Vendor’s name : METSO OUTOTEC Mar,27,2023 Apr,20,23

Owner’s Name : PT FREEPORT INDONESIA

Purchaser : PT CHIYODA INTERNATIONAL INDONESIA
Plant Location : MANYAR, EAST JAVA, INDONESIA
Project name : MANYAR SMELTER PROJECT
Equipment/Material Name: TRANSFORMER-RECTIFIER. MAIN UNITS
Item Number : 4861-RCF-1001, -2001, -3001
Document Title : CABINET AND PANEL ARRANGEMENT DRAWING COPPER
ELECTROREFINERY TANKHOUSE TRANSFORMER-RECTIFIER.
MAIN UNITS ASSEMBLY DRAWING. TRANSFORMER
Delete
PO. No. MSPJ9ETOT002 Issue to PTFI:
For Information /
Req. No. N/A For Construction
Construction
For Approval

Doc. No. MS-DD-OT312-ELE-DWG-0002

(Review Not Required) (Review Required)
Rev. 3
PT CII REVIEW RESULT PTFI REVIEW RESULT TO PT CII
Approved by: Approved without Approved by:
Approved without Comments
Comments
A Allow to start fabrication. A
N.Shinohara

Reviewed by: Approved with Reviewed by:

Approved with Comments
Comments
H.Usui
B Allow to start fabrication, however, re-submit B
documents till code "A" from Owner and/or
Contractor.

Not Approved Checked by: Not Approved Checked by:

Fabrication is not allowed.

C E.Febrianto C
Re-submission is required.

Reason for "(C) Not Approved" Date: Reason for "(C) Not Approved" Date:
Apr.18,2023

PT CHIYODA INTERNATIONAL INDONESIA PT FREEPORT INDONESIA

PURCHASER'S PERMISSION TO PROCEED OR REVIEW TAKEN ON VENDOR PRINTS SHALL NOT RELIEVE VENDOR FROM ITS
RESPONSIBILITIES OR LIABILITIES UNDER PURCHASE ORDER.

Rev Date Page Description Prep'd Chk'd App'd

3 Mar. 20, 2023 7 ISSUED FOR CONSTRUCTION Lovisotto Yevluk Harsii

2 July 20, 2022 7 ISSUED FOR CONSTRUCTION Lovisotto Yevluk Harsii
1 May 12, 2022 7 ISSUED FOR APPROVAL Lovisotto Yevluk Harsii
0 Jan. 14, 2022 7 ISSUED FOR INFORMATION Lovisotto Yevluk Harsii
 3 Lovisotto 20.03.2023 Yevluk 20.03.2023 Harsii 20.03.2023 APPROVED FOR CONSTRUCTION
2 Lovisotto 20.07.2022 Yevluk 20.07.2022 Harsii 20.07.2022 APPROVED FOR CONSTRUCTION
1 Lovisotto 12.05.2022 Yevluk 12.05.2022 Harsii 12.05.2022 ISSUED FOR APPROVAL
0 Lovisotto 14.01.2022 Yevluk 14.01.2022 Harsii 14.01.2022 ISSUED FOR INFORMATION

Name Date Name Date Name Date Revision Text

Rev
Prepared Checked Released

Status: Original Size:

APPROVED FOR CONSTRUCTION A3
Owner: Project Lifecycle Phase: Site No.:
PT FREEPORT INDONESIA EPC S-47312
Project Name: Customer Document ID:
Manyar Smelter (MS) Project MS-DD-OT312-ELE-DWG-0002
Replaced by: Replaces: Language:
EN
Document Title:

CABINET AND PANEL ARRANGEMENT DRAWING

COPPER ELECTROREFINERY
TANKHOUSE
TRANSFORMER-RECTIFIER. MAIN UNITS
ASSEMBLY DRAWING. TRANSFORMER
Equipment No: Item No:
4861-RCF-1001, -2001, -3001

Project ID: Plant Code: Plant Unit Code: Document Type: Running Number: Revision: Sheet of Sheets:

901478 HER01 SM11 ETL01 00002 3 2 of 7

Outotec Document ID:
THIS DOCUMENT WAS PREPARED FOR THE EXCLUSIVE USE OF PT FREEPORT INDONESIA (PTFI), PT CHIYODA INTERNATIONAL INDONESIA AND
METSO OUTOTEC OYJ. THIS DOCUMENT, DATA AND INFORMATION MAY BE DISCLOSED TO THIRD PARTIES ONLY FOR THE MANYAR SMELTER OU100732241
PROJECT AS AGREED BY METSO OUTOTEC IN WRITING. REPRODUCTION OR DISTRIBUTION OF ANY PART OR ALL OF THE CONTENTS TO ANY THIRD
PARTY FOR OTHER THAN THE MANYAR SMELTER PROJECT IN ANY FORM WITHOUT WRITTEN PERMISSION OF METSO OUTOTEC IS PROHIBITED
1 2 3 4 5 6 7 8 9
Revision N.: Revision Note: Date: Drawn by: Checked by:
0 Preliminary 2/11/21 D.L. A.R.
1 Revised sh.03 23/12/2021 E.S. A.R.
2 Revised sh.03 13/01/2022 E.S. A.R.
3 Revised sh.03 25/01/2022 E.S. A.R.
4 Revised sh.03, added sh.04, 05 28/01/2022 E.S. A.R.
5 Revised sh.03 02/05/2022 E.S. A.R.
6 Revised sh.03, 04, 05 04/05/2022 E.S. A.R.
7 Revised sh.03 16/05/2022 E.S. A.R.
8 Revised sh.03, 05 17/06/2022 E.S. A.R.
9

TITLE: N°3 KFWF RECTIFIER TRANSFORMERS

3/6 PHASE 12038/2x6231 kVA

PROJECT: Manyar Smelter Project

Serial Numbers: 37078, 37079, 37080

Nidec material number: 1000365779-80-81

Nidec document number: 2DD2900034548C

Serial N.: Dwg N.: Project: Scale:

37078-80 2DD2900034548C Manyar Smelter Project Out of Scale
d
Drawn by: Checked by: File name: Customer: Date:
D.L. A.R. 37078-80_ga_sheet01.dwg NIDEC ASI 2/11/21

Format: Revision N.: Title: Sheet: Total:

A4 8 OUTLINE DRAWING COVER 1 5
 1 2 3 4 5 6 7 8 9
Revision N.: Revision Note: Date: Drawn by: Checked by:
8 Revised sh.03, 05 17/06/2022 E.S. A.R.

REVISIONS
SHEET DESCRIPTION
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 Cover X X X X X X X X X
2 Contents X X X X X X X X X
3 Outline drawing X X X X X X X X X
4 Outline drawing - cable box detail X X
5 Outline drawing - trasportation X X X
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Serial N.: Dwg N.: Project: Scale:
37078-80 2DD2900034548C Manyar Smelter Project Out of Scale
d
Drawn by: Checked by: File name: Customer: Date:
D.L. A.R. 37078-80_ga_sheet02.dwg NIDEC ASI 27/10/21

Format: Revision N.: Title: Sheet: Total:

A4 8 OUTLINE DRAWING CONTENTS 2 5
 C
L Revision N.: Revision Note: Date: Drawn by: Checked by:
8 Modifications after comments Water flanges detail - AS BUILT 17/06/2022 E.S. A.R.
RTH MAIN TRANSFORMERS (4861-RCF-1001,2001,3001)
22 22
INSTALLATION DRAWING.
OIL CONSERVATOR WITH RUBBER DIAPHRAGM RATING PLATE OIL CONSERVATOR SILICAGEL BREATHER

AUXILIARIES TERMINAL BOX -A1- BUCHHOLZ RELAY WITH SHUT-OFF BUTTERFLY VALVES

OIL-TO-WATER HEAT-EXCHANGERS TRANSFORMER OIL LEVEL GAUGES HV CABLE BOX GLANDS PLATE (Aluminum)

13
Ø3
6 DETAIL - E ON-LOAD TAP-CHANGER HAULING LUGS FOR HANDLING HV CABLE BOX VENTING PLUGS

Anchoring OLTC MOTOR DRIVE UNIT -A2- OIL FLOW GAUGE HV SURGE COUNTERS

Plate Mounting bolts & HV BUSHINGS WATER FLOW GAUGE

nuts (Supply by MO) HV SURGE ARRESTERS WITH SURGE COUNTERS OIL CIRCULATION MOTOR PUMPS
Fixing Channel LV BARS INLET/OUTLET WATER FLANGES
EL +4855 OIL DRAIN VALVE HV BUSHINGS CONNECTION COPPER BARS

TOC = EL +4800 OIL FILTER VALVE (BOTTOM) OLTC PROTECTIVE RELAY WITH SHUT-OFF BUTTERFLY VALVES
Padding Plate+shim
plates (Height to be OIL FILTER VALVE (TOP) Ct's TERMINAL

adjusted at site) OIL SAMPLING VALVE EARTHING TERMINALS AISI 304

BI-DIRECTIONAL ROLLERS WITH ANCHORING HOLES MANHOLES

LIFTING LUGS FOR TOTAL MASS PRESSURE RELIEF VALVE

Fixing Channel JACK SUPPORTING PLATES CORE TERMINALS (A:AUTOTRANSFORMER, B:TRANSFORMERS)

Grouting 300 mm
(4 position) HV CABLE BOX LIFGTING LUGS FOR UNTANKING MASS
22 22
DIAL-TYPE TOP OIL THERMOMETER OIL CONSERVATOR DRAIN VALVE
39
40 THERMAL-IMAGE WINDING TEMPERATURE INDICATORS ANCHORING LUG FOR TRANSPORTATION

1 21
Chemical Anchor
16 7 27 6 28 20
M20 x 425l
(Supply by WME)

11

Cable entry
39

5
Ø1
14 14 14 14
25
36

40
19 36 31
24 25
18 18 3
35 24
17
37 3

3U- 3U+ 2U- 2U+ 2Fb

2 8
5
2Fa
2F 1F 2F 1F

3V- 3V+ 2V- 2V+

3Fa
3Fb 23
23 3F 4F 3F 4F
3W- 3W+ 2W- 2W+

Anchoring Plate
(See Detail C) E
Fixing Channel
GROUND EL +4855 GROUND GROUND
TOC = EL +4800
Ø2

230-270 mm
50

13(Slope) 15 30 9 30 41 12 10 30 15

31
Chemical
Anchor M20
200,00 mm HV SIDE 200,00 mm

8 30

4 32 34 29 33
Please add nozzle list and revise the 8
26 45

nozzle numbering during as built 2Fa/b

50
,6
20 M16
8 2F Water outlet Ø1
Ø1 90
Flange ANSI 150 Lb 2"

NOZZLE NO. DESCRIPTION SIZE

3Fa COOLING WATER INLET a ANSI 150 Lb RF 2"
1W 1V 1U
2Fa COOLING WATER OUTLET a ANSI 150 Lb RF 2"
3Fb COOLING WATER INLET b ANSI 150 Lb RF 2"
A
2Fb COOLING WATER OUTLET b ANSI 150 Lb RF 2"

B
3Fa/b N°3 KFWF RECTIFIER TRANSFORMERS
3F Water inlet
Flange ANSI 150 Lb 2" 3/6 PHASE 12038/2x6231 kVA
TOTAL MASS 40000 kg
OIL MASS 14000 kg
COLOUR RAL 7035

35
Serial N.: Dwg N.: Project: Scale:
37078-80 2DD2900034548C Manyar Smelter Project 1 : 50
d
Drawn by: Checked by: File name: Customer: Date:
37 D.L. A.R. 37078-80_ga_sheet03.dwg NIDEC ASI 2/11/21
LV SIDE Format: Revision N.: Title: Sheet: Total:
A3 8 OUTLINE DRAWING 3 5
 Revision N.: Revision Note: Date: Drawn by: Checked by:
1 Modifications after comments - for construction 04/05/2022 E.S. A.R.

Top cable entry

HV BUSHINGS

HV SURGE ARRESTERS WITH SURGE COUNTERS

No.3+3 Earthing bolts (M12X40 SS)
for cables
HV CABLE BOX

HV BUSHINGS CONNECTION COPPER BARS

HV CABLE BOX GLANDS PLATE (Aluminum)

Front cable entry

For Top cable entry

For Front
cable entry

Transformer
CenterLine

1U 1V 1W

GROUND

COG (Center Of Gravity)

Serial N.: Dwg N.: Project: Scale:
37078-80 2DD2900034548C Manyar Smelter Project 1 : 25
d
Drawn by: Checked by: File name: Customer: Date:
E.S. A.R. 37078-80_ga_sheet04.dwg NIDEC ASI 28/01/2022
Format: Revision N.: Title: Sheet: Total:
A3 1 OUTLINE DRAWING - HV CABLE BOX DETAIL 4 5
 Revision N.: Revision Note: Date: Drawn by: Checked by:
2 Updated transportation mass - AS BUILT 17/06/2022 E.S. A.R.

22 22

CONSERVATOR MASS
APPROX 700 kg
22 22

60° MAX

14 14

36 16

36

HV CABLE BOX MASS

APPROX 420 kg

OIL CONSERVATOR WITH RUBBER DIAPHRAGM

LIFTING LUGS FOR TOTAL MASS

HV CABLE BOX

HAULING LUGS FOR HANDLING

ANCHORING LUG FOR TRANSPORTATION

COG (Center Of Gravity)

TRANSPORTATION MASS Serial N.:

37078-80
Dwg N.:
2DD2900034548C
Project:
Manyar Smelter Project
Scale:
1 : 40

38000 kg
d
Drawn by: Checked by: File name: Customer: Date:
E.S. A.R. 37078-80_ga_sheet05.dwg NIDEC ASI 28/01/2022

Format: Revision N.: Title: Sheet: Total:

A3 2 OUTLINE DRAWING - TRANSPORTATION 5 5