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2 - Makina Dinamiği

The document covers the dynamics of machinery, including the analysis of mechanisms such as slider-crank and four-bar linkages, as well as gear kinematics and force analysis. It discusses concepts like static equilibrium, Coulomb friction, and the principle of superposition in linear systems. Various examples and equations are provided to illustrate the application of these principles in mechanical systems.

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0% found this document useful (0 votes)
35 views72 pages

2 - Makina Dinamiği

The document covers the dynamics of machinery, including the analysis of mechanisms such as slider-crank and four-bar linkages, as well as gear kinematics and force analysis. It discusses concepts like static equilibrium, Coulomb friction, and the principle of superposition in linear systems. Various examples and equations are provided to illustrate the application of these principles in mechanical systems.

Uploaded by

borayardimci37
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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WEEKS 2-3

Dynamics of Machinery

• References
• Theory of Machines and Mechanisms, J.J.
Uicker, G.R.Pennock ve J.E. Shigley, 2003
• Makine Dinamiği, Prof. Dr. Eres SÖYLEMEZ,
2013
• Uygulamalı Makine Dinamiği, Jeremy
Hirschhorn, Çeviri: Prof.Dr. Mustafa SABUNCU,
2014

Prof.Dr.Hasan ÖZTÜRK 1
Example:This slider-crank mechanism is in static equilibrium in the shown configuration. A known force F
acts on the slider block in the direction shown. An unknown torque acts on the crank. Our objective is to
determine the magnitude and the direction of this torque in order to keep the system in static equilibrium.

3
2

F32y
F32x F34y
F23x F34x
F23y F43y
F12x T12 F14=F14y T14
F43x
F12y
F12 x + F32 x =
0 − F23 x + F43 x =
0 − F34 x + F =
0
F12 y + F32 y =
0 − F23 y + F43 y =
0 − F34 y + F14 =
0
−aF32 x + bF32 y + T12 =
0 cF43 x + dF43 y =
0 T14 = 0
(Sum of moments about O 2 ) (Sum of moments about A ) (Sum of moments about
2 B)
Prof.Dr.Hasan ÖZTÜRK
Numerical values for the link lengths are L2 = 2 m and L3 = 4 m. From the figures we extract the
following measurements: a = 1.8 m , b = 1 m , c = 2 m , d = 3.6 m. Assume the applied force is
given to be F = 10 N in the negative direction.
F12 x = −10 N F43 x = 10 N
F12 y = 5.56 N F43 y = −5.56 N
F32 x = 10 N F14 = −5.56 N
F32 y = −5.56 T14 = 0
T12 = 23.55 N
Simplified FBD method:
The connecting rod of this mechanism is a two-force member. The reaction forces at A and B must be equal
but in opposite directions. These reaction forces are named F2 3 and F 43 , and given arbitrary directions

A
F32 F23
T2 2 A

3
F12x

F12y F43
F34 B 4 F B

F14 3
Prof.Dr.Hasan ÖZTÜRK
Graphical:

 ∑ Fx = 0

∑ F = 0 
∑ Fy = 0

  
F + F14 + F34 =
0

 
F23 = − F43

 
F32 = − F12

∑ F= 0⇒
∑M O2 =0 ⇒ T2 − h.F32 =0
T2 = h.F32

4
Prof.Dr.Hasan ÖZTÜRK
Coulomb Friction: Coulomb friction can be included between two contacting surfaces in a static force
analysis. Given the static coefficient of friction, μ (s) , the friction force can be described as the product of the
coefficient of friction and the reaction force normal to the contacting surfaces. The friction force must act in
the opposite direction of the tendency of any motion.

VB

Ffriction=µ F14

F12 x + F32 x = − F23 x + F43 x =


0
0 − F34 x + F + Ffric. =
0
F12 y + F32 y =
0 − F23 y + F43 y =
0
− F34 y + F14 =
0
−aF32 x + bF32 y + T12 =
0 cF43 x + dF43 y =
0
(Sum of moments about O 2 ) (Sum of moments about A )

Prof.Dr.Hasan ÖZTÜRK 5
Example: An external force of 10 N is acting horizontally on the rocker link, 30
mm from the point D. Find the amount of torque to be applied to the crank AB to
keep the mechanism in static equilibrium. [ME 302 DYNAMICS OF
MACHINERY, Prof. Dr. Sadettin KAPUCU]

=θ 60
= 0
, b 20.02=
0
, φ 89.860

Prof.Dr.Hasan ÖZTÜRK 6
Prof.Dr.Hasan ÖZTÜRK 7
Prof.Dr.Hasan ÖZTÜRK

8
Graphical method:

F14 & F34 are measured


directly from the scaled
force polygon.

10 N stands for 50 mm

Prof.Dr.Hasan ÖZTÜRK
9
Example: Onto link 6 of the mechanism given, a 100 N vertical force acting.
Calculate the amount of the torque required on the crank AB to keep the
mechanism in static equilibrium, using the graphical approach. [ME 302
DYNAMICS OF MACHINERY, Prof. Dr. Sadettin KAPUCU]

Prof.Dr.Hasan ÖZTÜRK 10
Prof.Dr.Hasan ÖZTÜRK 11
Prof.Dr.Hasan ÖZTÜRK 12
GEAR KINEMATICS

The kinematic function of gears is to transfer rotational motion from one shaft
to another. Since these shafts may be parallel, perpendicular, or at any other
angle with respect to each other, gears designed for any of these cases take
different forms and have different names: spur, helical, bevel, worm, etc.

Vt1 = Vt 2
ω1 .r1 = ( − ) ω2 .r2 pitch diameter

ω1 .D1 = ( − ) ω2 .D2
N1 .D1 = ( − )N 2 .D2 , N : rpm
2πN
ω=
number of teeth
,rad / sn
60
N1 .( m1 .z1 ) =( − )N 2 .( m2 .z2 ) , D = m.z
*****m1 =
m2 ⇒ N1 .z1 =
( − )N 2 .z2

at1 = at 2 tangential acceleration


module
Kinematics of meshing gears.
α1 .r1 = ( − ) α 2 .r2
Prof.Dr.Hasan ÖZTÜRK 13
Spur Gear Force Analysis (Static):

The reaction forces between the


teeth occur along the pressure line
AB, tipped by the pressure angle,
tipped by the pressure angle φ from
the common tangent to the pitch
circles.

F32r =
− F23r =
radial force component
F32t =
− F23t =
transmitted force component

F32r F32t tan ( φ )

In applications involving gears, the power transmitted and the shaft speeds are often specified.
remembering that power is the product of force times velocity or torque times angular velocity, we can
find the relation between power and the transmitted force. Using the symbol P to denote power, we
obtain

14
15
16
Spur Gear Force Analysis (Dynamic):

The reaction forces between the


teeth occur along the pressure line
AB, tipped by the pressure angle,
tipped by the pressure angle φ from
the common tangent to the pitch
circles.

F32r =
− F23r =
radial force component
F32t =
− F23t =
transmitted force component

F32r F32t tan ( φ )


=

Prof.Dr.Hasan ÖZTÜRK 17
Example (Midterm 1-2015): Find all the pin (joint) forces and the external torque (T5) that must be applied
to gear 5 of the mechanism by using the analytical method. Neglecting friction.

Prof.Dr.Hasan ÖZTÜRK 18
A

∑M = 0⇒
O3

Prof..Dr.Hasan ÖZTÜRK

19
∑M = 0⇒
O4

Prof.Dr.Hasan ÖZTÜRK 20
Prof.Dr.Hasan ÖZTÜRK

21
Helical Gears

Fa: axial,
Fr: radial
Ft: tangential
φt: transverse pressure angle
ψ: helix angle

Prof.Dr.Hasan ÖZTÜRK 22
Straight Bevel Gears

Prof.Dr.Hasan ÖZTÜRK 23
Dynamic Force Analysis

24
Sometimes it is convenient to arrange these mass moments of inertia and mass products of inertia into a
symmetric square array or matrix format called the inertia tensor of the body:

25
Dynamic Force Analysis
D'Alembertls principle: The vector sum of all external forces and inertia forces
acting upon a system of rigid bodies is zero. The vector sum of all external moments
and inertia torques acting upon a system of rigid bodies is also separately zero.

 i  
∑ F +=
∑ F 0 or ∑ F=− maG 0
inertia force
Fi has the same line of action of aG but is in opposite
direction

 i  
∑ M=+ ∑ T 0 or ∑ M= − I Gα 0
inertia torque

Ti is in opposite sense of the angular


acceleration a
Prof.Dr.Hasan ÖZTÜRK 26
Slider –Crank Mechanism
external force and torque,
F4 and T2

All frictions are neglected


except for the friction at
joint 14

Prof.Dr.Hasan ÖZTÜRK 27
EXAMPLE
We use the four-bar linkage of the below Figure. The required data, based on a
complete kinematic analysis, are illustrated in the Figure and in the legend. At the crank
angle shown and assuming that gravity and friction effects are negligible, determine all
the constraint forces and the driving torque required to produce the acceleration
conditions specifıed.

Prof.Dr.Hasan ÖZTÜRK
28
29
We start with the following kinematic information.

Next we calculate the inertia forces and inertia torques. Because the solution is analytical, we
do not need to calculate offset distances nor do we replace the inertia torques by couples. The
six equations are

30
Considering the free-body diagram of link 4 alone, we formulate the summation of
moments about point 04:

Also, considering the free-body diagram of link 3 alone, we formulate the


summation of moments about point A:

Prof.Dr.Hasan ÖZTÜRK 31
32
Prof.Dr.Hasan ÖZTÜRK
Prof.Dr.Hasan ÖZTÜRK 33
Prof.Dr.Hasan ÖZTÜRK 34
35
36
37
PRINCIPLE OF SUPERPOSITION

Linear systems are those in which effect is proportional to cause. This


means that the response or output of a linear system is directly proportional
to the drive or input to the system. An example of a linear system is a spring,
where the deflection (output) is directly proportional to the force (input) exerted on
the spring.

The principle of superposition may be used to solve problems involving linear


systems by considering each of the inputs to the system separately. If the
system is linear, the responses to each of these inputs can be summed or
superposed on each other to determine the total response of the system.
Thus, the principle of superposition states that for a linear system the individual
responses to several disturbances, or driving functions, can be superposed on each
other to obtain the total response of the system.

Prof.Dr.Hasan ÖZTÜRK 38
Prof.Dr.Hasan ÖZTÜRK 39
40
Prof.Dr.Hasan ÖZTÜRK 41
42
43
44
45
46
47
 
∑ F = maG
PLANAR ROTATION ABOUT A FIXED CENTER

Application of the parallel-axis


For fixed-axis rotation, it is generally useful to apply a moment theorem for mass moments of
equation directly about the rotation axis O. inertia

Prof.Dr.Hasan ÖZTÜRK 48
Center of percussion

Prof.Dr.Hasan ÖZTÜRK 49
Prof.Dr.Hasan ÖZTÜRK 50
51
Prof.Dr.Hasan ÖZTÜRK
SHAKING FORCES AND MOMENTS
Of special interest to the designer are the forces transmitted to the frame or foundation of a machine owing to
the inertia of the moving links. When these forces vary in magnitude or direction, they tend to shake or vibrate
the machine (and the frame); consequently, such effects are called shaking forces and shaking moments.
If we consider some machine, say a four-bar linkage for example, with links 2,3, and 4 as the moving members
and link I as the frame, then taking the entire group of moving parts as a system, not including the frame, and
draw a free-body diagram, we can immediately write

This makes sense because if we consider a free-body diagram ofthe entiremachine including the frame, all other applied and
constraint forces have equal and opposite reaction forces and these cancel within the free-body system. Only the inertia forces,
having no reactions, are ultimately extemal to the system and remain unbalanced. These are not balanced by reaction forces and
produce unbalanced shaking effects between the frame and whatever bench or other surface on which it is mounted. These are
the forces that require that the machine be fastened down to prevent it from moving.
52
Prof.Dr.Hasan ÖZTÜRK
Prof.Dr.Hasan ÖZTÜRK 53
Force Analysis using the method of
Virtual Work
1. If a rigid body is in equilibrium under the action of external
forces, the total work done by these forces is zero for a small
displacement of the body.
2. Work:

W = F ⋅ dx, W = T ⋅ dθ ∫
1. With F, x, T, q, vectors and W a scalar.
2. To indicate that we are dealing with infinitesimal displacements
(virtual displacements), use the notation:
δW = F ⋅ δx δW = T ⋅ δθ
3. Now apply the virtual work definition:

δW = ∑ Fi ⋅ δx i + ∑ T j ⋅ δθ j =0
i j

Prof.Dr.Hasan ÖZTÜRK 54
Virtual Work (cont.)

4. If we divide the virtual work by a small time step,


   
we get:

F v  i
T 
i  0 j j
i j

5. These are all external torques and forces on the


body, and include inertial forces and gravity.
Rewrite, to clearly show this as:
    i  i 
∑ Fexternal,friction,weight ⋅ v + ∑ Texternal,friction ⋅ ω + ∑ F ⋅ v G + ∑ T ⋅ ω =0

Prof.Dr.Hasan ÖZTÜRK 55
Example (2015-Midterm 1). Neglect the gravity force for the mechanism shown in the Figure. Links 2 and 3 are
uniform. E and D points are the centroids of the triangles. All frictions are neglected.
a) Find all the pin (joint) forces and the external torque that must be applied to link 2 of the mechanism by using the
analytical method.
b) Find the external torque that must be applied to link 2 of the mechanism by using the Virtual Work method.

56
Prof.Dr.Hasan ÖZTÜRK
ANSWER- a):

Prof.Dr.Hasan ÖZTÜRK 57
Prof.Dr.Hasan ÖZTÜRK 58
Prof.Dr.Hasan ÖZTÜRK

 
( F43 = − F34 )

59
Prof.Dr.Hasan ÖZTÜRK 60
ANSWER- b) Virtual Work method :

Prof.Dr.Hasan ÖZTÜRK 61
Prof.Dr.Hasan ÖZTÜRK 62
Prof.Dr.Hasan ÖZTÜRK 63
Prof.Dr.Hasan ÖZTÜRK 64
Prof.Dr.Hasan ÖZTÜRK 65
Example (2010-Midterm 1): For the mechanism shown in the figure, Links 2 and 3 are uniform. All
frictions and mass of link 2 are neglected. Link 4 can rotate about its axis. Find all the pin (joint)
forces and the external torque that must be applied to link 2 of the mechanism by using the grapical
method.

α3=545 r/s2
g

Prof.Dr.Hasan ÖZTÜRK 66
Free Body Diagram

Prof.Dr.Hasan ÖZTÜRK 67
   F12 F12
F + F43 + F23 =
0 O
F23 = F12
0.1 cm
O
T2
F = 13.37 N
T2

F23
F43 A
1 cm: 5 N
A
F32
=
F43 4.2cm =
× 5 21 N F32

F = 13.37 N

F23
0.1
F43
∑ M O =0 ⇒ T2 + 100
× F32 =0

=
F23 3.28cm=
× 5 16.4 N T2 =

0.1
×16.4 N =
−0.0164 Nm
100
Prof.Dr.Hasan ÖZTÜRK 68
Example (2011-Final): For the mechanism shown in the figure, Links 2 and 3 are uniform. All
frictions (except for 3-4) and mass of link 2 are neglected. Link 4 can rotate about its axis. Find all the
pin (joint) forces and the external torque that must be applied to link 2 of the mechanism by using
the grapical method.

α3=545 r/s2
g

µ=0.5
V34

Prof.Dr.Hasan ÖZTÜRK 69
tan φ = µ ⇒ φ = 26.560
F23
A

B
FR43
26.560
F23
G3 58.80
A
220
F43
d
B Ffric 0.227 Nm =d ×13.74 × cos(53.20 )
α3
=d 0.0275 m= ⇒ d 27.5 mm
13.37 N
=
F i m=
C
3 aG 3 12.4 N G3 aG 3 = 24.8 m / s 2

= G 3α 3
T3i I= 0.227 Nm

m3g=5 N

C
Prof.Dr.Hasan ÖZTÜRK 70
A
F23 F = 13.37 N
F23
B
FR43
FR43
26.560
G3 58.80

220

d F = 13.37 N
F23
13.37 N
C FR43
A

B
FR43
V34 26.560

F43 Ffric
G3
Ffric

C Prof.Dr.Hasan ÖZTÜRK 71
A 1 cm: 5 N
R
F = 13.37 N
F 43

F23 F = 13.37 N
B
F23
26.56 0 FR43
G3 58.80

220 F23
FR43
d
 R  F=
R
43 4.3cm ×
= 5 21.5 N
13.37 N F + F 43 + F23 =
0
C
=
F23 4.7cm =
× 5 23.5 N
F12
F12
1.5 cm
O
O
1.5
T2 T2 ∑ M O =0 ⇒ T2 − 100 × F32 =0
1.5
T2 = × 23.5 N = 0.3525 Nm
A
100
A
F32
F32
Prof.Dr.Hasan ÖZTÜRK 72

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