Chapter 24
Chapter 24
− 2
( )
1 r 2 N A, r
+
1 (N A, sin )
+
1 N A,
+ =
c A Spherical
R coordinates
t
A
r r r sin r sin
3
General Differential Equations
for Concentration Changes
c A
DAB c A − v.c A + RA =
2
t
2 c A 2 c A 2 c A c A c A c A c A
Rectangular DAB 2 + 2 + 2 − v x + vy + vz + RA =
coordinates x y z x y z t
2 c A 1 c A 1 2 c A 2 c A c A v c A c A
DAB 2 + + 2 + 2
− v
r r + + v
z
2
Cylindrical r r r r z r z
coordinates c A
+ RA =
t
1 2 c A 1 c A 1 2c A
DAB 2 r + 2 sin + 2 2
Spherical r r r r sin r sin
coordinates
c A v c A v c A c A
− vr + + + R =
t
A 4
r r r sin
Steady State Molar Flux of
A
= 0 (SS)
8
Unimolecular Diffusion (3)
◼ Differential equation of mass transfer:
– NA + RA = ∂cA/∂t
0 0 0 0
+ y A (N A, z + N B , z )
dy A
N A, z = −cDAB
dz If the B gas flow
− cDAB dy A rate is high → A is
N A, z = swept away ➔ yA2
1 − y A dz ~ 0 (very small)
Boundary Conditions:
1: yA= yA1=pA*/P @ z=z1 2: yA= yA2 @ z = z2
z = z2 yA2 dy A cDAB 1 − y A2
N A, z dz = −cDAB N A, z = ln
z = z1 y A1 1− yA z2 − z1 1 − y A1
10
Unimolecular Diffusion (5)
◼ Recall that (yA + yB = 1) ➔ yB changes with z
◼ The average yB is given by the logarithmic-mean
average mole fraction of component B, which is
defined as:
y B = yB ,lm =
yB 2 − yB1
=
1 − y A 2 − 1 − y A1
=
y A1 − y A 2
ln ( yB 2 yB1 ) ln (1 − y A 2 1 − y A1 ) ln (1 − y A 2 1 − y A1 )
1 − y A2 y A1 − y A2
ln =
1 − y A1 yB ,lm
◼ Therefore:
DAB P ( p A1 − p A 2 ) DAB P
N A, z = = ( p A1 − p A2 )
RT ( z2 − z1 ) pB , lm RT pB , lm
pB 2 pB1 1
− ( pB 2 − pB1 ) p
yB 2 − yB1 P P P
= = = = B ,lm
yB ,lm
ln ( yB 2 yB1 ) p pB1 ln ( pB 2 / pB1 ) y A1 − y A 2 ( p A1 − p A 2 ) / P
ln B 2
P
=
P P yB ,lm pB ,lm / P
p A1 p A 2 p A1 − p A 2
y A1 − y A 2 = − =
P P P 12
Unimolecular Diffusion (7)
◼ Concentration Profiles:
BC1:
dN A, z d − cDAB dy A cDAB ln (1 − y A1 ) = C1 z1 + C 2
= = 0 BC2:
dz dz 1 − y A dz
cDAB ln(1 − y A2 ) = C1 z2 + C 2
− c DAB dy A
Integration → = C1 Solving for C2 from both
1 − y A dz equations and subtracting:
Separation of variables → C 2 = cDAB ln (1 − y A1 ) − C1 z1
dy A
− cDAB = C1dz = cDAB ln (1 − y A2 ) − C1 z 2
1− yA
Integration → 1 − y A2
0 = cDAB ln − C1 ( z 2 − z1 )
cDAB ln (1 − y A ) = C1 z + C 2 1 − y A1 13
Unimolecular Diffusion (8)
cDAB 1 − y A 2
C1 = ln
z 2 − z1 1 − y A1
cDAB 1 − y A 2
C 2 = cDAB ln (1 − y A1 ) − ln z1
z 2 − z1 1 − y A1
Substituting Constants
cDAB 1 − y A2 cDAB 1 − y A2
cDAB ln (1 − y A ) =
ln
z + cDAB ln (1 − y A1 ) − ln z1
z2 − z1 1 − y A1 z2 − z1 1 − y A1
z − z1
1 − y A z − z1 1 − y A 2 1 − y A2 z 2 − z1
ln = ln = ln
1 − y A1 z2 − z1 1 − y A1 1 − y A1
z − z1 z − z1
1 − y A 1 − y A2 z 2 − z1 1 − y A2 z 2 − z1
= y A = 1 − (1 − y A1 )
1 − y A1 1 − y A1 1 − y A1 14
Unimolecular Diffusion (9)
z − z1
yB 2 z 2 − z1
y B = y B1
y B1
15
Unimolecular Diffusion for
Dilute A (yA<<1)
− cDAB dy A dy A
N A, z = N A, z = −cDAB
1 − y A dz dz
yA
0.4
0.3
0.03 yA
0.02
0.2 yB yA yB
0.1 0.01
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
z'=(z-z1)/(z2-z1)
z'=(z-z1)/(z2-z1)
The Convective Mass-Transfer
Coefficients by the “Film Concept” or
Film Theory (1)
DAB DAB
N A, z = c ( y A1 − y A 2 ) = (c A1 − c A 2 ) = kc (c A1 − c A 2 )
yB , lm ( z2 − z1 ) yB , lm
DAB P ( p A1 − p A 2 )
N A, z = =
DAB P
( p A1 − p A2 ) = kc (c A1 − c A2 )
RT ( z 2 − z1 ) pB , lm RT pB , lm
=
kc
( p A1 − p A2 )
RT
DAB P
kc =
pB , lm
19
Example 1
Vapor degreasers like the one shown in the figure are
widely used for cleaning metal parts. Liquid
solvent rests at the bottom of the degreaser tank. A
cylindrical degreaser tank with a diameter of 2 m
and total height of 5 m is used, and the solvent level
height is kept constant at 0.2 m. The temperatures
of the solvent and headspace of the degreaser are
both constant at 35 °C. The solvent used for vapor
degreasing is trichloroethylene (TCE). Current
regulations require that the degreaser cannot emit more
BCs:
than 1.0 kg TCE per day. Does the estimated
y = y = 0.152 @ z = z1 = 0.2 m
emission rate of the degreaser exceed this limit? A A1
TCE has a molecular weight of 131.4 g/mol and a y A = y A2 = 0 @ z = z2 = 5 m
vapor pressure of 115.5 mmHg at 35°C. The binary-
diffusion coefficient TCE in air is 0.088 cm2/s at 35°C
20
Solution (1)
This is cylindrical coordinates:
Assume: 1) Flux is only along z; 2) No reaction; 3) Steady state; 4) Ideal gas
0 0 0 0
N A, z
=0
z
This is 1-D flux along z. As we found previously:
cDAB 1 − y A2
N A, z = ln
z2 − z1 1 − y A1 21
Solution (2)
22
Solution (3)
Pseudo-Steady-State
Diffusion (1)
◼ If the changes in the length of the diffusion path over a long
period of time is small, a pseudo-steady-state might be
assumed. In such case:
cDAB ( y A1 − y A 2 )
N A, z =
Z y B , lm
Where Z is the length of the
diffusion path, which is a function
of time t.
◼ Unsteady state balance
on A gives:
Density of A
A, L dZ
in the liquid N A, z =
phase M A dt
Mass balance on A
Input – Output + Generation – Consumption =Accumulation
– Output =Accumulation
dm A, L Z
− m A, L , z =
dt
d ( A, LVA, L )
Liquid
dVA, L d (Sh ) dh
− N A, z .M A .S = = A, L = A, L = A, L S A
dt dt dt dt
dh
h
− N A, z .M A = A, L
dt
dh dZ
=− t0 tf
dt dt
dZ A, L dZ
− N A, z .M A = − A, L N A, z =
dt M A dt
Pseudo-Steady-State
Diffusion (2)
◼ Under pseudo-steady-state conditions:
A, L dZ cDAB ( y A1 − y A 2 )
= N A, z =
M A dt Z y B , lm
◼ Separating variables:
y B , lm A, L
ZdZ = dt
M AcDAB ( y A1 − y A 2 )
◼ Integrate:
y B , lm A, L Z t
M AcDAB ( y A1 − y A 2 )
Z0
ZdZ = dt
t0
Pseudo-Steady-State
Diffusion (3)
◼ Integration gives:
A, L y B , lm
Z 2 − Z 02
t = t0 +
M AcDAB ( y A1 − y A 2 ) 2
◼ Rearrange:
Commonly used to evaluate
A, L y B , lm Z 2 − Z 02
D AB = the gas-diffusion coefficient
M A c( y A1 − y A2 )(t − t 0 )
2
from Arnold cell experimental data
Example 2
Molecular O2 dissolves into the SiO2 solid
(i.e., diffuses through the SiO2 film) and
then reacts with Si at the Si/SiO2 interface,
as shown in the Figure. Assuming that the
diffusion of O2 through the SiO2 film limits
the oxidation process, Develop a model to
predict the thickness of the SiO2 layer (δ)
as a function of time at 1000°C. The
density of solid SiO2 (ρB) is 2.27 g/cm3, and
the molecular weight of SiO2 (MB) is 60 BCs:
g/mol. The molecular diffusion coefficient
of O2 in SiO2 (DAB) is 2.7 x 10-9 cm2/s at c A = c As @z =0
1000°C, and the maximum solubility of O2
in SiO2 (cAs) is 9.6 x 10-8 mol O2/cm3 solid
cA = 0 @z =
at 1000°C and 1 atm O2 partial pressure.
28
Solution (1)
Assumptions:
1. The O2 in the gas phase above the wafer represents an infinite source for
O2 transfer.
2. The rate of SiO2 formation is controlled by the rate of molecular diffusion
of O2 (species A) through the solid SiO2 layer (species B) to the unreacted
Si layer (i.e., the reaction is very rapid).
3. There are no mass-transfer resistances in the gas film above the wafer
surface
4. The flux of O2 through the SiO2 layer is one dimensional along the z
coordinate only.
5. The thickness of the film will still increase with time. Consequently, this is
a ‘‘pseudo-steady-state’’ process.
6. The overall thickness of the wafer does not change as the result of the
formation of the SiO2 layer.
7. Temperature and pressure are constants
Solution (2)
Based on the previous assumptions, the general differential
equation for mass transfer reduces to:
For 1 cm:
Solution (3)
Input – Output + Generation – Consumption =Accumulation
Balance on O2 (A)
Input – Output + Generation – Consumption =Accumulation
dmB d ( BV ) dV d
Generation = Accumulation → Generation = = = B = B .S
dt dt dt dt
From the reaction stoichiometry: Consumption of A= Generation of B = N A, z .S
dmB d ( BV ) dV d
N A, z .S .M B = = = B = B .S
dt dt dt dt
Solution (4)
OR
Equimolar Counterdiffusion (1)
NB
◼ Assumptions: yA2 z2
1. Steady state
yA1 z1
2. 1-D flux (e.g., along z) NA
3. Uniform cross-sectional area
4. Constant T and P ➔ constant c & DAB
5. No chemical reaction → RA = 0
6. Binary mixture of A and B
35
Equimolar Counterdiffusion (2)
N A, x N A, y N A, z
N A = + + =0 Flux along z only
x y z
N B , x N B , y N B , z
Similarly, for component B: N B = + + =0
x y z
Since EMCD → NB = - NA
36
Equimolar Counterdiffusion (3)
dy A
N A, z = −cDAB
dz
Boundary Conditions:
1: yA= yA1 @ z=z1 2: yA= yA2 @ z = z2
z = z2 yA2
N A, z dz = −cDAB dy A
z = z1 y A1
N A, z =
cDAB
y A1 − y A2 = DAB
c A1 − c A2
z 2 − z1 z 2 − z1 37
Equimolar Counterdiffusion (4)
nA p A
If the gas behaves ideally cA = =
V RT
N A, z =
DAB
p A1 − p A2
RT (z 2 − z1 )
38
Equimolar Counterdiffusion (5)
◼ Concentration Profiles:
BC1:
dN A, z d dy A y A1 = C1 z1 + C 2
= − cDAB =0 BC2:
dz dz dz
y A2 = C1 z2 + C 2
dy A
Integration → = C1 Solving for C2 from both
dz equations:
Separation of var.s →
C 2 = y A1 − C1 z1
dy A = C1dz
= y A2 − C1 z 2
Integration → y A = C1 z + C 2 0 = ( y A2 − y A1 ) − C1 (z2 − z1 )
39
Equimolar Counterdiffusion
(6)
y A 2 − y A1 y A 2 − y A1
C1 = ; C 2 = y A1 − z1
z 2 − z1 z 2 − z1
Substituting Constants y A2 − y A1 y A 2 − y A1
yA = z + y A1 − z1
z 2 − z1 z 2 − z1
y A2 − y A1
y A − y A1 = (z − z1 )
z 2 − z1
z − z1
y A = y A1 + ( y A 2 − y A1 ) z − z1
c A = c A1 + (c A 2 − c A1 )
z 2 − z1 z 2 − z1
y A − y A1 z − z1 and c A − c A1 z − z1
= =
y A 2 − y A1 z 2 − z1 c A 2 − c A1 z 2 −40z1
Concentration profiles
Unimolecular Diffusion for
Dilute A (yA<<1)
− cDAB dy A dy A
N A, z = N A, z = −cDAB
1 − y A dz dz
42
Film Concept for Molecular
Mass Transfer
cA (and yA) =
constant in bulk gas
Flow of gas B
Flow of gas B
z = ,
NA yA
Slowly moving
Liquid A gas film
z = 0,
yA0
Liquid A
43
Generalization of Mass
Transfer Forms
EMCD UMD
c ( y A0 − y A )
DAB
c ( y A0 − y A )
DAB N A, z =
N A, z =
. y B , lm
N A, z = kc c ( y A0 − y A )
0
N A, z = kc c ( y A0 − y A )
kc0 and kc = film mass transfer coefficients for EMCD and
UMD, respectively 0
kc = kc . y B ,lm
• If yA is very small → yB ~ 1 → yB,lm ~ 1
➔ At low concentrations of A, UMD ≈ EMCD 44
Chemical Reactions
Two types of Chemical Reactions:
1. Heterogeneous Reactions consist of:
◼ Reactant(s) which is consumed
◼ Product(s) which is formed
◼ Solid catalyst which promotes reaction(s) of
component(s) but it is neither consumed nor formed
− 2
( )
1 r 2 N A, r
+
1 (N A, sin )
+
1 N A, c A
+ RA =
r r r sin r sin t
46
Simultaneous Diffusion and 1st Order
Heterogeneous Reactions: Diffusion
with Varying Area
◼ Both the diffusion rate and the reaction rate can
be important
◼ When the reaction rate >> diffusion rate → the
process is diffusion-controlled
◼ When the reaction rate << diffusion rate → the
process is reaction-controlled
◼ For cylindrical and spherical coordinates, cross-
sectional area for flux might vary along the
direction of diffusion
◼ Knudsen diffusion might play an important role
Example
A catalyst particle is suspended in a gas stream of A c A
mixture A and B that is maintained at constant
B
A
( )
concentration c A . A radial cross section of the
cAs B
particle is shown in the figure. The following
reaction occurs at the coated surface (i.e., at r = R1= Porous
inert
0.3 cm): A ⎯⎯→ ks
B layer
ɛ = 0.60
Consider both a cylindrical and spherical core A
particle, where r=R1 represent the radial position of
the catalyst and r=R2 represents the outer radius of
the porous layer. The length of the cylindrical A
particle is L. B
Nonporous catalyst
Develop equations to predict the flux of A at the coating
catalyst surface (r=R1) and then compare the flux r = R2 = 0.5 cm
for a reaction carried out at 300°C and 1 atm r = R1 = 0.3 cm
with ks = 2 cm/s.
DAB = 0.3 cm2/s and 50 mole% of A is maintained in
the gas phase
Solution (1)
◼ Assumptions:
1. Steady state
2. 1-D flux of A and B along r
3. No homogeneous reaction taking place
within the noncatalytic porous layer → RA=0
(for r ≠ R1)
4. Assume large pore size (i.e., D Ae 2 D AB )
5. Constant T and constant total P
6. The catalyst material is impermeable 49
Solution (2): Spherical
Catalyst Particle
For spherical catalyst particle:
− 2
(
1 r 2 N A, r)+
1 (N A, sin )
+
1 N A, c A
+ RA =
r r r sin r sin t
For any value of r
except when r = R1
1
− 2
(
r 2
)
N A, r
=0
(
r 2 N A, r )=0 r 2 N A,r = C1
r r r
N A,r = C1 / r 2
We also have:
+ (N A,r + N B ,r )
dc A c A
N A, r = − DAe 50
dr c
Solution (3): Spherical
Catalyst Particle
A and B are fluxing in opposite direction and, therefore, NA,r = - NB,r
dc A
N A, r = − DAe = C1 / r 2
dr
The molar flowrate of A (WA,r)= Flux × area of flux
Area of flux in case of sphere = surface area of sphere = 4r 2
W A, r dc A
WA,r = 4r N A,r
2
= N A,r = − DAe
4r 2
dr
W A, r
2
dr = −4DAe dc A
r 51
Solution (4): Spherical
Catalyst Particle
Since WA,r is constant
R2 A c
dr
WA,r 2 = −4DAe dc A
R1
r c As
1 1
WA,r − = 4DAe (c A − c As )
R2 R1
4DAe (c A − c As )
W A, r =
1 1
−
R2 R1
52
Solution (5): Spherical
Catalyst Particle
4DAe (c A − c As )
W A, r = = 4r 2 N A,r
1 1
−
R2 R1
Negative because A is
DAe (c A − c As ) consumed in the reaction
For r = R1 N A, r =
r = R1
1 1 2
− R1
R2 R1
At the particle surface (i.e., R1): N A, r r = R1
= −k s c As
− N A, r r = R1
c As =
ks 53
Solution (6): Spherical
Catalyst Particle
4DAe (c A − c As ) − c A
W A, r = = 4r 2 N A,r N A, r =
1
−
1 r = R1 (1 / R1 − 1 / R2 )R12 + 1
R2 R1 DAe ks
c A = y A c =
y A P
=
(0.5) (1 atm )P = 1 . 06 10 −5
mol / cm 3
RT 82.06 cm 3 . atm
(573 K )
mol. K
DAe = 2 DAB = 0.6 2 0.3 = 0.108 cm 2 / s k s = 2 cm / s R1 = 0.3 cm R2 = 0.5 cm
N A,r = C1 / r
We also have:
+ (N A,r + N B ,r )
dc A c A
N A, r = − DAe 55
dr c
Solution (8): Cylindrical
Catalyst Particle
A and B are fluxing in opposite direction and NA,r = - NB,r
Excluding the term
dc A 2r 2 because there
N A, r = − DAe = C1 / r is no flux along z
dr
The molar flowrate of A (WA,r)= Flux × area of flux
Area of flux in case of sphere = surface area of cylinder = 2rL
W A, r dc A
WA,r = 2rLN A,r = N A,r = − DAe
2rL dr
W A, r
dr = −2LD Ae dc A
r 56
Solution (9): Cylindrical
Catalyst Particle
Since WA,r is constant
R2 cA
dr
W A, r = −2LD Ae dc A
R1
r c As
R2
WA,r ln = −2LD Ae (c A − c As )
R1
−2 LDAe ( c A − c As )
WA , r =
R2
ln
R1
57
Solution (10): Cylindrical
Catalyst Particle
− 2LD Ae (c A − c As )
W A, r = = 2rLN A,r
R2
ln
R1
Negative because A is
For r = R1 DAe (c A − c As ) consumed in the reaction
N A, r =
r = R1
R
ln 1 R1
R2
At the particle surface (i.e., R1): N A, r r = R1
= −k s c As
− N A, r r = R1
c As =
ks 58
Solution (11): Cylindrical
Catalyst Particle
DAe (c A − c As ) − c A
= =
R1 ln (R2 / R1 ) 1
N A, r N A, r
r = R1
R1 r = R1
+
ln R1 DAe ks
R2
c A = y A c =
y A P
=
(0.5) (1 atm )P = 1 . 06 10 −5
mol / cm 3
RT 82.06 cm 3 . atm
(327 K )
mol. K
DAe = 2 DAB = 0.6 2 0.3 = 0.108 cm 2 / s k s = 2 cm / s R1 = 0.3 cm R2 = 0.5 cm
C1 = c A0
c A0
C2 = −
( )
and
tanh k1 / DAB
( )
c A ( z ) = c A0 cosh z k1 / DAB −
(
c A0 sinh z k1 / DAB )
(
tanh k1 / DAB )
62
Simultaneous Diffusion and 1st
Order Homogeneous Reactions (3)
dc A
(
= c A0 k1 / DAB sinh z k1 / DAB − )
c A0 k1 / DAB cosh z k1 / DAB ( )
dz tanh k / DAB ( )
dc A c A0 k1 / DAB c A0 k1 / DAB
= 0− =−
dz z =0 (
tanh k / DAB ) (
tanh k / DAB )
dc D AB c A0 k1 / D AB
N A, z = − D AB A N A, z =
z =0 dz z =0
z =0
(
tanh k1 / D AB )
N A, z =0 If there is no flux at z =
z =
Simultaneous Diffusion and 1st
Order Homogeneous Reactions (4)
◼ In the absence of chemical reaction:
DAB c A0
N A, z =
~ 1 if reaction-rate controlled
◼ Hatta number:
k1 / D AB
(
tanh k1 / D AB ) >> 1 if diffusion-rate controlled
Input = Consumption
Solution (2)
(24-37)
dN A, z d dc
− + RA = DAB A + RA = 0
dz dz dz
Solution (3)
dc A
=0 @ z =
c A = c A0 @ z = 0 Boundary Conditions dz
Boundary Condition 1:
cA=c A0 @ z=0
c A0 = C1 cosh (0 ) + C2 sinh (0 ) = C1
Boundary Condition 2:
dc A
=0 @ z =
dz
dc A
dz
( ) (
= 0 = c A0 k1 / DAB sinh k1 / DAB + C2 k1 / DAB cosh k1 / DAB )
z =
C2 =
(
− c A0 sinh k1 / DAB )
(
cosh k1 / DAB )
Solution (4)
(
c A ( z ) = c A0 cosh z k1 / DAB − ) (
c A0 sinh k1 / DAB )sinh (z )
(
cosh k1 / DAB ) k1 / DAB
cA ( z) =
( ) ( ) ( ) (
c A0 cosh z k1 / DAB cosh k1 / DAB − c A0 sinh k1 / DAB sinh z k1 / DAB )
(
cosh k1 / DAB )
From hyperbolic functions prosperities
cosh( x) cosh( y ) − sinh( x) sinh( y ) = cosh( x − y )
cA ( z) =
(
c A0 cosh ( − z ) k1 / DAB )
cosh ( k1 / DAB )
Solution (5)
cA ( z) =
(
c A0 cosh ( − z ) k1 / DAB )
cosh ( k1 / DAB )
dc A
dz
(
= −c A0 k1 / DAB tanh k1 / DAB )
z =0
N A, z z =0
= − DAB
dc A
dz
= DAB c A0 k1 / DAB tanh k1 / DAB( )
z =0
=
DAB c A0
( ) (
k1 / DAB tanh k1 / DAB )
Equation (24-43)
Solution (6)
tanh ( )
DAB c A0
N A, z =
z =0
The Thiele modulus represents the ratio of reaction rate to diffusion rate.
When is less than 0.1, tanh ( ) approaches and
DAB c A0 DAB c A0 2
N A, z = =
z =0
Solution (7)
The situation arises when the rate of reaction is low relative to the rate
of diffusion, so that the process is reaction-rate controlling.
When is greater than 5, tanh ( ) ≈1 and
N A, z z =0
=
DAB c A0
( )
k1 DAB (1) =
DAB c A0
( )(1) = DAB c A0
This situation arises when the rate of diffusion is low relative to the rate
of reaction, so that the process is diffusion-rate controlling.
The flux of phenol into the biofilm is
N A, z z =0
Solution (8)
The required surface area of the biofilm is
End of Chapter 24
74