Sugarcane
Sugarcane
Ashirbachan Mahapatra
Assistant Professor
Agronomy, MSSSoA, CUTM
IMPORTANCE
Sugarcare is the main source of sugar in India and holds a prominent position as a cane
crop. India has the largest area under sugarcane in the world and also ranks first in sugar
production. Sugar juice is used for making white sugar, brown sugar (khandsari) and jaggery
(gur). Sugarcane is one of the main crops of earning foreign exchange.
The main by-products of the sugarcane industries are bagasse and molasses.
Bagasse is mainly used as fuel. It is also used for the production or compressed fibre board,
paper, plastics and furfural.
Molasses is used in distilleries for the manufacture of ethyl alcohol, butyl alcohol, citric
acid, etc.
Rum is the best potable spirit made from molasses. Molasses is also used as an additive to
feeds for livestock.
Green tops of cane are a good source of fodder for cattle.
Sugar mills also produce large quantity of biodegradable pressmud which is used as a
manure in alkaline and saline soils.
Sugar industry in India is next in importance only to the textile industry and provides gainful
employment to a large number of people.
ORIGIN and HISTORY
The cultivated Saccharum officinarum (also called noble cane) was evolved by repeated
back crossing of S. officinarum of New Guinea with wild S. spontaneum to improve the
commercially important characters like high sucrose, low fibres, long inter nodes, late
maturity, long leaves, etc. The attainment of such characters by natural crossing is known as
Nobilisation.
Cultivation of sugarcane in India dates back to the Vedic period.
The earliest mention of sugarcane cultivation is found in Indian writings of the period 1400
to 1000 BC.
The word 'sugar’ is derived from the Sanskrit word 'Sakkara’ or ‘Sarkara’.
Barber (1931) was of the opinion that the thin Indian canes probably originated in the
moist parts of North Eastern India, from some plant closely related to Saccharum
spontaneum (Kans).
Tropical cane might have originated on some of the larger islands of Oceania, most
probably in New Guinea.
Brandes (1956) also concluded that it originated in New Guinea, where various forms of
thick, tall, tropical cane have been grown from ancient times.
AREA and DISTRIBUTION
Sugarcane is grown over the land surface of the earth between latitudes 35oN and 35oS.
The important sugarcane producing countries in the world are, India, Brazil, Cuba, Exico,
Pakistan, China, Philippines and Thailand.
It is one of the important crops of the world cultivated over an area of 19.4 million hectares
with a total production of 1274.7 million tonnes of cane.
In India, area and production of sugarcane has been fluctuating from year to year
depending upon pricing policy and climatic conditions.
It occupies about 4.43 million hectares.
The total production of cane is 306 million tonnes.
Uttar Pradesh has the largest acreage under sugarcane, and accounts for about 48% of the
area under this crop in whole of India and also accounts for 38.6% of the total annual
production.
But the production/ha is highest in Tamil Nadu followed by Maharashtra and Karnataka
(2016-17). (FAI Statistics 2017-18)
CLASSIFICATION
1. Saccharum officinarum: These are thick and juicy canes good for chewing purpose. This
species includes the tropical canes indigenous to the New Guinea. These canes contain
high sugar content, low fibre and produce high tonnage. These are generally resistant to
smut but are susceptible to red rot and mosaic diseases. The cultivation of this species is
limited to tropical areas. But in recent years these canes have been succeeded by
hybridization among Officinarum spontaneum and other species in subtropical regions.
2. Saccharum sinense: This species of cultivated sugarcane is indigenous to north-eastern
India. This species is characterized by long and thin stalks, broad leaves, low to medium
sucrose content and early maturity. This species includes "Pansahi'. ‘Nargori’ and 'Mungo’
groups of sugarcane. Internodes of these canes are long and more or less zigzag and
nodes are prominent.
Sugarcane is well adopted to wide range of soil from sandy to heavy clay soils – if water,
drainage, fertility and depth are not constraints. But, the sugarcane yield are always better in
medium black soil of Northern Karnataka, AP and South/Mid Maharashtra as well as alluvial
soils of Punjab, Haryana and UP. Sugarcane roots prefer to be well aerated and grow deeper.
Hence, the depth of weathered zone is crucial (min: 60-80 cm). Hard pan, subsoil lime band
or salt zone, poor drainage reduce the growth and yields. But surface salinity is tolerable (up
to 1.7 dSm-1). The tolerable pH range is 4-9 (with yield reduction), but ideal pH range is 6-8.
Sugarcane needs high fertility in soil, as it mines large quantity of nutrients during its year
long duration. Shallow alfisols are not suitable.
Sugarcane is a C4 plant and is more adapted to tropical climate with year round sunshine
than subtropical regions, where it was originated. If moisture is not limiting, it prefers the hot
weather with bright sunshine throughout the year. It is thermo sensitive, photo sensitive
short day plant (photo synthesis sensitive to temperatures and day length and flowering
sensitive to photoperiod).
For Growth For Ripening
Mean Maximum Temp 30-36oC Mean Maximum Temp 20-25oC
Mean Minimum Temp >20oC Mean Minimum Temp not less than 15oC
Altitude 300-600 m Altitude 300-1500 m
Rainfall 1500-1800 mm in 10 months Rainfall Nil
Sunshine hours 10-12 hours Sunshine hours 8-10 hours
Relative humidity 60-70% Relative humidity 40-50%
Season of Growing
Annual cane (Eksali): 11-12 months
Spring – Feb-Mar in North India
Jan – Feb in Peninsular India
Autumn – Sep-Oct in North India (Except Bihar)
Oct – Nov in Bihar and Peninsular India
Such planting is called Pre-seasonal planting (13-15 months), supplies sugar for early crushing
Late planting – beyond March or Mar-April in North Western India, MP and UP after harvest of
wheat. The cane matures in 9-10 months and reduction in duration and yield.
Monsoon planting (Adsali) – July - Aug in Maharashtra and Northern Karnataka
16-18 months
Increase in yield & sugar recovery
Though advantageous area is declining due to water problem
SBI, Coimbatore has divided the country into five sugarcane growing zones, based on climate,
soils and sugarcane growing areas. The are:
North western zone: Punjab, Rajasthan, Haryana, UP and Gujarat. Sub-
North eastern zone: Assam, Bihar, Nagaland, WB and Odisha. tropical
North central zone: Madhya Pradesh climate
Ploughing
The common method of tillage preparation is ploughing the
land and bringing the soil to fine tilth.
Plough the field for 2 to 4 times at the depth of 50-60 cm
with tractor drawn disc plough or victory plough.
Harrowing
It is the secondary tillage operation in sugarcane cultivation
which pulverizes, smoothens and compact the soil to
conserve the moisture.
Harrowing is done at shallow depth of 12-15 cm to crush
the clods by disc harrow or rotavator
Levelling
To ensure a uniform crop stand levelling is important also
for easy movement of irrigation water.
Levelling can be carried out using a tractor operated
leveller.
1. Trash mulching
2. Raising inter crops
3. Crop rotation
4. Gap filling
5. Earthing up
6. Control / Regulation of flowering in sugarcane
7. Detrashing
8. Propping
9. Removal of water shoots
10. Covering the field with green leaf manure plants
Trash mulching
Mulch the ridges uniformly with cane trash to a thickness of 10 cm
within a week after planting.
It helps to tide over drought, conserves moisture, reduce weed
population and minimize shoot borer incidence.
Mulch the field with trash after 21 days of planting in heavy soil and
wetland conditions. Avoid trash mulching in areas where incidence
of termites is noticed.
Advantages of Trash Mulching
1. Reduces the weed population
2. Helps in better bud germination
3. Conserves the moisture
4. Postpones irrigation
5. Improves the biological activity
6. Helps in better decomposition
Raising inter crops
Tamilnadu
• Areas of adequate irrigation, sow one row of soybean or blackgram or greengram along the centre of
the ridge on the 3rd day of planting.
• Intercropping of daincha or sunhemp along ridges and incorporation of the same on the 45th day
during partial earthing up helps to increase the soil fertility, and also the cane yield.
• Especially Intercropping of Co.1 Soybean gives a yield of 800 kg/ha without any adverse effect on
cane yield.
Kerala: Intercropping with short duration pulse crop.
Karnataka: They sow groundnut and pulse as inter crop with sugarcane.
Crop rotation
• Sugarcane is generally grown after the harvest of
cotton, rice, maize, toria, potato, wheat, etc. In
sequence under 2 to 3 years rotation.
Gap filling
Phosphorus
“P” requirement is less than N and K. Required for adequate tillering. Interacts with N and
thus enhance ripening.P deficiency leads to reduced tillering, delays in canopy development,
Affects stalk elongation, Less production of secondary and tillering stalks and leaf color
appear violet green.
Potassium
Essential for carbon assimilation, photosynthesis translocation of carbohydrates. Involved in
various enzymatic activities. Important for sugar synthesis, maintains cell turgidity, moist
stress. Develop resistance to pests and diseases and lodging. Balances the effect of N & P.
Water Management
Water requirement of cane is high and varies with region. In Tropics, water requirement is
2000-3000 mm, in sub-tropics 1500-2000 mm. Under severe stress the yield loss may go
up to 60-70 per cent.
• Germination phase = up to 60 DAP
• Formative phase = 60- 130 DAP
• Maturity = 250-365 DAP.
Water requirement during formative and grand growth phases is more. Light & frequent
irrigations gave higher yield, than heavy irrigations at longer intervals. In summer,
irrigation interval depends up on soil type and season. Generally shorter interval in winter
and in heavy soils whereas longer intervals in summer. In light soils trash mulching has to
be done @3t/ha.
To support and sustain a vigorous nursery crop, irrigating at optimum levels in important
Any shortage in the irrigation would lead to reduced sett yield
Moisture stress would pre-dispose the crop to the attack of some pests and diseases
Tillering, cane elongation and early ripening are critical stages for soil moisture.
Last 4 weeks should not be irrigated to facilitate maturity.
Irrigation can be provided: 0.75, and 0.50 IW/CPE ratio at tillering, grand growth,
maturity.
According to moisture depletion irrigating at 25% depletion of available soil moisture
(ASM) may be ideal
This in practical terms means:
o Once in 6-7days in a loamy soil and
o At around 10-12 days in heavy clay soil
Weed Management
Critical period can be defined, as “the shortest span of time in the ontogeny of crop
growth when weeding will result in higher economic returns”.
Sugarcane being initially slow-growing crop faces an acute competition from weeds.
In sugarcane, weed infestation during 60-120 days after planting has been found
detrimental for the final crop yield.
In some cases it requires weed free for the first 90-100 days before and, most sensitive to
weeds during tillering stage. It can be even up to 120-150 days in some situations.
In ratoon crop, critical period of crop-weed competition has been identified as 30-50 days
after ratoon initiation.
Besides, weeds remove large amount of nutrients from soil. Direct yield losses ranged
from 11-74% depending upon the nature and intensity of weed flora and period of
occurrence of weeds.
The loss is mainly due to restriction of tiller production.
Removing weed at any time during growing season may not be beneficial. It is necessary
to identify critical period of crop-weed competition to render weed control practices
more effective.
Major weed:
Sedges
o Cyperus rotundus.
Grasses
o Cynodon dactylon, Sorghum halepense, Panicum spp., Dactylocterium aegyptium.
Broad leaved weeds
o Chenapodium album, Convolvulus arvensis L., Amaranthus viridis L., Portulaca
oleraceae L., Commelina bengalensis L., Trianthema portulacastrum L., Striga spp.
1st option: Frequent intercultivation i.e. Manual weeding at 30, 60 & 90 days after planting
(DAP) is effective to control weeds.
2nd option: Grow companion crops for first 60-90 days, so that crop experiences less weed
competition.
3rd option: Trash mulch at 45 DAP @ 7-10 t/ha, 10 cm thick is effective against many weeds.
4th option: Chemical weed management
Pre-emergence application of Metribuzin (1-2 kg/ha) or Alachlor (1-1.5 kg/ha) or Atrazin
(1-2 kg/ha) can be applied to reduce the weed population.
Post-emergence spray of Prosulfuron (20-30 g/ha) or Metsulfuron-methyl are useful to
reduce the weed population up to 120-140 days.
Management of parasitic weed Striga (commonly known as witch weed) in sugarcane
Striga is a becoming a major problem in sugarcane in many sugarcane
growing areas of the country.
Striga removes nutrients and extracts water from the sugarcane plant
and causes heavy loss in cane productivity and quality.
Intercropping with legumes such as soybean, cowpea or groundnut
within the sugarcane rows row can significantly reduce the number
of Striga coming to maturity. Plants which are pulled, within 2-3 weeks
of the start of flowering, should be taken out of the field and burned so
that seeds are not produced and shed from the drying plants.
Where it is available and feasible or the farmer, the herbicide 2,4-D can be used
before Striga flowering, as an alternative to hand-pulling but it may need to be repeated.
trash mulching at 5.0 tonnes/ha at 90 days after planting has been found effective in reducing the
density and dry weight of Striga.
Pre-emergence application of atrazine at 1.0 kg/ha + 1 hand weeding at 45 days after planting with
an earthing up at 60 days after planting combine with post-emergence application of 2,4-D Na salt at
5 g/l (0.50%) + urea 20 g/l (2%) at 90 days after planting has been recommended for effective control
of Striga in sugarcane.
Crop Protection
Diseases
Top borer
Black bug
White fly
Insect Pest Management strategies
ETL: 15% dead heart
Cultural method
Use resistant varieties like CO 312, CO 421, CO 661, CO 917 and CO 853
Early planting during December – January escapes the early shoot borer incidence.
Sugarcane intercropped with Daincha recorded the lowest early shoot borer incidence.
Trash mulching along the ridges to a thickness of 10-15 cm 3 days after planting.
Ensure adequate moisture to bring down the soil temperature and increase humidity
(unfavourable condition for the multiplication of early shoot borer).
Partial earthing up on 45 days after planting reduces the incidence.
Physical method
Remove and destroy dead hearts.
Install pheromone traps @ 10Nos. /ha for surveillance and monitoring, change the
septa/lure once in 30 days.
Biological method
Apply granulosis virus 1.5 x 13 5 IBS / ha (750 diseased larvae / ha)along with teepol
twice on 35 and 50 DAP.
Release 125 gravid females of Sturmiopsis inferens a tachinid parasite per ac.
Chemical method
Apply any one of the following insecticides if the pest crosses ETL.
Carboryl +Sevidol 4% G 12.5 kg, Carbofuron 3G 33 kg (Soil application). The granular
application should be immediately followed by irrigation.
Chlorpyriphos 1000 ml a sticker like Teepol (250 ml / 500 l of water) can also be added to
make the solution stick on to the surface of the crop and it is preferable to use high
volume sprayer to be most effective.
Ratoon Management
Select variety suitable during plant crop. Plant crop should be harvested at right maturity Plant crop
should be harvested in February to ensure favorable re-growth of ratoon sprout, because sprouting
will be poor under low temperatures. Delayed harvesting should be avoided.
Harvesting close to the ground with sharp cutting is most important for good ratooning
o Stubble shaving to 4-6 cm is recommended if no uniform cut at harvest
Remove the trash but do not burn it
Irrigated the field properly
Shoulder breaking or off-barring to remove decayed stubbles
Gap filling with sprouted setts or seedlings
Ratoon is less efficient in N utilization, hence 25% additional N of the recommended dose of N for the
plant crop, from 5-7 days after ratooning is desirable
Nitrogen should be applied in 2 splits at ratoon initiation and 60 days after root initiation.Entire dose
of P & K should be applied at ratoon initiation.
Spraying of FeSO4 @ 2.5kg/ha in 150 litres on 15th day if chlorotic symptom is noticed
o If persists repeat twice at 15 days interval
o In the last spray add 12.5kg urea
After cultivation practices to be done more effectively
Ratoon requires more plant protection
o Grassy shoot disease, ratoon stunting
Maturity and Harvest
Sugarcane matures after the ripening phase, which is the process of sucrose accumulation
preceded by the conversion of glucose into sucrose. Ripening is influenced by climatic
features, age of the cane as well as many management factors like intercropping, lodging
and fertilizers.
Harvesting mature cane gives maximum recovery percentage as well as maximum sugar or
jaggery yield.
Identification of maturity is crucial for the success in sugar production, as under mature
canes and over mature canes pose similar problems of low recovery.
Onset of cold season, or reduction in temperature of 20-25oC is invariably favourable to
maturity, if associated with dry weather.
A sugarcane crop of more than 6-8 months will mature when it is exposed to such climate-
irrespective of planting time. But cane of less than 6 months may not mature, even when it
is exposed to such climate.
The ripening process is also assisted by no irrigation in the last 30-45 days of the crop.
Ripening is influenced by number of factors : 1. Climate; 2. Nutrition; 3. Variety
When, the sucrose is converted back into glucose due to over maturity, it is called inversion.
The sugar or jaggery yields are the function of sucrose in the cane and hence over mature
cane should not be harvested. Even when harvested, sugarcane is left uncrushed for more
than two to three days, inversion may set in and reduce the sugar yield.
Normally, a mature cane should be able to give a sugar recovery of 10-11% under ideal
climatic and crushing condition and around jaggery recovery of 9.5-11.5%.
Sugarcane farmers believe that cane matures after flowering. The process of flowering
(arrowing) is also governed by the age and climatic features like maturity, hence they may be
correct partially. Sometimes the process of arrowing itself may get extended leading to
harvesting over mature canes. Generally if the arrowing take 5-8 days, it is correct to harvest
the canes within 10-15 days of arrowing. Delay in harvesting after 15 days of arrowing may
lead to reduced sugars.
Sometimes flowering is misleading, as some varieties flowers well before the onset of cold
season, when maturity has not yet set in. In fact, arrowing itself is considered as deterrent to
increasing sugar in the Cane, as un-flowered cane has highest sugar yield. Attempts are made
to suppress the flowering by chemicals (called artificial ripening).
Polaris, Sodium metasilicate and Ethrel are used for artificial ripening of cane (Polaris @ 5kg
in 600 l of water/ha)
Ripening of sugarcane refers to rapid synthesis and storage of sucrose in the stalk
Accumulation of sugar in the stalk starts soon after completion of elongation phase
Glucose produced during photosynthesis is not utilized for conversion but stored as
sucrose
When the concentration exceeds 16% in the juice and 85% purity the cane is said to be
matured
As the crop advances in maturity:
Water content decreases
Sucrose content increases
Reducing sugars decreases
o Both organic and inorganic non-sugars also decreases
At peak maturity sucrose content is at maximum and non-sugars at minimum
The maturity of sugarcane is generally recognized by the lower leaves gradually withering
up and leaving fewer green leaves at the top.
If the grower can keep and use a hand sugar refractometer, the testing of maturity becomes
easier. If the sample of juice taken from middle portion of stalk shows a reading between 17-
18, the cane crop may be considered ready for harvest. In case hand refractometer is not
available, decide the harvesting time by sweetness of the cane. Stalks are cut at the ground
level, preferably after digging the down the earthed up ridges.
When the refractometer reading between top and bottom of cane is 1:1 – is right time to
harvest. If harvesting delayed
o Sucrose content decreases
o Non-sugars increases
o Fibre content increases
The dried leaves are stripped off from the cane and green top is cut from the topmost part
of the cane and clean canes are tied up in bundles.
Yield
The average yield of 11-12 month old plant crop in Northern India ranges from 400-500
quintals/ha.
A good crop under good management may yield about 800-1000 quintals/ha.
The 18 month crop in Southern India especially in Maharashtra and Tamil Nadu usually give
a 1000-1200 quintals of canes/ha.
Ratoon crop ordinarily give a somewhat lower yield than the plant crop.
Cropping systems
Intercropping
Since a slow grower during initial 2-3 months may be an intercrop raised
The crop should not affect cane yield
Marketability, ability and feasibility decides the short crops
Pulses, potato, onion etc are some
Sequential cropping - Rotations
After sugarcane 1 or 2 or 3 crops
o Rice based cropping system for one year
o Wheat based
Sugarcane-banana- rice based crop rotations
Constraints: (less sugar recovery and quality)
Jaggery
Juice concentrate
Powder jaggery
Vinegar
Sugar
Quality Considerations
The maturity is best indicated by testing the cane by Brix refractometer (Hand Refractometer). It is
hand held portable instrument to measure total dissolved solids. The total dissolved solids
increase with age and is maximum at maturity. The ideal Brix reading to indicate harvesting time is
17-18. A drop of juice from freshly cut cane is placed on refractometer plate and read against
sunlight to get instant readings. But correction factor needs to be applied, as the readings are
calibrated for 20oC.
As the crop matures, the moisture content reduces, sucrose content increases, reducing sugars
and non-sugar solids rduce.
Brix values: A good mature cane have Brix values between 17-18 and such cane should give high
sugar recovery and high juice recovery.
Pol in juice: Polarimeter readings of sample juice (pol in juice) give more precise reading of
sucrose content and is a better measure of quality. These values vary between 11-16%. However,
polarimeter readings in cane (pol in cane) can be lesser than pol in juice as total cane is
considered.
Purity percentage: It indicates the share of sucrose in total dissolved solids. Ir is obtained by
dividing pol in juice with corrected Brix% of juice, expressed as percentage
Purity % = (pol in juice/corrected Brix values) x 100
Recovery percentage: It indicates quantity of jagerry or sugar obtained per unit of cane weight. It
is calculated by
Recovery % = (Weigt of sugar or jagerry obtained/Weight of cane crushed) x 100
It may also be obtained by:
Sugar recovery % = [S - 0.5 (B-S)] x 0.73
Where, S = Sucrose % (pol in juice) and B = Corrected Brix values
Commercial cane sugar (CCS): It is a measure of sugar obtained per unit area from the millable
cane harvested. It is obtained by:
CCS (t/ha) = Recovery % x Weight of millable cane (t/ha)
Crystal sugar: Bright white to dull white colour; crystalline freely falling; crystal size 0.5-3 mm; 2-3
years keeping quality; sucrose content 98-99%; 100% solubility.
Jagerry: Dark brown to light crimson (natural) or light yellow to light brown or whitish yellow to
dark golden coloured; various shaped-bucket shape, cubical shape, powdered, flakes, hand shaped
and even liquid jagerry is available; sucrose 70-80%, balance made of moisture, minerals and
vitamins; keeping quality 2 months to 1 year; hardness depends on the setting point or mineral
content of juice.
Terms Used in Sugarcane
Sett: Piece of sugarcane stalk having 2-3 buds on it, used for planting the fresh crop.
Arrowing: The process of initiation and growth of inflorescence in sugarcane.
Fluff: Fertilized mass of seed of sugarcane, often in mass of fibrous awns.
Sett roots: First set of roots evolved from the root eyes at the base of each sett, when ideal
conditions are provided at the time of planting. They are temporary in nature.
Bagasse: Fibrous part of cane left over after the juice is extracted.
Detrashing: Process of removal of dried leaves at the time of harvesting.
Water shoots: Late grown shoots, which do not accumulate sucrose at the time of harvest
and pose problems of recovery percentage. They are expected to be removed or not
harvested.
Millable cane: That part of cane which is obtained by cutting top 1/3rd part of the harvested
cane (to remove glucose rich part) and detrash it to make it ready to be crushed.
Planted cane: Sugarcane obtained by planting the setts freshly.
Seed cane: The cane raised specifically for the purpose of obtaining setts for propagation.
Stale cane: The cane not used for crushing, as the cane would have deteriorated in terms of
its sucrose content.
Inversion: Process of conversion of sucrose back into glucose, when the over-mature, cane
is harvested or harvested cane is kept uncrushed for more than 1-2 days.
Eksali: Sugarcane crop planted during normal season maturing in 10-12 months.
Adsali: A sugarcane crop, planted 3-6 months in advance and harvested after 15-18 months.
Jaggery: Solidified sweet blocks obtained by boiling the sugarcane juice.
Ratoon: A crop raised from subterranean buds from the stubbles after the harvest of the
main crop.
LTD/TVD leaf: Last transverse mark/transverse visible dewlap leaf of sugarcane, used as an
indicator leaf for foliar analysis of nutrients to know the needs of the crop.
Seedling/Settling: Seedling is young plant developed from the germination of true seed,
normally used by breeders; settling refers to young plant coming out of sett, commonly
known to produce commercial canes.
Brix: The values of Brix Refractometer, indicating the total dissolved solids, including
sucrose. The values of Brix should be around 17-18 at the time of harvest.
Pol. in juice: It refers to Polarimeter readings, indicating the sucrose percentage in juice. The
pol in juice values vary between 11-16% in the juice from the cane ready for harvest.
Commercial cane sugar (CCS): It is sugar manufactured from 1 ha of land, expressed as t/ha.
It is calculated by multiplying recovery % with cane yield (millable cane).
JAGGERY MAKING
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