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5A-Start-up-Check-List

This document is a comprehensive generator set start-up checklist that includes various operational checks for coolant, diesel and gas fuel systems, safety checks, and electrical systems. It outlines the necessary steps to ensure that all components are functioning correctly before the generator set is operational. Additionally, it emphasizes the importance of documentation and compliance with warranty terms.

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nasser
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2 views2 pages

5A-Start-up-Check-List

This document is a comprehensive generator set start-up checklist that includes various operational checks for coolant, diesel and gas fuel systems, safety checks, and electrical systems. It outlines the necessary steps to ensure that all components are functioning correctly before the generator set is operational. Additionally, it emphasizes the importance of documentation and compliance with warranty terms.

Uploaded by

nasser
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Generator set start-up checklist Coolant heater operational

Leak check
Open & enclosed generator sets
DCA dosing cartridges fitted & valves open
This checklist should be used to validate the completion of
generator set start-up procedure. A check-list should be Remote mounted radiator systems
completed for each generator set of a multiple installation. Radiator, engine & pipework checked for leaks

Project Details Coolant heater operational


Project Name ...………………………………………………… Fans, pumps and controls checked

………………………………………...…….…………………… Leak check

Customer (End User).…………………………………..……... DCA dosing cartridges fitted & valves open
Heat exchanger & cooling tower systems
…………………..………………………………………………..
System, engine & pipework checked for leaks
Address……… …………………...…………………………….
Coolant heater operational
……………………………………………………………………
Secondary cooling system checked
…………………..……………………………………………….
Fans, pumps and controls checked
Customer representative…………………..…………………..
DCA dosing cartridges fitted & valves open
Tel. No ………………………..…………………………………
Legionnella dosing checked where applicable
Email……………………………………………………………. Record dosing chemical & concentration.............................

Generator set details Diesel Fuel System


Generator set model………………….……………………….. Bulk storage facility
Generator set serial number………………….Set no………. Isolating valves correctly positioned
Control type……………………………………………………... Transfer pump & controls operational
Control serial number………………………………………….. Pipeline / tank heating system operational
System control type (if applicable)…………………………… Fill point alarm operational
Leaks check
Generator set environment and services Storage facility secure
Precommissioning work & checklist complete Day tank
Surroundings clean & clear from obstruction
Isolating and solenoid valves checked
Lighting / heating, etc., systems operational
Tank filled
Observations…………………………………………………....
Spillage containment & alarms operational
……………………………………………………………………
Transfer pump operational
Leak check
Safety Checks
Fire valves & release tested and operational
Ensure starting is inhibited until start-up is required
Set clean and fully assembled Gas Fuel System
No loose materials near set Isolating valves correctly positioned
Air ducts clear and clean Regulator set to correct pressure
Access & egress routes unobstructed & labelled Gas leak detection equipment operational
Control & maintenance positions unobstructed Double shut-off device operational
Room secure – no unauthorised access Leak test complete
Personnel warned of start-up process Purging complete

Cooling System Fire alarm / suppression system


Set mounted radiator Fire alarm / suppression system operational

Radiator, engine & pipework checked for leaks Suppression system lock-off operational

Belts & guards checked for security / slipping Operator instructed in fire system operation

1
Lubrication system Generator set voltage & frequency correct to order
Engine oil pan filled to correct level Control system calibrations checked
Oil make up system operational Phase rotation checked
Paralleling sets phase coincidence check
Starting system Generator set switchgear manual operation correct
Battery starting Local stop / emergency stop control checked
Batteries installed, filled and connected Remote start / stop / emergency stop checked
Battery charger commissioned
Compressed air / hydraulic starting Generator set load test
Isolating valves correctly positioned Note: Load test is carried out on customer’s site load
unless agreed in writing prior to start-up. Artificial load
Compressor operational bank test will be performed using resistive load unless
HP & LP air / hydraulic pressures checked otherwise specified.
Condensate drained Load test completed using customer’s load
Record load achieved……………………………………kW
Exhaust system Load bank test (if applicable)
Check security of pipework & muffler Check load bank voltage & power capability
Check cowl and/or rain cap are operational Check cables installed correctly & tightened
Check water drain pipework and valves correct Energise auxiliary supplies and check functionality

Leak check Load test completed


Check for exhaust gas recirculation Result sheet completed
Record load achieved……………………………………kW
Record power factor……………………………………………
Ventilation & attenuation
Check louvers are clear and operational
System start-up completion
Forced ventilation system operational if applicable
Generator set operational
Check for hot air recirculation
Changeover / transfer switch operational
Paralleling switchgear operational
Electrical system
Automatic operations checked
Control systems
Master control operational
Auxiliary supplies energised
All safety shutdowns and warnings operational
Generator set local controls checked
Generator set remote controls checked Electrical HV/MV/LV rules and procedures in place

Generator set system controls checked Comments on any item that may affect acceptance:
Customer remote indication / controls checked ……………………………………………………………………
Changeover switchgear / transfer switch ……………………………………………………………………
Auxiliary supplies energised ……………………………………………………………………
Utility supply energised ……………………………………………………………………
Voltage / phase rotation checked ……………………………………………………………………
Indications correct ……………………………………………………………………
All covers in position ……………………………………………………………………
Paralleling switchgear
Checklist completed by ……………………………………….
Auxiliary supplies energised
Date……………………………………………………………...
Indications correct
Print Name………………………………………………………
All covers in position
Company………………………………………………………..
Note: Completion of this checklist does not relieve the installer of contract obligations.
Initial start-up By signing this document you agree to the terms and conditions of our warranty.
Failure to sign and send this document to the manufacture does not relieve the
Manual start-up, idle & full speed checks complete installer of the terms and conditions of the warranty.

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