Industrial Electric Drives Linear Motion and Service Mobile

Hydraulics and Controls Assembly Technologies Pneumatics Automation Hydraulics

Rexroth IndraDrive
R911306140
Additional Components Edition 02

Project Planning Manual

About this Documentation Rexroth IndraDrive

Title
Rexroth IndraDrive
Additional Components
Type of Documentation Project Planning Manual

Document Typecode DOK-INDRV*-ADDCOMP****-PR02-EN

Internal File Reference Document number 120-2400-B315-02

Record of Revisions Description Release Notes

Date
DOK-INDRV*-ADDCOMP****-PR01-EN-P 11.04 first edition
DOK-INDRV*-ADDCOMP****-PR02-EN-P 03.05 motor filter HMF01.1 added

Copyright  Bosch Rexroth AG 2004 2005

Copying this document, giving it to others and the use or communication
of the contents thereof without express authority, are forbidden. Offenders
are liable for the payment of damages. All rights are reserved in the event
of the grant of a patent or the registration of a utility model or design
(DIN 34-1).

Validity The specified data only serve to describe the product. No statements
concerning a certain condition or suitability for a certain application can be
derived from our information. The given information does not release the
user from the obligation of own judgement and verification. It must be
remembered that our products are subject to a natural process of wear
and aging.

Published by Bosch Rexroth AG

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Telefon +49 (0)93 52 / 40-0 • Tx 68 94 21 • Fax +49 (0)93 52 / 40-48 85
http://www.boschrexroth.de/
Abt. EDY1

Note This document has been printed on chlorine-free bleached paper.

DOK-INDRV*-ADDCOMP****-PR02-EN
Rexroth IndraDrive Contents I

Contents
1 Introduction 1-1
1.1 Documentation.............................................................................................................................. 1-1
About this Documentation ....................................................................................................... 1-1
Documentations - Overview .................................................................................................... 1-2
1.2 General Information on How to Install .......................................................................................... 1-3

2 Important Directions for Use 2-1

2.1 Appropriate Use............................................................................................................................ 2-1
Introduction .............................................................................................................................. 2-1
Areas of Use and Application .................................................................................................. 2-2
2.2 Inappropriate Use ......................................................................................................................... 2-2

3 Safety Instructions for Electric Drives and Controls 3-1

3.1 Introduction ................................................................................................................................... 3-1
3.2 Explanations ................................................................................................................................. 3-1
3.3 Hazards by Improper Use............................................................................................................. 3-2
3.4 General Information ...................................................................................................................... 3-3
3.5 Protection Against Contact with Electrical Parts........................................................................... 3-5
3.6 Protection Against Electric Shock by Protective Low Voltage (PELV) ......................................... 3-6
3.7 Protection Against Dangerous Movements .................................................................................. 3-7
3.8 Protection Against Magnetic and Electromagnetic Fields During Operation and
Mounting ....................................................................................................................................... 3-9
3.9 Protection Against Contact with Hot Parts.................................................................................. 3-10
3.10 Protection During Handling and Mounting.................................................................................. 3-10
3.11 Battery Safety ............................................................................................................................. 3-11
3.12 Protection Against Pressurized Systems.................................................................................... 3-11

4 Transformers 4-1
4.1 Autotransformers .......................................................................................................................... 4-2
Type Code ............................................................................................................................... 4-2
Selection .................................................................................................................................. 4-3
Technical Data......................................................................................................................... 4-4

5 Mains Filter 5-1

5.1 Mains Filter NFD / NFE................................................................................................................. 5-1
Type Code NFE / NFD ............................................................................................................ 5-1
Technical Data NFE / NFD ...................................................................................................... 5-4
Dimensions NFE / NFD ........................................................................................................... 5-5
5.2 Mains Filter HNF01.1.................................................................................................................... 5-8

DOK-INDRV*-ADDCOMP****-PR02-EN-P
II Contents Rexroth IndraDrive

Type Code HNF01.1................................................................................................................ 5-8

Data HNF01.1.......................................................................................................................... 5-9
Dimensional Drawings HNF01.1 ........................................................................................... 5-10
5.3 Mains Filter (-Combination) HNK01.1......................................................................................... 5-12
Type Code HNK01.1 ............................................................................................................. 5-12
Type Plate HNK01.1.............................................................................................................. 5-13
Mechanical Data HNK01.1 .................................................................................................... 5-14
Technical Data HNK01.1 ....................................................................................................... 5-18
Arrangement of Components ................................................................................................ 5-19

6 Mains Choke 6-1

6.1 Identification.................................................................................................................................. 6-1
Type Code ............................................................................................................................... 6-1
Type Plate................................................................................................................................ 6-2
6.2 Mains Choke HNL01.1E (feeding) ................................................................................................ 6-3
HNL01.1E-1000-N0012-A-500-NNNN, HNL01.1E-1000-N0020-A-500-NNNN,
HNL01.1E-0600-N0032-A-500-NNNN, HNL01.1E-0571-N0050-A-500-NNNN,
HNL01.1E-0400-N0051-A-480-NNNN, HNL01.1E-0362-N0080-A-500-NNNN,
HNL01.1E-0240-N0106-A-500-NNNN, HNL01.1E-0200-N0125-A-480-NNNN,
HNL01.1E-0170-N0146-A-500-NNNN, HNL01.1E-0100-N0202-A-480-NNNN ..................... 6-3
6.3 Mains Choke HNL01.1R (regenerating) ....................................................................................... 6-6
HNL01.1R-0980-C0026-A-480-NNNN, HNL01.1R-0590-C0065-A-480-NNNN,
HNL01.1R-0540-C0094-A-480-NNNN .................................................................................... 6-6
6.4 Mains Chokes HNL01.1E-****-S (current compensated) ............................................................. 6-7
HNL01.1E-5700-S0051-A-480-NNNN, HNL01.1E-2800-S0125-A-480-NNNN,
HNL01.1E-3400-S0202-A-480-NNNN, HNL01.1R-4200-S0026-A-480-NNNN,
HNL01.1R-6300-S0065-A-480-NNNN, HNL01.1R-3000-S0094-A-480-NNNN ...................... 6-7

7 DC Bus Capacitor Unit HLC01.1 7-1

7.1 Application Instructions................................................................................................................. 7-1
7.2 Identification.................................................................................................................................. 7-2
Types ....................................................................................................................................... 7-2
7.3 Mounting ....................................................................................................................................... 7-3
Details...................................................................................................................................... 7-3
Mechanical Data ...................................................................................................................... 7-4
7.4 Installation..................................................................................................................................... 7-6
Electrical Data.......................................................................................................................... 7-6
Connections............................................................................................................................. 7-6

8 DC Bus Resistor Unit HLB01.1C and HLB01.1D 8-1

8.1 Description .................................................................................................................................... 8-1
8.2 Identification.................................................................................................................................. 8-1
Type Code HLB01.1 ................................................................................................................ 8-1
8.3 Mounting HLB01.1 ........................................................................................................................ 8-2
Mechanical Data HLB01.1....................................................................................................... 8-2
8.4 Installation HLB01.1...................................................................................................................... 8-5
Electrical Data HLB01.1 .......................................................................................................... 8-5
Connections............................................................................................................................. 8-6

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Contents III

8.5 Diagnostic LEDs and Reset-Pushbutton .................................................................................... 8-15

9 Braking Resistors HLR01.1 9-1

9.1 General Information ...................................................................................................................... 9-1
9.2 Identification.................................................................................................................................. 9-3
Type Code HLR01.1................................................................................................................ 9-3
Type Plate HLR01.1 ................................................................................................................ 9-4
9.3 Technical Characteristics of the Standard Braking Resistors HLR01.1 ....................................... 9-4
9.4 Mechanical Data of the Standard Braking Resistors HLR01.1..................................................... 9-5
Dimensioned Drawings............................................................................................................ 9-5
Arrangement of the Components Device / Braking Resistor HLR01.1N-0300-N17R-
A-007-NNNN............................................................................................................................ 9-7
9.5 Technical Data of the Standard Braking Resistors HLR01.1 ..................................................... 9-10
9.6 Technical Features of the Reinforced Braking Resistors HLR01.1 ............................................ 9-10
9.7 Technical Data of the Reinforced Braking Resistors HLR01.1................................................... 9-11
Braking Resistors for HCS03.1E-W0070 .............................................................................. 9-11
Braking Resistors for HCS03.1E-W0100 .............................................................................. 9-13
Braking Resistors for HCS03.1E-W0150 .............................................................................. 9-15
Braking Resistors for HCS03.1E-W0210 .............................................................................. 9-17
9.8 Line Cross Sections for Reinforced Braking Resistors HLR01.1 ............................................... 9-18
Requirements for Line Routing.............................................................................................. 9-18
9.9 Mechanical Data of the Reinforced Braking Resistors HLR01.1................................................ 9-19
Fixed Resistors IP 20 Type A ................................................................................................ 9-19
Steel Grid Fixed Resistors IP 20 Type B............................................................................... 9-20
Steel Grid Fixed Resistors IP 20 Type C............................................................................... 9-21

10 Motor Filter HMF01.1 10-1

10.1 Type Code .................................................................................................................................. 10-1
10.2 Type Plate................................................................................................................................... 10-2
10.3 Electrical Data............................................................................................................................. 10-2
10.4 Mechanical Data ......................................................................................................................... 10-3
Dimensional Drawings ........................................................................................................... 10-3
10.5 Arrangement of the Components HCS03.1 / Motor Filter HMF.................................................. 10-5
10.6 Arrangement of the Components HCS03.1 / Motor Filter and Mains Filter................................ 10-7

11 Service & Support 11-1

11.1 Helpdesk ..................................................................................................................................... 11-1
11.2 Service-Hotline ........................................................................................................................... 11-1
11.3 Internet........................................................................................................................................ 11-1
11.4 Vor der Kontaktaufnahme... - Before contacting us... ................................................................ 11-1
11.5 Kundenbetreuungsstellen - Sales & Service Facilities ............................................................... 11-2

12 Index 12-1

DOK-INDRV*-ADDCOMP****-PR02-EN-P
IV Contents Rexroth IndraDrive

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Introduction 1-1

1 Introduction

1.1 Documentation

About this Documentation

This documentation contains the technical data of the additional
components of Rexroth IndraDrive drive systems:
• Transformers
• Mains filters
• Mains chokes
• DC bus capacitor units
• DC bus resistor units
• Braking resistors
• Motor filter

Personal injury and property damage caused by

incorrect project planning for applications,
machines and installations!
WARNING ⇒ Take the content of the Project Planning Manual
"Rexroth IndraDrive Drive System" (DOK-INDRV*-
SYSTEM*****-PRxx-EN-P; part no. R911309636)
into account.

For complete project planning of a Rexroth IndraDrive drive system you

need, in any case, the Project Planning Manual "Rexroth IndraDrive Drive
System" (DOK-INDRV*-SYSTEM*****-PRxx-EN-P; part no. R911309636).
This Project Planning Manual, among other things, contains:
• specifications for the components of the drive system
• configuration of the drive system components
• arrangement of the components in the control cabinet
• electromagnetic compatibility (EMC)
• types of mains connection
• requirements to the mains connection
• control circuits for the mains connection
• connections of the components in the drive system
• fusing and selecting the mains contactor
• accessories in the drive system
• calculations (determining appropriate drive controller; mains
connection; leakage capacitance; operating data of mains filters;
selecting the 24V supply; braking behavior when using a DC bus
resistor unit)
• Replacing devices

DOK-INDRV*-ADDCOMP****-PR02-EN-P
1-2 Introduction Rexroth IndraDrive

Documentations - Overview
For project planning of the drive system the following documentations are
available:

1)
Title Kind of Documentation Document Typecode
Rexroth IndraDrive Project Planning Manual DOK-INDRV*-SYSTEM*****-PRxx-EN-P
Drive System
Rexroth IndraDrive Project Planning Manual DOK-INDRV*-CSH********-PRxx-EN-P
Drive Controllers
Control Sections CSx
Rexroth IndraDrive M Project Planning Manual DOK-INDRV*-HMS+HMD****-PRxx-EN-P
Drive Controllers
Power Sections HMx
Rexroth IndraDrive C Project Planning Manual DOK-INDRV*-HCS02.1****-PRxx-EN-P
Drive Controllers
Power Sections HCS02.1
Rexroth IndraDrive C Project Planning Manual DOK-INDRV*-HCS03.1****-PRxx-EN-P
Drive Controllers
Power Sections HCS03.1
Rexroth IndraDrive Project Planning Manual DOK-INDRV*-HMV-*******-PRxx-EN-P
Supply Units
Electromagnetic Compatibility (EMC) in Project Planning Manual DOK-GENERAL-EMV********-PRxx-EN-P
Drive and Control Systems
Rexroth IndraDrive Functional and Application DOK-INDRV*-SI*-**VRS**-FKxx-EN-P
Integrated Safety Technology Description
Rexroth Connection Cables Selection Data DOK-CONNEC-CABLE*STAND-AUxx-EN-P
Safety Instructions for Electrical Drives Safety Guidelines DOK-GENERAL-DRIVE-******-SVSx-MS-P
Rexroth IndraDrive Project Planning Manual DOK-INDRV*-ADDCOMP****-PRxx-EN-P
Additional Components
Rexroth IndraDrive Functional Description DOK-INDRV*-MP*-02VRS**-FKxx-EN-P
Firmware for Drive Controllers
Rexroth IndraDrive Parameter Description DOK-INDRV*-GEN-**VRS**-PAxx-EN-P
Firmware for Drive Controllers
Rexroth IndraDrive Troubleshooting Guide DOK-INDRV*-GEN-**VRS**-WAxx-EN-P
Firmware for Drive Controllers
Rexroth IndraDyn S Project Planning Manual DOK-MOTOR*-MSK********-PRxx-EN-P
Synchronous Motors MSK
Rexroth IndraDyn A Project Planning Manual DOK-MOTOR*-MAD/MAF****-PRxx-EN-P
Asynchronous Motors MAD/MAF
Rexroth IndraDyn T Project Planning Manual DOK-MOTOR*-MBT********-PRxx-EN-P
Synchronous Torque Motors MBT
Rexroth IndraDyn H Project Planning Manual DOK-MOTOR*-MBS-H******-PRxx-EN-P
Synchronous Kit –Spindle Motors MBS-H
Rexroth IndraDyn L Project Planning Manual DOK-MOTOR*-MLF********-PRxx-EN-P
Synchronous Linear Motors MLF
Third Party Motors Project Planning Manual DOK-DRIVE*-3RDPART*MOT-AWxx-EN-P
and Commissioning
1) in the document typecodes "xx" is a wild card for the current edition of
the documentation (example: "PR01" is the first edition of a Project
Planning Manual)
Fig. 1-1: Documentations - overview

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Introduction 1-3

1.2 General Information on How to Install

Damage can be caused to the drive controller or circuit boards if
electrostatic charging present in people and/or tools is discharged across
them. Therefore, please note the following information:

Electrostatic charges can cause damage to

electronic components and interfere with their
operational safety!
CAUTION ⇒ Exposed conductive parts coming into contact with
components and circuit boards must be discharged by
means of grounding. Otherwise errors may occur
when triggering motors and moving elements.

Such exposed conductive parts include:

• the copper bit when soldering
• the human body (ground connection caused by touching a conductive,
grounded item)
• parts and tools (place them on a conductive support)
Endangered components may only be stored or dispatched in conductive
packaging.

Note: Rexroth connection diagrams are only to be used for

producing installation connection diagrams. The machine
manufacturer’s installation connection diagrams must be used
for wiring the installation!

• Lay signal lines separately from the load resistance lines because of
the occurrence of interference.
• Transmit analog signals (e.g. command values, actual values) via
shielded lines.
• Do not connect mains, DC bus or power leads to low voltages or allow
them to come into contact with these.
• When carrying out a high voltage test or an applied-overvoltage
withstand test on the machine’s electrical equipment, disconnect all
connections to the devices. This protects the electronic components
(allowed in accordance with EN 60204-1). During their routine testing,
Rexroth drive components are tested for high voltage and insulation in
accordance with EN 50178.

Risk of damage to the drive controller by

connecting and disconnecting live connections!
⇒ Do not connect and disconnect live connections.
CAUTION

DOK-INDRV*-ADDCOMP****-PR02-EN-P
1-4 Introduction Rexroth IndraDrive

Notes

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Important Directions for Use 2-1

2 Important Directions for Use

2.1 Appropriate Use

Introduction
Rexroth products represent state-of-the-art developments and
manufacturing. They are tested prior to delivery to ensure operating safety
and reliability.
The products may only be used in the manner that is defined as
appropriate. If they are used in an inappropriate manner, then situations
can develop that may lead to property damage or injury to personnel.

Note: Rexroth, as manufacturer, is not liable for any damages

resulting from inappropriate use. In such cases, the guarantee
and the right to payment of damages resulting from
inappropriate use are forfeited. The user alone carries all
responsibility of the risks.

Before using Rexroth products, make sure that all the pre-requisites for
an appropriate use of the products are satisfied:
• Personnel that in any way, shape or form uses our products must first
read and understand the relevant safety instructions and be familiar
with appropriate use.
• If the product takes the form of hardware, then they must remain in
their original state, in other words, no structural changes are permitted.
It is not permitted to decompile software products or alter source
codes.
• Do not mount damaged or faulty products or use them in operation.
• Make sure that the products have been installed in the manner
described in the relevant documentation.

DOK-INDRV*-ADDCOMP****-PR02-EN-P
2-2 Important Directions for Use Rexroth IndraDrive

Areas of Use and Application

Drive controllers made by Rexroth are designed to control electrical
motors and monitor their operation.
Control and monitoring of the motors may require additional sensors and
actors.

Note: The drive controllers may only be used with the accessories
and parts specified in this document. If a component has not
been specifically named, then it may not be either mounted or
connected. The same applies to cables and lines.
Operation is only permitted in the specified configurations and
combinations of components using the software and firmware
as specified in the relevant function descriptions.

Every drive controller has to be programmed before starting it up, making

it possible for the motor to execute the specific functions of an application.
The drive controllers are designed for use in single or multiple-axis drive
and control applications.
To ensure an application-specific use, the drive controllers are available
with differing drive power and different interfaces.
Typical applications of drive controllers are:
• handling and mounting systems,
• packaging and foodstuff machines,
• printing and paper processing machines and
• machine tools.
The drive controllers may only be operated under the assembly,
installation and ambient conditions as described here (temperature,
system of protection, humidity, EMC requirements, etc.) and in the
position specified.

2.2 Inappropriate Use

Using the drive controllers outside of the above-referenced areas of
application or under operating conditions other than described in the
document and the technical data specified is defined as “inappropriate
use".
Drive controllers may not be used if
• they are subject to operating conditions that do not meet the above
specified ambient conditions. This includes, for example, operation
under water, in the case of extreme temperature fluctuations or
extremely high maximum temperatures or if
• Rexroth has not specifically released them for that intended purpose.
Please note the specifications outlined in the general safety
instructions!

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Safety Instructions for Electric Drives and Controls 3-1

3 Safety Instructions for Electric Drives and Controls

3.1 Introduction
Read these instructions before the initial startup of the equipment in order
to eliminate the risk of bodily harm or material damage. Follow these
safety instructions at all times.
Do not attempt to install or start up this equipment without first reading all
documentation provided with the product. Read and understand these
safety instructions and all user documentation of the equipment prior to
working with the equipment at any time. If you do not have the user
documentation for your equipment, contact your local Rexroth
representative to send this documentation immediately to the person or
persons responsible for the safe operation of this equipment.
If the equipment is resold, rented or transferred or passed on to others,
then these safety instructions must be delivered with the equipment.

Improper use of this equipment, failure to follow

the safety instructions in this document or
tampering with the product, including disabling
WARNING of safety devices, may result in material
damage, bodily harm, electric shock or even
death!

3.2 Explanations
The safety instructions describe the following degrees of hazard
seriousness in compliance with ANSI Z535. The degree of hazard
seriousness informs about the consequences resulting from non-
compliance with the safety instructions.
Warning symbol with signal Degree of hazard seriousness according
word to ANSI

Death or severe bodily harm will occur.

DANGER

Death or severe bodily harm may occur.

WARNING

Bodily harm or material damage may occur.

CAUTION
Fig. 3-1: Hazard classification (according to ANSI Z535)

DOK-INDRV*-ADDCOMP****-PR02-EN-P
3-2 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive

3.3 Hazards by Improper Use

High voltage and high discharge current!

Danger to life or severe bodily harm by electric
shock!
DANGER

Dangerous movements! Danger to life, severe

bodily harm or material damage by
unintentional motor movements!
DANGER

High electrical voltage due to wrong

connections! Danger to life or bodily harm by
electric shock!
WARNING

Health hazard for persons with heart

pacemakers, metal implants and hearing aids in
proximity to electrical equipment!
WARNING

Surface of machine housing could be extremely

hot! Danger of injury! Danger of burns!

CAUTION

Risk of injury due to improper handling! Bodily

harm caused by crushing, shearing, cutting and
mechanical shock or incorrect handling of
CAUTION pressurized systems!

Risk of injury due to incorrect handling of

batteries!

CAUTION

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Safety Instructions for Electric Drives and Controls 3-3

3.4 General Information

• Bosch Rexroth AG is not liable for damages resulting from failure to
observe the warnings provided in this documentation.
• Read the operating, maintenance and safety instructions in your
language before starting up the machine. If you find that you cannot
completely understand the documentation for your product, please ask
your supplier to clarify.
• Proper and correct transport, storage, assembly and installation as
well as care in operation and maintenance are prerequisites for
optimal and safe operation of this equipment.
• Only persons who are trained and qualified for the use and operation
of the equipment may work on this equipment or within its proximity.
• The persons are qualified if they have sufficient knowledge of the
assembly, installation and operation of the equipment as well as an
understanding of all warnings and precautionary measures noted in
these instructions.
• Furthermore, they must be trained, instructed and qualified to
switch electrical circuits and equipment on and off in accordance
with technical safety regulations, to ground them and to mark them
according to the requirements of safe work practices. They must
have adequate safety equipment and be trained in first aid.
• Only use spare parts and accessories approved by the manufacturer.
• Follow all safety regulations and requirements for the specific
application as practiced in the country of use.
• The equipment is designed for installation in industrial machinery.
• The ambient conditions given in the product documentation must be
observed.
• Use only safety features and applications that are clearly and explicitly
approved in the Project Planning Manual.
For example, the following areas of use are not permitted: construction
cranes, elevators used for people or freight, devices and vehicles to
transport people, medical applications, refinery plants, transport of
hazardous goods, nuclear applications, applications sensitive to high
frequency, mining, food processing, control of protection equipment
(also in a machine).
• The information given in the documentation of the product with regard
to the use of the delivered components contains only examples of
applications and suggestions.
The machine and installation manufacturer must
• make sure that the delivered components are suited for his
individual application and check the information given in this
documentation with regard to the use of the components,
• make sure that his application complies with the applicable safety
regulations and standards and carry out the required measures,
modifications and complements.
• Startup of the delivered components is only permitted once it is sure
that the machine or installation in which they are installed complies
with the national regulations, safety specifications and standards of the
application.

DOK-INDRV*-ADDCOMP****-PR02-EN-P
3-4 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive

• Operation is only permitted if the national EMC regulations for the

application are met.
The instructions for installation in accordance with EMC requirements
can be found in the documentation "EMC in Drive and Control
Systems".
The machine or installation manufacturer is responsible for
compliance with the limiting values as prescribed in the national
regulations.
• Technical data, connections and operational conditions are specified in
the product documentation and must be followed at all times.

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Safety Instructions for Electric Drives and Controls 3-5

3.5 Protection Against Contact with Electrical Parts

Note: This section refers to equipment and drive components with

voltages above 50 Volts.

Touching live parts with voltages of 50 Volts and more with bare hands or
conductive tools or touching ungrounded housings can be dangerous and
cause electric shock. In order to operate electrical equipment, certain
parts must unavoidably have dangerous voltages applied to them.

High electrical voltage! Danger to life, severe

bodily harm by electric shock!
⇒ Only those trained and qualified to work with or on
DANGER electrical equipment are permitted to operate, maintain
or repair this equipment.
⇒ Follow general construction and safety regulations when
working on high voltage installations.
⇒ Before switching on power the ground wire must be
permanently connected to all electrical units according
to the connection diagram.
⇒ Do not operate electrical equipment at any time, even
for brief measurements or tests, if the ground wire is not
permanently connected to the points of the components
provided for this purpose.
⇒ Before working with electrical parts with voltage higher
than 50 V, the equipment must be disconnected from
the mains voltage or power supply. Make sure the
equipment cannot be switched on again unintended.
⇒ The following should be observed with electrical drive
and filter components:
⇒ Wait thirty (30) minutes after switching off power to
allow capacitors to discharge before beginning to work.
Measure the voltage on the capacitors before beginning
to work to make sure that the equipment is safe to
touch.
⇒ Never touch the electrical connection points of a
component while power is turned on.
⇒ Install the covers and guards provided with the
equipment properly before switching the equipment on.
Prevent contact with live parts at any time.
⇒ A residual-current-operated protective device (RCD)
must not be used on electric drives! Indirect contact
must be prevented by other means, for example, by an
overcurrent protective device.
⇒ Electrical components with exposed live parts and
uncovered high voltage terminals must be installed in a
protective housing, for example, in a control cabinet.

DOK-INDRV*-ADDCOMP****-PR02-EN-P
3-6 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive

To be observed with electrical drive and filter components:

High electrical voltage on the housing!

High leakage current! Danger to life, danger of
injury by electric shock!
DANGER ⇒ Connect the electrical equipment, the housings of all
electrical units and motors permanently with the safety
conductor at the ground points before power is
switched on. Look at the connection diagram. This is
even necessary for brief tests.
⇒ Connect the safety conductor of the electrical
equipment always permanently and firmly to the
supply mains. Leakage current exceeds 3.5 mA in
normal operation.
⇒ Use a copper conductor with at least 10 mm² cross
section over its entire course for this safety conductor
connection! The cross section must not be smaller
than the cross section of a phase of the mains supply
wire.
⇒ Prior to startups, even for brief tests, always connect
the protective conductor or connect with ground wire.
Otherwise, high voltages can occur on the housing
that lead to electric shock.

3.6 Protection Against Electric Shock by Protective Low

Voltage (PELV)
All connections and terminals with voltages between 0 and 50 Volts on
Rexroth products are protective low voltages designed in accordance with
international standards on electrical safety.

High electrical voltage due to wrong

connections! Danger to life, bodily harm by
electric shock!
WARNING ⇒ Only connect equipment, electrical components and
cables of the protective low voltage type (PELV =
Protective Extra Low Voltage) to all terminals and
clamps with voltages of 0 to 50 Volts.
⇒ Only electrical circuits may be connected which are
safely isolated against high voltage circuits. Safe
isolation is achieved, for example, with an isolating
transformer, an opto-electronic coupler or when
battery-operated.

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Safety Instructions for Electric Drives and Controls 3-7

3.7 Protection Against Dangerous Movements

Dangerous movements can be caused by faulty control of the connected
motors. Some common examples are:
• improper or wrong wiring of cable connections
• incorrect operation of the equipment components
• wrong input of parameters before operation
• malfunction of sensors, encoders and monitoring devices
• defective components
• software or firmware errors
Dangerous movements can occur immediately after equipment is
switched on or even after an unspecified time of trouble-free operation.
The monitoring in the drive components will normally be sufficient to avoid
faulty operation in the connected drives. Regarding personal safety,
especially the danger of bodily injury and material damage, this alone
cannot be relied upon to ensure complete safety. Until the integrated
monitoring functions become effective, it must be assumed in any case
that faulty drive movements will occur. The extent of faulty drive
movements depends upon the type of control and the state of operation.

DOK-INDRV*-ADDCOMP****-PR02-EN-P
3-8 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive

Dangerous movements! Danger to life, risk of

injury, severe bodily harm or material damage!
⇒ Ensure personal safety by means of qualified and
DANGER tested higher-level monitoring devices or measures
integrated in the installation. Unintended machine
motion is possible if monitoring devices are disabled,
bypassed or not activated.
⇒ Pay attention to unintended machine motion or other
malfunction in any mode of operation.

⇒ Keep free and clear of the machine’s range of motion

and moving parts. Possible measures to prevent
people from accidentally entering the machine’s range
of motion:
- use safety fences
- use safety guards
- use protective coverings
- install light curtains or light barriers
⇒ Fences and coverings must be strong enough to
resist maximum possible momentum, especially if
there is a possibility of loose parts flying off.
⇒ Mount the emergency stop switch in the immediate
reach of the operator. Verify that the emergency stop
works before startup. Don’t operate the machine if the
emergency stop is not working.
⇒ Isolate the drive power connection by means of an
emergency stop circuit or use a starting lockout to
prevent unintentional start.
⇒ Make sure that the drives are brought to a safe
standstill before accessing or entering the danger
zone. Safe standstill can be achieved by switching off
the power supply contactor or by safe mechanical
locking of moving parts.
⇒ Secure vertical axes against falling or dropping after
switching off the motor power by, for example:
- mechanically securing the vertical axes
- adding an external braking/ arrester/ clamping
mechanism
- ensuring sufficient equilibration of the vertical axes
The standard equipment motor brake or an external
brake controlled directly by the drive controller are
not sufficient to guarantee personal safety!

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Safety Instructions for Electric Drives and Controls 3-9

⇒ Disconnect electrical power to the equipment using a

master switch and secure the switch against
reconnection for:
- maintenance and repair work
- cleaning of equipment
- long periods of discontinued equipment use
⇒ Prevent the operation of high-frequency, remote
control and radio equipment near electronics circuits
and supply leads. If the use of such equipment cannot
be avoided, verify the system and the installation for
possible malfunctions in all possible positions of
normal use before initial startup. If necessary, perform
a special electromagnetic compatibility (EMC) test on
the installation.

3.8 Protection Against Magnetic and Electromagnetic Fields

During Operation and Mounting
Magnetic and electromagnetic fields generated near current-carrying
conductors and permanent magnets in motors represent a serious health
hazard to persons with heart pacemakers, metal implants and hearing
aids.

Health hazard for persons with heart

pacemakers, metal implants and hearing aids in
proximity to electrical equipment!
WARNING ⇒ Persons with heart pacemakers, hearing aids and
metal implants are not permitted to enter the following
areas:
- Areas in which electrical equipment and parts are
mounted, being operated or started up.
- Areas in which parts of motors with permanent
magnets are being stored, operated, repaired or
mounted.
⇒ If it is necessary for a person with a heart pacemaker
to enter such an area, then a doctor must be
consulted prior to doing so. Heart pacemakers that
are already implanted or will be implanted in the
future, have a considerable variation in their electrical
noise immunity. Therefore there are no rules with
general validity.
⇒ Persons with hearing aids, metal implants or metal
pieces must consult a doctor before they enter the
areas described above. Otherwise, health hazards will
occur.

DOK-INDRV*-ADDCOMP****-PR02-EN-P
3-10 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive

3.9 Protection Against Contact with Hot Parts

Housing surfaces could be extremely hot!

Danger of injury! Danger of burns!
⇒ Do not touch housing surfaces near sources of heat!
Danger of burns!
⇒ After switching the equipment off, wait at least ten (10)
CAUTION

minutes to allow it to cool down before touching it.

⇒ Do not touch hot parts of the equipment, such as
housings with integrated heat sinks and resistors.
Danger of burns!

3.10 Protection During Handling and Mounting

Under certain conditions, incorrect handling and mounting of parts and
components may cause injuries.

Risk of injury by incorrect handling! Bodily

harm caused by crushing, shearing, cutting and
mechanical shock!
CAUTION ⇒ Observe general installation and safety instructions
with regard to handling and mounting.
⇒ Use appropriate mounting and transport equipment.
⇒ Take precautions to avoid pinching and crushing.
⇒ Use only appropriate tools. If specified by the product
documentation, special tools must be used.
⇒ Use lifting devices and tools correctly and safely.
⇒ For safe protection wear appropriate protective
clothing, e.g. safety glasses, safety shoes and safety
gloves.
⇒ Never stand under suspended loads.
⇒ Clean up liquids from the floor immediately to prevent
slipping.

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Safety Instructions for Electric Drives and Controls 3-11

3.11 Battery Safety

Batteries contain reactive chemicals in a solid housing. Inappropriate
handling may result in injuries or material damage.

Risk of injury by incorrect handling!

⇒ Do not attempt to reactivate discharged batteries by
heating or other methods (danger of explosion and
cauterization).
CAUTION
⇒ Never charge non-chargeable batteries (danger of
leakage and explosion).
⇒ Never throw batteries into a fire.
⇒ Do not dismantle batteries.
⇒ Do not damage electrical components installed in the
equipment.

Note: Be aware of environmental protection and disposal! The

batteries contained in the product should be considered as
hazardous material for land, air and sea transport in the sense
of the legal requirements (danger of explosion). Dispose
batteries separately from other waste. Observe the legal
requirements in the country of installation.

3.12 Protection Against Pressurized Systems

Certain motors and drive controllers, corresponding to the information in
the respective Project Planning Manual, must be provided with
pressurized media, such as compressed air, hydraulic oil, cooling fluid
and cooling lubricant supplied by external systems. Incorrect handling of
the supply and connections of pressurized systems can lead to injuries or
accidents. In these cases, improper handling of external supply systems,
supply lines or connections can cause injuries or material damage.

Danger of injury by incorrect handling of

pressurized systems!
⇒ Do not attempt to disassemble, to open or to cut a
pressurized system (danger of explosion).
⇒ Observe the operation instructions of the respective
CAUTION

manufacturer.
⇒ Before disassembling pressurized systems, release
pressure and drain off the fluid or gas.
⇒ Use suitable protective clothing (for example safety
glasses, safety shoes and safety gloves)
⇒ Remove any fluid that has leaked out onto the floor
immediately.

Note: Environmental protection and disposal! The media used in the

operation of the pressurized system equipment may not be
environmentally compatible. Media that are damaging the
environment must be disposed separately from normal waste.
Observe the legal requirements in the country of installation.

DOK-INDRV*-ADDCOMP****-PR02-EN-P
3-12 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive

Notes

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Transformers 4-1

4 Transformers
Transformers are only needed if the systems voltage exceeds the rated
voltage of the drive controller.
Grounded power supply lines For grounded power supply lines, the line voltage is matched to the rated
voltage of the units using autotransformers which are suited to one
specific output voltage range.

Ungrounded power supply lines To match the voltage for ungrounded power supply lines, always connect
isolating transformers to prevent excess phase to ground voltages.

DOK-INDRV*-ADDCOMP****-PR02-EN-P
4-2 Transformers Rexroth IndraDrive

4.1 Autotransformers

Type Code
Abbrev. 1 2 3 4
Column 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
Example: T R A F O D S T • 4 , 0 0 / L / 3 8 0 , 4 1 5 , 4 4 0 - 2 2 0 1 0 MM

1. Object
1.1 Transformer . . . . = TRAFO

2. Product
2.1 DST. . . . . . . . . . . . . . . . . . . . . . . = DST

3. Nominal power
3.1 2.0 kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . = •2,00
3.2 2.5 kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . = •2,50
3.3 4.0 kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . = •4,00
3.4 5.0 kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . = •5,00
3.5 7.5 kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . = •7,50
3.6 10.0 kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . = 10,00
3.7 12.5 kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . = 12,50
3.8 15.0 kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . = 15,00
3.9 18.0 kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . = 18,00
3.10 20.0 kVA . . . . . . . . . . . . . . . . . . . . . . . . . . . = 20,00
3.11 25.0 kVA (for vertical mounting only) . . . . . = 25,00
3.12 35.0 kVA (for vertical mounting only) . . . . . = 35,00
3.13 50.0 kVA (for vertical mounting only) . . . . . = 50,00

4. Construction (Design)
4.1 suitable for mounting into IP55 housing . . . . . . . . . . . . . . . = G
4.2 horizontal mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = L
4.3 vertical mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = S

5. Nominal input voltage (Phase-Phase)

5.1 e.g., AC 380 V, AC 415 V, AC 440 V . . . . . . . . . . . . . . . . . . . . . = 380, 415, 440

6. Nominal output voltage (Phase-Phase)

6.1 e.g., AC 230 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 220

7. Special design
7.1 Does not apply to standard transformers.
7.2 Frequency: e.g., 100 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 100HZ
7.3 max. line diameter: e.g., 10 mm2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 10MM
7.4 Protecting style: e.g., IP23, in protecting housing ST0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = IP23
7.5 Nema-type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = NEMA
7.6 UL standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = UL-N

8. Standard reference
Standard Title Edition
DIN EN 60529 Degrees of protection provided by enclosures (IP code) 2000-09
(IEC 60529:1989 + A1:1999); German version
EN 60529:1991 + A1:2000

Note:
• = Field does not apply

Fig. 4-1: Type code

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Transformers 4-3

Selection
Select an autotransformer suited to both the line voltage and the power
requirements of the system.
Proceed with the selection as follows:
⇒ Determine the rating group using the required rated line voltage range
in the diagram "Classification of the three-phase alternating current
autotransformers and then locate the transformer ratio "i".
⇒ Calculate the actual transformer output voltage using the rated line
voltage and the transformation ratio "i".
⇒ Check the drive data. The output voltage of the transformer has an
effect on the drive data.
⇒ Select a three-phase autotransformer corresponding to the required
connected load.

460
i = 0.52 i = 1.08 i = 1.26 i = 1.50
Output voltage in V of the transformer

380
AC(200...240)V AC(480...500)V

DST**/*/240-460 DST**/*/500-460

AC(480...580)V

DST**/*/580-460

AC(570...690)V

DST**/*/690-460
0
200 220 240 480 500 520 540 560 580 600 620 640 660 680 700
Input voltage in V of the transformer
Ap5087f1.fh7
Fig. 4-2: Classification of three-phase autotransformers in rating groups

DOK-INDRV*-ADDCOMP****-PR02-EN-P
4-4 Transformers Rexroth IndraDrive

Technical Data

DST autotransformer with secondary or output voltage AC (380 to 460) V

Standing version for mounting with base: DST..,../S

A

B
HÆ
E
F G
C

Rating plate (example) Block diagram

Type DST 20/S/580 - 480 Bj. 2004 U2 V2 W2 a
Prim. 480 580 V
1)
Sec. 380 460 V 30 25 A U1 V1 W1
N b
S 20 kVA YNa0 T 40/B f 50/60 Hz
1)Temperature switch max. load:
DC 24V/1A; AC 230V/1A

Type Conn. Trans- Dimensions in mm Power max. cross

designation output mission loss Weight
section
ratio in kg
DST... in KVA A C B F E G HÆ in W in mm 2

Input voltage: AC (200...240) V ±10%

4/S/240-460 4 240 150 260 170 110 120 11 120 10 24.5

7,5/S/240-460 7.5 335 175 365 230 160 145 11 225 10 55
12,5/S/240-460 12.5 0.52 360 190 395 250 170 160 11 310 10 70
25/S/240-460 25 480 195 500 356 ----- 158 13 500 35 135
50/S/240-460 50 580 265 540 400 270 215 18 750 70 195
Input voltage: AC (480...500) V ±10%

4/S/500-460 4 180 105 190 125 80 75 7 160 4 8.5

7,5/S/500-460 7.5 205 130 210 145 95 95 7 260 4 13
12,5/S/500-460 12.5 1.08 240 140 260 170 110 110 11 440 10 22
25/S/500-460 25 300 155 325 210 140 125 11 750 16 36
50/S/500-460 50 335 175 365 230 160 145 11 1050 35 53

Input voltage: AC (480...580) V ±10%

4/S/580-460 4 240 130 260 170 110 100 11 140 4 18

7,5/S/580-460 7.5 240 140 260 170 110 110 11 260 4 22
12,5/S/580-460 12.5 1.26 300 155 325 210 140 125 11 375 10 37
25/S/580-460 25 360 190 395 250 170 160 11 625 10 72
50/S/580-460 50 420 215 450 280 190 155 14 1000 35 95

Input voltage: AC (570...690) V ±10%

4/S/690-460 4 240 140 260 170 110 110 11 140 10 22

7,5/S/690-460 7.5 300 155 325 210 140 125 11 225 10 37
12,5/S/690-460 12.5 1.5 335 175 365 230 160 145 11 375 10 57
25/S/690-460 25 420 205 450 280 190 145 14 500 16 88
50/S/690-460 50 480 222 500 356 ----- 185 13 750 35 178

MB5007f1.fh7

Fig. 4-3: Technical data

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Mains Filter 5-1

5 Mains Filter

5.1 Mains Filter NFD / NFE

Type Code NFE / NFD

NFE01.1

Abbrev. 1 2 3 4
Column 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
Example: N F E 0 1 . 1 - 2 5 0 - 0 0 6

1. Product group
1.1 NFE . . . . . . . . .= NFE

2. Line
2.1 1 . . . . . . . . . . . . . . . . . . . = 01

3. Design
3.1 1 . . . . . . . . . . . . . . . . . . . . . . . . . .= 1

4. Nominal voltage
4.1 AC 250 V . . . . . . . . . . . . . . . . . . . . .= 250

5. Nominal current
5.1 6,0 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 006

Illustration example: NFE01.1

P P'
LOAD
LINE

N N'
E E'

Fig. 5-1: Type code NFE01.1

DOK-INDRV*-ADDCOMP****-PR02-EN-P
5-2 Mains Filter Rexroth IndraDrive

NFE02.1

Abbrev. 1 2 3 4
Column 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
Example: N F E 0 2 . 1 - 2 3 0 - 0 0 8

1. Product group
1.1 NFE . . . . . . . . .= NFE

2. Line
2.1 2 . . . . . . . . . . . . . . . . . . . = 02

3. Design
3.1 1 . . . . . . . . . . . . . . . . . . . . . . . . . .= 1

4. Nominal voltage
4.1 AC 230 V . . . . . . . . . . . . . . . . . . . . .= 230

5. Nominal current
5.1 8,0 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 008

Illustration example: NFE02.1

Fig. 5-2: Type code NFE02.1

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Mains Filter 5-3

NFD03.1

Abbrev. 1 2 3 4
Column 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
Example: N F D 0 3 . 1 - 4 8 0 - 0 0 7

1. Product group
1.1 NFD. . . . . . . . . . . = NFD

2. Line
2.1 3 . . . . . . . . . . . . . . . . . . . = 03

3. Design
3.1 1. . . . . . . . . . . . . . . . . . . . . . . . . = 1

4. Nominal voltage
4.1 AC 115 to 480 V . . . . . . . . . . . . . . . . = 480

5. Rated current
5.1 7A ................................ = 007
5.2 16 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 016
5.3 30 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 030
5.4 55 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 055
5.5 75 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 075
5.6 130 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 130
5.7 180 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 180

Illustration example: NFD03.1

Fig. 5-3: Type code NFD03.1

DOK-INDRV*-ADDCOMP****-PR02-EN-P
5-4 Mains Filter Rexroth IndraDrive

Technical Data NFE / NFD

Maximum Nominal No. of Type of mains Terminals (3) Power Weight Type
connecting mains phases filter dissi-
voltage of current pation
mains approx
50..60 Hz INetz
UN (1)
flexibel starr
in V in A mm² mm² AWG W kg
AC 480V+10% 7 3 NFD 03.1-480-007 4 (3) 6 (3) AWG 12 3,9 0,7 vertical
AC 480V+10% 16 3 NFD 03.1-480-016 4 (3) 6 (3) AWG 12 6,4 1,0 vertical
AC 480V+10% 30 3 NFD 03.1-480-030 10 16 AWG 6 11,9 1,4 vertical
AC 480V+10% 55 3 NFD 03.1-480-055 16 25 AWG 4 25,9 2,0 vertical
AC 480V+10% 75 3 NFD 03.1-480-075 25 35 AWG 3 30,4 3,5 vertical
AC 480V+10% 130 3 NFD 03.1-480-130 50 50 AWG 1/0 38 4,7 vertical
AC 480V+10% 180 3 NFD 03.1-480-180 95 95 AWG 4/0 61 10 vertical
AC 230V+10% 7,5 1 NFE 02.1-230-008 4 (3) 6 (3) AWG 10 7,2 1,1 vertical
AC 230 V+10% 4,7 1 NFE 01.1-250-006 tab connectors 4 0,245 horizontal
(2) 6,3 x 0,8 mm
NFD = three-phase filter, NFE = single-phase filter
(1) = maximum continuous current on mains side at 45°C ambient temperature
(2) = to be used only for interference suppression of the NTM power supply unit
(3) = a conductor cross section of 10 mm2 is to be connected for the ground wire by means of a plug connector or ring cable lug
Fig. 5-4: Technical Data

Operating frequency From 0 to 60 Hz at 45 °C

2
Power dissipation measured at 2 or 3 x R I Nenn DC

Temperature range -25 ...+ 85 °C

Overload 1.5 INenn 1 minute per hour or 4 I Nenn für 10 s
Effective attenuation frequency range 150 kHz – 30 MHz
Saturation reduction of filter attenuation by 6 dB with 2.5-to 3-fold nominal current
Test voltage L/N -> PE or L -> PE: 2700 VDC 2 s at 25 °C
N -> L 2100 VDC 2 s at 25 °C
Current reduced with see formula for calculating the reduction
overtemperature
Leakage current at symmetrical three-phase operation: typ. 30 mA,
50 Hz single-phase operation or in the case of fuse failure of a phase: typ. 175 … 190mA
Protection category IP20, except for NFE01.1-250-006: IP 10
Fig. 5-5: Technical Data

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Mains Filter 5-5

Dimensions NFE / NFD

Mains filter type A B C D E F G H J K L M MAE MAKl
NFD 03.1-480-007 190 90 50 160 180 20 5,4 --- --- 190 --- M5 2,2 0,8
NFD 03.1-480-016 250 90 55 220 235 25 5,4 --- --- 250 --- M5 2,2 0,8
NFD 03.1-480-030 270 100 60 240 255 30 5,4 --- --- 270 --- M5 2,2 2
NFD 03.1-480-055 250 105 90 220 235 60 5,4 --- --- 260 --- M6 4 2,2
NFD 03.1-480-075 270 145 90 240 255 60 6,5 --- --- 280 --- M6 4 4,5
NFD 03.1-480-130 270 160 100 240 255 65 6,5 --- --- 330 --- M10 18 8
NFD 03.1-480-180 380 180 130 350 365 102 6,5 --- --- 455 --- M10 18 20
NFE 02.1-230-008 90 210 60 60 80 40 5,3 40 0,75 --- 15 10 0,8 0,8
NFE 01.1-250-006 see figure
MAE = maximum tightening torque of the ground stud in Nm
MAkl = maximum tightening torque of the terminal connector in Nm
Fig. 5-6: Dimensions of the mains filters NFD/NFE

DOK-INDRV*-ADDCOMP****-PR02-EN-P
5-6 Mains Filter Rexroth IndraDrive

NFD03.1

B F
M

LOAD

K D E A

LINE

Fig. 5-7: AC filter NFD03.1 for drives

Tolerance limits for NFD03.1:

• Dimensions B, C, D, K are maximum values. They can be reduced up
to 15 mm.
• The ground studs M can also stand vertically, seen from the front side,
instead of horizontally.

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Mains Filter 5-7

NFE02.1

H F

J
LINE /
M NETZ

E
D

LOAD /
L

LAST
G
LOAD

LINE
C

B
MB5054F1.FH7
NFE02.1-230-008 (with 3 terminal connectors)
Fig. 5-8: Single-phase filter NFE02.1 for drives

NFE01.1

85 29.5
65
LOAD

27
LINE

54 5.3

6.3 12
75 40

Mb5011f1.fh7

Fig. 5-9: Single-phase filter NFE01.1-250-006 for interference suppression of the

power supply unit NTM

Note: The mains filter is connected by means of tab receptacles

(b = 6.3 mm, d = 1 mm).

DOK-INDRV*-ADDCOMP****-PR02-EN-P
5-8 Mains Filter Rexroth IndraDrive

5.2 Mains Filter HNF01.1

Type Code HNF01.1

Abbrev. 1 2 3 4
Column 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
Example: H N F 0 1 . 1 A - F 2 4 0 - R 0 0 9 4 - A - 4 8 0 - N N N N

1. Product
1.1 HNF . . . . . . . . = HNF

2. Line
2.1 1. . . . . . . . . . . . . . . . . = 01

3. Design
3.1 1......................=1

4. EMC area per DIN EN 61800-3

4.1 industrial area . . . . . . . . . . . . . = A
4.2 residential area . . . . . . . . . . . . = B

5. Applications
5.1 6 axes, cable length max. 240 m = F240
5.2 15 axes, cable length max. 900 m = M900

6. Supply system
6.1 only for feeding units . . . . . . . . . . . . . . . . . . . . = E
6.2 only for regenerative units . . . . . . . . . . . . . . . . = R

7. Nominal current
7.1 e.g., 94 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 0094

8. Degree of protection
8.1 IP20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = A

9. Mains connecting voltage

9.1 3 AC 400 to 480V -15+10%, 50/60 Hz . . . . . . . . . . . . . . . . . . . . . = 480
9.2 3 AC 400 to 500V -15+10%, 50/60 Hz . . . . . . . . . . . . . . . . . . . . . = 500

10. Other design

10.1 none . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = NNNN

11. Standard reference

Standard Title Edition
DIN EN 60529 Degrees of protection provided by enclosures (IP-Code) 2000-09
DIN EN 61800-3 Adjustable speed electrical power drive systems - Part 3: 2001-02
EMC product standard including specific test methods
(IEC 61800-3:1996); German version EN 61800:1996 + A11:2000

Fig. 5-10: Type code

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Mains Filter 5-9

Data HNF01.1

HNF01.1A- ... -A-480-NNNN

M900-E0051

M900-E0125

M900-E0202

M900-E0026

M900-E0065

M900-E0094
F240-R0026

F240-R0065

F240-R0094
F240-E0051

F240-E0125

F240-E0202
Weight Unit
kg 15 15 18 30 29 37 14 17 25 26 28 29
Terminal L1, L2, L3 resp. L1.1, L2.1, L3.1:
2
Cross section flexible min. mm 0,5 0,5 16 16 50 50 0,5 0,5 10 10 16 16
Cross section flexible 2
mm 16 16 50 50 150 150 10 10 25 25 50 50
max.
2
Cross section rigid min. mm 0,5 0,5 16 16 35 35 0,5 0,5 6 6 16 16
2
Cross section rigid max. mm 25 25 50 50 150 150 16 16 35 35 50 50
Cross section AWG min. -- 20 20 6 6 2 2 20 20 10 10 6 6
Cross section AWG max. -- 4 4 0 0 00/3 00/3 6 6 2 2 0 0
4,8 4,8 4,8 4,8 4,8 4,8
Tightening torque Nm < 25 < 25 < 25 < 25 < 25 < 25
±0,5 ±0,5 ±0,5 ±0,5 ±0,5 ±0,5

Power dissipation W < 89 < 91 < 127 < 174 < 238 < 373 < 73 < 77 < 163 < 157 < 135 < 146
Phase current (continuous
A 51 51 125 125 202 202 26 26 65 65 94 94
current)
Phase current (peak
1) A 77 77 188 188 303 303 65 65 163 163 235 235
current )
Leakage current at filters
A <2 <2 < 2,2 < 2,2 < 2,5 < 2,5 <2 <2 <2 <2 < 2,2 < 2,2
input (line side)
Leakage current at filters
A <2 <2 < 2,2 < 2,2 < 2,5 < 2,5 <2 <2 <2 <2 < 2,2 < 2,2
output (load side)
allowed THD (Total
% see Project Planning Manual "Rexroth IndraDrive Drive System"
Harmonic Distortion)
Reduction of allowed
operating data due to see Project Planning Manual "Rexroth IndraDrive Drive System"
harmonic content
Input supply voltage V 3 x AC 380...480V ±10%, 50/60Hz ±2%
Sum of leakage currents A
at filters input with power
supply unit switched off:
• 1 phase failed < 0,83

• 2 phases failed < 1,4

Leakage resistance MOhm > 15
(Phase – Ground)
Protection category - IP20
Materials - free of asbestos and silicone
1) duration: 300 ms ;
cycle duration:
for feeding units: 0,67 s;
for regenerating units: 1,42 s;
base load: 60% (continuous current)
Fig. 5-11: Data

DOK-INDRV*-ADDCOMP****-PR02-EN-P
5-10 Mains Filter Rexroth IndraDrive

Dimensional Drawings HNF01.1

Drilling Pattern

K M

N
P

HNF_bohrbild.fh7

Mains filter K [mm] L [mm] M [mm] N [mm] P [mm] R [mm]

HNF01.1A-F240-E0051-A-480-NNNN
50 466 25 7 13 6,5
HNF01.1A-M900-E0051-A-480-NNNN
HNF01.1A-F240-E0125-A-480-NNNN
125 466 12,5 7 13 6,5
HNF01.1A-M900-E0125-A-480-NNNN
HNF01.1A-F240-E0202-A-480-NNNN 125 466 12,5 7 13 6,5
HNF01.1A-M900-E0202-A-480-NNNN 150 466 50 7 13 6,5
HNF01.1A-F240-R0026-A-480-NNNN 50 466 25 7 13 6,5
HNF01.1A-M900-R0026-A-480-NNNN 100 466 25 7 13 6,5
HNF01.1A-F240-R0065-A-480-NNNN
100 466 25 7 13 6,5
HNF01.1A-M900-R0065-A-480-NNNN
HNF01.1A-F240-R0094-A-480-NNNN
125 466 12,5 7 13 6,5
HNF01.1A-M900-R0094-A-480-NNNN
Fig. 5-12: Drilling pattern

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Mains Filter 5-11

Dímensions

E
L1
L2
L3

G
X3
Netz
Line

D
Last
Load
X3.2
L1.1
L2.1
L3.1

B H
C

HNF_abmessungen.fh7

Mains filter A [mm] B [mm] C [mm] D [mm] E [mm] F [mm] G [mm] H [mm]
M6x20
HNF01.1A-F240-R0026-A-480-NNNN 480 262 100 440 - - 26
8.6 Nm
HNF01.1A-F240-E0051-A-480-NNNN M6x16
480 262 100 440 - - 33
HNF01.1A-M900-E0051-A-480-NNNN 2.3 Nm
M6x20
HNF01.1A-M900-R0026-A-480-NNNN 480 262 150 440 - - 26
8.6 Nm
HNF01.1A-F240-R0065-A-480-NNNN M6x16
480 262 150 440 40 110 40
HNF01.1A-M900-R0065-A-480-NNNN 4.8 Nm
HNF01.1A-F240-R0094-A-480-NNNN M10x30
480 262 150 440 40 110 45
HNF01.1A-M900-R0094-A-480-NNNN 25 Nm
HNF01.1A-F240-E0125-A-480-NNNN M10x30
480 262 150 440 40 110 45
HNF01.1A-M900-E0125-A-480-NNNN 25 Nm
M10x30
HNF01.1A-F240-E0202-A-480-NNNN 480 262 150 440 40 110 63.5
25 Nm
M10x30
HNF01.1A-M900-E0202-A-480-NNNN 480 262 250 440 40 110 63.5
25 Nm
Fig. 5-13: Dimensions

DOK-INDRV*-ADDCOMP****-PR02-EN-P
5-12 Mains Filter Rexroth IndraDrive

5.3 Mains Filter (-Combination) HNK01.1

Type Code HNK01.1

Abbrev. 1 2 3 4
Column 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
Example: H N K 0 1 . 1 A - A 0 7 5 - E 0 0 5 0 - A - 5 0 0 - N N N N

1. Product
1.1 HNK . . . . . . . . = HNK

2. Line
2.1 1. . . . . . . . . . . . . . . . . = 01

3. Design
3.1 1......................=1

4. EMC area per DIN EN 61800-3

4.1 Industrial area . . . . . . . . . . . . . = A

5. Applications
5.1 1 axis, cable length max. 75 m. . . . = A075

6. Supply system
4.1 only for feeding units . . . . . . . . . . . . . . . . . . . . = E

7. Nominal current
7.1 e.g., 50 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 0050

8. Degree of protection
8.1 IP20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = A

9. Mains connecting voltage

9.1 3 AC 400 to 500V -15+10%, 50/60 Hz . . . . . . . . . . . . . . . . . . . . . = 500

10. Other design

10.1 none . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = NNNN

11. Standard reference

Standard Title Edition
DIN EN 60529 Degrees of protection provided by enclosures (IP-Code) 2000-09
DIN EN 61800-3 Adjustable speed electrical power drive systems - Part 3: 2001-02
EMC product standard including specific test methods
(IEC 61800-3:1996); German version EN 61800:1996 + A11:2000

DT000007v01_en.FH9

Fig. 5-14: Type code HNK01.1

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Mains Filter 5-13

Type Plate HNK01.1

Each mains filter is identified by a type designation. A type plate is
attached to all units.

7270
Device type
Part number HNK01.1A-A075-E0050-A-500-NNNN
MNR: xxxxxx FD: 03W46
Serial number

Made in Germany
SR: xxxxxxxxx Production week
V 3AC500
A 50A
Hz 50/60
TSZU0014DE00.FH9

Fig. 5-15: Example of a type plate HNK01.1

Type plate arrangement:

7270

Type plate
HNK01.1A-A075-E0050-A-500-NNNN
MNR: xxxxxx FD: 03W46
Made in Germany

SR: xxxxxxxxx

V 3AC500
A 50A
Hz 50/60

U1 V1 W1

ANZU0005EN00

Fig. 5-16: Type plate arrangement

DOK-INDRV*-ADDCOMP****-PR02-EN-P
5-14 Mains Filter Rexroth IndraDrive

Mechanical Data HNK01.1

Dimensional Drawings

125
104 251,5

PE
304,5
322,5

263,5

PE
L1 L2 L3 PE

X3 L3
L2
L1
PE
11

75 210,5

MBZU0050DE03.FH9

dimensions in mm
Fig. 5-17: Dimensional drawing mains filter HNK01.1A-A075-E0050

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Mains Filter 5-15

dimensions in mm
Fig. 5-18: Dimensional drawing mains filter HNK01.1A-A075-E0050 with
HAS02

DOK-INDRV*-ADDCOMP****-PR02-EN-P
5-16 Mains Filter Rexroth IndraDrive

310
253
272
175 270
225

MBZU0037DE00.FH9

dimensions in mm
Fig. 5-19: Dimensional drawing mains filter HNK01.1A-A075-E0080/0106

dimensions in mm
Fig. 5-20: Dimensional drawing mains filter HNK01.1A-A075-E0080/0106 with
HAS02

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Mains Filter 5-17

380
304
330
M6
250
350 270

MBZU0039EN01.FH9

dimensions in mm
Fig. 5-21: Dimensional drawing mains filter HNK01.1A-A075-E0146

dimensions in mm
Fig. 5-22: Dimensional drawing mains filter HNK01.1A-A075-E0146 with
HAS02

DOK-INDRV*-ADDCOMP****-PR02-EN-P
5-18 Mains Filter Rexroth IndraDrive

Technical Data HNK01.1

Mains filter HNK01.1A-A075 Unit E0050 E0080 E0106 E0146
Nominal voltage V 3*AC400…500
Nominal current A 50 80 106 146
Inductance µH 571 362 240 170
Connection cross section mm² 16 (AWG 6) 25 (AWG 3) 25 (AWG 3) 50 (AWG 1/0)
Protection category - IP20
Weight kg 15 20 20 28
Fig. 5-23: Technical Data HNK01.1

Allocation of Mains Filter HNK01 to HCS03 drive

controllers

Mains filter HNK01 Drive controller

HNK01.1A-A075-E0050 HCS03.1E-W0070-
HNK01.1A-A075-E0080 HCS03.1E-W0100-
HNK01.1A-A075-E0106 HCS03.1E-W0150-
HNK01.1A-A075-E0146 HCS03.1E-W0210-
Fig. 5-24: Allocation of HNK01 to HCS03

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Mains Filter 5-19

Arrangement of Components
dimensions in mm

125
75

466

cut-out A

put mains filter on guide bar;

A
ensure connection to
protective conductor
by screwing the lug

PE
304,5

PE
X3 L3
L2
L1
PE

75 MBZU0051DE01.FH9

Fig. 5-25: Arrangement of drive controller and mains filter E0050

DOK-INDRV*-ADDCOMP****-PR02-EN-P
5-20 Mains Filter Rexroth IndraDrive

PE

cut-out A

466
put mains filter on guide bar

PE

cut-out A
A
254

ensure connection to
protective conductor
by screwing the lug
U1 V1 W1

for M6
175 MBZU0045EN01.FH9

Fig. 5-26: Arrangement of drive controller and mains filter E0080 and E0106

dimensions
in mm
466

PE
cut-out A
A
304

put mains filter on guide bar;

ensure connection to
L1 L2 L3 protective conductor
by screwing the lug

250 for M6 MBZU0046DE01.FH9

Fig. 5-27: Arrangement of drive controller and mains filter E0146

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Mains Choke 6-1

6 Mains Choke

6.1 Identification

Type Code
Abbrev. 1 2 3 4
Column 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
Example: H N L 0 1 . 1 E - 0 9 8 0 - N 0 0 2 6 - A - 4 8 0 - N N N N

1. Product
1.1 HNL . . . . . . . = HNL

2. Line
2.1 1. . . . . . . . . . . . . . . . . = 01

3. Design
3.1 1......................=1

4. Supply system
4.1 only for feeding units . . . . . . . . = E
4.2 only for regenerative units . . . . = R

5. Nominal inductance
5.1 e.g., 980 µH . . . . . . . . . . . . . . . . . . = 0980

6. Additionl option
6.1 with capacitors . . . . . . . . . . . . . . . . . . . . . . . . . = C
6.2 current-compensated . . . . . . . . . . . . . . . . . . . . = S
6.3 none . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = N

7. Nominal current
7.1 e.g., 26 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 0026

8. Degree of protection
8.1 IP20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = A

9. Mains connecting voltage

9.1 3 AC 400 to 480V -15+10%, 50/60 Hz. . . . . . . . . . . . . . . . . . . . . .= 480
9.2 3 AC 400 to 500V -15+10%, 50/60 Hz. . . . . . . . . . . . . . . . . . . . . .= 500

10. Other design

10.1 none . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = NNNN

11. Standard reference

Standard Title Edition
DIN EN 60529 Degrees of protection provided by enclosures (IP-Code) 2000-09
typenschl_hnl_de.EPS

Fig. 6-1: Type code

DOK-INDRV*-ADDCOMP****-PR02-EN-P
6-2 Mains Choke Rexroth IndraDrive

Type Plate

1 2
3

4 MNR: 5

10 6 FD: 7 8

9 UN: IN: 11 15

12 LN: TA: C: Made in 15

16

13 14 17

SN: 18 19

Feld Text Benennung Einheit Beispiel

1 Word mark
2 Business Facility Number 7260
3 CE label
4 Type designation (two lines, 20 charact. each) HNL01.1E-0400-N0051-A-500-NNNN
5 MNR: Material number MNR: R911306580
6 Change release 0A01
7 FD: Manufacturing date (YYWww) FD: 04W11
8 Certification label
9 UN: Nominal voltage / Frequency V / Hz UN: AC 500 V 50...60 Hz
10 BV: Number of design specification BV: 12345 12345678
11 IN: Nominal current A IN: 032 A
12 LN: Nominal inductance µH LN: 0400 µH
13 TA: Temperature °C TA: 40°C

14 C: Numbers and data of additional capacitors µF C: 3x20 µF

15 Made in Designation of origin Made in Germany

16 Approval number 12345678901234

17 Barcode (code 39 or 93)

18 SN: Serial number SN: 123456-D1234

19 Company address Rexroth Indramat GmbH

D-97816 Lohr am Main

Fig. 6-2: Type Plate

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Mains Choke 6-3

6.2 Mains Choke HNL01.1E (feeding)

HNL01.1E-1000-N0012-A-500-NNNN,
HNL01.1E-1000-N0020-A-500-NNNN,
HNL01.1E-0600-N0032-A-500-NNNN,
HNL01.1E-0571-N0050-A-500-NNNN,
HNL01.1E-0400-N0051-A-480-NNNN,
HNL01.1E-0362-N0080-A-500-NNNN,
HNL01.1E-0240-N0106-A-500-NNNN,
HNL01.1E-0200-N0125-A-480-NNNN,
HNL01.1E-0170-N0146-A-500-NNNN,
HNL01.1E-0100-N0202-A-480-NNNN
Technical Data
Dimensions Type 1:

U1 U2

V1 V2
C

W1 W2

PE

a b
F
D1 E
D B
A mb_hnl_a.fh7

DOK-INDRV*-ADDCOMP****-PR02-EN-P
6-4 Mains Choke Rexroth IndraDrive

Dimensions Type 2:

C B
E

D
A

F
L2.1
L3.1

L1.1

L2
L1
L3

DM000009v01_en.FH9

Dimensions Type 3:

B
A
D

L1 L2 L3L1.1L2.1L3.1
clamp
for M8
C
E

DM000010v01_en.FH9

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Mains Choke 6-5

Mains choke Type Dimensions Weight

[mm] [kg]
A B C D D1 E F 1)
HNL01.1E-1000-N0012-A-500-NNNN 1 120 61 164 81 - 44 6,4 x 11 2,7
HNL01.1E-1000-N0020-A-500-NNNN 1 150 66,5 184 113 - 49,5 6,4 x 11 3,8
HNL01.1E-0600-N0032-A-500-NNNN 1 150 66,5 185 113 - 49,5 6,4 x 11 4,5
HNL01.1E-0571-N0050-A-500-NNNN 2 208 100 183 127 - 80 8,5 x 12 13
HNL01.1E-0400-N0051-A-480-NNNN 1 180 112 225 125 80 87 7 x 15 13,5
HNL01.1E-0362-N0080-A-500-NNNN 3 175 205 180 145 - 185 8,5 x 12 17
HNL01.1E-0240-N0106-A-500-NNNN 3 193 205 210 145 - 185 8,5 x 12 17
HNL01.1E-0200-N0125-A-480-NNNN 1 230 148 295 180 - 122 8 x 12 24
HNL01.1E-0170-N0146-A-500-NNNN 3 205 250 230 152 - 230 8,5 x 12 23
HNL01.1E-0100-N0202-A-480-NNNN 1 265 152 350 215 - 126 15 x 11 33
1) long hole in "B" direction
Fig. 6-3: Mechanical data HNL

Mains choke UN IN LN PV Imax Lmin at Imax Cross section

[V] [A] [µH] [W] [A] [mm²]
HNL01.1E-1000-N0012-A-500-NNNN 500 12 3 x 1000 40 25 50% von LN 4
HNL01.1E-1000-N0020-A-500-NNNN 500 20 3 x 1000 60 50 50% von LN 6 (a, b: 4)
HNL01.1E-0600-N0032-A-500-NNNN 500 32 3 x 600 75 80 50% von LN 10 (a, b: 4)
HNL01.1E-0571-N0050-A-500-NNNN 500 50 3 x 571 50 100 50% von LN 16 (a, b: -)
HNL01.1E-0400-N0051-A-480-NNNN 480 51 3 x 400 165 77 50% von LN 16 (a, b: 2,5)
HNL01.1E-0362-N0080-A-500-NNNN 500 80 3 x 362 80 160 50% von LN 35 (a, b: -)
HNL01.1E-0240-N0106-A-500-NNNN 500 106 3 x 240 100 212 50% von LN 50 (a, b: -)
HNL01.1E-0200-N0125-A-480-NNNN 480 125 3 x 200 170 188 50% von LN 70 (a, b: 2,5)
HNL01.1E-0170-N0146-A-500-NNNN 500 146 3 x 170 130 292 50% von LN 95 (a, b: -)
HNL01.1E-0100-N0202-A-480-NNNN 480 202 3 x 100 200 303 50% von LN 150 (a, b: 2,5)

Fig. 6-4: Electrical data HNL

Switching Capacity 1A/250V AC; 24V DC

Switching Temperature 125 °C

DOK-INDRV*-ADDCOMP****-PR02-EN-P
6-6 Mains Choke Rexroth IndraDrive

6.3 Mains Choke HNL01.1R (regenerating)

HNL01.1R-0980-C0026-A-480-NNNN,
HNL01.1R-0590-C0065-A-480-NNNN,
HNL01.1R-0540-C0094-A-480-NNNN

PE
CD
U1 U2

V1 V2
C

W1 W2

a
F J
D E b
B1 B
A
MB_KD32.fh7

Mains choke Dimensions [mm] Weight

A B B1 C D E F 1) [kg]

HNL01.1R-0980-C0026-A-480-NNNN 210 108 64 245 175 85 8 x 12 16

HNL01.1R-0590-C0065-A-480-NNNN 300 155 50 360 240 123 11 x 15 45
HNL01.1R-0540-C0094-A-480-NNNN 340 174 55 385 290 132 11 x 15 65
1) long hole in "B" direction
Fig. 6-5: Mechanical data HNL..C

Mains choke UN [V] IN [A] PV [W] LN [µH] Imax 1) Lmin at C∆ Cross

[A] Imax [µF] section
[mm²]
HNL01.1R-0980-C0026-A-480-NNNN 480 26 225 3 x 980 65 80% of LN 3 x 10 16 (a, b: 2,5)
HNL01.1R-0590-C0065-A-480-NNNN 480 65 310 3 x 590 163 80% of LN 3 x 20 35 (a, b: 2,5)
HNL01.1R-0540-C0094-A-480-NNNN 480 94 420 3 x 540 235 80% of LN 3 x 20 70 (C: 16;
a, b: 2,5)
1) for 300 ms at 1,42 s cycle duration and 60 % base load
Fig. 6-6: Electrical data HNL..C

Switching Capacity 1A/250V AC; 24V DC

Switching Temperature 125 °C

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Mains Choke 6-7

6.4 Mains Chokes HNL01.1E-****-S (current compensated)

HNL01.1E-5700-S0051-A-480-NNNN,
HNL01.1E-2800-S0125-A-480-NNNN,
HNL01.1E-3400-S0202-A-480-NNNN,
HNL01.1R-4200-S0026-A-480-NNNN,
HNL01.1R-6300-S0065-A-480-NNNN,
HNL01.1R-3000-S0094-A-480-NNNN
General Data

Input supply voltage 3 x AC 380...480V ±10%, 50/60Hz ±2%

Minimum inductance Lmin 0,8*LN at Imax
Protection category IP20
Materials free of asbestos and silicone
Certification according to UL 508 and CSA C22.2 No. 14-M91
Fig. 6-7: General data HNL..S

Specific Data

HNL01.1 ... -A-480-NNNN

R-4200-S0026

R-6300-S0065

R-3000-S0094
E-5700-S0051

E-2800-S0125

E-3400-S0202
Unit

Weight kg 11 26 30 12 14 24
Inductance LN mH 3 x 5,7 3 x 2,8 3 x 3,4 3 x 4,2 3 x 6,3 3 x 3,0
Nominal current A 51 125 202 26 65 94
1)
Peak current A 77 188 303 65 163 235
Total leakage current at power terminal A <2 < 2,2 < 2,2 <2 <2 <2
Allowed power dissipation at nominal current and W 83 179 320 80 138 142
maximum leakage current
1) duration: 300 ms ;
cycle duration:
for feeding units: 0,67 s;
for regenerating units: 1,42 s;
base load: 60%
Fig. 6-8: Specific Data HNL..S

DOK-INDRV*-ADDCOMP****-PR02-EN-P
6-8 Mains Choke Rexroth IndraDrive

Dimensional drawing

F
E
D
A

A
B

MB_HNL.fh7

Fig. 6-9: Dimensional drawing

Mains choke A B C D E F G
1)
HNL01.1E-5700-S0051-A-480-NNNN 230 200 6.5 30 105 600 25
2)
HNL01.1E-2800-S0125-A-480-NNNN 340 280 8.4 83 150 600 1/0
2)
HNL01.1E-3400-S0202-A-480-NNNN 340 280 8.4 83 185 600 5/0
1)
HNL01.1R-4200-S0026-A-480-NNNN 230 200 6.5 30 125 600 16
1)
HNL01.1R-6300-S0065-A-480-NNNN 250 200 6.5 55 155 600 25
1)
HNL01.1R-3000-S0094-A-480-NNNN 340 280 8.4 83 170 600 50
2
1) mm
2) AWG
Fig. 6-10: Dimensions HNL..S

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Rexroth IndraDrive Mains Choke 6-9

Circuit Diagram (Example HNL01.1R-6300-S0065-

A-480-NNNN)

Fig. 6-11: Circuit diagram HNL..S

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6-10 Mains Choke Rexroth IndraDrive

Notes

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Rexroth IndraDrive DC Bus Capacitor Unit HLC01.1 7-1

7 DC Bus Capacitor Unit HLC01.1

7.1 Application Instructions

Possible damage to the drive controller!

In operating cycles of more than 30 cycles per minute the
DC bus capacitors within the drive controller can be
overloaded when the mains supply voltage decreases.
CAUTION
⇒ Use DC bus capacitor units.

Using a DC bus capacitor unit you can increase the storable DC bus
energy. This makes sense…
• for applications with short cycle times (> 30 cycles per minute). The
continuous power of braking resistor will be reduced and with it the lost
heat
• for applications, which need also in case of mains supply failure a
certain amount of energy (e.g. for return motions)
• to back the DC bus for drive systems with DC bus connections > 2 m
between the drive controllers

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7-2 DC Bus Capacitor Unit HLC01.1 Rexroth IndraDrive

7.2 Identification

Types

Abbrev. 1 2 3
Column 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2
Example: H L C 0 1 . 1 D - 0 5 M 0 - A - 0 0 7 - N N N N

1. Product
1.1 HLC . . . . . . . . = HLC

2. Line
2.1 1 . . . . . . . . . . . . . . . . = 01

3. Design
3.1 1 . . . . . . . . . . . . . . . . . . . . . . = 1

4. Mounting depth 1
4.1 300 mm . . . . . . . . . . . . . . . . . . = C
4.2 400 mm . . . . . . . . . . . . . . . . . . = D

5. Nominal capacitance
5.1 5,0 mF . . . . . . . . . . . . . . . . . . . . . . = 05M0
5.2 2,4 mF . . . . . . . . . . . . . . . . . . . . . . = 02M4
5.3 1,0 mF . . . . . . . . . . . . . . . . . . . . . . = 01M0

6. Degree of protection
6.1 IP 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = A

7. DC bus nominal voltage

7.1 DC 700 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 007

8. Other design
8.1 none . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = NNNN

9. Standard reference
Standard Title Edition
DIN EN 60529 Degrees of protection provided by enclosures (IP-Code) 2000-09

Note:
1 Mounting depth "C" is only available with nominal capacitance "02M4" or "01M0"
Mounting depth "D" is only available with nominal capacitance "05M0"

DT000001v01_en.FH9

Fig. 7-1: Type code

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Rexroth IndraDrive DC Bus Capacitor Unit HLC01.1 7-3

7.3 Mounting

Details
• Mount the DC bus capacitor unit directly besides the drive controller
with the highest DC bus continuous power.
• To compensate the different mounting depths of a DC bus capacitor
unit HLC01.1C and a IndraDrive M drive controller we have suitable
distance bolts (accessories HAS03.1-002-NNN-NN; contains 2
distance bolts). You are allowed to use the distance bolts only when
the DC bus capacitor unit is mounted directly besides the drive
controller. In this case you also have to connect the contact rails for
DC bus and control voltage connection to the DC bus capacitor unit.
• Mount the distance bolts on the bright mounting surface of the control
cabinet.

hlc_abstandsbolzen.FH7

A: distance bolt
B: bright mounting surface in control cabinet
Fig. 7-2: How to use the distance bolts

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7-4 DC Bus Capacitor Unit HLC01.1 Rexroth IndraDrive

Mechanical Data
Dimensions HLC01.1C

A) minimum mounting clearance

B) view from the rear!
Fig. 7-3: Dimensions HLC01.1C

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive DC Bus Capacitor Unit HLC01.1 7-5

Dimensions HLC01.1D

A) minimum mounting clearance

B) view from the rear!
Fig. 7-4: Dimensions HLC01.1D

Weight

Type Weight [kg]

HLC01.1C-01M0-A-007-NNNN 3,2
HLC01.1C-02M4-A-007-NNNN 4,3
HLC01.1D-05M0-A-007-NNNN 8,6
Fig. 7-5: Weight

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7-6 DC Bus Capacitor Unit HLC01.1 Rexroth IndraDrive

7.4 Installation

Electrical Data
Designation Symbol Unit Type
HLC01.1C-01M0 HLC01.1 C-02M4 HLC01.1D-05M0
Allowed input voltage UDC V DC (254…750) V
Nominal DC bus CDC mF 1 2,4 5
capacitance
Maximum discharge time T s 175 200 760
from 820 V to 50 V
Power dissipation (at 750 V Pv W 12 24 13
DC bus voltage)
Insulation resistance Ris MOhm > 25
Maximum current (at 55 °C ICeff A 20 50 60
ambient temperature)
Cooling natural convection
Fig. 7-6: Electrical Data

Note: The higher the input voltage the lower the energy that can be
stored in the DC bus as the differential voltage between
bleeder threshold and DC bus voltage (peak value of input
voltage) decreases.

Connections

High electrical voltage! Danger to life, severe

bodily harm by electric shock!
Before working with electrical parts:
WARNING ⇒ Wait thirty (30) minutes after switching off power to
allow capacitor units to discharge.
⇒ Measure the voltage on the capacitor unit before
beginning to work to make sure that the voltage is
below 50 V.

Note: If you use a supply unit Rexroth IndraDrive HMV01 you can
shorten the discharging time by using the DC bus short circuit
function ("ZKS").

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive DC Bus Capacitor Unit HLC01.1 7-7

Overview

X1 out X1 in

+24 V
control voltage
0V

L+
DC bus
L-

equipment
grounding
ground conductor
DG000005v01_en.fh7

Fig. 7-7: Connections - overview

DOK-INDRV*-ADDCOMP****-PR02-EN-P
7-8 DC Bus Capacitor Unit HLC01.1 Rexroth IndraDrive

X1, Bus Module

The bus module permits data exchange between the devices. At the DC
bus capacitor unit the bus module is looped through to other devices
without influencing the data.

Note: Abandon on connecting the bus module, if the DC bus

capacitor unit is the last device in the row of devices.

Graphic Representation

X1 out X1 in

X1f2.FH7

Fig. 7-8: X1

Design Type Number of Type of design

poles
Flat line connector 8 Connector on device
Flat line bushing 8 Bushing on flat line
Fig. 7-9: Design

Control Voltage (+24 V, 0 V)

Design The control voltage supply is connected by contact rails and screws (M6)
to the front of the drive. At the DC bus capacitor unit the control voltage is
looped through to other devices. The DC bus capacitor unit itself needs
no control voltage. The contact rails are parts of our accessories
HAS01.1-xxx-072-MN.

Note: Abandon on connecting the control voltage, if the DC bus

capacitor unit is the last device in the row of devices.

Tightening Torque 6 Nm

DC Bus (L+, L-)

Design The DC bus is connected by contact rails and screws (M6) to the front of
the device. The contact rails are parts of our accessories HAS01.1-xxx-
072-MN.
Tightening Torque 6 Nm

DC Bus Wiring If in special cases it is not possible to use the DC bus rails provided to
make the connection, the connection must be made using the shortest
possible twisted cables.

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive DC Bus Capacitor Unit HLC01.1 7-9

Risk of damage due to polarity reversal the DC

bus connections L+ and L-!
⇒ Pay attention to correct polarity.
CAUTION

Length of the twisted cables max. 2 m

Wire cross-section min. 10 mm²,
however, no less than the cross-
section of the power input line
Wire protection by means of fuses in the mains
supply
Voltage stability of a single strand against > 750 V
ground (e.g., strand type - H07)

Equipment Grounding Conductor Terminal

Design Screw (M6 x 25)
Tightening Torque 6 Nm

Note: The equipment grounding conductor must have at least the

cross section of the mains supply cable (but not smaller than
2
10 mm ).

Connect the equipment grounding conductor to the protective circuit

within the control cabinet.
If the neighboring device is a drive controller IndraDrive M use the
grounding bracket to interconnect the equipment grounding conductor
connections of the two devices. The grounding bracket is part of our
accessories HAS01.1-xxx-072-MN.

Ground Connection
Design Screws (M6 x 25; screws for mounting the device)
Tightening Torque 6 Nm
Using the mounting screws provided connect the bright rear panel of the
device electrically conductive to the mounting surface in the control
cabinet. Connect the mounting surface electrically conductive to the
protective circuit.

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7-10 DC Bus Capacitor Unit HLC01.1 Rexroth IndraDrive

Notes

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Rexroth IndraDrive DC Bus Resistor Unit HLB01.1C and HLB01.1D 8-1

8 DC Bus Resistor Unit HLB01.1C and HLB01.1D

8.1 Description
The DC bus resistor unit is useful:
• for increasing the available continuous regenerated power
• for increasing the available peak regenerated power
• for DC bus dynamic braking

8.2 Identification

Type Code HLB01.1

Abbrev. 1 2 3 4
Column 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
Example: H L B 0 1 . 1 C - 0 2 K 0 - N 0 6 R 0 - A - 0 0 7 - N N N N

1. Product
1.1 HLB . . . . . . . . = HLB

2. Line
2.1 1 . . . . . . . . . . . . . . . . = 01

3. Design
3.1 1......................=1

4. Mounting depth
4.1 300 mm . . . . . . . . . . . . . . . . . . = C
4.2 400 mm . . . . . . . . . . . . . . . . . . = D

5. Nominal power
5.1 e.g., 2 kW. . . . . . . . . . . . . . . . . . . . = 02K0

6. Additional option
6.1 none . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = N

7. Resistance
7.1 e.g., 6 Ohm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 06R0

8. Degree of protection
8.1 IP 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = A

9. DC bus nominal voltage

9.1 DC 700 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 007

10. Other design

10.1 none . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = NNNN
10.2 Safe stopping process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = NNNS

11. Standard reference

Standard Title Edition
DIN EN 60529 Degrees of protection provided by enclosures (IP-Code) 2000-09

Fig. 8-1: Type code

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8-2 DC Bus Resistor Unit HLB01.1C and HLB01.1D Rexroth IndraDrive

8.3 Mounting HLB01.1

Mechanical Data HLB01.1

Dimensions HLB01.1C

A) minimum mounting clearance

B) rear view!
Fig. 8-2: Dimensions HLB01.1C

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive DC Bus Resistor Unit HLB01.1C and HLB01.1D 8-3

Dimensions HLB01.1D

A) minimum mounting clearance

B) rear view!
Fig. 8-3: Dimensions HLB01.1D

DOK-INDRV*-ADDCOMP****-PR02-EN-P
8-4 DC Bus Resistor Unit HLB01.1C and HLB01.1D Rexroth IndraDrive

Weight

Type Weight [kg]

HLB01.1C 5,8
HLB01.1D 12,2
Fig. 8-4: Weight

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Rexroth IndraDrive DC Bus Resistor Unit HLB01.1C and HLB01.1D 8-5

8.4 Installation HLB01.1

Electrical Data HLB01.1

Designation Symbol Unit Type
HLB01.1C HLB01.1D
mains input voltage UZK V DC (254…750) DC (254…750)
braking resistor switch-on UBl V 820 820
threshold
continuous power PBD kW 1 2
peak power PBS kW 100 100
maximum regenerated W MAX kWs 100 500
power
derating if devices are 0,8 0,8
1)
connected in parallel
control voltage:
control voltage UST V 24 ± 20% 24 ± 5%
power consumption PST W 14 14
max. inrush current IEIN ST A 3 (for 50 ms) 3 (for 50 ms)
power dissipation:
basic power dissipation PVG W 28 28
1) The factor of derating results from the balancing behavior. The
balancing behavior is determined by tolerance afflicted voltage
measurements in the single devices. Derating applies as well for the
continuous power as for the maximum allowed regenerated power.
Fig. 8-5: Electrical Data

DOK-INDRV*-ADDCOMP****-PR02-EN-P
8-6 DC Bus Resistor Unit HLB01.1C and HLB01.1D Rexroth IndraDrive

Connections
Overview HLB01.1C

1 2 3 4 5 6 7 8 9
X32

1 2 3 4 5 6
X31

X2

X1 in X1 out
1 2 3 4

X13
L+

L-

equipment
grounding
conductor
hlbc_schnittstellen.fh7

Fig. 8-6: Connections HLB01.1C

Connection see page

L+, L- (DC bus) 8-8
Equipment grounding conductor 8-8
X1 in, X1 out (bus module) 8-10
X2 (RS232 interface) 8-12
X13 (control voltage) 8-9
X31 (ready for operation, and advance warning contact) 8-11
X32 (DC bus short circuit control, clearing errors, braking 8-12
resistor threshold)

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive DC Bus Resistor Unit HLB01.1C and HLB01.1D 8-7

Overview HLB01.1D

1 2 3 4 5 6 7 8 9
X32

1 2 3 4 5 6
X31

X2

X1 in X1 out

24V
0V

L+

L-
equipment
grounding
conductor

hlbd_schnittstellen.fh7

Fig. 8-7: Connections HLB01.1D

Connection see page

24V, 0V (control voltage) 8-9
L+, L- (DC bus) 8-8
Equipment grounding conductor 8-8
X1 in, X1 out (bus module) 8-10
X2 (RS232 interface) 8-12
X31 (ready for operation, and prewarning contact) 8-11
X32 (DC bus short circuit control, clearing errors, braking 8-12
resistor threshold)

DOK-INDRV*-ADDCOMP****-PR02-EN-P
8-8 DC Bus Resistor Unit HLB01.1C and HLB01.1D Rexroth IndraDrive

DC Bus

Designation L+, L-

Design The DC bus is connected by contact rails and screws (M6) to the front of
the device.
Cross section of a contact rail:
• HLB01.1D: 72 mm² (6 mm x 12 mm)
• HLB01.1C: 48 mm² (4 mm x 12 mm)

Tightening Torque 6 Nm

Equipment Grounding Conductor Terminal

Design Screw (M6 x 25)
Tightening Torque 6 Nm

Note: The equipment grounding conductor must have at least the

cross section of the mains supply cable (but not smaller than
2
10 mm ).

For HLB01.1C: Connect the equipment grounding conductor terminal to

the protective circuit in the control cabinet.
For HLB01.1D: Using a grounding bracket connect equipment grounding
conductor terminal to the equipment grounding conductor terminal of the
neighboring device. The grounding bracket is part of our accessories
HAS01.1-xxx-072-MN.

1
erdungslasche_frontseitig

1: grounding bracket
Fig. 8-8: Grounding bracket

Ground Connection
Design Screws (M6 x 25; screws for mounting the device)
Tightening Torque 6 Nm
Using the mounting screws of the device connect the bare rear panel of
the device electrically conductive to the mounting surface in the control
cabinet. Connect the mounting surface in the control cabinet electrically
conductive to the protective circuit.

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive DC Bus Resistor Unit HLB01.1C and HLB01.1D 8-9

Control Voltage HLB01.1C

Designation X13

Design Type Number of poles Type of design

Spring power 4 female (connector)
Fig. 8-9: Design

Connection Cross Section Cross section Cross section Cross section

single-wire multi-wire in AWG
[mm²] [mm²] Gauge-Nr.:
0,08-1,5 0,08-1,5 28 - 14
Fig. 8-10: Connection Cross Section

Assignment 4 +24 V
3 +24 V
2 0V
1 0V

2
Lines +24V and 0V line cross section min. 1 mm
line routing preferably in parallel
max. allowed current if control voltage is looped DC 6 A
through

Control Voltage HLB01.1D

Designation 24V, 0V

Design The control voltage is connected by contact rails and screws (M6) to the
front of the drive controller.
Cross section of a contact rail: 72 mm² (6 mm x 12 mm)

Tightening Torque 6 Nm

DOK-INDRV*-ADDCOMP****-PR02-EN-P
8-10 DC Bus Resistor Unit HLB01.1C and HLB01.1D Rexroth IndraDrive

Module Bus

Designation X1 in, X1 out

Function The module bus permits data exchange between the devices.

Design Type Number of Type of design

poles
Flat line connector 8 Connector on device
Flat line bushing 8 Bushing on flat line
Fig. 8-11: Design

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive DC Bus Resistor Unit HLB01.1C and HLB01.1D 8-11

X31, Connection for Messages

Design Type Number of poles Type of design

Spring power 6 female (connector)
Fig. 8-12: Design

Connection Cross Section Cross section Cross section Cross section

single-wire multi-wire in AWG
[mm²] [mm²] Gauge-Nr.:
0,08-1,5 0,08-1,5 28 - 14
Fig. 8-13: Connection Cross Section

Loadability Max. switching voltage DC 30V

Max. switched current DC 1A
Max. continuous current DC 1A
minimum load of 10 mA
contacts

Assignment 6 ready for operation contact

5 ready for operation contact
4 n.c.
3 n.c.
2 prewarning contact
1 prewarning contact

Circuit states Ready for operation contact:

Contact is closed, if all of following conditions are met:
• control voltage present
• heat sink temperature OK
• load resistor temperature OK
• continuous power is smaller than specified (see Electrical Data)
• maximum regenerated power is smaller than specified (see Electrical
Data)

Prewarning contact:
Contact is open, if one of the following conditions is met:
• heat sink temperature is too high
• continuous power > 90%
• regenerated power > 90%

Shield connection Connect the shields of the control lines to shield connection XS1 of the
neighboring drive controller.

DOK-INDRV*-ADDCOMP****-PR02-EN-P
8-12 DC Bus Resistor Unit HLB01.1C and HLB01.1D Rexroth IndraDrive

X32, DC Bus Short Circuit, Clearing Errors, Braking

Resistor Threshold
Design Type Number of Poles Type of Design
Spring power 9 female (connector)
Fig. 8-14: Design

Connection Cross Section Cross section Cross section Cross section

single-wire multi-wire in AWG
[mm²] [mm²] Gauge-Nr.:
0,08-1,5 0,08-1,5 28 - 14
Fig. 8-15: Connection Cross Section

Assignment HLB01.1C HLB01.1D

9 n.c. n.c.
8 ZKS1 (DC bus short circuit) ZKS1 (DC bus short circuit)
7 n.c. ZKS1 (DC bus short circuit)
6 n.c. ZKS1 (DC bus short circuit)
5 Clear errors Clear errors
4 GND GND
3 GND GND
2 Braking resistor threshold Braking resistor threshold
1 n.c. ZKS2 (DC bus short circuit)

Input Circuit ZKS1 (HLB01.1C)

V1 R1
ZKS1
C1 C2 V2

hlb_zks_schaltung.fh7

R1: 2k2
C1: 200 nF
C2: 100 nF
V1: 10 V
V2: 0,7 V
Fig. 8-16: Circuit ZKS (HLB01.1C)

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Rexroth IndraDrive DC Bus Resistor Unit HLB01.1C and HLB01.1D 8-13

ZKS1, ZKS2 (HLB01.1D)

V1 R1
ZKS1
C1 C2 V2

ZKS2

hlb_zks1_zks2_schaltung.fh7

R1: 2k2
C1: 200 nF
C2: 100 nF
V1: 10 V
V2: 0,7 V
Fig. 8-17: Circuit ZKS (HLB01.1D)

ZKS1 Input Input voltage: Min. Max.

High 19,2 V 28,8 V
Low 0V 5V
Operate delay td approx. 160 ms
Input resistance 2 kOhm ± 10%
Reverse voltage protection within the allowed input voltage range

ZKS1 Usage • For supplying the ZKS input with current.

• For wiring further to the supply unit resp. to other DC bus resistor units
HLB01.1D.

ZKS2 Usage Has to be connected to GND. Bridge X32 Pin 1 and X32 Pin 4.

Release behavior of ZKS Input ZKS Equipment

ZKS Equipment
not supplied with current active
supplied with current not active

Protection of ZKS equipment The ZKS input has to be activated by the NO contact of the mains contactor
with mains supply voltage (auxiliary switch).
present
Input Circuit Clearing Errors (X32/5)

R1
R3

R2 C1

hlb_floesch_schaltung.fh7

U: supply voltage
R1: 10k
R2: 2k3
R3: 10k
C1: 100 nF
Fig. 8-18: Input circuit Clearing Errors

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8-14 DC Bus Resistor Unit HLB01.1C and HLB01.1D Rexroth IndraDrive

Clearing Errors Input Input circuit:

High input open
Low 0 V (bridge Pin 4 / Pin 5)

Clearing Errors Usage A negative edge on the input effects a clearing of all pending and clearable
errors.

Braking Resistor Threshold (X32/2)

Usage Determines the mode of the braking resistor threshold.

Input circuit U

R1
R3

R2 C1

hlb_floesch_schaltung.fh7

U: supply voltage
R1: 10k
R2: 2k49
R3: 10k
C1: 100 nF
Fig. 8-19: Input circuit

Settings Input X32/2 Effective Mode Braking Resistor

Threshold
dependent on utilization
0V independent from mains
within the range of
(bridge Pin 2 / Pin 3) voltage
DC (820..850) V
dependent on utilization
independent from mains
open within the range of
voltage
DC (820..850) V

Shield connection Connect the shields of the control lines to shield connection XS1 of the
neighboring drive controller.

X2, RS232 Interface

Note: For internal usage only!

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive DC Bus Resistor Unit HLB01.1C and HLB01.1D 8-15

8.5 Diagnostic LEDs and Reset-Pushbutton

S1
H2
H3

hlb_S1H2H3.eps

Fig. 8-20: Diagnostic LEDs and Reset-Pushbutton

Reset-Pushbutton S1 Is used for resetting errors.

Diagnostic LED H2 (green) State Meaning

blinking device is ready for operation and UZK ≤ 50 V
steady light device is ready for operation and UZK > 50 V

Diagnostic LED H3 (red) State Meaning

blinking overload prewarning at 90% utilization
overtemperature prewarning
steady light overload, overtemperature, internal error

DOK-INDRV*-ADDCOMP****-PR02-EN-P
8-16 DC Bus Resistor Unit HLB01.1C and HLB01.1D Rexroth IndraDrive

Notes

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Braking Resistors HLR01.1 9-1

9 Braking Resistors HLR01.1

9.1 General Information

For the drive controllers HCS02 and HCS03 there are external standard
braking resistors HLR01.1N-xxxx-Nxxx-A-007-NNNN available. The drive
controller HCS monitors the external braking resistor by means of the
firmware which calculates a thermal image of the current braking power.
When the limit values for the thermal image are exceeded, the converter
switches off with error "F8820 braking resistor overload" to protect the
baking resistor from overload.

Note: Choose drive controllers HCS03 in design -NNBN (braking

transistor integrated) or drive controllers HCS02 with type
current W0054 or W0070 so that you can operate braking
resistors HLR01.1.

Standard and Reinforced Design

HLR01.1 We distinguish two designs of braking resistors HLR01.1:
• The standard design is intended for assembly above the drive
controller HCS03.1E.
• The reinforced design is not intended for assembly at the drive
controller HCS03.1E.

For regenerative braking at higher power, occurring for example in drives

with large centrifugal masses (e.g. centrifuges), long braking processes
(e.g. in crane lifting gears), reinforced braking resistors should be
connected to the converters with integrated brake chopper.

Damage to the drive controller HCS by braking

resistor HLR01 incorrectly selected and
parameterized!
CAUTION ⇒ When selecting the braking resistor HLR01, take the
allowed minimum resistance value into account. For
the minimum resistance value please see the
electrical data of the drive controllers HCS02 and
HCS03.
⇒ At the drive controllers HCS02 and HCS03
parameterize the performance data of the selected
braking resistor in parameter "P-0-0858, Data of
external braking resistor".
⇒ Activate the selected braking resistor by setting
bit 8 = 1 in parameter "P-0-0860, Control word of
power section".

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9-2 Braking Resistors HLR01.1 Rexroth IndraDrive

Assigning Standard Braking Resistors to Drive

Controllers HCS02 and HCS03

Braking resistor Drive controller

tbd HCS02.1E-W0054
tbd HCS02.1E-W0070
HLR01.1N-0300-N17R5-A-007-NNBN HCS03.1E-W0070
HLR01.1N-0470-N11R7-A-007-NNBN HCS03.1E-W0100
HLR01.1N-0780-N07R0-A-007-NNBN HCS03.1E-W0150
HLR01.1N-1K08-N05R0-A-007-NNBN HCS03.1E-W0210
Fig. 9-1: Assignment of standard braking resistors HLR

Assigning Reinforced Braking Resistors to Drive

Controllers HCS03
The table below shows the allowed combinations of reinforced braking
resistors HLR01.1 with drive controllers HCS03.1.

Braking resistor Drive controller

HLR01.1N-01K6-N18R0-A-007-NNNN HCS03.1E-W0070-A-05-NNBx
HLR01.1N-02K0-N15R0-A-007-NNNN HCS03.1E-W0100-A-05-NNBx
HLR01.1N-04K5-N07R4-A-007-NNNN HCS03.1E-W0150-A-05-NNBx
HLR01.1N-06K5-N06R1-A-007-NNNN HCS03.1E-W0210-A-05-NNBx
HLR01.1N-03K5-N19R0-A-007-NNNN HCS03.1E-W0070-A-05-NNBx
HLR01.1N-05K0-N15R0-A-007-NNNN HCS03.1E-W0100-A-05-NNBx
HLR01.1N-08K5-N08R0-A-007-NNNN HCS03.1E-W0150-A-05-NNBx
HLR01.1N-12K5-N05R5-A-007-NNNN HCS03.1E-W0210-A-05-NNBx
HLR01.1N-04K5-N18R0-A-007-NNNN HCS03.1E-W0070-A-05-NNBx
HLR01.1N-07K0-N14R0-A-007-NNNN HCS03.1E-W0100-A-05-NNBx
HLR01.1N-11K0-N07R3-A-007-NNNN HCS03.1E-W0150-A-05-NNBx
HLR01.1N-17K0-N05R1-A-007-NNNN HCS03.1E-W0210-A-05-NNBx
HLR01.1N-06K5-N18R0-A-007-NNNN HCS03.1E-W0070-A-05-NNBx
HLR01.1N-09K5-N13R0-A-007-NNNN HCS03.1E-W0100-A-05-NNBx
HLR01.1N-15K0-N08R1-A-007-NNNN HCS03.1E-W0150-A-05-NNBx
HLR01.1N-23K0-N05R5-A-007-NNNN HCS03.1E-W0210-A-05-NNBx
HLR01.1N-10K0-N18R0-A-007-NNNN HCS03.1E-W0070-A-05-NNBx
HLR01.1N-14K5-N13R0-A-007-NNNN HCS03.1E-W0100-A-05-NNBx
HLR01.1N-24K0-N07R2-A-007-NNNN HCS03.1E-W0150-A-05-NNBx
HLR01.1N-36K0-N05R4-A-007-NNNN HCS03.1E-W0210-A-05-NNBx
Fig. 9-2: Assignment of reinforced braking resistors HLR

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Braking Resistors HLR01.1 9-3

9.2 Identification

Type Code HLR01.1

Abbrev. 1 2 3 4
Column 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
Example: H L R 0 1 . 1 N - 1 0 K 0 - N 0 5 R 4 - A - 0 0 7 - N N N N

1. Product
1.1 HLR . . . . . . . = HLR

2. Line
2.1 1. . . . . . . . . . . . . . . . . = 01

3. Design
3.1 1......................=1

4. Mountin style
4.1 Device mounting solution . . . . = A
4.2 Free mounting solution . . . . . . = N

5. Continous output
5.1 e.g., 10 kW . . . . . . . . . . . . . . . . . = 10K0

6. Additional option
6.1 none . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = N

7. Resistance
7.1 e.g., 5.4 Ohm. . . . . . . . . . . . . . . . . . . . . . . . . . . . = 05R4

8. Degree of protection
8.1 IP20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = A

9. DC bus nominal voltage

9.1 DC 700 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 007

10. Other design

10.1 none . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = NNNN

11. Standard reference

Standard Title Edition
DIN EN 60529 Degrees of protection provided by enclosures (IP-Code) 2000-09

DT000008v01_en.FH9

Fig. 9-3: Type code braking resistor HLR01.1

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9-4 Braking Resistors HLR01.1 Rexroth IndraDrive

Type Plate HLR01.1

Each braking resistor is identified by a type designation. There is a type
plate attached to all components.

type denomination 7270

material numberr HLR01.1N-1K08-N05R0-A-007-NNNN

MNR: xxxxxx FD: 03W46
serial number

Made in Germany
SR: xxxxxxxxx production data
Ohm 5
PD 1,08 kW
PS 130 kW
TSZU0015EN00.FH9

Fig. 9-4: Type Plate HLR01.1

7270

Type label
HLR01.1N-10K0-N05R4-A-007-NNNN
MNR: xxxxxx FD: 03W46
Made in Germany

SR: xxxxxxxxx

ohm 11,5
PD 0,3 kW
PS 56 kW

12

ANZU0006EN00.FH9

Fig. 9-5: Type plate position

9.3 Technical Characteristics of the Standard Braking

Resistors HLR01.1
The resistors of these braking units consist of a heavy-duty metal alloy.
The resistor element is embedded within an aluminum housing, laying in
an insulating ceramics material of high thermal conductivity. Complete
metal cladding ensures protection from damaging ambient conditions and
unintentional touching of live parts. They have the following properties:
• compact design and low weight
• high power and impulse loading
• robust construction and high reliability
• high dielectric strength
• the resistor element is non-flammable

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Braking Resistors HLR01.1 9-5

9.4 Mechanical Data of the Standard Braking Resistors

HLR01.1

Dimensioned Drawings

Dimensions in mm
123 for
M6

235
275

300

1 2

75 165
19,5

ground strap 196 MBZU0032EN00.FH9

Fig. 9-6: Dimension sheet braking resistor HLR01.1N-0300-N17R5-A-007-

NNNN

Dimensions in mm
223
175
for
M6
300
275

235

1 2
19,5

165
210 MBZU0033EN00.FH9
ground strap

Fig. 9-7: Dimension sheet braking resistor

HLR01.1N-0470-N11R7-A-007-NNNN and
HLR01.1N-0780-N07R0-A-007-NNNN

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9-6 Braking Resistors HLR01.1 Rexroth IndraDrive

Dimensions in mm

350
300
for
M6

300
275

235
1 2

19,5
165
ground strap 220

MBZU0048EN00.FH9

Fig. 9-8: Dimension sheet braking resistor HLR01.1N-1K08-N05R0-A-007-

NNNN

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Braking Resistors HLR01.1 9-7

Arrangement of the Components Device / Braking Resistor HLR01.1N-

0300-N17R-A-007-NNNN

Dimensions in mm
75

275
1 2

ground
strap

37,5

MBZU0049EN00.FH9

Fig. 9-9: Sample mounting device / braking resistor

HLR01.1N-0300-N17R5-A-007-NNNN

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9-8 Braking Resistors HLR01.1 Rexroth IndraDrive

Dimensions in mm
175

275
1 2

37,5
ground strap

MBZU0034EN00.FH9

Fig. 9-10: Sample mounting device / braking resistor

HLR01.1N-0470-N11R7-A-007-NNNN and
HLR01.1N-0780-N07R7-A-007-NNNN

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Braking Resistors HLR01.1 9-9

Dimensions in mm
300
24

275
1 2

37,5
ground strap

1)

MBZU0035EN00.FH9

1): 1): Joint bar is part of accessories HAS01.

Fig. 9-11: Sample mounting device / braking resistor
HLR01.1N-1K08-N05R0-A-007-NNNN

Note: The standard braking resistors are intended to be mounted

above the drive controllers HCS03; otherwise, forced
convection (blower) with a volume stream of 200 m³/hour is to
be provided.

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9-10 Braking Resistors HLR01.1 Rexroth IndraDrive

9.5 Technical Data of the Standard Braking Resistors

HLR01.1

Braking resistor 0300-N17R5 0470-N11R7 0780-N07R0 1K08-N05R0

HLR01.1N-xxxx-Nxxxx-A-007-NNNN
peak power [kW] 37 56 93 130
peak power duty cycle 0,83 0,83 0,83 0,83
load cycle T=120 s [ED %]
peak power 1 1 1 1
t_ein max, T=120 s [s]
energy absorption [kWs] 37 56 93 130
continuous power [kW] 0,30 0,47 0,78 1,08
resistance value in operating status [Ω] 20,5 13,7 8,2 5,8
connection cross section [mm²] 10 25 25 50
connection cross section [AWG] 8 3 3 1/0
time constant [s] 780 780 780 780
weight kg 3 4,5 5,5 8
Fig. 9-12: Technical data standard braking resistors HLR01.1

9.6 Technical Features of the Reinforced Braking Resistors

HLR01.1
Degree of protection IP 20 • Type A
Cement-coated, wire-wound, tube-type fixed resistors in screwed-on
condition, with side walls and perforated cover, fixed parallel to the
mounting surface, with two connections wired to porcelain terminals in the
mounted terminal box with conduit thread connection.
• Type B and C
Fixed resistor in steel grid version. Depending on the power, with 2 flat
terminals, 2 stud terminals M6 or M8.
Dimensioning The specified braking power is valid for the mentioned relative duty cycle
(ED) of 6 %, 15 %, 25 %, 40 %, and 60 %, relative to a load cycle of
120 s.
Obviously, other duty cycles are allowed as well. The required clearing
time is reduced in the same ratio.

tein
taus = × taus min
tein max
taus: required clearing time in [s]
tein: duty cycle in [s]
teinmax: maximum duty cycle in [s]
tausmin: minimum clearing time in [s]
Fig. 9-13: Calculation of the required clearing time

Example: With a duty cycle of 40%, the resistor may be activated for a
maximum of 48 s (teinmax), followed by a clearing time of 72 s. Obviously,
shorter duty cycles are allowed as well. The required clearing time is

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Braking Resistors HLR01.1 9-11

reduced in the same ratio. For example with a duty cycle of 10 s, the
clearing time is as follows:

10 s
example : × 72 s = 15s
48s
Fig. 9-14: Sample calculation of the required clearing time

Duty Cycles
ED teinmax in s tausmin in s
60% 72 48
40% 48 72
25% 30 90
15% 18 102
6% 7,2 112,8
Fig. 9-15: Duty cycles

9.7 Technical Data of the Reinforced Braking Resistors

HLR01.1

Braking Resistors for HCS03.1E-W0070

HLR01.1N-xxxx-xxxxx-A-007-NNNN -01K6-N18R0 -03K5-N19R0 -04K5-N18R0 -06K5-N18R0 -10K0-N18R0

continuous power kW 1,6 3,5 4,5 6,5 10
resistance value in operating Ω 20,0 21,3 20,2 20,2 20,2
status
type A5 B1 B2 B2 B3
connection cross section mm² 2,5 4 6 10 10
connection cross section AWG 14 12 10 8 8

Energy absorption at peak power, duty cycle t=x sec and load cycle T=120 sec
energy absorption at peak kWs 109 252 432 686 1080
power
peak power kW 34 31 33 33 33

t sec 3,3 8 13 21 32

duty cycle ED % 2,7 6,7 11 17 27

Braking power at x % ED and a load cycle T=120 sec

braking power kW 15 14 14 14 15
t sec 7,2 18 30 48 72
ED % 6 15 25 40 60
Fig. 9-16: Technical data for braking resistors at HCS03.1E-W0070

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9-12 Braking Resistors HLR01.1 Rexroth IndraDrive

Braking resistors for HCS03 ... 0070

Peak power P_s and Energy absorption W

10000

W [kWs]

Energy
HLR01.1N-10K0-N18R0

1000 HLR01.1N-06K5-N18R0
HLR01.1N-04K5-N18R0
HLR01.1N-03K5-N19R0

P_s [kW]
HLR01.1N-01K6-N18R0

100

10 Power
HLR01.1N-10K0-N18R0

HLR01.1N-06K5-N18R0
HLR01.1N-04K5-N18R0
HLR01.1N-03K5-N19R0

HLR01.1N-01K6-N18R0

1
1 10 100 1000
Duty cycle [s]

Fig. 9-17: Selection aid for braking resistors for HCS03.1E-W0070

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Braking Resistors HLR01.1 9-13

Braking Resistors for HCS03.1E-W0100

HLR01.1N-xxxx-xxxxx-A-007- -02K0-N15R0 -05K0-N15R0 -07K0-N14R0 -09K5-N13R0 -14K5-N13R0

NNNN
continuous power kW 2 5 7 9,5 14,5
resistance value in Ω 16,7 16,9 15,7 14,6 14,6
operating status
type A6 B2 B3 B3 B4
connection cross mm² 4 6 10 10 16
section
connection cross AWG 12 10 8 8 6
section

Energy absorption at peak power, duty cycle t=x sec and load cycle T=120 sec
energy absorption at kWs 137 360 672 1003 1566
peak power
peak power kW 40 40 43 46 46
t sec 3,4 9 16 22 34
duty cycle ED % 2,8 7,5 13 18 28

Braking power at x % ED and a load cycle T=120 sec

braking power kW 19 20 22 21 22
t sec 7,2 18 30 48 72
ED % 6 15 25 40 60
Fig. 9-18: Technical data for braking resistors at HCS03.1E-W0100

DOK-INDRV*-ADDCOMP****-PR02-EN-P
9-14 Braking Resistors HLR01.1 Rexroth IndraDrive

Braking resistors for HCS03 ... 0100

Peak power P_s and Energy absorption W

10000

W [kWs]

Energy
HLR01.1N-14K5-N13R0

HLR01.1N-09K5-N13R0
1000 HLR01.1N-07K0-N14R0

HLR01.1N-05K0-N15R0
P_s [kW]

100

Power
HLR01.1N-14K5-N13R0

10 HLR01.1N-09K5-N13R0

HLR01.1N-07K0-N14R0

HLR01.1N-05K0-N15R0

1
1 10 100 1000
Duty cycle [s]

Fig. 9-19: Selection aid for braking resistors for HCS03.1E-W0100

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Braking Resistors HLR01.1 9-15

Braking Resistors for HCS03.1E-W0150

HLR01.1N-xxxx-xxxxx-A-007- -04K5-N07R4 -08K5-N08R0 -11K0-N07R3 -15K0-N08R1 -24K0-N07R2

NNNN
continuous power kW 4,5 8,5 11 15 24
resistance value in Ω 8,3 9,0 8,2 9,1 8,1
operating status
type B1 B3 B3 B4 C3
connection cross mm² 10 16 25 25 35
section
connection cross AWG 8 6 3 3 2
section

Energy absorption at peak power, duty cycle t=x sec and load cycle T=120 sec
energy absorption at kWs 246 612 1056 1584 2592
peak power
peak power kW 81 75 82 74 83
t sec 3 8,2 13 21 31
duty cycle ED % 2,5 6,8 11 18 26

Braking power at x % ED and a load cycle T=120 sec

braking power kW 34 34 35 33 36
t sec 7,2 18 30 48 72
ED % 6 15 25 40 60
Fig. 9-20: Technical data for braking resistors at HCS03.1E-W0150

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9-16 Braking Resistors HLR01.1 Rexroth IndraDrive

Braking resistors for HCS03 ... 0150

Peak power P_s and Energy absorption W

10000

W [kWs] Energy
HLR01.1N-24K0-N07R2
HLR01.1N-15K0-N08R1
HLR01.1N-11K0-N07R3
HLR01.1N-08K5-N08R0

1000
HLR01.1N-04K5-N07R4

P_s [kW]

100

Power
HLR01.1N-24K0-N07R2
HLR01.1N-15K0-N08R1
HLR01.1N-11K0-N07R3
10 HLR01.1N-08K5-N08R0

HLR01.1N-04K5-N07R4

1
1 10 100 1000
Duty cycle [s]

Fig. 9-21: Selection aid for braking resistors for HCS03.1-W0150

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Braking Resistors HLR01.1 9-17

Braking Resistors for HCS03.1E-W0210

HLR01.1N-xxxx-xxxxx-A-007- -06K5-N06R1 -12K5-N05R5 -17K0-N05R1 -23K0-N05R5 -36K0-N05R4

NNNN
continuous power kW 6,5 12,5 17 23 36
resistance value in Ω 7 6 6 6 6
operating status
type B2 B4 B5 C2 C4
connection cross mm² 16 35 35 50 50
section
connection cross AWG 6 2 2 1/0 1/0
section

Energy absorption at peak power, duty cycle t=x sec and load cycle T=120 sec
energy absorption at kWs 356 900 1632 2429 3888
peak power
peak power kW 98 109 117 109 111
t sec 3,6 8,3 14 22 35
duty cycle ED % 3 6,9 12 18 29

Braking power at x % ED and a load cycle T=120 sec

braking power kW 49 50 54 51 54
t sec 7,2 18 30 48 72
ED % 6 15 25 40 60
Fig. 9-22: Technical data for braking resistors at HCS03.1E-W0210

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9-18 Braking Resistors HLR01.1 Rexroth IndraDrive

Braking resistors for HCS03 ... 0210

Peak power P_s and Energy absorption W

10000
Energy
HLR01.1N-36K0-N05R4
W [kWs]
HLR01.1N-23K0-N05R5
HLR01.1N-17K0-N05R1
HLR01.1N-12K5-N05R5

HLR01.1N-06K5-N06R1
1000

P_s [kW]

100

Power
HLR01.1N-36K0-N05R4

HLR01.1N-23K0-N05R5
HLR01.1N-17K0-N05R1
HLR01.1N-12K5-N05R5

10
HLR01.1N-06K5-N06R1

1
1 10 100 1000
Duty cycle [s]

Fig. 9-23: Selection aid for braking resistors for HCS03.1E-W0210

9.8 Line Cross Sections for Reinforced Braking Resistors

HLR01.1
According to the standards "Electronic equipment for use in power
installations" (EN 50178, chapter 5.3.2.1) and "Adjustable speed electrical
power drive systems" (EN 61800-5-1, chapter 4.2.5.4.2), a stationary
connection of the equipment grounding conductor is required. The
following requirement has to be complied with: cross section of equipment
2
grounding conductor at least 10 mm (mechanical stability).

Note: For the equipment grounding conductor run lines with a cross
section corresponding to that of the lines for mains connection
2
at the drive controller HCS and having at least 10 mm .

Requirements for Line Routing

• The cross sections are valid for one phase each with multi-wire
conductors and are specified according to the regulations of VDE0298.
2
• Up to 50 mm , single strands in the cable duct.

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Rexroth IndraDrive Braking Resistors HLR01.1 9-19

9.9 Mechanical Data of the Reinforced Braking Resistors

HLR01.1

Fixed Resistors IP 20 Type A

B T B1
Admissible assembly
D

on horizontal area
Terminals below
H H1
Inadmissible assembly

Terminals above, right or left

PG11

DM000006v01_en.FH9

Fig. 9-24: Type A5 – A6

Type Dimensions in mm Weight in kg

H B T H1 B1 D
A5 586 185 120 526 150 M6 5,2
A6 686 185 120 626 150 M6 6,2
Fig. 9-25: Dimensions table braking resistor type A

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9-20 Braking Resistors HLR01.1 Rexroth IndraDrive

Steel Grid Fixed Resistors IP 20 Type B

B T

Admissible assembly
D
Terminals below
T1
Perforated plate
above and below on horizontal area

B1 Inadmissible assembly

Terminals above, right and left

DM000007v01_en.FH9

Fig. 9-26: Type B1 – B4

Type Dimensions in mm Weight in kg

B T H B1 T1 D
B1 490 300 270 380 270 M10 9,5
B2 490 400 270 380 370 M10 13
B3 490 600 270 380 570 M10 22
B4 490 800 270 380 770 M10 33
B5 490 1000 270 380 970 M10 44
Fig. 9-27: Dimensions table braking resistor type B

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Rexroth IndraDrive Braking Resistors HLR01.1 9-21

Steel Grid Fixed Resistors IP 20 Type C

B T

Admissible assembly

H on horizontal area

B1

T1

DM000008v01_en.FH9

Fig. 9-28: Type C1 – C7

Type Dimensions in mm Weight in kg

B T H B1 T1 D
C2 595 490 710 570 380 M10 56
C3 795 490 710 770 380 M10 80
C4 995 490 710 970 380 M10 93
Fig. 9-29: Dimensions table braking resistor type C

Note: Under consideration of the technical data for the minimum

braking resistance and the brake chopper, other braking
resistors can be used alternatively.

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9-22 Braking Resistors HLR01.1 Rexroth IndraDrive

Notes

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Rexroth IndraDrive Motor Filter HMF01.1 10-1

10 Motor Filter HMF01.1

10.1 Type Code

Abbrev. 1 2 3 4
Column 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
Example: H M F 0 1 . 1 A - N 1 K 5 - E 0 0 7 0 - A - 5 0 0 - N N N N

1. Product
1.1 HMF . . . . . . . = HMF

2. Line
2.1 1. . . . . . . . . . . . . . . . . = 01

3. Design
3.1 1......................=1

4. Mounting style
4.1 Device mounting solution . . . . = A
4.2 Free mounting solution . . . . . . = N

5. Filter class
5.1 Dv/dt filter with limiter . . . . . . . . . . . = N
5.2 Sine-wave filter. . . . . . . . . . . . . . . . = S

6. Motor frequency
6.1 e.g., 0...1.5 kHz . . . . . . . . . . . . . . . . . = 1K5

7. Switching frequency
7.1 4 kHz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = D
7.2 8 kHz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = E
7.3 16 kHz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = G

8. Nominal current
8.1 e.g., 70 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 0070

9. Degree of protection
9.1 IP20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = A

10. Voltage rating

10.1 3 x AC 500 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = 500

11. Other design

11.1 none . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . = NNNN

12. Standard reference

Standard Title Edition
DIN EN 60529 Degrees of protection provided by enclosures (IP-Code) 2000-09

DT000016v01_en.FH9

Fig. 10-1: Type code of motor filter HMF01.1

DOK-INDRV*-ADDCOMP****-PR02-EN-P
10-2 Motor Filter HMF01.1 Rexroth IndraDrive

10.2 Type Plate

Each motor filter is identified by a type designation. There is a type plate
attached to all components.

7270
Type
Part no. HMF01.1A-N0K2-D0045-A-500-NNNN
MNR: xxxxxx FD: 04W48
Serial number

Made in Germany
SR: xxxxxxxxx Date of production
(yearWweek)
UNetz 3 AC 500V
INenn 45A
f 50/60 Hz
TSZU0017EN00.FH9

Fig. 10-2: Type plate

10.3 Electrical Data

Motor filter IN PV LM fout_max fp_max du/dt Uout_max
[A] [W] µH Hz kHz kV / us kV
HMF01.1A-N4K0-A0045-A-007-NNNN 45 120 3 x 160 200 4 <4 1,2
HMF01.1A-N4K0-A0072-A-007-NNNN 72 160 3 x 100 200 4 <4 1,2
HMF01.1A-N4K0-A0095-A-007-NNNN 95 190 3 x 78 200 4 <4 1,2
HMF01.1A-N4K0-A0145-A-007-NNNN 145 220 3 x 50 200 4 <4 1,2

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Motor Filter HMF01.1 10-3

10.4 Mechanical Data

Dimensional Drawings

104 277
U2 V2 W2 PE

305
330

270
75
125 MBZU0064EN00.FH9

Fig. 10-3: Dimensional drawing motor filter HMF01.1A-D0K2-D0045-A-500-

NNNN

DOK-INDRV*-ADDCOMP****-PR02-EN-P
10-4 Motor Filter HMF01.1 Rexroth IndraDrive

B1
T
B
MBZU0056EN00.fh9

Fig. 10-4: Dimensional drawing motor filter

HMF01.1A-N0K2-D0073-A-500-NNNN,
HMF01.1A-N0K2-D0095-A-500-NNNN and
HMF01.1A-N0K2-D0145-A-500-NNNN

Type Dimensions in mm
B H T B1 H1
0073 225 315 270 175 257
0095 225 315 270 175 257
0145 350 400 260 250 310
Fig. 10-5: Dimensional drawing motor filter

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Motor Filter HMF01.1 10-5

10.5 Arrangement of the Components HCS03.1 / Motor Filter

HMF

770
U2 V2 W2 PE

75 MBZU0066EN00.FH9
125

Fig. 10-6: Sample mounting HCS03.1E-W0070 / HMF01.1A-D0K2-D0045

DOK-INDRV*-ADDCOMP****-PR02-EN-P
10-6 Motor Filter HMF01.1 Rexroth IndraDrive

B
B1

MBZU0057EN00.FH9

Fig. 10-7: Sample mounting HCS03.1E-W0100 0150 0210 / motor filter

HCS03.1E- H B B1
W0100 720 225 175
W0150 720 225 175
W0210 780 350 250
Fig. 10-8: Dimensions table for sample mounting HCS03.1E-.. / motor filter
HMF

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Motor Filter HMF01.1 10-7

10.6 Arrangement of the Components HCS03.1 / Motor Filter

and Mains Filter

770

1075
U2 V2 W2 PE

PE

PE
L1 L2 L3 PE

X3 L3
L2
L1
PE

75
125

MBZU0067EN00.FH9

Fig. 10-9: Arrangement HCS03.1E-W0070 / motor filter and mains filter +

HAS05.1-001 + HAS05.1-002

Note: For information on the HAS accessories see Project Planning

Manual on the drive system Rexroth IndraDrive.

DOK-INDRV*-ADDCOMP****-PR02-EN-P
10-8 Motor Filter HMF01.1 Rexroth IndraDrive

B
B1

MBZU0068EN00.FH9

Fig. 10-10: Arrangement of device 0100, 0150, 0210 / motor filter and mains
filter

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Motor Filter HMF01.1 10-9

HCS03.1E- H B1 B
W0100 980 175 225
W0150 980 175 225
W0210 1090 250 350
Fig. 10-11: Dimensions table for sample mounting HCS03.1E-.. / mains filter /
motor filter

DOK-INDRV*-ADDCOMP****-PR02-EN-P
10-10 Motor Filter HMF01.1 Rexroth IndraDrive

Notes

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Service & Support 11-1

11 Service & Support

11.1 Helpdesk
Unser Kundendienst-Helpdesk im Hauptwerk Lohr Our service helpdesk at our headquarters in Lohr am
am Main steht Ihnen mit Rat und Tat zur Seite. Main, Germany can assist you in all kinds of inquiries.
Sie erreichen uns Contact us

- telefonisch - by phone: +49 (0) 9352 40 50 60

über Service Call Entry Center Mo-Fr 07:00-18:00
- via Service Call Entry Center Mo-Fr 7:00 am - 6:00 pm

- per Fax - by fax: +49 (0) 9352 40 49 41

- per e-Mail - by e-mail: [email protected]

11.2 Service-Hotline
Außerhalb der Helpdesk-Zeiten ist der Service After helpdesk hours, contact our service
direkt ansprechbar unter department directly at

+49 (0) 171 333 88 26

oder - or +49 (0) 172 660 04 06

11.3 Internet

Unter www.boschrexroth.com finden Sie At www.boschrexroth.com you may find

ergänzende Hinweise zu Service, Reparatur und additional notes about service, repairs and training
Training sowie die aktuellen Adressen *) unserer in the Internet, as well as the actual addresses *) of
auf den folgenden Seiten aufgeführten Vertriebs- our sales- and service facilities figuring on the
und Servicebüros. following pages.
Verkaufsniederlassungen sales agencies
Niederlassungen mit Kundendienst offices providing service
Außerhalb Deutschlands nehmen Sie bitte zuerst Kontakt mit Please contact our sales / service office in your area first.
unserem für Sie nächstgelegenen Ansprechpartner auf.
*) Data in the present documentation may have become
*) Die Angaben in der vorliegenden Dokumentation können obsolete since printing.
seit Drucklegung überholt sein.

11.4 Vor der Kontaktaufnahme... - Before contacting us...

Wir können Ihnen schnell und effizient helfen wenn For quick and efficient help, please have the
Sie folgende Informationen bereithalten: following information ready:
1. detaillierte Beschreibung der Störung und der 1. Detailed description of the failure and
Umstände. circumstances.
2. Angaben auf dem Typenschild der 2. Information on the type plate of the affected
betreffenden Produkte, insbesondere products, especially type codes and serial
Typenschlüssel und Seriennummern. numbers.
3. Tel.-/Faxnummern und e-Mail-Adresse, unter 3. Your phone/fax numbers and e-mail address,
denen Sie für Rückfragen zu erreichen sind. so we can contact you in case of questions.

DOK-INDRV*-ADDCOMP****-PR02-EN-P
11-2 Service & Support Rexroth IndraDrive

11.5 Kundenbetreuungsstellen - Sales & Service Facilities

Deutschland – Germany vom Ausland: (0) nach Landeskennziffer weglassen!

from abroad: don’t dial (0) after country code!

Vertriebsgebiet Mitte
Germany Centre SERVICE AUTOMATION SERVICE AUTOMATION SERVICE AUTOMATION
Rexroth Indramat GmbH CALL ENTRY CENTER ERSATZTEILE / SPARES
Bgm.-Dr.-Nebel-Str. 2 / Postf. 1357 Helpdesk HOTLINE 24 / 7 / 365 verlängerte Ansprechzeit
97816 Lohr am Main / 97803 Lohr MO – FR - extended office time -
von 07:00 - 18:00 Uhr außerhalb der Helpdesk-Zeit ♦ nur an Werktagen
Kompetenz-Zentrum Europa from 7 am – 6 pm out of helpdesk hours - only on working days -
Tel.: +49 (0)9352 40-0 ♦ von 07:00 - 18:00 Uhr
Tel. +49 (0) 9352 40 50 60 Tel.: +49 (0)172 660 04 06
Fax: +49 (0)9352 40-4885 - from 7 am - 6 pm -
Fax +49 (0) 9352 40 49 41 oder / or
Tel.: +49 (0)171 333 88 26 Tel. +49 (0) 9352 40 42 22
[email protected]
Vertriebsgebiet Süd Vertriebsgebiet West Gebiet Südwest
Germany South Germany West Germany South-West
Bosch Rexroth AG Bosch Rexroth AG Bosch Rexroth AG
Landshuter Allee 8-10 Regionalzentrum West Service-Regionalzentrum Süd-West
80637 München Borsigstrasse 15 Siemensstr. 1
40880 Ratingen 70736 Fellbach
Tel.: +49 (0)89 127 14-0 Tel.: +49 (0)2102 409-0 Tel.: +49 (0)711 51046–0
Fax: +49 (0)89 127 14-490 Fax: +49 (0)2102 409-406 Fax: +49 (0)711 51046–248
+49 (0)2102 409-430

Vertriebsgebiet Nord Vertriebsgebiet Mitte Vertriebsgebiet Ost Vertriebsgebiet Ost

Germany North Germany Centre Germany East Germany East
Bosch Rexroth AG Bosch Rexroth AG Bosch Rexroth AG Bosch Rexroth AG
Walsroder Str. 93 Regionalzentrum Mitte Beckerstraße 31 Regionalzentrum Ost
30853 Langenhagen Waldecker Straße 13 09120 Chemnitz Walter-Köhn-Str. 4d
Tel.: +49 (0) 511 72 66 57-0 64546 Mörfelden-Walldorf 04356 Leipzig
Service: +49 (0) 511 72 66 57-256
Fax: +49 (0) 511 72 66 57-93 Tel.: +49 (0) 61 05 702-3 Tel.: +49 (0)371 35 55-0 Tel.: +49 (0)341 25 61-0
Service: +49 (0) 511 72 66 57-783 Fax: +49 (0) 61 05 702-444 Fax: +49 (0)371 35 55-333 Fax: +49 (0)341 25 61-111

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Service & Support 11-3

Europa (West) - Europe (West)

vom Ausland: (0) nach Landeskennziffer weglassen, Italien: 0 nach Landeskennziffer mitwählen
from abroad: don’t dial (0) after country code, Italy: dial 0 after country code

Austria - Österreich Austria – Österreich Belgium - Belgien Denmark - Dänemark

Bosch Rexroth GmbH Bosch Rexroth GmbH Bosch Rexroth NV/SA BEC A/S
Electric Drives & Controls Electric Drives & Controls Henri Genessestraat 1 Zinkvej 6
Stachegasse 13 Industriepark 18 1070 Bruxelles 8900 Randers
1120 Wien 4061 Pasching
Tel.: +43 (0)1 985 25 40 Tel.: +43 (0)7221 605-0 Tel: +32 (0) 2 451 26 08 Tel.: +45 (0)87 11 90 60
Fax: +43 (0)1 985 25 40-93 Fax: +43 (0)7221 605-21 Fax: +32 (0) 2 451 27 90 Fax: +45 (0)87 11 90 61
[email protected]
[email protected]

Great Britain – Großbritannien Finland - Finnland France - Frankreich France - Frankreich

Bosch Rexroth Ltd. Bosch Rexroth Oy Bosch Rexroth SAS Bosch Rexroth SAS
Electric Drives & Controls Electric Drives & Controls Electric Drives & Controls Electric Drives & Controls
Broadway Lane, South Cerney Ansatie 6 Avenue de la Trentaine ZI de Thibaud, 20 bd. Thibaud
Cirencester, Glos GL7 5UH 017 40 Vantaa (BP. 74) (BP. 1751)
77503 Chelles Cedex 31084 Toulouse
Tel.: +44 (0)1285 863000 Tel.: +358 (0)9 84 91-11 Tel.: +33 (0)164 72-63 22 Tel.: +33 (0)5 61 43 61 87
Fax: +44 (0)1285 863030 Fax: +358 (0)9 84 91-13 60 Fax: +33 (0)164 72-63 20 Fax: +33 (0)5 61 43 94 12
[email protected] Hotline: +33 (0)608 33 43 28
[email protected]

France – Frankreich Italy - Italien Italy - Italien Italy - Italien

Bosch Rexroth SAS Bosch Rexroth S.p.A. Bosch Rexroth S.p.A. Bosch Rexroth S.p.A.
Electric Drives & Controls Via G. Di Vittorio, 1 Via Paolo Veronesi, 250 Via Mascia, 1
91, Bd. Irène Joliot-Curie 20063 Cernusco S/N.MI 10148 Torino 80053 Castellamare di Stabia NA
69634 Vénissieux – Cedex Hotline: +39 02 92 365 563
Tel.: +33 (0)4 78 78 53 65 Tel.: +39 02 92 365 1 Tel.: +39 011 224 88 11 Tel.: +39 081 8 71 57 00
Fax: +33 (0)4 78 78 53 62 Service: +39 02 92 365 300 Fax: +39 011 224 88 30 Fax: +39 081 8 71 68 85
Fax: +39 02 92 365 500
Service: +39 02 92 365 516

Italy - Italien Italy - Italien Netherlands - Niederlande/Holland Netherlands – Niederlande/Holland

Bosch Rexroth S.p.A. Bosch Rexroth S.p.A. Bosch Rexroth Services B.V. Bosch Rexroth B.V.
Via del Progresso, 16 (Zona Ind.) Via Isonzo, 61 Technical Services Kruisbroeksestraat 1
35020 Padova 40033 Casalecchio di Reno (Bo) Kruisbroeksestraat 1 (P.O. Box 32)
(P.O. Box 32) 5281 RV Boxtel
5281 RV Boxtel
Tel.: +39 049 8 70 13 70 Tel.: +39 051 29 86 430 Tel.: +31 (0) 411 65 19 51 Tel.: +31 (0) 411 65 16 40
Fax: +39 049 8 70 13 77 Fax: +39 051 29 86 490 Fax: +31 (0) 411 67 78 14 Fax: +31 (0) 411 65 14 83
Hotline: +31 (0) 411 65 19 51 www.boschrexroth.nl
[email protected]

Norway - Norwegen Spain – Spanien Spain - Spanien Spain - Spanien

Bosch Rexroth AS Goimendi S.A. Bosch Rexroth S.A. Bosch Rexroth S.A.
Electric Drives & Controls Electric Drives & Controls Electric Drives & Controls Electric Drives & Controls
Berghagan 1 or: Box 3007 Parque Empresarial Zuatzu Centro Industrial Santiga c/ Almazara, 9
1405 Ski-Langhus 1402 Ski C/ Francisco Grandmontagne no.2 Obradors s/n 28760 Tres Cantos (Madrid)
Tel.: +47 (0) 64 86 41 00 20018 San Sebastian 08130 Santa Perpetua de Mogoda
Barcelona Tel.: +34 91 806 24 79
Fax: +47 (0) 64 86 90 62 Tel.: +34 9 43 31 84 21 Tel.: +34 9 37 47 94 00 Fax: +34 91 806 24 72
- service: +34 9 43 31 84 56 Fax: +34 9 37 47 94 01 [email protected]
Hotline: +47 (0)64 86 94 82 Fax: +34 9 43 31 84 27
[email protected] - service: +34 9 43 31 84 60
[email protected]

Sweden - Schweden Sweden - Schweden Switzerland East - Schweiz Ost Switzerland West - Schweiz West
Bosch Rexroth AB Bosch Rexroth AB Bosch Rexroth Schweiz AG Bosch Rexroth Suisse SA
Electric Drives & Controls Electric Drives & Controls Electric Drives & Controls Av. Général Guisan 26
- Varuvägen 7 Ekvändan 7 Hemrietstrasse 2 1800 Vevey 1
(Service: Konsumentvägen 4, Älfsjö) 254 67 Helsingborg 8863 Buttikon
125 81 Stockholm Tel.: +46 (0) 42 38 88 -50 Tel. +41 (0) 55 46 46 111 Tel.: +41 (0)21 632 84 20
Fax: +46 (0) 42 38 88 -74 Fax +41 (0) 55 46 46 222 Fax: +41 (0)21 632 84 21
Tel.: +46 (0)8 727 92 00
Fax: +46 (0)8 647 32 77

DOK-INDRV*-ADDCOMP****-PR02-EN-P
11-4 Service & Support Rexroth IndraDrive

Europa (Ost) - Europe (East)

vom Ausland: (0) nach Landeskennziffer weglassen
from abroad: don’t dial (0) after country code

Czech Republic - Tschechien Czech Republic - Tschechien Hungary - Ungarn Poland – Polen
Bosch -Rexroth, spol.s.r.o. DEL a.s. Bosch Rexroth Kft. Bosch Rexroth Sp.zo.o.
Hviezdoslavova 5 Strojírenská 38 Angol utca 34 ul. Staszica 1
627 00 Brno 591 01 Zdar nad Sázavou 1149 Budapest 05-800 Pruszków
Tel.: +420 (0)5 48 126 358 Tel.: +420 566 64 3144 Tel.: +36 (1) 422 3200 Tel.: +48 22 738 18 00
Fax: +420 (0)5 48 126 112 Fax: +420 566 62 1657 Fax: +36 (1) 422 3201 – service: +48 22 738 18 46
Fax: +48 22 758 87 35
– service: +48 22 738 18 42

Poland – Polen Romania - Rumänien Romania - Rumänien Russia - Russland

Bosch Rexroth Sp.zo.o. East Electric S.R.L. Bosch Rexroth Sp.zo.o. Bosch Rexroth OOO
Biuro Poznan Bdul Basarabia no.250, sector 3 Str. Drobety nr. 4-10, app. 14 Wjatskaja ul. 27/15
ul. Dabrowskiego 81/85 73429 Bucuresti 70258 Bucuresti, Sector 2 127015 Moskau
60-529 Poznan Tel./Fax:: +40 (0)21 255 35 07 Tel.: +40 (0)1 210 48 25 Tel.: +7-095-785 74 78
Tel.: +48 061 847 64 62 /-63 +40 (0)21 255 77 13 +40 (0)1 210 29 50 +7-095 785 74 79
Fax: +48 061 847 64 02 Fax: +40 (0)21 725 61 21 Fax: +40 (0)1 210 29 52 Fax: +7 095 785 74 77
[email protected] [email protected]

Russia Belarus - Weissrussland Turkey - Türkei Turkey - Türkei Slowenia - Slowenien

ELMIS Bosch Rexroth Otomasyon Servo Kontrol Ltd. Sti. DOMEL
10, Internationalnaya San & Tic. A..S. Perpa Ticaret Merkezi B Blok Otoki 21
246640 Gomel, Belarus Fevzi Cakmak Cad No. 3 Kat: 11 No: 1609 64 228 Zelezniki
Tel.: +375/ 232 53 42 70 34630 Sefaköy Istanbul 80270 Okmeydani-Istanbul
+375/ 232 53 21 69 Tel.: +90 212 413 34 00 Tel: +90 212 320 30 80 Tel.: +386 5 5117 152
Fax: +375/ 232 53 37 69 Fax: +90 212 413 34 17 Fax: +90 212 320 30 81 Fax: +386 5 5117 225
[email protected] www.boschrexroth.com.tr [email protected] [email protected]
www.servokontrol.com

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Service & Support 11-5

Africa, Asia, Australia – incl. Pacific Rim

Australia - Australien Australia - Australien China China

AIMS - Australian Industrial Bosch Rexroth Pty. Ltd. Shanghai Bosch Rexroth Shanghai Bosch Rexroth
Machinery Services Pty. Ltd. No. 7, Endeavour Way Hydraulics & Automation Ltd. Hydraulics & Automation Ltd.
28 Westside Drive Braeside Victoria, 31 95 Waigaoqiao, Free Trade Zone 4/f, Marine Tower
Laverton North Vic 3026 Melbourne No.122, Fu Te Dong Yi Road No.1, Pudong Avenue
Melbourne Shanghai 200131 - P.R.China Shanghai 200120 - P.R.China
Tel.: +61 3 93 14 3321 Tel.: +61 3 95 80 39 33 Tel.: +86 21 58 66 30 30 Tel: +86 21 68 86 15 88
Fax: +61 3 93 14 3329 Fax: +61 3 95 80 17 33 Fax: +86 21 58 66 55 23 Fax: +86 21 58 40 65 77
Hotlines: +61 3 93 14 3321 [email protected] [email protected]
+61 4 19 369 195 [email protected]
[email protected]

China China China China

Bosch Rexroth China Ltd. Bosch Rexroth China Ltd. Bosch Rexroth (China) Ltd. Melchers GmbH
15/F China World Trade Center Guangzhou Repres. Office A-5F., 123 Lian Shan Street BRC-SE, Tightening & Press-fit
1, Jianguomenwai Avenue Room 1014-1016, Metro Plaza, Sha He Kou District 13 Floor Est Ocean Centre
Beijing 100004, P.R.China Tian He District, 183 Tian He Bei Rd Dalian 116 023, P.R.China No.588 Yanan Rd. East
Guangzhou 510075, P.R.China 65 Yanan Rd. West
Shanghai 200001
Tel.: +86 10 65 05 03 80 Tel.: +86 20 8755-0030 Tel.: +86 411 46 78 930 Tel.: +86 21 6352 8848
Fax: +86 10 65 05 03 79 +86 20 8755-0011 Fax: +86 411 46 78 932 Fax: +86 21 6351 3138
Fax: +86 20 8755-2387

Hongkong India - Indien India - Indien India - Indien

Bosch Rexroth (China) Ltd. Bosch Rexroth (India) Ltd. Bosch Rexroth (India) Ltd. Bosch Rexroth (India) Ltd.
6th Floor, Electric Drives & Controls Electric Drives & Controls S-10, Green Park Extension
Yeung Yiu Chung No.6 Ind Bldg. Plot. No.96, Phase III Advance House, II Floor New Delhi – 110016
19 Cheung Shun Street Peenya Industrial Area Ark Industrial Compound
Cheung Sha Wan, Bangalore – 560058 Narol Naka, Makwana Road
Kowloon, Hongkong Andheri (East), Mumbai - 400 059
Tel.: +852 22 62 51 00 Tel.: +91 80 51 17 0-211...-218 Tel.: +91 22 28 56 32 90 Tel.: +91 11 26 56 65 25
Fax: +852 27 41 33 44 Fax: +91 80 83 94 345 +91 22 28 56 33 18 +91 11 26 56 65 27
[email protected] +91 80 83 97 374 Fax: +91 22 28 56 32 93 Fax: +91 11 26 56 68 87
[email protected] [email protected] [email protected]

Indonesia - Indonesien Japan Japan Korea

PT. Bosch Rexroth Bosch Rexroth Automation Corp. Bosch Rexroth Automation Corp. Bosch Rexroth-Korea Ltd.
Building # 202, Cilandak Service Center Japan Electric Drives & Controls Electric Drives and Controls
Commercial Estate Yutakagaoka 1810, Meito-ku, 2F, I.R. Building Bongwoo Bldg. 7FL, 31-7, 1Ga
Jl. Cilandak KKO, Jakarta 12560 NAGOYA 465-0035, Japan Nakamachidai 4-26-44, Tsuzuki-ku Jangchoong-dong, Jung-gu
YOKOHAMA 224-0041, Japan Seoul, 100-391
Tel.: +62 21 7891169 (5 lines) Tel.: +81 52 777 88 41 Tel.: +81 45 942 72 10 Tel.: +82 234 061 813
Fax: +62 21 7891170 - 71 +81 52 777 88 53 Fax: +81 45 942 03 41 Fax: +82 222 641 295
[email protected] +81 52 777 88 79
Fax: +81 52 777 89 01

Korea Malaysia Singapore - Singapur South Africa - Südafrika

Bosch Rexroth-Korea Ltd. Bosch Rexroth Sdn.Bhd. Bosch Rexroth Pte Ltd TECTRA Automation (Pty) Ltd.
1515-14 Dadae-Dong, Saha-gu 11, Jalan U8/82, Seksyen U8 15D Tuas Road 71 Watt Street, Meadowdale
Electric Drives & Controls 40150 Shah Alam Singapore 638520 Edenvale 1609
Pusan Metropolitan City, 604-050 Selangor, Malaysia
Tel.: +82 51 26 00 741 Tel.: +60 3 78 44 80 00 Tel.: +65 68 61 87 33 Tel.: +27 11 971 94 00
Fax: +82 51 26 00 747 Fax: +60 3 78 45 48 00 Fax: +65 68 61 18 25 Fax: +27 11 971 94 40
[email protected] [email protected] sanjay.nemade Hotline: +27 82 903 29 23
[email protected] @boschrexroth.com.sg [email protected]

Taiwan Taiwan Thailand

Bosch Rexroth Co., Ltd. Bosch Rexroth Co., Ltd. NC Advance Technology Co. Ltd.
Taichung Industrial Area Tainan Branch 59/76 Moo 9
No.19, 38 Road No. 17, Alley 24, Lane 737 Ramintra road 34
Taichung, Taiwan 407, R.O.C. Chung Cheng N.Rd. Yungkang Tharang, Bangkhen,
Tel : +886 - 4 -235 08 383 Tainan Hsien, Taiwan, R.O.C. Bangkok 10230
Fax: +886 - 4 -235 08 586 Tel : +886 - 6 –253 6565 Tel.: +66 2 943 70 62
[email protected] Fax: +886 - 6 –253 4754 +66 2 943 71 21
[email protected] [email protected] Fax: +66 2 509 23 62
Hotline +66 1 984 61 52
[email protected]

DOK-INDRV*-ADDCOMP****-PR02-EN-P
11-6 Service & Support Rexroth IndraDrive

Nordamerika – North America

USA USA Central Region - Mitte USA Southeast Region - Südwest USA SERVICE-HOTLINE
Headquarters - Hauptniederlassung
Bosch Rexroth Corporation Bosch Rexroth Corporation
Bosch Rexroth Corporation Electric Drives & Controls Electric Drives & Controls
- 7 days x 24hrs -
Electric Drives & Controls Central Region Technical Center Southeastern Technical Center
5150 Prairie Stone Parkway 1701 Harmon Road 3625 Swiftwater Park Drive
Hoffman Estates, IL 60192-3707 Auburn Hills, MI 48326 Suwanee, Georgia 30124
+1-800-REX-ROTH
Tel.: +1 847 6 45 36 00 Tel.: +1 248 3 93 33 30 Tel.: +1 770 9 32 32 00 +1 800 739 7684
Fax: +1 847 6 45 62 01 Fax: +1 248 3 93 29 06 Fax: +1 770 9 32 19 03
[email protected]
[email protected]

USA East Region – Ost USA Northeast Region – Nordost USA West Region – West

Bosch Rexroth Corporation Bosch Rexroth Corporation Bosch Rexroth Corporation

Electric Drives & Controls Electric Drives & Controls 7901 Stoneridge Drive, Suite 220
Charlotte Regional Sales Office Northeastern Technical Center Pleasant Hill, California 94588
14001 South Lakes Drive 99 Rainbow Road
Charlotte, North Carolina 28273 East Granby, Connecticut 06026
Tel.: +1 704 5 83 97 62 Tel.: +1 860 8 44 83 77 Tel.: +1 925 227 10 84
+1 704 5 83 14 86 Fax: +1 860 8 44 85 95 Fax: +1 925 227 10 81

Canada East - Kanada Ost Canada West - Kanada West Mexico Mexico
Bosch Rexroth Canada Corporation Bosch Rexroth Canada Corporation Bosch Rexroth Mexico S.A. de C.V. Bosch Rexroth S.A. de C.V.
Burlington Division 5345 Goring St. Calle Neptuno 72 Calle Argentina No 3913
3426 Mainway Drive Burnaby, British Columbia Unidad Ind. Vallejo Fracc. las Torres
Burlington, Ontario Canada V7J 1R1 07700 Mexico, D.F. 64930 Monterrey, N.L.
Canada L7M 1A8
Tel.: +1 905 335 5511 Tel. +1 604 205 5777 Tel.: +52 55 57 54 17 11 Tel.: +52 81 83 65 22 53
Fax: +1 905 335 4184 Fax +1 604 205 6944 Fax: +52 55 57 54 50 73 +52 81 83 65 89 11
Hotline: +1 905 335 5511 Hotline: +1 604 205 5777 [email protected] +52 81 83 49 80 91
x
[email protected] [email protected] Fax: +52 81 83 65 52 80

Südamerika – South America

Argentina - Argentinien Argentina - Argentinien Brazil - Brasilien Brazil - Brasilien
Bosch Rexroth S.A.I.C. NAKASE Bosch Rexroth Ltda. Bosch Rexroth Ltda.
"The Drive & Control Company" Servicio Tecnico CNC Av. Tégula, 888 R. Dr.Humberto Pinheiro Vieira, 100
Rosario 2302 Calle 49, No. 5764/66 Ponte Alta, Atibaia SP Distrito Industrial [Caixa Postal 1273]
B1606DLD Carapachay B1653AOX Villa Balester CEP 12942-440 89220-390 Joinville - SC
Provincia de Buenos Aires Provincia de Buenos Aires
Tel.: +54 11 4756 01 40 Tel.: +54 11 4768 36 43 Tel.: +55 11 4414 56 92 Tel./Fax: +55 47 473 58 33
+54 11 4756 02 40 Fax: +54 11 4768 24 13 +55 11 4414 56 84 Mobil: +55 47 9974 6645
+54 11 4756 03 40 Hotline: +54 11 155 307 6781 Fax sales: +55 11 4414 57 07 [email protected]
+54 11 4756 04 40 [email protected] Fax serv.: +55 11 4414 56 86
Fax: +54 11 4756 01 36 [email protected] [email protected]
+54 11 4721 91 53 [email protected] (Service)
[email protected]

Columbia - Kolumbien
Reflutec de Colombia Ltda.
Calle 37 No. 22-31
Santafé de Bogotá, D.C.
Colombia
Tel.: +57 1 368 82 67
+57 1 368 02 59
Fax: +57 1 268 97 37
[email protected]

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Index 12-1

12 Index

A
Additional components
mains choke 6-1
Appropriate use 2-1
autotransformers 4-2

B
Battery safety 3-11
bleeder 8-1
Braking resistor 9-1
Bus module 7-8

C
Capacitor Unit 7-1
Choke 6-1
Commutation choke 6-1
Connection
bus module 7-8
X1 7-8

D
DC Bus Capacitor Unit 7-1
DC bus resistor unit 8-1
Documentation
overview 1-2
DST 4-1, 4-2

E
Electrical installation 1-3

F
filter
mains 5-1

G
grounded power supply lines 4-1

H
Hazards by Improper Use 3-2
HCS03.1
motor filter HMF01 10-1
HLB01.1C 8-1
HLB01.1D 8-1
HLC01.1 7-1
HLR01.1 9-1
HMF01 10-1
HNF 5-8
HNK01.1 5-12
HNL
choke 6-1
type code 6-1
HNL01.1E-
0100-N0202-A-480-NNNN 6-3
0170-N0146-A-500-NNNN 6-3
0200-N0125-A-480-NNNN 6-3
0240-N0106-A-500-NNNN 6-3

DOK-INDRV*-ADDCOMP****-PR02-EN-P
12-2 Index Rexroth IndraDrive

0362-N0080-A-500-NNNN 6-3
0400-N0051-A-480-NNNN 6-3
0571-N0050-A-500-NNNN 6-3
0600-N0032-A-500-NNNN 6-3
1000-N0012-A-500-NNNN 6-3
1000-N0020-A-500-NNNN 6-3
2800-S0125-A-480-NNNN 6-7
3400-S0202-A-480-NNNN 6-7
5700-S0051-A-480-NNNN 6-7
HNL01.1R-
0540-C0094-A-480-NNNN 6-6
0590-C0065-A-480-NNNN 6-6
0980-C0026-A-480-NNNN 6-6
3000-S0094-A-480-NNNN 6-7
4200-S0026-A-480-NNNN 6-7
6300-S0065-A-480-NNNN 6-7

I
Improper use
hazards 3-2
Inappropriate use 2-2
Consequences, Discharge of liability 2-1
IndraDrive
documentation 1-2
Installation
electrical 1-3

M
mains choke
HNL01.1R (regenerating) 6-6
Mains choke 6-1
mains filter 5-1
HNF 5-8
HNK 5-12
NFD 5-1
NFE 5-1
motor filter
HMF01 10-1

N
Netzdrossel
HNL01.1E (feeding) 6-3
HNL01.1E-****-S (stromkompensiert) 6-7

P
Protection
against contact with electrical parts 3-5
against contact with hot parts 3-10
against dangerous movements 3-7
against electric shock by protective low voltage (PELV) 3-6
against magnetic and electromagnetic fields during operation and mounting 3-9
against pressurized systems 3-11
during handling and mounting 3-10

R
resistor unit 8-1

S
Safety Instructions for Electric Drives and Controls 3-1
single-phase filter NFE01.1-250-006 5-7

DOK-INDRV*-ADDCOMP****-PR02-EN-P
Rexroth IndraDrive Index 12-3

T
transformers 4-1
Type code
HNL 6-1
mains choke 6-1

U
ungrounded power supply lines 4-1
Use
directions for use 2-1
hazards by improper use 3-2
inappropriate 2-2

W
Warning symbols 3-1

X
X1 7-8

DOK-INDRV*-ADDCOMP****-PR02-EN-P
12-4 Index Rexroth IndraDrive

DOK-INDRV*-ADDCOMP****-PR02-EN-P
 Bosch Rexroth AG
Electric Drives and Controls
P.O. Box 13 57
97803 Lohr, Germany
Bgm.-Dr.-Nebel-Str. 2
97816 Lohr, Germany
Phone +49 93 52-40-50 60
Fax +49 93 52-40-49 4 1
[email protected]
www.boschrexroth.com

Printed in Germany
R911306140 DOK-INDRV*-ADDCOMP****-PR02-EN-P