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This document outlines the specifications for process analyzers to be supplied for the 1200 MTPD NP Prilling Plant project by CFI Technologies PVT. LTD. It details the intent, scope of supply, performance guarantees, and requirements for spares, tools, and packaging, ensuring compliance with high engineering standards. The document is intended for the Fatima Fertilizer Company Limited and includes various clauses related to the design, manufacture, and delivery of the analyzers.

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0% found this document useful (0 votes)
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This document outlines the specifications for process analyzers to be supplied for the 1200 MTPD NP Prilling Plant project by CFI Technologies PVT. LTD. It details the intent, scope of supply, performance guarantees, and requirements for spares, tools, and packaging, ensuring compliance with high engineering standards. The document is intended for the Fatima Fertilizer Company Limited and includes various clauses related to the design, manufacture, and delivery of the analyzers.

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CFI holding Pte.

Limited
SPECIFICATION PREPARED PB DOC. NO. C114-18EG-004
OF CHECKED PR CONTRACT NO. C 114
PROCESS APPROVED KKB SHEET NO. 1 of 15
ANALYZERS
DATE 06.07.2009 REV. NO. 1
CLIENT: FATIMA FERTILIZER COMPANY LIMITED PROJECT: 1200 MTPD NP PRILLING PLANT SITE: MUKHTARGARH, PAKISTAN

SPECIFICATION
OF
PROCESS ANALYZERS

1 PRELIMINARY ISSUE PB PR KKB 06.07.09


REV DESCRIPTION PREPARED CHECKED APPROVED DATE
2009-07-0609 07 06 SPECIFICATION OF Analyzers_FATIMA_REV1.doc This document has been prepared by CFI Technologies PVT. LTD., INDIA. This document is exclusive property of
CFIt / CFIh. Unauthorized communication or reproduction is not permitted.
CFI holding Pte. Limited
SPECIFICATION PREPARED PB DOC. NO. C114-18EG-004
OF CHECKED PR CONTRACT NO. C 114
PROCESS APPROVED KKB SHEET NO. 2 of 15
ANALYZERS
DATE 06.07.2009 REV. NO. 1
CLIENT: FATIMA FERTILIZER COMPANY LIMITED PROJECT: 1200 MTPD NP PRILLING PLANT SITE: MUKHTARGARH, PAKISTAN

Table of contents:

CLAUSE NO. DESCRIPTION


1.0 INTENT OF SPECIFICATION
2.0 SCOPE OF SUPPLY
3.0 PERFORMANCE GUARANTEE
4.0 SPARES
5.0 TOOLS AND TACKLES
6.0 CLEANING, PROTECTION & PAINTING
7.0 IDENTIFICATION, MARKING, PACKING AND STORING
8.0 APPLICABLE CODES AND STANDARDS
9.0 AMBIENT CONDITIONS
10.0 METERING BASIS AND CHART UNITS
11.0 TECHNICAL DESCRIPTION
12.0 INSPECTION, TESTING AND PREPARATION FOR SHIPMENT
13.0 LIST OF ANALYZERS
14.0 DOCUMENTATION

1 PRELIMINARY ISSUE PB PR KKB 06.07.09


REV DESCRIPTION PREPARED CHECKED APPROVED DATE
2009-07-0609 07 06 SPECIFICATION OF Analyzers_FATIMA_REV1.doc This document has been prepared by CFI Technologies PVT. LTD., INDIA. This document is exclusive property of
CFIt / CFIh. Unauthorized communication or reproduction is not permitted.
CFI holding Pte. Limited
SPECIFICATION PREPARED PB DOC. NO. C114-18EG-004
OF CHECKED PR CONTRACT NO. C 114
PROCESS APPROVED KKB SHEET NO. 3 of 15
ANALYZERS
DATE 06.07.2009 REV. NO. 1
CLIENT: FATIMA FERTILIZER COMPANY LIMITED PROJECT: 1200 MTPD NP PRILLING PLANT SITE: MUKHTARGARH, PAKISTAN

1.0 INTENT OF SPECIFICATION


1.1 This specification is intended to cover the design, manufacture, assembly, testing at
Vendor’s works; delivery (F.O.R. project site) including packaging, crating in road / sea
worthy packing, freight, insurance, all taxes & duties and other charges as applicable for
Process Analyzers specified in the Scope of Supply and as required for safe and trouble
free operation for the1200 MTPD NP Prilling Plant, at Mukhtargarh, Sadikabad, Pakistan.
1.2 It is not the intent to completely specify all details of design and construction herein.
Nevertheless, the Analyzers shall conform to high standard of engineering, design and
workmanship in all respects and shall be capable of performing satisfactorily in continuous
commercial operation under the specified environmental condition

2.0 SCOPE OF SUPPLY


2.1 General
2.1.1 The scope of supply under this specification includes the technical requirements relevant to
the design and supply of Process Analyzers.
2.1.2 The Vendor will be fully responsible for both the product and its relevant compliance with
the present specification
2.1.3 All provisions included in the present specification will not be limitative to the scope of
supply. The Vendor will provide for those further activities in order to improve the quality of
the product.
2.1.4 Any exception to the present specification will have to be previously agreed upon and
approved by Owner.
2.2 Inclusion in Supply
2.2.1 Supply of Process Analyzers as specified in the Cl. 11.0, “Technical Description”.
2.2.2 Supply of flow chamber / flow thru tee and all accessories (if required) for the complete
system.
2.2.3 Supply of cables, cable gland, terminal block (if any) and all other accessories for the
complete system.
2.2.4 Supply of recommended spares for 2 (two) years’ trouble free operation.
2.2.5 Supply of erection/commissioning spares.
2.2.6 Supply of tools and tackle.
2.2.7 Painting with anticorrosive paint wherever required.
2.3 Scope of Service
2.3.1 The following services shall be provided by Vendor for all equipment and accessories
supplied under this specification :-
2.3.1.1 Manufacture of all items as per requirement of specification.

1 PRELIMINARY ISSUE PB PR KKB 06.07.09


REV DESCRIPTION PREPARED CHECKED APPROVED DATE
2009-07-0609 07 06 SPECIFICATION OF Analyzers_FATIMA_REV1.doc This document has been prepared by CFI Technologies PVT. LTD., INDIA. This document is exclusive property of
CFIt / CFIh. Unauthorized communication or reproduction is not permitted.
CFI holding Pte. Limited
SPECIFICATION PREPARED PB DOC. NO. C114-18EG-004
OF CHECKED PR CONTRACT NO. C 114
PROCESS APPROVED KKB SHEET NO. 4 of 15
ANALYZERS
DATE 06.07.2009 REV. NO. 1
CLIENT: FATIMA FERTILIZER COMPANY LIMITED PROJECT: 1200 MTPD NP PRILLING PLANT SITE: MUKHTARGARH, PAKISTAN

2.3.1.2 Complete assembly of the system as specified in the instrument Specification.


2.3.1.3 Inspection and testing of all equipment at Vendor’s works as per the Quality Control Plan to
be prepared by vendor and approved by Owner.
2.3.1.4 Painting at shop.
2.3.1.5 Packing and forwarding of all equipment covered under this specification.
2.3.1.6 Supervision of erection and commissioning, site testing & calibration of equipment supplied
under this specification, at the option of Owner.
2.4 Exclusions
2.4.1 Installation at site.
2.4.2 Cable between analyzer transmitter and Plant DCS.
2.4.3 Power Cable between analyzer transmitter and Plant UPS.
2.5 Terminal Point
2.5.1 Power receiving terminal.
2.5.2 Terminals for DCS interface cable.

3.0 PERFORMANCE GUARANTEE


3.1 The Analyzers to be supplied under this specification shall meet the guaranteed
performance specified in Cl. 12.0, when operating at the rated / specified conditions. The
acceptance of the Analyzers shall be subject to satisfying these parameters during shop
test at vendor’s works and / or at site installation in complete assembled condition. The
final acceptance of the Analyzers will be subjected to owner’s approval.
3.2 Any decline in performance from the guaranteed performance figures will be rectified by the
vendor without any extra cost.

4.0 SPARES
4.1 Recommended spares
4.1.1 The supply of spare parts as necessary and recommended by the respective vendor for
two (2) years of reliable, trouble-free operation and maintenance of the items supplied
under this specification.
4.1.2 List of such spares shall be supplied along with unit price.
4.1.3 Vendor shall also assume the responsibility of supplying all required spare parts that the
plant may need for Instrument/Equipment supplied under this specification for ten (10)
years from the date of contract.
4.2 Start-up and commissioning spares
4.2.1 Spares, which may be required during tests, trial and commissioning, shall be arranged
separately. The vendor shall replace spares that will be used for this purpose within
reasonable period of time.

1 PRELIMINARY ISSUE PB PR KKB 06.07.09


REV DESCRIPTION PREPARED CHECKED APPROVED DATE
2009-07-0609 07 06 SPECIFICATION OF Analyzers_FATIMA_REV1.doc This document has been prepared by CFI Technologies PVT. LTD., INDIA. This document is exclusive property of
CFIt / CFIh. Unauthorized communication or reproduction is not permitted.
CFI holding Pte. Limited
SPECIFICATION PREPARED PB DOC. NO. C114-18EG-004
OF CHECKED PR CONTRACT NO. C 114
PROCESS APPROVED KKB SHEET NO. 5 of 15
ANALYZERS
DATE 06.07.2009 REV. NO. 1
CLIENT: FATIMA FERTILIZER COMPANY LIMITED PROJECT: 1200 MTPD NP PRILLING PLANT SITE: MUKHTARGARH, PAKISTAN

4.2.2 The cost of such spares shall be quoted separately. This may be ordered in part or on the
whole.
4.3 General Requirements of spares
4.3.3 All spares required for operation/maintenance by the Owner shall be delivered in unused
new condition.
4.3.4 Spares shall be interchangeable with the parts for which they are intended for replacement.
4.3.5 Vendor shall indicate the service expectancy period for equipment / parts under normal
operating conditions after which replacement will be necessary.
4.3.6 Spares shall be properly packed for long storage under the prevailing site condition and
shall be clearly labelled for easy identification without uncrating. Any spare item having
limited self life shall be clearly labelled for the expiry date beyond which it cannot be used.
4.3.7 Vendor shall inform the Owner, after having carried out the supply, if a component or part
of equipment will not be produced regularly any longer, specifying the new component or
the material type, which can be utilised in substitution. The Vendor’s commitment in that
case will be extended for a period of time, which will not be lower than 10 years. Any spp
Spare parts for the system used during the Warranty Period shall be replenished at the
Vendor’s expense.
4.3.8 The Vendor shall provide ordering information to order consumable and spare parts as
required. The information required are:
 Description of item
 Vendor’s reference number
 Standard quantities recommended for start-up and normal operation
 Spare Parts Interchange-ability Records (SPIR) procedures.

5.0 TOOLS AND TACKLES


5.1 The Tenderer in his proposal shall indicate a list of all tools and tackle which may be
required for erection, maintenance, overhaul and replacement of analyzers to be supplied
under this specification.
5.2 List of such items shall be supplied along with unit price. The cost of tools and tackle shall
be quoted separately.
5.3 Tools and tackle may be ordered in part or on the whole. Order for such tools & tackle may
be placed simultaneously or otherwise at the option of the Owner.

6.0 CLEANING, PROTECTION & PAINTING


6.1 All the instruments shall be thoroughly cleaned to remove mill scales, rust etc. and properly
painted with anti rust primer, where applicable.
6.2 Some of the instruments and accessories after arrival at site are likely to be in storage for
longer periods before they are taken up for erection. Vendor may provide adequate
protection for preventing damage due to corrosion, dust/dirt ingress, ageing etc.

1 PRELIMINARY ISSUE PB PR KKB 06.07.09


REV DESCRIPTION PREPARED CHECKED APPROVED DATE
2009-07-0609 07 06 SPECIFICATION OF Analyzers_FATIMA_REV1.doc This document has been prepared by CFI Technologies PVT. LTD., INDIA. This document is exclusive property of
CFIt / CFIh. Unauthorized communication or reproduction is not permitted.
CFI holding Pte. Limited
SPECIFICATION PREPARED PB DOC. NO. C114-18EG-004
OF CHECKED PR CONTRACT NO. C 114
PROCESS APPROVED KKB SHEET NO. 6 of 15
ANALYZERS
DATE 06.07.2009 REV. NO. 1
CLIENT: FATIMA FERTILIZER COMPANY LIMITED PROJECT: 1200 MTPD NP PRILLING PLANT SITE: MUKHTARGARH, PAKISTAN

7.0 IDENTIFICATION , MARKING , PACKING AND STORING


7.1 Each instrument shall be individually packed, tagged and protected..
7.2 Inscription on equipment (labels) shall be in English.
7.3 Stainless steel plate with the following details engraved shall be permanently fixed on the
instrument,
 Manufacturer’s name;
 Tag number;
 Model and serial number;
 Pressure and temperature design;
 Instrument range
7.4 Packing must be such to protect all goods from possible impacts and foreign matters;
moreover, it must limit the influence of both the climate and the environment, and be
suitable for the kind of shipping provided for.
7.5 In packing the analyser system and its accessories, all necessary precautions will have to
be taken to avoid any damage during transport and delivery. Plastic paper packing shall not
be used.
7.6 All items supplied shall be packed for long storage under the climatic conditions prevailing
at the site. Small items shall be packed in sealed transparent plastic bags with desiccator
packs as necessary. Each item shall be Clearly marked with its description, purpose and
plant designation code as applicable. When more than one item is packed in a single case
a general description of the contents is to be shown on the outside of each case and a
detailed list enclosed. All cases and other packages must be suitably marked and
numbered for identification purposes.
7.7 The Vendor shall be responsible for ensuring that all the instruments are carefully and/or
suitably packed for shipment, so that they arrive at site in good condition and remain so
during storage at site. Before despatch, applying anti rust primer (two coats) shall protect
all exposed surfaces and suitable cover shall be provided for the instruments to be
supplied.
7.8 The Vendor will be responsible for all damages due to improper preparation of the goods
for shipment.

8.0 APPLICABLE CODES AND STANDARDS


8.1 All analyser system provided shall be manufactured according to the latest applicable
requirements of the following codes:
AIEE - American Institute of Electrical Engineers
IPCEA - Insulate Power Cable Engineers Association
ANSI - American National Standard Institute
IEC - International Electrical Commission

1 PRELIMINARY ISSUE PB PR KKB 06.07.09


REV DESCRIPTION PREPARED CHECKED APPROVED DATE
2009-07-0609 07 06 SPECIFICATION OF Analyzers_FATIMA_REV1.doc This document has been prepared by CFI Technologies PVT. LTD., INDIA. This document is exclusive property of
CFIt / CFIh. Unauthorized communication or reproduction is not permitted.
CFI holding Pte. Limited
SPECIFICATION PREPARED PB DOC. NO. C114-18EG-004
OF CHECKED PR CONTRACT NO. C 114
PROCESS APPROVED KKB SHEET NO. 7 of 15
ANALYZERS
DATE 06.07.2009 REV. NO. 1
CLIENT: FATIMA FERTILIZER COMPANY LIMITED PROJECT: 1200 MTPD NP PRILLING PLANT SITE: MUKHTARGARH, PAKISTAN

NEMA - National Electrical Manufacturers Association (U.S.A.)


ASTM - American Society for Testing and Materials
DIN - Deutsche Institute fur Normung
ASME - American Society of Mechanical Engineer
NEC - National Electrical Code (U.S.A.)
IEEE - Institute of Electrical and Electronic Engineers
NFPA - National Fire Protection Association
8.2 In case of imported equipments, standards of the country of origin shall be applicable if
these standards are equivalent or stringent than the applicable Standards.
8.3 The equipments shall also conform to the provisions of Pakistan Electricity rules and other
statutory regulations currently in force in the country.
8.4 The Vendor shall indicate for each particular case the norms and codes applicable under
which the analyzers were manufactured.
8.5 Discrepancies
In case of discrepancies between the technical requirements as per the present specification
and the reference codes and standards, the specification will be considered as valid. Before
starting the supply, the vendor will be informed of any discrepancy between the instructions of
the present specification and the Vendor’s standard.

9.0 AMBIENT CONDITIONS


Maximum ambient temp. : 43° C
Minimum ambient temp. : + 0.5° C
Design ambient temp. : 45° C
Maximum relative humidity : 88.5%
Design relative humidity : 60% at 43 deg C
Altitude above mean sea level : 77.2 m maximum

10.0 METERING BASIS AND CHART UNITS


The following system of units shall be followed throughout the specification unless
otherwise mentioned.
(a) Pressure : bar, kg/sq.cm
(b) Differential : bar, mm WC
(c) Draught : mm WC
(d) Vacuum : mm WC or mm Hg (as specified)
(e) Temperature : deg C.

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CFIt / CFIh. Unauthorized communication or reproduction is not permitted.
CFI holding Pte. Limited
SPECIFICATION PREPARED PB DOC. NO. C114-18EG-004
OF CHECKED PR CONTRACT NO. C 114
PROCESS APPROVED KKB SHEET NO. 8 of 15
ANALYZERS
DATE 06.07.2009 REV. NO. 1
CLIENT: FATIMA FERTILIZER COMPANY LIMITED PROJECT: 1200 MTPD NP PRILLING PLANT SITE: MUKHTARGARH, PAKISTAN

(f) Flow : t/h, kg/h.or m3/h (as specified)


(g) Density : gms/cc
(h) Level : mm/ m
(ij) Conductivity : Micro-mho/cm.
(j) Gas Analyser : Percentage by Vol or as specified in respective case.
(k) Displacement : mm or micro meter
(i) Vibration : mm/s

11.0 TECHNICAL DESCRIPTION


All Analyzers shall be of microprocessor based design. The general technical specification
of the analyzers is provided in this section. Bidder in his offer shall indicate the sample flow
requirement of each analyzer.

11.1 pH Analyzer
A. Sensor
01. Type of Cell : Insertion / Flow thru’/ Retractable
02. Process Connection : Screwed in pipe tee provided by supplier

03. Type of measurement : General purpose

04. Temperature : With RTD PT-100 housed in the Sensor holder


measurement
05. Range : 0-14 pH
06. Measuring Electrode : Hemi glass
07. Reference Electrode : As per manufacturer’s standard
08. Electrical connection : Made directly on to the outer end of the element
09. Body material : As per manufacturer’s standard
10. Liquid Junction : Ceramic/Kyner/Teflon or equivalent
11. Pressure Rating : 10 kg/cm2
12. Accessories : a) Tee / Vessel of same size with line or nozzle size along
with companion flanges, Ball valve assembly, Process
connector, O-ring, etc.
b) Special cable 5 (five) Meters (min) up to transmitter in

13. Operating Temp. : 0 - 155°C


14. Quantity : As per clause 13.0

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REV DESCRIPTION PREPARED CHECKED APPROVED DATE
2009-07-0609 07 06 SPECIFICATION OF Analyzers_FATIMA_REV1.doc This document has been prepared by CFI Technologies PVT. LTD., INDIA. This document is exclusive property of
CFIt / CFIh. Unauthorized communication or reproduction is not permitted.
CFI holding Pte. Limited
SPECIFICATION PREPARED PB DOC. NO. C114-18EG-004
OF CHECKED PR CONTRACT NO. C 114
PROCESS APPROVED KKB SHEET NO. 9 of 15
ANALYZERS
DATE 06.07.2009 REV. NO. 1
CLIENT: FATIMA FERTILIZER COMPANY LIMITED PROJECT: 1200 MTPD NP PRILLING PLANT SITE: MUKHTARGARH, PAKISTAN

B. Transmitter
01. Type : Microprocessor based
02. Mounting : 2” Pipe / Wall
03. Protection Class : IP – 65 or better
04. Input : Dual (isolated) sensor inputs
05. Output : Two nos. 4-20 mA DC (isolated), fully scalable
06. Temperature : Automatic (Integral) up to 0-155°C from RTD Pt-100
compensation installed into sensor
07. Diagnostics Automatic with flashing display
08. Current output : 0.05 mA @ 25OC
accuracy
09. Display LCD Display of process variable in Engineering Unit with
128x96 pixel resolution, backlit type
10. Calibration : Two-point calibration of each channel with standard buffer
solutions.
11. Enclosure : Polycarbonate, IP 65.
12. Cable Termination : Internal (cable entry through ½” conduit)
13. Accuracy : ± 0.01 pH or better
14. Repeatability : ± 0.1% or better
15. Response Time : 5 seconds for FSD or better
16. Stability : ± 0.01 pH/month/non-cumulative
17. Zero & span adjust : Required
18. Power Supply : 110 V AC, 50 Hz, UPS
19. Operating Temp. : 0 - 55°C
20. Cable Termination : ½” NPT (F)
21. Accessories : (a) Phenolic nameplate giving tag number, service,
etc.
(b) Mounting bracket with U-bolts, nuts, washers, etc.

11.2 Conductivity Analyzer


A. Sensor
01. Type of Cell : Insertion / Flow thru’ / Retractable
02. Conductivity Range : 0-1 µs/cm to 0-10,000 µs/cm
03. Cell Constant : 0.01 / 0.1 / 1.0 depeding upon range
04. Temperature : With RTD PT-100 housed in the Sensor holder
measurement

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2009-07-0609 07 06 SPECIFICATION OF Analyzers_FATIMA_REV1.doc This document has been prepared by CFI Technologies PVT. LTD., INDIA. This document is exclusive property of
CFIt / CFIh. Unauthorized communication or reproduction is not permitted.
CFI holding Pte. Limited
SPECIFICATION PREPARED PB DOC. NO. C114-18EG-004
OF CHECKED PR CONTRACT NO. C 114
PROCESS APPROVED KKB SHEET NO. 10 of 15
ANALYZERS
DATE 06.07.2009 REV. NO. 1
CLIENT: FATIMA FERTILIZER COMPANY LIMITED PROJECT: 1200 MTPD NP PRILLING PLANT SITE: MUKHTARGARH, PAKISTAN

05. Process Connection : ¾” NPT (M), directly screwed into process piping
06. Wetted Parts : Electrodes ... Titanium
Insulators ... PEEK
Body … 316 SS
07. Pressure Rating : 10 kg/cm2
08. Operating Temp. : 0 - 105°C
09. Accessories : Mounting accessories, if any
Special cable 3 (three) Meters (min) up to transmitter in
flexible conduit
10. Quantity : As per clause 13.0

B. Transmitter
01. Type : Microprocessor based
02. Mounting : 2” Pipe / Wall
03. Protection Class : IP – 55 or better
04. Input : Dual (isolated) sensor inputs
05. Output : Two nos. 4-20 mA DC (isolated), fully scalable
06. Temperature : Automatic (Integral) up to 0-120°C from RTD Pt-100
compensation installed into sensor
07. Diagnostics Automatic with flashing display
08. Current output : 0.05 mA @ 25OC
accuracy
09. Display LCD Display of process variable in Engineering Unit with
128x96 pixel resolution, backlit type
10. Calibration : Two-point calibration of each channel with standard buffer
solutions.
11. Enclosure : Polycarbonate, IP 65.
12. Cable Termination : Internal (cable entry through ½” conduit)
13. Accuracy : ± 0.6% or better
14. Repeatability : ± 0.1% or better
15. Response Time : 7 seconds for FSD or better
16. Stability : ± 0.01 pH/month/non-cumulative
17. Zero & Span adjust : Required
18. Power Supply : 110 V AC, 50 Hz, UPS
19. Operating Temp. : 0 - 55°C
20. Cable Termination : ½” NPT (F)
21. Accessories : (a) Phenolic nameplate giving tag number, service,

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CFIt / CFIh. Unauthorized communication or reproduction is not permitted.
CFI holding Pte. Limited
SPECIFICATION PREPARED PB DOC. NO. C114-18EG-004
OF CHECKED PR CONTRACT NO. C 114
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etc..
(b) Mounting bracket with U-bolts, nuts, etc.

12.0 INSPECTION, TESTING AND PREPARATION FOR SHIPMENT


12.1 The Analyzers and its accessories to be supplied under this specification shall have
assured quality and workmanship.
12.2 Before despatch of Analyzers, Supplier shall perform all inspection and testing to ensure
that materials and workmanship are of the degree of excellence and required by this
specification, and operating requirements are fully met. Regardless of the results of the
tests performed in the Vendor’s workshops, the final test will be performed at the site, in
actual operating conditions.
12.3 The inspection and testing shall be done in a manner satisfactory to and subject to the
approval of Purchaser. Purchaser reserves the right to ask for or have conducted by parties
other than Supplier, any additional inspection and testing deemed necessary by him. The
cost of such additional tests shall be borne by Purchaser.
12.4 Purchaser or his authorized representative shall have access to the manufacturer’s
premises at all reasonable times to the extent necessary to check and ensure that the
products comply with all provisions of this specification. He shall be provided with
necessary facilities and assistance for the proper accomplishment of his work.
12.5 Inspection.
12.5.1 The Analyzers shall be carefully examined during manufacture and after completion to
determine their conformance to this specification with respect to materials, workmanship,
finish, dimensions and operation and to assess their conformance with other requirements
stated or reasonably implied and not covered by specific tests.
12.5.2 Supplier shall maintain an effective and efficient quality assurance programme throughout
all stages of design, procurement and manufacture to ensure proper quality of the outgoing
product in conformance with this specification.

12.6 Test
12.6.1 Supplier shall notify Purchaser the date and inspection for the performance of the tests
giving sufficient notice to enable Purchaser or his authorized representative to be present
during testing. The test procedures shall be prepared by Supplier and approved by
Purchaser well in advance. The Analyzers proposed for testing shall be tested against
acceptable standards and test records shall be made available to Purchaser or his
authorized representative on request. The tests specified herein are in addition to, and
shall in no way replace, the routine checkouts normally made by Supplier on such
Analyzers.
12.6.2 After the conclusion of tests, the products shall comply with all the provisions of this
specification.

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2009-07-0609 07 06 SPECIFICATION OF Analyzers_FATIMA_REV1.doc This document has been prepared by CFI Technologies PVT. LTD., INDIA. This document is exclusive property of
CFIt / CFIh. Unauthorized communication or reproduction is not permitted.
CFI holding Pte. Limited
SPECIFICATION PREPARED PB DOC. NO. C114-18EG-004
OF CHECKED PR CONTRACT NO. C 114
PROCESS APPROVED KKB SHEET NO. 12 of 15
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DATE 06.07.2009 REV. NO. 1
CLIENT: FATIMA FERTILIZER COMPANY LIMITED PROJECT: 1200 MTPD NP PRILLING PLANT SITE: MUKHTARGARH, PAKISTAN

12.7 Test Reports


Three copies of reports of all tests performed as per this specification, duly signed by
Supplier or his authorized representative shall be submitted to Purchaser before dispatch
of Analyzers. Analyzers shall be dispatched only after the acceptance of these reports. Five
copies of test reports shall be sent along with the Analyzers.
12.8 Acceptance Test
Purchaser or his authorized representatives reserve the right to do inspection and testing
as per the provision of this specification within a reasonable time after the arrival of the
Analyzers and its accessories at their ultimate destination. The Analyzers shall not be
deemed accepted until after the said inspection and testing is over. Analyzers not
conforming to this specification shall be rejected and Purchaser’s decision shall be final.
12.9 Rejection
If any of the Analyzers fails to meet the requirement of the Specification during the routine
tests, Supplier shall be permitted to rectify the deficiency and subject the Analyzers to fresh
routine tests in the presence of authorized representative of Purchaser. If still the Analyzers
fail to meet the specification during this retest, it will be rejected.

13.0 LIST OF ANALYZERS


Sl. Line Nozzle
No. Tag No. Inst Type Service Size Size Press. Temp.
NP SOLUTION pH AT
6-AE- 2 0
1 pH ANALYZER NEUTRALIZER -1 (6-40-2028) 6" 1 kg/cm g 150 C
0010
OUTLET
NP SOLUTION pH AT
6-AE- 2 0
2 pH ANALYZER NEUTRALIZER -2 (6-40-2057) 6" 1 kg/cm g 150 C
0011
OUTLET
NP SOLUTION pH AT
6-AE- 2 0
3 pH ANALYZER NEUTRALIZER -3 (6-40-2059) 6" 1 kg/cm g 150 C
0012
OUTLET
NP SOLUTION pH AT
6-AE- 2 0
4 pH ANALYZER NEUTRALIZER -1 (6-40-2029) 6" 1 kg/cm g 150 C
0013
OUTLET
NP SOLUTION pH AT
6-AE- 2 0
5 pH ANALYZER NEUTRALIZER -2 (6-40-2058) 6" 1 kg/cm g 150 C
0014
OUTLET
NP SOLUTION pH AT
6-AE- 2 0
6 pH ANALYZER NEUTRALIZER -3 (6-40-2060) 6" 1 kg/cm g 150 C
0015
OUTLET
6-AE- INTERMEDIATE TANK (6-40- 2 0
7 pH ANALYZER --- 2" 1 kg/cm g 150 C
0016 2030) pH
CN SOLUTION pH AT PRE
6-AE- 2 0
8 pH ANALYZER NEUTRALIZER TANK (6-17- 6" 1 kg/cm g 130 C
0015
2003) OUTLET
CN SOLUTION pH AT PRE
6-AE- 2 0
9 pH ANALYZER NEUTRALIZER TANK (6-17- 6" 1 kg/cm g 130 C
0025
2023) OUTLET

1 PRELIMINARY ISSUE PB PR KKB 06.07.09


REV DESCRIPTION PREPARED CHECKED APPROVED DATE
2009-07-0609 07 06 SPECIFICATION OF Analyzers_FATIMA_REV1.doc This document has been prepared by CFI Technologies PVT. LTD., INDIA. This document is exclusive property of
CFIt / CFIh. Unauthorized communication or reproduction is not permitted.
CFI holding Pte. Limited
SPECIFICATION PREPARED PB DOC. NO. C114-18EG-004
OF CHECKED PR CONTRACT NO. C 114
PROCESS APPROVED KKB SHEET NO. 13 of 15
ANALYZERS
DATE 06.07.2009 REV. NO. 1
CLIENT: FATIMA FERTILIZER COMPANY LIMITED PROJECT: 1200 MTPD NP PRILLING PLANT SITE: MUKHTARGARH, PAKISTAN

Sl. Line Nozzle


No. Tag No. Inst Type Service Size Size Press. Temp.
CAN pH AT 1ST CAN TANK
6-AE- 2 0
10 pH ANALYZER REACTOR (6-17-2004) 14" 1 kg/cm g 70 C
0058
OUTLET
62.5% AN SOLUTION pH AT
6-AE- 9.44 0
11 pH ANALYZER STRONG AN FILTRATE 8" 80 C
0059 kg/cm2 g
TANK (6-17-2006)
WEAK AN FILTRATE pH AT
6-AE- pH
12 PUMP (6-17-1130/32) 2" HOLD HOLD
0060 ANALYZER
DISCHARGE
AN SOLUTION pH AT INTLET
6-AE- 4.24 0
13 pH ANALYZER TO AN PRE HEATER (6-17- 4" 80 C
0002 kg/cm2 g
2003)
6-AE- WASH WATER pH AT BASIC 4.10 0
14 pH ANALYZER 8" 70 C
0063 SCRUBBER (6-40-2212) kg/cm2 g
CONDUCTIVITY
6-AE- CONDUCTIVITY 3.2 0
15 MEASUREMENT OF CWR 48" 44 C
0061 ANALYZER kg/cm2 g
FROM NP PLANT

14.0 DOCUMENTATION
14.1 Engineering documents, drawings, inscriptions on equipment and manuals shall be in
English.
14.2 The Vendor will produce a drawing for each type of Chemical analyser system to be
submitted to owner for approval, indicating upon each the following :
 Overall dimensional drawing of Chemical analyser and its accessories
 Data sheets
 Mounting details
 Pressure/Temperature (rating)
 Dimensional tolerances
 Manufacturer's drawing number
14.3 All drawing and documents shall be submitted by the vendor in hard as well as in soft
copies.
14.4 Operating & Maintenance Instruction Manuals shall contain all information and description
of equipment necessary to enable the Owner to operate and maintain properly the whole of
the Works. Operating & Maintenance Instruction Manuals shall cover at least the following
information:
14.4.1 Operating Instructions
These shall be logical, step-by-step instruction giving all relevant details, for example:

1 PRELIMINARY ISSUE PB PR KKB 06.07.09


REV DESCRIPTION PREPARED CHECKED APPROVED DATE
2009-07-0609 07 06 SPECIFICATION OF Analyzers_FATIMA_REV1.doc This document has been prepared by CFI Technologies PVT. LTD., INDIA. This document is exclusive property of
CFIt / CFIh. Unauthorized communication or reproduction is not permitted.
CFI holding Pte. Limited
SPECIFICATION PREPARED PB DOC. NO. C114-18EG-004
OF CHECKED PR CONTRACT NO. C 114
PROCESS APPROVED KKB SHEET NO. 14 of 15
ANALYZERS
DATE 06.07.2009 REV. NO. 1
CLIENT: FATIMA FERTILIZER COMPANY LIMITED PROJECT: 1200 MTPD NP PRILLING PLANT SITE: MUKHTARGARH, PAKISTAN

i) Automatic and manual operation under normal running conditions, with relevant
adjustments for safe and efficient operation. Also, all necessary annunciations,
observations and safety precautions.
ii) Normal shutdown procedures for the various starting condition with relevant safety
precautions.
iii) Commissioning procedure to be implemented following out-of-service periods for major
maintenance.
14.4.2 Maintenance Instructions
These will provide information in the simplest and most logical form for the purpose of:
i) Preventive maintenance, including frequency of inspection.
ii) Carrying out overhauls.
iii) Locating and rectifying faults
iv) Ordering for replacement of parts.
v) Setting-up, testing and adjusting system and plant items.
14.5 Documents to be submitted with the technical bid
i) Supply Document list;
ii) Supply program;
iii) Data sheets
iv) Technical specifications and relevant drawings;
v) Start-up, Mandatory and Recommended spare parts
vi) List of Tools and Tackle
vii) Quality Control Plan
14.6 Documents to be submitted after award of contract
i) Supply Document List
ii) Supply program
iii) Data Sheets
iv) Constructive equipment drawings (analyzers and its accessories dimensional dwgs)
v) Technical Specifications (catalogues, assembly, calibration and erection specifications)
vi) Test certificates
vii) Compliance certificates
viii) Quality Control Plan
ix) Test procedures
x) Packing List

1 PRELIMINARY ISSUE PB PR KKB 06.07.09


REV DESCRIPTION PREPARED CHECKED APPROVED DATE
2009-07-0609 07 06 SPECIFICATION OF Analyzers_FATIMA_REV1.doc This document has been prepared by CFI Technologies PVT. LTD., INDIA. This document is exclusive property of
CFIt / CFIh. Unauthorized communication or reproduction is not permitted.
CFI holding Pte. Limited
SPECIFICATION PREPARED PB DOC. NO. C114-18EG-004
OF CHECKED PR CONTRACT NO. C 114
PROCESS APPROVED KKB SHEET NO. 15 of 15
ANALYZERS
DATE 06.07.2009 REV. NO. 1
CLIENT: FATIMA FERTILIZER COMPANY LIMITED PROJECT: 1200 MTPD NP PRILLING PLANT SITE: MUKHTARGARH, PAKISTAN

xi) Start-up and spare parts List


xii) Operation and maintenance manuals

1 PRELIMINARY ISSUE PB PR KKB 06.07.09


REV DESCRIPTION PREPARED CHECKED APPROVED DATE
2009-07-0609 07 06 SPECIFICATION OF Analyzers_FATIMA_REV1.doc This document has been prepared by CFI Technologies PVT. LTD., INDIA. This document is exclusive property of
CFIt / CFIh. Unauthorized communication or reproduction is not permitted.

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