PROJECT NAME: PASI SOLAR POWER PROJECT

INSPECTION AND TEST PLAN

CONTROL AND RELAY PANEL

Inspection and Test Plan No: GCDC-2024-005-GEN-ITP-CI-0006

Qty for Requirement/ Standard/ Inspection Responsibility Assignments

Ref Activity inspection Stage/ frequency Records Specification Acceptance Criteria Inspection/ Test Procedure
EPC OE PGPC
1.0 Document Review

1.1 Construction Drawing 100% Prior to Construction Activities Good for Construction Drawing Technical Specifications Owner's Approval Review R R/A R/A

1.2 Work Method Statement 100% Prior to Construction Activities Approved Method Statement IFC Drawing/ Documents Owner's Approval Review R R/A R/A

1.3 Inspection and Test Plan 100% Prior to Construction Activities Approved Inspection and Test IFC Drawing/ Documents Owner's Approval Review R R/A R/A
Plan

1.4 Approved Inspection Checklist 100% Prior to Construction Activities Approved Inspection Checklist IFC Drawing/ Documents Owner's Approval Review R R/A R/A

Approved Testing and Commissioning Plan & Approved Testing and

1.5 Procedure 100% Prior to Construction Activities Commissioning Plan & IFC Drawing/ Documents Owner's Approval Review R R/A R/A
Procedure

1.6 Electrical Testing Team Qualification and 100% Prior to Construction Activities Certificate of Qualification TESDA / other 3rd party Certificate Owner's Approval Review R R/A R/A
Certification

1.7 Permit from Responsible Government 100% Prior to Construction Activities Approved Permits Approved Permits Owner's Approval Review R R/A R/A
Agencies
2.0 Material Receipt

2.1 Receiving and Checking of Materials as per 100% Complete Materials as per Packing List Visual H W/A S
packing list
Design specification , Approved
2.2 Check for damage and/or defects 100% Prior to Installation Activities Material Acceptance Report Drawings, Manufacturer's No damage and/or defects Visual H W/A S
catalogue , Method Statement

2.3 Availability of Factory Test Reports 100% FAT Test Report provided Visual H W/A S

3.0 Storage

Materials are to be stored inside and covered Storage area is clean and free from dust, water
3.1 with polythene sheet 100% spillage, vermin, etc. Panels are covered with Visual H W/A S
polyethene sheet
Prior to Installation Activities Inspection Checklist Manufacturer Catalogue

3.2 Heavy materials are not to be stacked one 100% All panels including accessories are properly stored Visual H W/A S
above the other
4.0 Pre-Installation

4.1 Site Physical Layout as per approved drawing 100% Control and Relay Panels as per approved drawing Visual and Measurement H W/A S
/ design specification
Design specification , Approved
Ensure theres no fouling/clashing with Prior to Installation Activities Inspection Checklist Drawings, Manufacturer's
4.2 civil/structural 100% catalogue , Method Statement No clashing with other civil/structural components Visual and Measurement H W/A S

4.3 Raised floor level and readiness 100% Raised floor is leveled Visual and Measurement H W/A S

5.0 Installation
5.1 Placement of Panel 100% Panels are installed properly Visual H W/A S

5.2 Proper bolting with adjacent shipping section 100% Bolts are torque-tightened and marked Visual and Measurement H W/A S

5.3 Proper alignment,leveling and tag welding / 100% Panels are properly aligned and leveled Visual and Measurement H W/A S
bolting of panel with foundation

Prior to Pre-Commissioning Design specification , Approved

Activities Inspection Checklist Drawings, Manufacturer's
Completion of all wiring and the cable tags catalogue , Method Statement Cable tagging are installed as per cable schedule and
5.4 and ferrules are provided as per cable 100% ferrule lugs are properly installed Visual H W/A S
schedule

5.5 Polarity of DC and Phase Sequence of AC 100% Polarity and Phase Sequence are correct Visual and Measurement H W/A S
Source

5.6 Sealing of unused holes 100% All unused holes are properly sealed Visual H W/A S

GEDI Construction Development Corporation

Level 15 6750 Ayala Avenue Tel no. (+86) 20 3211 9555 www.gedi.ceec.net.cn
San Lorenzo Makati City.
 6.0 Pre-Commissioning
6.1 Functionality of auxilliary relays 100% All auxilliary relays are properly working Visual H W/A S

6.2 Interlocks 100% Interlocks are checked based on interlock diagram Visual H W/A S

6.3 Testing numerical relays as per approved 100% Electrical Testing H W/A S
scheme ≤5% of the calculated time setting

6.4 Tightness of control and power cables 100% Control and power cable terminations are torque- Visual H W/A S
tightened and marked

6.5 Functional test of indication,breaker,isolation, 100% Functionality of all indicators, breakers, protection, and Visual H W/A S
tripping, metering as per approved scheme metering are working properly
Design specification , Approved
Prior to Commissioning Activities MVSG Test Report Drawings, Manufacturer's
catalogue , Method Statement, FAT
6.6 Secondary Injection for relays , transducers , 100% Report Electrical Testing H W/A S
meters ≤5% of the calculated time setting

6.7 Logical Operations of all equipment 100% Logical operations of all equipment are working properly Visual H W/A S

6.8 Check that no CT remains open 100% All CT are in closed position Visual H W/A S

6.9 Inter panel wiring 100% All inter panel wiring are properly terminated Visual H W/A S

6.10 Relay Setting 100% Actual relay setting is based on the approved protection Electrical Testing H W/A S
coordination study

7.0 Commissioning Check

Design specification , Approved

7.1 Functional and Operational Test (as per 100% Every Activity Testing and Commissioning Drawings, Manufacturer's All panels are clean and properly closed Visual H W/A S
approved scheme) Plan and Procedure catalogue , Method Statement, FAT
Report, SAT Report

Ma Kaizhi
Prepared By: Checked By: Reviewed By: Approved By:
GENERAL NOTES
1.
The first three incidents of each inspection or testing activity listed requires 100% participation by Owners Engineer Site Inspection Personnel. After this, Owners Engineer may adjust the levels of Owners Engineer participation based upon the contractor's performance

2. Surveillance: QAQC organization to monitor work in progress without notice from construction organization
Witness:
QA/ QC organization shall be notified of the timing of inspection or test in advance. However, the inspection or test shall be performed as schedule if Owners engineer QAQC organization representative is not present.

Hold: Mandatory Hold Point: Representative of indicated party must be in attendance.

LEGEND
H HOLD POINT S SURVEILLANCE A APPROVAL
W WITNESSS INSPECTION/ TEST
R REVIEW I 100% CONTRACTOR INSPECTION

GEDI Construction Development Corporation

Level 15 6750 Ayala Avenue Tel no. (+86) 20 3211 9555 www.gedi.ceec.net.cn
San Lorenzo Makati City.
Tag No: System:
Tag Description: Date:
Equipment Reference: Equipment Type:
MC Package: Comm. Package:
Location: Drawing Reference:
Boundary Drwg:
Layout Dwg: Data Sheet:
Item Description
1.00 Warning!: Ensure Equipment in De-Energised State.
1.01 Check for no voltage and proper earthing applied.
2.00 Checking Equipment against Drawings and Datasheet
2.01 Check Equipment against Datasheet
2.02 Check installed Cable against latest revision of relevant drawings
2.03 Check all labelling and warning sign for correct text and installation
2.04 Verify that EX equipment check MCCR is performed.
3.00 Inspection Checklist:
3.01 Check that equipment is clean and free for dust and debris
3.02 No mechanical damage
3.03 Paintwork good
3.04 Nuts and bolts tight. Check that correct torque is used on main terminal connections
3.05 Earthing correct and securely tightened
3.06 All cabling and auxiliary wiring neat, undamaged and in accordance with drawings/documentation
3.07 Earth bar installed in front of panel for easy access
3.08 Protection of 'Live' parts correct
3.09 Terminal blocks and segregation plates for correct installation and marking, also included voltage level
3.10 Protection and contactor fuse/MCB/relays etc correctly installed and set point according to specification.
3.11 Instrumentation correctly installed
3.12 Check panels, doors, locks and that keys available
3.13 Anti-condensation heater correctly installed
3.14 CE Mark in place
4.00 Testing:

4.01

Comments:

Supplier/Contractor Client/Company Othe

Name:

Date:

Sign:
 NA OK PL

Other party if any

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