Álvarez Et Al., 2018. Biopolymer Composite Materials
Álvarez Et Al., 2018. Biopolymer Composite Materials
Abstract Over the past decade, there has been a marked increase in consumer
demand for healthy foods that are convenient, safe, with a longer useful life, and
packaged using eco-materials. This has prompted both scientists and the food
industry to investigate new strategies for food processing, handling, and packaging.
In particular, films and coatings made from biodegradable and edible composite
materials with antimicrobial effects, either due to intrinsic characteristics or through
the incorporation of traditional or natural antimicrobial composites have been
developed. These materials have proved to be a novel alternative to extend the
shelf-life of foods, while maintaining their physical, chemical, and sensory prop-
erties and, most importantly, ensuring food safety. They also serve as a barrier
against moisture loss from foods and the entry of oxygen. In addition, they can
convey different bioactive compounds, some of which have an antimicrobial effect
on important pathogenic microorganisms, thus ensuring food safety. All of this with
an advantageous cost–benefit ratio. In this chapter, we review various
biopolymer-based antimicrobial composites incorporated in films and coatings and
their effects on different food matrices. Finally, factors that should be considered
when developing composite materials with antimicrobial effects, as well as toxi-
cological aspects and the regulatory status of these materials are discussed.
Keywords Antimicrobials Composite materials Edible coatings
Edible films Natural fillers Packaging Thermoplastic materials
1 Introduction
Lifestyle and diet changes driven by the patterns of modern society have led to a
greater acquisition by consumers of ready-to-eat products. These foods should
provide adequate nutritional values for the proper functioning of the body and be
microbiologically safe. The packaging should also be practical and, when dis-
carded, friendly to the environment (Cagri et al. 2004). Such points have proved to
be a challenge for the food and polymer industries, both technologically (devel-
opment of new strategies for processing, handling, and packaging) and logistically
(management, marketing, and appropriate delivery systems). This is largely because
ready-to-eat foods require greater manipulation during processing, and are therefore
more susceptible to attack by deteriorative and pathogenic microorganisms. This
could lead to potential public health problems if they are not adequately processed,
handled, and distributed (Beuchat 1996; Díaz-Cinco et al. 2005). Proper treatment,
packaging, and storage are thus required to prevent contamination of these products
and increase their useful life (Cagri et al. 2004).
The food industry has traditionally implemented several strategies to ensure food
safety, namely cooling, dehydration, acidification, packaging in a modified atmo-
sphere, fermentation, and/or the use of antimicrobials. This with the aim to control
the growth of microorganisms in foods such as sausages, sliced cheeses,
ready-to-cook meat products, and fresh-cut fruit and vegetables (Davidson et al.
2013). New preservation techniques are, however, being studied and successfully
applied to these products. One of these is the use of edible coatings and films based
on biodegradable polymers with added antimicrobial substances (Wang et al. 2016).
Of course, it must be said that a wide variety of packaging materials of inedible
origins, such as polypropylene and polyethylene films, are already available to the
food industry. However, although these materials do protect food from environ-
mental pollution, they are non-biodegradable and thus not environmentally friendly
(Michalska-Pożoga et al. 2016; Thakur et al. 2014c). Because of this, packaging
materials made with edible films and coatings derived from proteins, lipids, and
polysaccharides are being studied and applied to food products. These biodegrad-
able and environmentally friendly materials have been shown to act as barriers
against water vapor, gases, and volatile compounds. They also serve as carriers of
antimicrobial substances, antioxidants, flavorings, and vitamins, which can increase
the quality, safety, functionality, and useful life of foodstuffs (Gennadios et al.
1997; Cagri et al. 2004; Lin and Zhao 2007; Rojas-Graü et al. 2009).
Two fundamental procedures have been used to control the behavior of
microorganisms in food through the application of films: 1—the incorporation of
antimicrobial agents into the polymeric matrix and 2—the generation of bioactive
polymeric matrices on the surface of foods, which hinder the growth of
3 Biopolymer Composite Materials with Antimicrobial Effects … 59
Food antimicrobials are chemical compounds or substances that may retard the
growth of microbials or cause their death when they are incorporated into a food
matrix (Davidson and Zivanovic 2003). The main targets for these antimicrobials
are toxin-producing pathogenic microorganisms, microorganisms that cause
infections, and deteriorative microorganisms whose metabolic end products pro-
duce undesirable odors and flavors, problems with texture and the discoloration of
the product (Davidson et al. 2013).
The grouping of antimicrobials into specific types is not easy, since some of
those are considered as traditional and/or synthetics can also be found naturally in
foods. Nevertheless, they are currently classified by some authors as traditional and
naturals (naturally occurring compounds), while taking into account certain con-
siderations (Raybaudi-Massilia et al. 2009; Davidson et al. 2013) as follows.
Antimicrobials are called traditional when they: (1) have been used for many
years, (2) have been tested in many countries as food antimicrobials, and (3) have
been produced by chemical synthesis. This classification does not imply that a
traditional or synthetic preservative is any less effective from a microbiological
point of view than one of natural origin, or vice versa.
Nonetheless, natural antimicrobial agents derived from plants, animals, micro-
bial, and inorganic nanoparticles are preferred nowadays by consumers, due to their
active promotion as “non-harmful” additives to the organism, and thus “healthier”
than nonnatural or synthetic chemical substances. Table 1 shows some traditional
and natural antimicrobial agents, which have been added to food packaging
materials in order to obtain functional biopolymers with antimicrobial activity.
In addition, the incorporation of antimicrobial agents such as organic acids,
bacteriocins, enzymes, plant extracts, and polysaccharides into edible films and
coatings, has proven to be a novel alternative to retard or inhibit the growth of
Table 1 Some traditional and natural antimicrobial agents for the development of functional biopolymers
60
protein
(continued)
Table 1 (continued)
Antimicrobial agent Biopolymeric material References
Film Coating
Green tea extract Gelatin Soy protein Theivendran et al. (2006), Hong et al. (2009)
Species powder Caseinate, milk whey Outtara et al. (2002)
protein
Vanillin Alginate, Rojas-Graü et al. (2007), Sangsuwan et al. (2008)
cellulose, apple
puree, chitosan
3 Biopolymer Composite Materials with Antimicrobial Effects …
61
Table 2 Effect of functional biopolymers on foods
62
bacteria, yeasts, and molds in a wide range of foods. The resulting improvement in
food quality and safety has meant that the application of these agents is becoming
ever more common (Table 2). Figure 1 summarizes the possible mechanisms of
action of antimicrobial agents used in the development of functional biopolymers.
Organic acids are the most traditional and commonly used preservation agents in
the food industry. Some of these, for example, citric, malic, lauric, propionic,
tartaric, benzoic, sorbic and lactic acid, have been incorporated into edible films and
coatings, either indirectly or in salt form. Their spectrum of antimicrobial action is
very wide, and results from a direct decrease in the pH of the substrate or growth
medium due to an increase in the proton concentration. This alters the permeability
of the cell membrane due to interactions between the membrane proteins and
phospholipids, thus affecting its functioning (Davidson et al. 2013). Furthermore,
the non-dissociated forms of weak organic acids can penetrate the lipidic bilayer of
the cell membrane of microorganisms more easily. Once inside, the acid molecule is
forcibly dissociated into anions and protons due to the near-neutral pH in the cell
cytoplasm. This leads to cell inactivation by damage to cell signaling, active
transport mechanisms, and genetic material (Stratford and Eklund 2003).
66 K. Álvarez et al.
Essential Oils
Essential oils are aromatic oily liquids derived from plant parts (flowers, seeds,
leaves, twigs, grass, wood, fruits, and roots). They consist of a complex mixture of
compounds such as terpenes, alcohols, ketones, phenols, acid, aldehydes, and esters
(Burt 2004; Ayala-Zavala et al. 2005) that can be obtained by fermentation,
extraction, or distillation. Essential oils and their components have been used since
ancient times as flavorings in food. However, some of them, for example, those
extracted from oregano, cinnamon, clove, lemongrass, palmarosa, thyme, savory,
pepper and garlic, and some of their active compounds, such as carvacrol, cin-
namaldehydes, eugenol, citral, geraniol, and thymol, have recently been incorpo-
rated as antimicrobial agents into biopolymer-based edible films and coatings
(Oussalah et al. 2004, 2006a; Pranoto et al. 2005a; Raybaudi-Massiilia et al. 2008a,
b; Rojas-Graü et al. 2009). There is no one mechanism of action of essential oils on
microorganisms, as they consist of multiple chemical compounds that act on dif-
ferent targets on and within microbial cells (Burt 2004). Nychas et al. (2003), Burt
(2004) and Oussalah et al. (2006b) indicate that essential oils can cause degradation
of the cell wall, damage to the cytoplasmic membrane and membrane proteins, the
output of cell content, coagulation of the cytoplasm, and a decrease in the proton
motive force. Nychas et al. (2003) suggest that the mode of action of essential oils is
dependent on their concentration, such that low concentrations inhibit enzymes
associated with energy production, while high concentrations can cause the pre-
cipitation of proteins.
Vanillin
Green tea (GTE), grape seed (GS), and grapefruit seed (GFS) extracts have also
been added to edible coatings in order to obtain composite biopolymers, due to the
fact that they contain high concentrations of phenolic compounds. Polyphenols,
particularly flavonoids such as catechins, are the most abundant compounds in GTE
(Almajano et al. 2008) and many of its antimicrobial and antioxidant properties
have been attributed to catechin fractions such as epicatechin (EC), epigallocatechin
(EGC), epigallocatechin gallate (EGCg), epicatechin gallate (ECg), catechin gallate
(Cg), and gallocatechin gallate (GCg) (Frei and Higdon 2003). Taylor et al. (2005)
note that studies conducted in the past 20 years have shown that polyphenolic
catechins in green tea, particularly EGCg and ECg, can inhibit microbial growth in
a wide range of Gram-positive and Gram-negative microorganisms. Shimamura
et al. (2007) showed that the antimicrobial activity of these two catechins can be
attributed mainly to the galloyl fraction (g), which is absent in EC and EGC. These
authors also reported that EGCg can be directly linked to the precipitation of the
peptidoglycan layer in microorganisms, thus interfering with their biosynthesis.
Gram-positive bacteria are more sensitive to this action than Gram-negative bac-
teria, due to the presence of an outer membrane in the latter that serves as a barrier
to antibacterials. The physiological function of the outer membrane of
Gram-negative bacteria, and the low affinity between the polysaccharides contained
within it and EGCg limit the linking of EGCg to the peptidoglycan layer, thus
protecting them from antimicrobial activity (Shimamura et al. 2007).
GS and GFS are also rich sources of monomeric phenolic compounds such as
the catechins EC and ECg, procyanidin dimer, trimer, and tetramer, which can act
as antiviral and anti-mutagenic agents (Saito et al. 1998). GS and GFS are effective
mainly against Gram-positive bacteria, with gallic acid the main active component
(Jayaprakasha et al. 2003). The mechanisms of antimicrobial action proposed for
GS and GFS, are that the fractions containing phenolic components and pro-
cyanidins may act on cell membrane proteins, producing the loss of K+, glutamic
acid, and intracellular RNA, among others, as well as altering the fatty acid com-
position of the membrane (Rozes and Peres 1998; Heggers et al. 2002).
68 K. Álvarez et al.
Among the antimicrobials incorporated into edible films and coatings originating
from animals are enzymes such as lysozyme and ovotransferin, as well as the
polysaccharide, chitosan.
Enzymes
Chitosan
of chitin, chitosan, and their derivatives are still largely unknown. However, studies
done by Liu et al. (2004) showed that chitosan increases the permeability of both
the outer and inner membranes of bacterial cells to break point, with the subsequent
leakage of cytoplasmic content. The authors attributed this damage or bactericidal
effect to the electrostatic interaction between the positively charged amino groups
(NH3 þ ) of the chitosan and the negatively charged phosphoryl groups (PO3 ) of
the phospholipidic components of the cell membrane.
Inorganic antimicrobial agents, such as zinc oxide, titanium oxide, and silver, have
been frequently incorporated as nanoparticles (NPs) in biopolymer-based matrices
with the purpose of inhibiting the microbial growth of different pathogenic and
deteriorative microorganisms (Table 3). In addition, NPs have helped to improve
the physicochemical and mechanical properties of these matrices, which in recent
years has generated the development of functional biopolymers that can be used as
food packaging materials. Nevertheless, the migration of these NPs toward food is a
key point in determining their antimicrobial efficacy. In addition, NPs have been
subject of discussion due to their potentially counterproductive effects on the health
of consumers (Llorens et al. 2012). Because of this, the food and polymer industries
have been cautious over the use of these types of antimicrobial agents.
Table 3 Functional biopolymers made from inorganic nanocomposites with antimicrobial effects
Inorganic Microorganisms References
nanocomposites inhibited
Zinc oxide Escherichia coli Becheri et al. (2008), Liu et al. (2009), Rahman et al.
O157:H7 (2013), El Saeed et al. (2015), Shankar et al. (2015)
Titanium oxide Diaporthe Wist et al. (2002), Chawengkijwanich and Hayata
actinidiae, (2008), Lan et al. (2013), Ammendolia et al. (2014),
Escherichia coli, Othman et al. (2014), Bogdan et al. (2015)
Listeria
monocytogenes,
Penicillium
expansum,
Pseudomonas
aeruginosa,
Salmonella
choleraesuis,
Stayphylococcus
aureus, and
Vibrio
parahaemolyticus
Silver Bacillus Sondi and Salopek-Sondi (2004), Sharma et al. (2009),
megaterium, Valodkar et al. (2010), Yoksan and Chirachanchai
Bacillus subtilis, (2010), Božanić et al. (2011), Dallas et al. (2011),
E. coli, Mohanty et al. (2012), Raji et al. (2012), Wang et al.
Janthinobacterium (2013), Kahrilas et al. (2014), Salunke et al. (2014),
lividum, Taheri et al. (2014), Franci et al. (2015), Ibrahim
Klebsiella (2015), Latif et al. (2015)
pneumonia,
M. smegmatis,
P. aeruginosa,
P. aeruginosa,
S. aureus,
S. epidermidis,
S. flexneri, and
S. typhi
The principal method used to evaluate the antimicrobial activity of films derived
from composite biopolymers is the disk diffusion method. This method, one could
say, is an adaptation of the method developed by Davidson and Parish (1989) used
to determine the antimicrobial activity of chemical agents including antibiotics. The
disk diffusion method consists in cutting approximately 1 cm2 discs from the films
to be evaluated and placing them on the surface of solidified agar (previously
inoculated with specific microorganisms) contained in Petri dishes. The petri dishes
with the disks and inoculated agar are then incubated at the optimum growth
temperature for microorganisms for a set time, after which the areas or zones of
inhibition caused by the action exerted by the antimicrobial agents are measured.
Padgett et al. (1998), Cagri et al. (2001), Cha et al. (2002), Rojas-Graü et al. (2006),
Seydim and Sarikus (2006) and Rosales-Oballos et al. (2012) all used this method
and found that it was useful to evaluate antimicrobial activity at different concen-
trations of antimicrobials, since this enabled researchers to pinpoint the optimum
concentration for each one, based on the measurement of the zone of inhibition of
microorganism growth around the discs.
As a general rule, the antimicrobial activity of coatings and films based on
functional polymers can be determined by two methods: dilution and the disk
diffusion method.
The disk diffusion method consists in placing discs of the films containing different
concentrations of the antimicrobial substance to be evaluated on agar plates
3 Biopolymer Composite Materials with Antimicrobial Effects … 73
previously inoculated with the microorganism to be studied (Fig. 2). Padgett et al.
(1998), Cagri et al. (2001), Cha et al. (2002), Seydim and Sarikus (2006) and
Rojas-Graü et al. (2006) all used this method and found that it was useful to
evaluate antimicrobial activity at different concentrations of antimicrobials, since
this enabled researchers to pinpoint the optimum concentration for each one, based
on the detection and measurement of the zone of inhibition of microorganism
growth around the discs.
The main purpose of food packaging is to preserve the quality and safety of foods,
from the time of manufacture to the moment of consumption. Thus, packaging
materials must act as a barrier to the passage of food contaminating agents. The
best-known packaging materials that meet this objective are polyethylene or
copolymer-based materials, which have been used by the food industry for over
60 years (Cutter 2006). Nonetheless, one of the limitations of these materials is that
they are not biodegradable, which means that they represent a source of
74 K. Álvarez et al.
The contamination of meat products usually starts from their external surface due to
the microbial load coming from improper handling, processing machinery, and
packaging. Antimicrobial films can prevent the contamination of meat and meat
products during refrigerated storage, but can also be used to inhibit microbial
growth on the surface of processed fresh products, consequently extending their
useful life (Cagri et al. 2004).
According to the literature, antimicrobial films applied to meat products have
been developed mainly from polysaccharides (alginate, cellulose, methylcellulose,
and hydroxypropylmethylcellulose) and proteins (zein, caseinate, whey, soy, and
gelatin) (Thakur et al. 2016; Thakur and Kessler 2014a, b; Voicu et al. 2016;
Corobea et al 2016).
Oussalah et al. (2004) evaluated the antimicrobial effects of edible films prepared
from milk protein containing oregano essential oil (1%) and/or pepper essential oil
(1%) against E. coli O157:H7 and Pseudomonas spp. inoculated on beef steaks
stored for 7 days at 4 °C. These authors found that the films containing oregano
essential oil were the most effective, with a reduction in microbial populations of
about 1 log cycle compared to control samples and films containing pepper essential
oil. Oussalah et al (2006a) also determined the effect of alginate-based films con-
taining 1% oregano, cinnamon, or savory (Satureja spp.) essential oils on popu-
lations of Salmonella typhimurium or E. coli O157:H7 inoculated into beef filets
stored for 5 days at 4 °C. The authors reported that the films containing oregano or
cinnamon essential oils were most effective against S. typhimurium (causing a
decrease in the population of about 1 log cycle), while films made with oregano
essential oil were the most effective against E. coli O157:H7 (population decreased
3 Biopolymer Composite Materials with Antimicrobial Effects … 75
by 1.97 log cycles). Millette et al. (2007) evaluated the antimicrobial effect of an
alginate-based film incorporating two different amounts of nisin (500 and 1000 IU)
to control the growth of S. aureus inoculated onto beef steaks stored for 14 days at
4 °C. After 7 days, reductions in microorganism populations of 0.91 and
1.86 CFU/cm2 on the beef steaks covered with the films containing 500 or
1000 IU/mL of nisin, respectively, were observed. Studies done by Zinoviadou
et al. (2010) on fresh beef covered with films made from whey protein isolate
containing either sodium lactate (NaL) or e-polylysine (e-PL), showed a reduction
in the growth rate of total native flora and a total inhibition in the growth of lactic
acid bacteria when a concentration of 0.75% of e-PL was added to the films. In
addition, the growth of the total flora and Pseudomonas spp. was significantly
inhibited with the addition of 2% NaL. Ouattara et al. (2002) achieved a slight
reduction (by 0.5 log cycles) in the total counts of microorganisms naturally present
in ground beef during the first 4 days of storage at 4 °C, after covering with a film
prepared from a mixture of proteins (calcium caseinate and soy protein isolate) and
3% powdered thyme, sage, and rosemary. Nevertheless, populations of Brochothrix
thermosphacta, Staphylococcus spp., lactic acid bacteria, coliforms, enterobacteri-
aceae, and Pseudomonas were not significantly affected by the use of this antimi-
crobial film.
On the other hand, Seol et al. (2009) were able to reduce populations of total
microorganisms and E. coli by 1.8 and 2.7 CFU/g, respectively, in chicken breast
covered by a zein-based film containing EDTA (5 mM) and ovotransferrin (25 mg),
stored for 7 days at 5 °C. Similarly, Janes et al. (2002) found that populations of
Listeria monocytogenes decreased by 1.69 or 2.03 log cycles in ready-to-eat
chicken stored for 8 days at 4 °C, by incorporating either nisin (1000 UI/g), or
nisin (1000 UI/g)—calcium propionate (1%), respectively, into a zein-based film
used to cover the chicken. In addition, the antimicrobial effect of nisin alone in the
edible film was intensified (by up to 2.59 log reductions) when the storage tem-
perature was increased to 8 °C.
In other studies, Hong et al. (2009) covered pork loin with a film based on a
gelatin/red algae agarose mixture containing grapefruit seed extract (0.08%) or
green tea extract (2.8%). The antimicrobial action of the film inhibited the growth of
E. coli O157:H7 and reduced populations of L. monocytogenes by about 1 log cycle
after 7 days of storage at 4 °C. Similarly, Kang et al. (2007) evaluated the effect of
an edible coating prepared from pectin containing green tea powder (0.5%) on the
quality of pork burgers packaged in air or under vacuum and stored for 14 days at
10 °C. The authors reported that the initial population of total aerobic microor-
ganisms (104 CFU/mg) declined to undetectable levels after 7 days under vacuum
conditions. However, under normal atmosphere (air) it rose to 105 CFU/mg, and
after 7 days at 10 °C reached 108 CFU/mg.
Dawson et al. (2007) evaluated the antimicrobial effectiveness of soy
protein-based films containing lauric acid (8%) and nisin (400 IU/g), against L.
monocytogenes inoculated into turkey mortadella. The L. moncytogenes population
was successfully reduced by 1 log cycle after 21 days at 4 °C. An even greater
antimicrobial effect was observed by Santiago-Silva et al. (2009) who showed that
76 K. Álvarez et al.
pediocin (25% or 50%) incorporated into an emulsion for cellulose-based films lead
to a reduction in the populations of the pathogens Listeria and Salmonella inocu-
lated into ham slices. These antimicrobial films were, however, more effective
against Listeria than Salmonella: 50% pediocin reduced Listeria populations by 2
log cycles but Salmonella populations by only 0.5 log cycles compared to the
control. Similarly, Gadang et al. (2008) found that populations of L. monoytogenes
and E. coli O157:H7 inoculated into Frankfurt-type sausages stored at 4 °C for
28 days, decreased by 2 log cycles and populations of S. typhimurium by 1 log
cycle when covered with edible films prepared from whey protein containing a
combination of nisin (6,000 UI/g), malic acid (1%), and grape seed extract (0.5%),
plus EDTA (1.6 mg/mL) for S. typhimurium and E. coli O157:H7. Similar results
were reported by Theivendran et al. (2006) who evaluated the bactericidal effect of
nisin (10,000 IU/g) combined with grape seed extract (1%) or green tea extract
(1%) against L. monocytogenes inoculated into Frankfurt-type sausages submerged
in film-forming solutions prepared from soy protein. These authors observed a
decrease the population of L. monocytogenes by more than 2 log cycles after
28 days of storage at 4 or 10 °C. Similarly, Franklin et al. (2004) achieved a
reduction in populations of L. monocytogenes in hot dog-type sausage stored for
28 days at 4 °C by more than 2 log cycles using 2,500 IU/mL of nisin, and the
same result at a lower concentration with films made from
methylcellulose/hydroxypropylmethylcellulose. Finally, Marcos et al. (2008)
achieved a bacteriostatic effect against L. monocytogenes inoculated into cooked
ham during the first 8 days at 1 °C, after incorporating enterocins A and B into
alginate-based films.
Films applied to fishery products have been developed mainly using gelatin, either
alone or in combination with chitosan. Gelatin has been widely studied for its
ability to form films and its capacity to protect food from dehydration, light and
oxygen when used as an external cover. It is also one of the first materials proposed
as a carrier of bioactive compounds (Gómez-Guillén et al. 2009). The most
abundant sources of gelatin are the skin and bones of pigs and cattle. However, in
recent years gelatin extracted from fish has become an important alternative.
López-Caballero et al. (2005) evaluated the preservative effect of a coating made
from a mixture of chitosan and fish (Lepidohombus boscii) skin gelatin on cod
burgers. These researchers found that the coating protected the burgers from
microbial spoilage when they were refrigerated and stored for 8 or 11 days,
reporting microorganism counts about 2 log cycles lower than those of control
samples. The coatings were especially effective against Gram-negative bacteria
such as Enterobacteriaceae and Pseudomonas spp. In addition, Gómez-Estaca et al.
(2007) showed that gelatin/chitosan-based edible films containing rosemary and
3 Biopolymer Composite Materials with Antimicrobial Effects … 77
oregano extract lead to a decrease in the total counts of aerobic and sulfide-reducing
bacteria from 2 to 3 log cycles on cold-smoked sardines after 16 days at 5 °C.
In the same way, Datta et al. (2008) reported that coatings derived from calcium
alginate with incorporated oyster lysozyme or hen egg lysozyme applied to smoked
ham was effective in reducing levels of inoculated Salmonella var. Anatum (about
2.2 log cycles) and L. monocytogenes (about 2.7 log cycles).
5.3 Cheese
Fresh cheeses may suffer deterioration through the action of Gram-negative psy-
chrotrophic bacteria (Pseudomonas, Flavobacterium, and Alcaligenes), coliforms,
yeasts, and molds that reach them as postprocessing contaminats. The spoilage of
ripened cheeses, however, is generally due to the surface growth of molds and
yeasts, particularly if they are exposed to oxygen. Furthermore, the use of a slow
growing starter culture can allow the development of pathogenic microorganisms
such as Staphylococcus, Salmonella, Listeria, and enteropathogenic E. coli, which
may either come from raw milk or postprocessing contamination.
A novel alternative to avoid this deterioration, and thus both extend the useful
life of cheeses and ensure the safety of these products, is the use of antimicrobial
films. Cao-Hoang et al. (2010) demonstrated that the application of sodium
caseinate-based films, with the addition of sorbitol as a plasticizer and nisin
(1,000 IU/cm2) as an antimicrobial, reduced a population of Listeria innocua
inoculated onto the surface of ripened cheese by 1.1 log cycles after a storage
period of 7 days at 4 °C.
Edible coatings with antimicrobial agents have gained importance as a new tech-
nology to reduce the deleterious effects produced during the storage of processed
and whole fruits and fresh-cut vegetables. These effects are more severe in the
latter, as the cut damages the cell structure of the tissues. This causes the cell
constituents to leak out, resulting in changes to the color and texture, and shortening
useful microbiological life. In these situations, edible coatings and films can
function as carriers of different preservation agents such as antioxidants, antimi-
crobials, and textural and nutritional preservatives, as well as vitamins and minerals
that counteract the effects of pathogenic and deteriorative microorganisms.
Valencia-Chamorro et al. (2009) studied the antifungal effect of hydroxypropyl
methylcellulose-based coatings containing different mixtures of potassium sorbate
(2%), sodium benzoate (2.5%) and sodium propionate (0.5%) on the postharvest
conservation of whole “Valencia” oranges. The authors observed that the coatings
significantly reduced the effects caused by strains of Penicillium digitatum and
78 K. Álvarez et al.
storage at 5 °C. These authors also reported that the growth of molds and yeasts
was inhibited on coated papayas compared to the controls. These differences in the
effectiveness of chitosan-based coatings may be due mainly to the type of fruit
studied and the initial microbial load.
Finally, Sangsuwan et al. (2008) evaluated the effectiveness of
chitosan/methylcellulose coatings. These authors observed that populations of
inoculated E. coli in coated fresh-cut melon pieces (5.18 UFC/piece) significantly
decreased during storage to undetectable levels, while populations of
Saccharomyces cerevisiae only slightly decreased in coated fresh-cut melons, but
significantly decreased in coated fresh-cut pineapples, compared to the controls.
These authors also found that the addition of vanillin to the
chitosan/methylcellulose coatings increased their effectiveness against both the
inoculated microorganisms.
Edible films and coatings are generally consumed while still in place. It is thus
important that the incorporation of compounds such as antimicrobials, antioxidants,
and nutraceuticals does not affect consumer acceptance (Rojas-Graü et al. 2009).
However, some authors have indicated that adding antimicrobial agents to edible
coatings could affect the sensory attributes of food, especially when plant essential
oils are used (Burt 2004). For example, Rojas-Graü et al. (2007) observed that the
sensory attributes of fresh-cut apples were negatively affected when covered with a
coating prepared from alginate-apple puree containing 0.1% (v/v) of oregano
essential oil. Similarly, Raybaudi-Massilia et al. (2008a, b) found that fresh-cut
apple and melon pieces wrapped in coatings derived from alginate and containing
cinnamon, lemongrass, palmarosa, and nail essential oils at 0.7% affected sensory
attributes such as texture, color, and flavor. In order to reduce these effects, it is thus
recommended that essencial oils be used only at very low concentrations and
possibly in combination with alternative preservatives. Nevertheless,
Raybaudi-Massilia et al. (2008a) reported that the addition of 0.3% (v/v) of pal-
marosa essential oil to alginate-based films coating fresh-cut melon pieces actually
turned out to be promising, since this combination was well accepted by the pan-
elists, despite being perceived by them.
In another study, Eswaranandam et al. (2006) found that antimicrobial coatings
derived from soy protein containing the organic acids malic and lactic acid at 2.6%
(w/v) did not affect the sensory properties of fresh-cut melon.
Rojas-Graü et al. (2007) evaluated the sensory quality of fresh-cut apples cov-
ered with an alginate-apple puree film containing vanillin at 0.3% (w/w), finding
that the taste of the coated product was acceptable to the panelists. In contrast,
Walton et al. (2003) noted that a limitation of vanillin, despite being a GRAS
substance, is the strong flavor it imparts when used at the minimum inhibitory
80 K. Álvarez et al.
conditions. Interactions between the matrix and the NP’s can also change as a result
of dilution. In practice this means that the appearance of a NP can be expected to
change following sample processing (e.g., freeze-thaw cycles, heating, dilution). It
has, therefore, so far not been possible to establish a single parameter that describes
the possible toxicity of an antimicrobial compound, in particular depending on the
amount employed (SCENIHR 2007). Several authors have indicated that toxicity
tests will have to be undertaken on a case-by-case basis using different
dose-describing parameters (Oberdorster et al. 2005b; Thomas and Sayre 2005;
Powers et al. 2006). In order to give an idea of the magnitude of the studies that
need to be carried out to determine the toxicity of an antimicrobial packaging
material, some toxicological aspects are discussed in Table 4.
Table 4 (continued)
Toxicology Effect of inorganic nanocomposites References
study
Acute toxicity In the past decade, the toxicological Jia et al. (2005), Zhang et al.
results made orally have noted that (2005), Chen et al. (2006), Wang
depending on the particle size (e.g., et al. (2006, 2007, 2008)
copper, selenium, zinc, and zinc
oxide and titanium dioxide NPs),
the matrix in which this content and
the chemical composition of the
NPs, the acute toxicity may occur at
higher doses
Long term Nowadays there is no data on the Wang et al. (2006, 2007, 2008)
toxicity toxicity after chronic or acute low
dose oral exposure. Although
inorganic nanocomposites can have
effects on the immune and
inflammatory and cardiovascular
system, including may provoke
oxidative stress and/or activation of
pro-inflammatory cytokines in the
liver, lungs, brain, and heart. There
could also be effects on the
cardiovascular system, which in
turn may have pro-thrombotic
effects and adverse effects on the
cardiac function (acute myocardial
infarction and adverse effects on
heart rate). Furthermore, they
possibly may produce genotoxicity,
carcinogenesis, and teratogenicity,
but no data on these latter points
that are still available
Reprotoxicity Another aspect to consider and that Fujimoto et al. (2005), Tran et al.
cannot be excluded is the transfer of (2005)
NPs through the placenta, including
excretion via breast milk, which
could lead to embryotoxicity as a
result of exposure to NPs. Data
addressing the distribution of NPs to
the reproductive cells is currently
unavailable. Besides, there are no
clear data showing the distribution
of PNs in the fetus. This leads to the
recommendation that reprotoxicity
needs to be carefully considered
when there is evidence that NPs
pass into the placenta
(continued)
3 Biopolymer Composite Materials with Antimicrobial Effects … 83
Table 4 (continued)
Toxicology Effect of inorganic nanocomposites References
study
Allergenicity Even for conventional chemicals Govers et al. (1994), Borm and
(or little is known on the induction of Kreyling (2004), Gabor et al.
sensitization) food allergy and the type of (2004), des Rieux et al. (2006),
exposure required inducing such Hong et al. (2006), Kabanov
responses. In the case of NPs, this (2006), Dobrovolskaia (2007)
becomes extra prominent for two
reasons. First of all, it is the possible
adjuvant activity of NPs that
introduces additional uncertainty.
And second, because of the actively
charged surfaces of NPs it can
absorb biomolecules as they pass
through the GI tract. This might
result in changed exposure of the
cellular lining of the intestine. In
addition, the surface properties, e.g.,
coatings are important determinants
for the active uptake of
encapsulates, but might also be a
reason for concern. For example,
lectins used for coatings are highly
immunogenic, can be cytotoxic or
induce inflammatory responses and
gastrointestinal irritation
8 Regulatory Status
Edible films and coatings can be classified, according to European and American
regulations, as food products, food ingredients, and substances in contact with food,
or food packaging materials (ED 1995, 1998; USFDA 2006a, b). Nevertheless,
because films and coatings constitute an integral part of the edible portion of food
they should be subject to the same regulations as those governing food ingredients
(Guilbert and Gontard 1995). The main government agencies responsible for
dealing with issues related to food additives are the U.S. Food and Drug
Administration (USFDA), the European Committee for Standardization (CEN),
Codex Alimentarius, the Food and Agriculture Organization (FAO) of the United
Nations and the World Health Organization (WHO) (Raju and Bawa 2006).
The USFDA states that any compound to be included in a formulation should be
“Generally Recognized as Safe” (GRAS) or regulated as a food additive and used
within specific limits (USFDA 2006a, b, 2009, 2010). In Europe, the ingredients
that may be incorporated into film-forming solutions are recognized primarily as
food additives and are named in the list of additives for general purposes, although
pectins, beeswax, polysorbates, fatty acids, lecithin, and arabic and karaya gums,
are mentioned separately as coating applications (ED 1995). In any case, the use of
84 K. Álvarez et al.
Table 5 Regulatory status of the main antimicrobials incorporated into edible films and coatings
to obtain functional biopolymers
Antimicrobial agent Regulatory Amount permitted References
status
Chitosan GRAS, GRN GMP USFDA
73, GRN 170 (2010)
Essential oils of plants and GRAS, GMP USFDA
their active compounds 21 CFR (2010)
(carvacrol, cinnamon, 182.10,
cinnamaldehyde, citral, 21 CFR
cinnamic acid, citric acid, 182.20,
clove, eugenol, garlic, 21 CFR
geraniol, lemon, lime, 184.1317,
lemongrass, mandarin, 21 CFR
oregano, palmorosa) 182.60,
21 CFR
184.1257
Grape seed extract CAS-RN GMP USFDA
085594-37-2, (2009)
21 CFR
182.20
(continued)
3 Biopolymer Composite Materials with Antimicrobial Effects … 85
Table 5 (continued)
Antimicrobial agent Regulatory Amount permitted References
status
Grapefruit seed extract CAS-RN GMP USFDA
090045-43-5 (2009)
Green tea extract GRN 259 GMP, up to 540 mg/per USFDA
portion in juice (2006a, b)
Lysozyme GRAS, GMP, Losso et al.
GRN 64, 5.5 mg/kg in (2000),
E-1105 Frankfurt-type sausages, USFDA
4.4 mg/kg in chicken (2006a, b,
and beef products 2010)
Nisin GRAS, GMP, USFDA
GRN 65, 6.9 mg/kg in (2010),
21 CFR Frankfurt-type sausages, FSANZ
184.1538, 5.5–12.5 mg/kg in chicken (2007)
E-234, and beef products
A565,
Codex
standard A-8
Vanillin GRAS, GMP USFDA
21 CFR (2010)
182.60
Organic acids (acetic, GRAS, GMP Doores
lactic, malic, propionic, 21 CFR (1993)
benzoic, and their salts) 184.1005,
21 CFR
184.1021,
21 CFR
184.1221,
21 CFR
184.1069,
21 CFR
182.3640
Inorganic nanocomposites EU In Europe, the legislation EU
(zinc oxide, titanium oxide No. 10/2011 currently applies an overall No. 10/2011,
silver) migration limit of 10 mg Silvestre et al.
constituent per dm2 surface (2011)
area to all substances that
can migrate from food
contact materials up to
foodstuffs. For a liter cubic
packaging containing 1 kg
of food, this equates to a
(continued)
86 K. Álvarez et al.
Table 5 (continued)
Antimicrobial agent Regulatory Amount permitted References
status
migration of 60 mg of
substance per kg of food.
However, with the
exception of a few
materials (specifically
listed in Annex 1 of the
legislation) nanomaterial
risk assessment has to be
performed on a
case-by-case basis
GRAS generally recognized as safe, GRN GRAS news according to USFDA, A Application
according to FSANZ, 21 CFR: title 21 code of regulations of the United States, E code number of
food additives in the European Union, CAS-RN chemical abstract service-registration number,
GMP according to good manufacturing practices
Hen egg proteins such as ovotransferrin (Gal d 3) and lysozyme (Gal d 4), which
reside in the egg white fraction and are used as antimicrobials in edible films, have
traditionally been involved in the development of food allergies. However, clinical
reactions to ovotransferrin and lysozyme have rarely been reported. Nonetheless, a
hypersensitive reaction mediated by immunoglobulin E (IgE) may occur in people
allergic to these enzymes (Pérez-Calderón et al. 2007). Thus, to make the use of
lysozyme and ovotransferin safe, their presence should be clearly identified on the
product label (USDA 2010).
It has been amply demonstrated that films and coatings with antimicrobial prop-
erties can be developed as novel alternative packaging materials that ensure the
safety of different food types, including meat, fish, fruits, vegetables, and dairy
products such as cheese, as well as extending their useful life. Nonetheless, for
these materials to be successfully applied the following aspects should be taken into
account: food composition, identification of the active component for forming the
film or coating, the antimicrobial to use, the type and number of microorganisms to
control, and the intrinsic, extrinsic, and processing factors that may affect the
product characteristics. In addition, antimicrobial agents should be incorporated in
moderate amounts in order to prevent their negative impact on the sensory char-
acteristics of foods, thus ensuring consumer acceptance.
In the future we expect that materials currently underutilized or discarded by the
food industry, such as vegetable waste, plants, and crustacean shells, among others,
will be used to obtain base materials such as cellulose and chitosan for the for-
mulation of films and coatings, thus producing biodegradable materials that aid
environmental conservation.
3 Biopolymer Composite Materials with Antimicrobial Effects … 87
Acknowledgements The authors would like to thank National Council of Scientific and
Technical Research (CONICET) (Postdoctoral fellowship internal PDTS-Resolution 2417) and
National University of Mar del Plata (UNMdP) for the financial support.
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