lowest Steam,
Highest Productivity,
Highest Quality Paper

The prime objective for the paper industry has always been to minimise specific fuel
consumption through efficient generation of steam and subsequently its
transportation and utilisation in the pulping process and paper machines, including
condensate and flash recovery. Innovative solutions from Forbes Marshall help the
pulp and paper industry to efficiently use steam.

Paper Machine System

Our paper machine systems

ensure highest drying rates
Rotary Joint with minimum steam
consumption. They can be installed
A rotary joint is
on low speed board or kraft
only as good as its
machines to high speed newsprint,
seals. The Forbes Marshall rotary joints
writing, printing paper machines as
use antimony impregnated carbon
well as yankee tissue driers. The
graphite, for perfect sealing to increase
systems are customised based on
the efficiency of condensate removal.
machine speeds and other affecting
The special design eliminates costly
parameters.
downtimes.

Thermocompressor

Thermocompressor systems directly impact the bottomline by compressing low pressure flash steam or exhaust
steam to a higher pressure / temperature, reclaiming energy which would otherwise have been vented.
 Syphon

Our range of syphons has been

developed for different machines with
a great deal of thought and expertise. Our Turbumax
stationary syphons are mainly used with
The robust high efficiency Turbumax, offers optimum
machines with speeds of 115 – 200 mpm, where
heat transfer for high speed dryers. The stainless steel
the condensate in the dryer is in puddling
bars ensure wear resistance and the ring gives an
condition.
extended high performance life.
Fixed bend syphons offer better mechanical
stability and lower clearance, and are ideal for
speeds upto 400 mpm.

Rotary syphons are recommended for speeds

above 400 mpm. They are specially designed for
for minimum blow through steam. The high speed
stationary syphon provides close clearance
between drier surface and shoe thereby
minimizing condensate rim thickness. This is
possible even with very low differential pressure of
0.2 barg at speeds above 300 mpm.

Hood and Pocket Ventilation

System

Forbes Marshall's high efficiency

closed hood and pocket ventilation
systems improve dryer section
efficiency and heat recovery in
paper machines. Together, the
pocket ventilation system and heat
recovery ensure full control over
drying performance and energy
consumption in the dryer section.
Systems to Maximise
Boiler efficiency
Maximising energy efficiency is of prime concern across Industry. Every bit of
improperly utilised fuel is a cost wasted, profit gone down the drain. Maximise
efficiency with these economical, accurate and user friendly systems.

EffiMaxTM
Total Boiler Efficiency Monitoring System

With the EffiMax, the means to improving your

boiler's total efficiency are available in a simple,
cost-effective package. It incorporates every
important parameter into one package to
calculate boiler efficiency.

SafetyMax

Boiler safety is a serious subject with

Boiler Peak Performance Service grave consequences on failure. The
SafetyMax system incorporates all critical
It is critical to ensure that high efficiency boilers run at peak
safety aspects of a boiler at a single
efficiency across all loads. The Boiler Peak Performance
location through PLC based monitoring
service helps to monitor, analyse and improve performance of
and control of important parameters.
the boiler house. Data on key parameters is continuously
Whenever any critical parameter reaches
collected from the EffiMax system installed on the boiler.
alarming levels, the SafetyMax shuts
There is continuous analysis of the S:F ratio, boiler efficiency
down the boiler and it resumes only when
and other important key performance indicators. Actions are
parameters are restored to their normal
recommended based on the analysis to ensure that the boiler
levels. Text messages and emails are also
is maintained at maximum efficiency.
automatically sent to designated recipients
on the reasons behind the boiler shut
down.

Boiler Blowdown Control System

If total dissolved solids (TDS) levels in the boiler

water exceed the specified limits, it can lead to
extensive corrosion and scaling in your boiler,
steam, and condensate systems. The boiler
blowdown control system regulates the correct
amount of blowdown needed at the correct time. It
ensures protection for your boiler, prolongs its life, saves
money and eliminates dependence on the operator.
High performance Valves
for
CriticalJobs
Safety is synonymous with the valves that are manufactured by Forbes Marshall.
These are of the highest quality standards.

Safety Relief Valves and Safety Valves Single Stage / Multi Stage Valves

Forbes Marshall Safety Relief Valve (VSR The ACT*5/ACT*83 series single
Series) is the ideal choice for the most critical stage/ three stage angle pattern
safety applications. Constructed from carbon throttling/drain valves are ideal for
steel, alloy steel and stainless steel material applications like boiler drum blowdown
combinations, our range of full lift safety valves and turbine drain lines. A single seat
can accommodate set pressures from 0.50 to and slotted spindle helps reduce the
500 bar, with a wide range of temperatures pressure in 3 stages. These have an
as extreme as - 196⁰C to 550⁰C. These advanced design for pressure drops of up
valves are available in conventional 4 bellow to 200 bar. The design also offers ease of
seal type designs. The smaller model VSEO operation while preventing wire drawing of the valve
relief valve takes care of small discharge seat, and erosion and wear thus eliminating vibrations
capacities and is ideal for installations on and eliminates leakage. For high flow requirements, the
small vessels handling gases /vapour. angle pattern single stage valve ACT*5 series is used.

Turbine Bypass Valves #2500 High Pressure Control

Valves
The bypass valves are used to reduce the steam
pressure and temperature to match the steam conditions Forbes Marshall high
at the turbine exhaust. Frequently, the bypass can be pressure control valves are
required to perform continuously at low load conditions the ideal choice for
providing IP or LP makeup steam to satisfy process plant applications that require
requirements. The turbine bypass application is highly safe handling of high
critical and one of the most demanding. Should the pressure. Valve trim
turbine be taken off load, the whole steam demand is can be offered with
handled by the bypass system. multiple stages to
handle high
pressure drop and
High Pressure Stop and Check also control the
Valves noise associated
with high pressure. Can
Our VKIN and VCI range of stop and lift be supplied with
check valves combine unflagging pneumatic actuators,
resistance to extreme operating electric motors and
conditions with utmost ease of hydraulic actuators
maintenance. The valve body is a as well.
two-piece design with a welded
bonnet, designed for nominal
pressures up to 500 bar. A unique
completely non-rotating spindle-plug design
prevents grinding between the seat and plug,
guaranteeing perfect sealing and a long seat life.
Minimal friction in the stuffing box and needle roller
thrust bearing allow for easy operation. Our material
selection and design allow for a zero leakage gland.
Valves to Condition
and
Control
Failure of a single valve can lead to a shut down, and this becomes an expensive
liability. From extreme temperatures and pressures to precision control applications,
our range of valves are the most dependable assets on your process line.

eValv™

The Forbes Marshall eValv™ is a versatile control valve that

meets the requirements of varied process applications. They
are engineered to provide precise process control with a quick
response time. They are robust and compact, built to highest
quality standards with lowest cost of ownership.

Control Valve

A control valve without any compromise, designed to fulfill all process

control requirements. It is robust, compact and lightweight,
with a pneumatically operated, easy field
reversible multi-spring diaphragm actuator
and a sturdy, pipeless and vibration-
resistant mounted digital positioner. It is
available in multiple material options with
optional PTFE soft sealing.

Our range of control and

on/off valves are
designed to match all
rigorous applications.
Pneumatic
diaphragm type
actuators offered The Forbes Marshall SmartPoz
as standard, with comes with advanced sensor
other actuators technology and numerous
offered as options. salient features. This HALL
Options also include based positioner with alpha-
3-way diverting and numeric display provides fast,
mixing valves and sensitive and accurate
special low dB trims. positioning for single acting
Internals are linear pneumatic actuators.
nitrided/stellited The device offers HART
for high communication with a 4-20mA
temperature output signal as position
and high feedback. It comes in variants
pressure designed for use in both safe
applications. and hazardous environments.
Combined Pressure Reducing and
Desuperheating Valves Valve with Roboter
Pressure Controller
Our combined pressure reducing Check
desuperheating valve uses a
revolutionary single piece Combining the
design to eliminate all the Forbes
constraints associated with Marshall
two piece systems. By injecting roboter
cooling water in the highly pressure
turbulent vena contracta controller with
immediately after pressure the Forbes Marshall
reduction, the combined PRDS pressure reducing valve
design ensures perfect mixing, integrates the functions
evaporation and desuperheating. of a pneumatic positioner
Every PRDS is custom and a pressure controller.
engineered to suit pressure They do not require any
and temperature requirements. instrumentation. Ideal for
Ideal for use with Forbes use with Forbes Marshall
Marshall stations. stations.

Desuperheaters

Forbes Marshall
desuperheaters are designed
to match process
requirements for Pressure Reducing Stations, PRDS
desuperheating and Stations And Desuperheating
attemperation. Common Stations
models are Fixed Nozzle Our stations come complete with piping
Desuperheater (FND) and and instrumentation. Customised
Variable Nozzle Desuperheater solutions that suit every need and come
(VND) and Minicoolers (MCD). ready to fit directly onto your piping.
Steam Water
and
Analysis
In any power plant running on steam, purity of boiler feedwater and steam is
absolutely crucial, especially for steam turbines, steam boilers, super heaters,
condensers and other steam equipment. To prevent scaling and corrosion, online
steam and water analysis of critical parameters is a must. Our SWAS is designed to
extract and analyse up to a dozen samples from the water and steam circuits,
thereby assuring the safety of plant equipment. The Forbes Marshall SWAS can
easily take handle samples as high as 600 degC and 300 bar.

Closed Loop Sampling Systems

The most customised solution for gas and liquid

sampling in petroleum refineries, petrochemical
complexes and chemical industry. They are
designed to handle various process flows like high
pressure gases, hot gases, hot flashing liquids,
toxic fluids and light to medium distillates.

Steam and Water Analysis Systems

(SWAS)
Steam and Water Analysis Systems
(SWAS) provide precise online
measurements on critical parameters
such as pH, conductivity, silica,
sodium, phosphates, dissolved
oxygen, etc to predict corrosive and
erosive attacks on boilers and
turbines and facilitate uninterrupted
operation. They are equipped with
efficient sample coolers for water
sampling, steam sampling or
process sampling problems.
 Containerised SWAS
Packages

Completely integrated, factory

tested containerised SWAS
packages that reduce on-site
civil work and ensure flexibility
in plant design. Fully insulated
for low HVAC costs.

QSWAS

Modular, easy to install,

operate and maintain SWAS
system in an ergonomic
design. Can be customised
according to available space
and utility connections and
expanded to take care of future
requirements.
Just how Good
is the Water you use?

Forbes Marshall manufactures and markets a wide range of water quality analytical systems for
use in the process, power, refinery, petro chemicals, cement, steel, sugar and municipal water
treatment plants. We cater to on line water quality requirements for ultra pure water, pure water,
waste water and process applications.

Aqua SMARTPro® Series 2 –

wire transmitters for pH/
FM TOC101 ORP, Dissolved Oxygen
Total Organic Carbon Analyser and Conductivity/TDS
The FM TOC101 is an online, fully Aqua SMARTPro® Series is
automated, single stream analyser a micro controller based 2
with several unique features. wire transmitter with HART
Specifically used in petrochemical facility which assures continuous
industries, power industries, water and reliable measurement of
treatment plants and waste water vital parameters like pH/
treatment plants. ORP, dissolved oxygen
and conductivity/TDS. This
transmitter series comes
with password protection
and is available in both
field as well as panel
mount versions.

FMSC-T3 Turbidity /
FMSC-T4
Suspended Solids
Analyser

This turbidity /
suspended solids
analyser is used to
monitor turbidity of
suspended solids at
various locations in
water treatment and
waste water plants. The
analyser is robustly built and
designed to suit industrial standards.
 ProAm Ammonia Analyser

Online Multi-parameter This analyser is suitable for

UV Series Analysers continuous / interval
measurement of ammonia on
This multi-parameter
raw water and effluent
analyser features a UV
containing upto 200mg/L of
absorption or flourescence
suspended solids. It uses
type sensor to monitor
proven technology for
various parameters like
measuring water quality
COD, BOD, TSS, oil,
without filtration.
phenol, nitrates and
ammonia for applications in
water and waste water.
Phenol – Oil in Water
Analyser

A state of the art water

monitoring system for phenol
and oil in water analysis at
water treatment plants. It is
designed in compliance with
CE electromagnetic standards
using a watertight
IP64/NEMA4x box.

Aqua4Trans

A 4-wire dual channel online

transmitter for pH, conductivity,
redox, ORP and TDS with flexible
combinations. Suitable for field
as well as panel mounting.

BioSens™
The Revolutionary BOD Analyser
The BioSens™ is a revolutionary BOD measuring system
from Forbes Marshall in technical collaboration with
IGIB/CSIR. The measuring technique of the BioSens™
helps determine the BOD value within 40 minutes of
exposing the biosensor to the effluent sample, in contrast
to the 3 or 5 days required by
the BOD3 and
BOD5
methods
respectively.
Solution
to Pollution
We realise our social and ecological responsibility and with every new development, we
emphasise our regard for the environment and the people who are a part of it. Codel
International Limited, UK, our group company, specialises in the design and
manufacture of high technology instrumentation for combustion processes, the perfect
solution to keep atmospheric pollution emissions in check.

FMGCEM40E
Closed coupled extractive multi gas
analyser

IR based multi gas analyser for the

measurement of CO, SO2, NOx, HCL
gases. Built-in measurement of O2, CO2,
H2O, temperature, pressure for online
normalisation. No conditioning of sampled
gases required. Field mounted. Suitable
for wet processes. Online calibration using
audit gases.

EnergyTech201
Coal Mill Analyser

EnergyTech 201 is a field mounted extractive sampling type

carbon monoxide and oxygen gas monitoring system.
It uses the electrochemical sensing technique and requires
no further pre-conditioning of samples. The quick and
accurate detection of fluctation in gas samples makes it the
ideal solution to help prevent catastrophic damage to
property and serious injury to personnel.
 FMDCEM 21XX
Dual Beam Opacity / Dust Density Monitor

In-situ cross duct dual beam type online

opacity/dust monitor for continuous stack dust
emission monitoring. It comes with built in fail
safe shutter, automatic contamination
and misalignment check and its
compensation with automatic
online span and zero
verification check.

VCEM 5100
In-situ Non-contact Gas Flow Monitor

Insitu non-contact flue gas

flow/velocity monitor to calculate
the volumetric emission of flue
gases/dust. It works on time
correlation technique, and is
highly accurate with negligible
maintenance.

GCEM 40XX Series

In-situ Multi Gas Analyser

Insitu probe type multi-gas analysers for online continuous

monitoring of gases like CO, CO2, SO2, NOx, HCL, CH4,
H2 O. Sampling, conditioning of flue gases is not required.
Air conditioned room shelters are not required. Very low
power consumption. Overall operating and maintenance cost
only 3% as compared to extractive gas analyser.
 Accurate Sensing
and
Monitoring
Forbes Marshall provides solutions for turbine supervisory systems, vibration
monitoring and analysis systems for rotating equipment, with the latest technology, to
fulfill the diverse needs of Industry in global markets for intelligent products.

Vibration Sensors

A complete range of
accurate and reliable
accelerometers, velocity
sensors and LVDT for a
wide range of
applications.

VibAssist TM

A powerful and accurate online

machinery analysing and diagnostic
system specially designed for critical
rotating machinery like turbines,
compressors, fans, blowers, motors
and pumps

VibTrans R

A 19” rack based monitoring

system for rotating
machinerydesigned in
accordance with ISO and API
standards, with the function and
features of a machine condition
monitor
 Vibtrans II

A simple, cost effective solution to protect machines

by giving online information which can be
connected to the PLC or DCS of a plant and decide
on a planned shutdown whenever required. Both
panel mount and field mount versions available.

Vibration Analyst Training

Five day certificate course in association

with Mobius Institute, for those with
experience in vibration monitoring
techniques. Designed to equip participants
with complete skills that can be immediately
applied in the workspace.

Advanced Remote Vibration Monitoring System

(RVMS)

Specialised support and timely guidance to avoid

emergency shutdown through advanced remote
vibration monitoring software. Data is captured
24x7 at pre-set intervals, and relevant data and
information can easily be accessed. Effective for
both old and new plants.

Vibration Consultancy

Forbes Marshall's Consultancy

Services Agreement (CSA) is a suite
of proactive asset care services
designed to help harness the full
potential of condition monitoring
systems, and tailored to individual
needs. The CSA delivers proactive
problem management, actionable
information, speed of response and
resolution and continuous
improvement.
 Air
Efficiency
Solutions
Forbes Marshall offers a comprehensive bundle of air efficiency solutions that help
optimise compressed air networks. Our services help identify and define system
problems, whether in demand, distribution or supply, and provide solutions allowing
you to meet return on investment goals.

CountAIR

CountAIR is a complete network monitoring solution that

helps keep track of compressed air networks in real time,
through both wired and wireless setups. It offers features
such as trends, graphs, reports and alarms.

Master Air Control

AirMon The Forbes Marshall Master Air Control (MAC) is an
A highly accurate energy saving control system, which actively helps
compressed air control the balance across the demand and supply sides
meter that operates of compressed air. Compressors are protected from
on the Vortex flow artificial demand and they have to cater only to base
metering principle. With demand, resulting in savings on
an accuracy of ±2%, it is compressed air energy
one of the most effective consumption.
compressed air flow meters Furthermore, a
in its class. It comes constant pressure is
equipped with the unique delivered to all plants
feature of inbuilt pressure and pneumatic
and temperature equipment,
compensation. increasing quality and
productivity in
production processes.

Compressed Air Audits

Compressed air is one of the most costly utilities.

Compressed air audits bring out the various areas that
cause inefficiencies and losses in the compressed air
network right from generation to the final point of
consumption. The audit also provides the roadmap to
implement solutions for improving energy efficiency.
 When quality
off a
needs to be read dial
When the quality of your product depends on the point of a needle on a dial, it had better
be accurate. Forbes Marshall gauges have been reliably serving the needs of the
process industry for over six decades, combining accuracy, simplicity and reliable
monitoring under harsh conditions.

Chemical Seals

These seals are used when the

Pressure Gauges media to be measured can falsify
the pressure readings due to high
Forbes Marshall pressure gauges in SS 316
temperature, viscosity or propensity
or phosphor bronze wetted parts meet new
to crystallise. Chemical seals form a
standards of reliability and conform to IP 66
hermetic seal between the media to be
standards. These are available in various dial
measured and the measuring instrument
sizes with cast iron, aluminum, stainless steel,
while transmitting pressure process
or sheet metal casings. These gauges are
pressure accurately to the measuring
available in vacuum, compound, ammonia
component.
(with temperature scale) pressure gauges in
SI, dual scale or OEM version dials.

Level Gauge

Widely used in industries such as

Pressure Switch plastic, chemical, pharmaceuticals,
food, petroleum and paper. Reflex
An electro mechanical device,
and transparent level gauges, are
which converts the change in
used for level measurement in
pressure into electrical signal
power plant applications also
to make or break an electrical
available.
circuit. This in turn controls
any process of systems.
Widely used as a safety and
energy saver device.

All Angle Bi-metallic Gauge

Phenolic Pressure
The all angle bi-metallic Gauge
thermometer is a quick
reacting bimetal coil. It is The Phenolic
manufactured from two Pressure (PP)
cold-welded metal process gauge is
offered with an as-
strips with different
welded Bourdon
thermal expansion
tube to ensure
coefficients and safety and a longer
rotates in proportion to life than other
temperature. Silicon filled version comparable gauges.
is available as an option for The PP process gauge
measuring points subjected to has been engineered to
strong vibration. meet ASME B40 .1. standard.
When it's Time
to take Control
Whether a huge plant or a small batch producer, any loss of control can mean ruined
batches, poor product quality, or equipment damage. That means large losses.
Our control systems are designed to keep your process and your expenses in check,
plant wide.

ER Series PLC

The ER serier PLC can perform both small PLC

functions such as data transmission,
comparison, calculations, cycling, sub-
programme calling, network communication and
multiple-layer nesting, as well as mid sized and
large PLC functions like SP tilt, PID control and
soft-start. It not only performs close loop analog
control over temperature, pressure, flow etc.,
but also motion control over position, speed, acceleration, etc.

Dtron

A compact miniprocessor based controller with auto-tuning and

fuzzy logic. With universal I/Ps freely assignable O/P, it is ideal for
furnace control, and single loop applications. The option of
Modbus gives a human machine interface as well.

ProVue Software

The supreme openness and flexibility of the Microcon+ ProVue

architecture makes it one of the most user friendly
distributed control system softwares suitable for all sectors.
It provides steady production process information in real
time enterprise-wide basis. With exclusive “XML- Inside”
technology ProVue is a revolutionary innovation that is
flexible, simple and easy to maintain.
 I/P Converter

Our rugged and reliable Model 77-16 I/P converter

is the industry standard. It is completely
serviceable and known for its dependable
performance. It comes with weather proof IP65
enclosure as standard, and an intrinsically safe
option.

Microcon+ DCS

Forbes Marshall’s Microcon+ is a modern state of

the art DCS to meet current needs and cater to
future expansions.

It features the best speed, open architecture and

reduced hardware cost, all as part of the standard
integrated offering. A highly scalable architecture to
meet expanding process needs protects your initial
investment in hardware, software and
installation, while
minimising life cycle
costs.

The Microcon+
protects your system
even in the harshest
industrial
environments, and
ensures reliability
with optimal uptime.

Optimised
functionality is ideally
suited for numerous
applications in power,
process and
environmental
industries. Pre-
engineered templates
minimise system
engineering time.
 Enhancing
and Utility Performance
Optimising
Process Efficiency

Our vision is to provide services that contribute towards sustainability by

continuously creating new benchmarks in building reliable and energy efficient utility
systems for process industry by empowering people as change-agents. Towards
achieving this vision, our team of over 40 industry specialist engineers, approaches
every assignment to set benchmarks in specific energy consumption and
continuously better them.

Energy Audits

Forbes Marshall’s audit approach to each industry

and plant is different and focuses on improving
specific energy consumption benchmarks,
delivering generic savings or carrying out
troubleshooting of the steam system to address
utility related production bottlenecks. Our inherent
strengths of engineering and project management
enable us to deliver savings and our output is not
limited to a report.

Measures to improve benchmarks and deliver

savings are typically categorised into an energy
triangle to enable plants to prioritise actions.

Offerings include audits of steam and condensate

system, utilities, boiler house, cost of steam,
condensate recovery, steam
trap, steam trap system
Design Consultancy
management, safety,
distribution, de- Our utility design consultancy and project
bottleneck, management services for greenfield plants and
compressed air, expansions, focus on designing reliable, safe,
thermic fluid, energy efficient and easy to operate and maintain
Ne x t water and utility systems for process industries. Across
s
Practice pinch
analysis.
industry segments, plants designed by us have
been set up with the most optimised Capex and are
operating at the lowest Opex. Our project
management expertise enables us to deliver
e
Optimis turnkey engineering by providing our technical
y
Efficienc
expertise during erection and commissioning.

Offerings include: renewable energy mapping,

feasibility studies (fuel switchover, cogeneration),
stress analysis, utility debottleneck studies, utility
network optimisation and as-built.
stage
Stop Wa
 Steam System Management
(SSM)

Our SSM service focuses on both

new plants as well as existing
plants where steam system
expertise is required to guide and
train plant personnel in
sustaining benchmark
performance be it specific
fuel, specific steam, feed
water temperature,
condensate recovery.
The key focus during
this service is to set up
SOPs and handhold
plant personnel through
periodic surveillance
to sustain benchmarks.

Steam Trap Dynamic Analysis and Optimisation (Turnkey)

Comprehensive steam trap installation management at oil and petrochemical plants in such a manner so as to
guarantee sustaining of savings with minimum leakages in the plant in the long run.
 Solutions Engineering
Turnkey Systems
Forbes Marshall draws upon its diverse industry experience to engineer complete
turnkey solutions for various applications in the process industry. Right from design,
through detailed engineering, to drawing, documentation, procurement, supply,
installation and commissioning, we provide complete solutions under one roof. Our
process specialists are experts in chemical and pharmaceutical plants, sugar,
distilleries, paper, power, integrated steel plants, and any process where steam, air and
water is used.

Steel Systems Systems for the

Pharmaceutical Industry
Our steel systems include
instrumentation systems for coal tar Proper selection
Injection, water injection for blast of process control
furnaces, ladle furnace instrumentation, and utility systems
electric arc furnace instrumentation, gas is vital to the
mixing stations for secondary steel consistency of end
making, vacuum oxygen de-carburisation product specifications in
and continuous casting instrumentation. pharmaceutical industries.
We also offer specialised high accuracy We provide FDA compliant
measurement techniques for mass flow specialised packages for
metering of industrial gases. control of drug fermenters,
bulk drug reactors, solvent
recovery columns and
formulation processes.

Speciality Chemical Systems

Forbes Marshall has developed and

successfully commissioned specialised
packages for a variety of applications in the
chemical industry such as chlor-alkali,
pesticides, organic chemicals, herbal extracts, Distillery Instrumentation
polymerisation, solvent recovery, regular oil, We offer complete distillation column instrumentation
fatty acids, hydrogenation, sulphonation and and process control for potable alcohol distilleries.
many applications involving unit operations Our biogas plant control system has helped users
like distillation columns, batch reactor, harness huge energy savings from process waste.
evaporators, dryers, etc.

Sugar Systems

We provide complete solutions for sugar plant automation. Our

proven packages include systems for boiler house, Arca PRDSH
stations, auto cane feed control, imbibition water control, juice flow
stabilisation, pH control for clarification, evaporator and pan
controls. Modern DCS control systems are provided for plant wide
control right from cane crushing to bagging.
 Focussed
Engineering
Our energy audits, process evaluations and surveys of hundreds of plants indicate huge
potential for energy conservation and efficiency enhancement in steam and utility
systems. We provide structured training in steam engineering and control
instrumentation that is vital for Industry to realise this potential.

Process Efficiency Essentials

Forbes Marshall conducts a series of trainings under the Process

Efficiency Essentials programme - to provide awareness of problems
faced by customers in day-to-day operations and provide an insight
into what is possible as improvement. This programme is conducted
at our state of the art training centre at Chakan, Pune, which is
installed with many operational rigs for hands-on training.

Steam Engineering Centre

Our steam engineering centres provide

practical hands on training for practicing
engineers and fresh technical graduates
to specialise as steam engineers. Our
steam engineering programmes cover the
entire steam circuit, right from generation
to recovery.

Increase Instrumentation Competence

Our instrumentation training centre offers

training programmes throughout the year
in several areas relating to process
instrumentation and control. For students
fresh out of college, or for institutes to
augment their curriculum in the area of
process control, we have tailor-made
solutions in instrumentation training.
 Accreditations*

TUV TUV TSSA

Rheinland

API CE TUV India

Intertek CML KIWA

DNV GL

* The above accreditations are product based

 Worldwide
Establishments

2007 2014 2010 2015 2010 1992 2017 2001

TURKEY MYANMAR

VIETNAM

2000 2008 2007 2014 1946 2005 2002 2014 2019

Social
Responsibility:
Beyond the
Factory Gates
Long before corporate social responsibility became a
buzzword in business and industry circles, Forbes Marshall
believed in the philosophy of giving back to the community
it operates in.
From the company's inception in 1958, Darius Forbes felt it
was insufficient to merely purchase land from the farmers
who were the original owners; rather it was essential to be
actively involved with local communities, understanding
their needs and being a catalyst to enhance sustainable
development. This approach has always driven our social
initiatives in the areas our factories lie - Kasarwadi,
Morwadi, Bopkhel and most recently, Chakan - all in the
vicinity of Pune.

Working with a focus on health, education and empowerment; we

thoughtfully choose and then partner with organisations that have
expertise, competence and similar values. These partnerships
have helped us achieve scale and impact.

Building on these experiences, the Forbes Marshall Foundation

was set up more recently, supporting projects and initiatives in the
state of Maharastra, with the objective of enhancing our impact.
Through the Foundation, we are committed to supporting
sustainable and collaborative initiatives, that create scalable and
systemic social change. We focus particularly on those initiatives,
that address an under-served and under-funded need.

Although the range and scope of our programmes have changed

over the years. what remains constant has been our dedication to
the belief that, as an organisation, we are capable of making
changes to better the society around us, and therefore we must.

We run our Department for Social

Initiatives, comprising of a team of
experienced and trained personnel, the
same way we run our businesses: with
professionalism, planned and
measurable goals.

We are one of the first companies in

India to have received a social audit
certification using the Social Audit
Network Framework.
 World Class
Technology from
World Class
Facilities
 Your local Forbes Marshall representative would be happy to provide you
with further information and support.

AMERICAS ASIA PACIFIC AFRICA

USA THAILAND KENYA & EAST AFRICA
Forbes Marshall Inc. USA Forbes Marshall Forbes Marshall
480,California Avenue, No. 40, 6th Floor PO Box - 68005 - 00200 – Nairobi,
Suite 102,P.O. Box 60670 Bangna Complex Project Kenya
Palo Alto CA 94306 Soi Bang Na-Trat Tel: +254 734 763 913
California, USA Bang Na-Trat Road +254 788 439 363
Bang Na-Nua Sub-district Email: [email protected]
Distribution Centre Bang-Na District
2507 South 300 Bangkok 10260 NIGERIA
West Salt Lake City Thailand Forbes Marshall
UT 84115 Tel: +66 2 1736433-4 29c, KofoAbayomi Street, Victoria Island, Lagos,
Tel : +1 385 381 9450Email: Mobile: + 66 927300156 Nigeria
[email protected] Email: [email protected] Email: [email protected]
Tel : +234 813 344 0567
CANADA INDONESIA
Forbes Marshall Canada Inc. Forbes Marshall MIDDLE EAST ASIA
2425 Matheson Blvd East, 8th Floor Ruko Kirana Boutique Office,
Mississauga, ON L4W 5K4 U.A.E
Blok E2 No. 6, 3rd Floor
Tel: +1 905 361 2880 Forbes Marshall
Jl. Boulevard Raya No. 1
Fax: +1 905 361 6401 NE-19, P.O. Box 9608, SAIF Zone
Kelapa Gading - Jakarta Utara 14240
Email: [email protected] Sharjah, United Arab Emirates
Indonesia
Mobile: + (971) 55 4344110
COLOMBIA Tel: +62 81383216127, + 62 811 1990 188
+ (971) 55 5222623
Forbes Marshall Email: [email protected]
Email: [email protected]
Km 6 via Bucaramanga-Giron MALAYSIA
Bodega 1 Vegas 6917740 - 6917741 SAUDI ARABIA
Forbes Marshall
Bucaramanga - Colombia Forbes Marshall
Unit C12-3A, Level 3A, 3 Two Square,
Tel:+57 315 459 7558, +57 321 663 5386, +57 Tel: +966 545914315, + 966 50 986 7789
Jalan 19/01, 46300, Petaling Jaya,
318 695 1192 Email: [email protected]
Selangor 46100, Malaysia.
Email: [email protected] Tel : +60 1 23647151, +60 1 27864824 EGYPT
Email: [email protected] Forbes Marshall
SOUTH ASIA
Abou Rawash Industrial Zone,
MYANMAR
BANGLADESH Behind Toyota Kilo 28,
Forbes Marshall
Forbes Marshall Alex Desert Road
Block A2, Room 502, Bo Min Yaung Housing
Ahmed Tower (7th Floor, South East Corner) Cairo, Egypt
Estate
28 & 30, Kamal Ataturk Avenue, Banani, Dhaka Tel: +201 0 22978699, +20 0 100 832 8969
Bo Min Yaung Street, Quarter 42,
1213, Bangladesh Email: [email protected]
North Dagon Township
Mob: +88 01711529502 ; +88 01713032396
Email: [email protected]
Yangon, Myanmar. TURKEY
Tel. : +95 9966662099 Forbes Marshall
SRI LANKA Email : [email protected] Orhangazi cad. Tinaztepesok. No: 26 / A
Forbes Marshall Lanka (Pvt) Ltd., PK.34846 Maltepe / Istanbul, Turkey
VIETNAM
No.8/1, Malwatte Avenue, Tel: +90 216 442 92 00
Forbes Marshall
Kohuwala, Nugegoda, Sri Lanka Email: [email protected]
Tel: +84 909 880 210
Tel: +94 (0)11 4011127 / (0)11 2809544
Email : [email protected]
Fax: +94 (0)11 4511128
Mobile: +94 70 358 6002
+94 70358 6004
Email: [email protected]

Opp 106th Milestone B-85, Phase II, Chakan Indl Area A-34/35, MIDC H Block
Bombay Poona Road Sawardari, Chakan, Tal. Khed Pimpri, Pune - 411 018. INDIA.
Kasarwadi, Pune - 411 034. INDIA Dist. Pune - 410 501. INDIA Tel : 91(0)20-27442020, 39851199
Tel : 91(0)20-27145595, 39858555 Tel : 91(0)2135-393400 Fax : 91(0)20-27442040
Forbes Marshall Fax : 91(0)20-27147413
Krohne Marshall CIN No.: U28996PN1985PTC037806
Forbes Marshall Arca Email : [email protected], [email protected] www.forbesmarshall.com
Codel International © All rights reserved. Any reproduction or distribution in part or as a whole without written permission of Forbes Marshall Pvt Ltd, its associate
Forbes Solar companies or its subsidiaries (“FM Group”) is prohibited.
Information, designs or specifications in this document are subject to change without notice. Responsibility for suitability, selection, installation, use,
Forbes Vyncke operation or maintenance of the product(s) rests solely with the purchaser and/or user. The contents of this document are presented for informational
Forbes Marshall Steam Systems purposes only. FM Group disclaims liabilities or losses that may be incurred as a consequence of the use of this information.

DOC# FMCORP/0517/BK-0101/V2.R1
DOC#FMCORP/BK-0103/0919/V1.R3