Featured Company Presentations -Aramco
Leveraging the PI System for a Rotating Equipment Advisory Tool
Abdulaziz Alzahrany – IT Systems Analyst
Fourth Industrial Revolution Collaboration Center (4IRC)
Reham A. Faqehi- 4IRC Data Scientist & Solutions Developer
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Leveraging AVEVA PI Software in Pursuit of
Equipment Reliability
Abdulaziz S. Alzahrany
05/18/2022
Abdulaziz S. Alzahrany
• Joined Saudi Aramco as IT system Analyst.
• [email protected]
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Saudi Aramco: Company General Use
Saudi Aramco
• Largest Oil & Gas Producer
• Leading Energy Industry
• Established in 1933
• Based in Dhahran, Saudi Arabia
• More than 68,000 employees
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Saudi Aramco: Company General Use
AVEVA at Saudi Aramco
PI System Products
• Largest user in Middle East
• Agreement was singed in 1996 Other AVEVA Products
• Total of 40+ PI servers • AVEVA predictive Analytics (PRiSM)
• Utilizing more than 2 million PI tags • AVEVA Process Optimization (RoMeo)
• Utilizing PI Asset FrameWork (AF)
• AVEVA Pro II Steady State Suimulatios
• PI Notifications.
• 6500+ of PI clients • AVEVA Advanced Process Control (SimSci)
• PI Vision • AVEVA Unified Operations Center (UOC)
• PI Process Book
• PI DataLink
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Saudi Aramco: Company General Use
Business Case Summary
Equipment underutilization becomes a challenge in the era of maturing fields
Challenge Solution Benefits
Different types of Equipment Utilizing AVEVA PI suites to build Increased Plant Availability
Expensive equipment an Interactive equipment Maintenance KPIs Mean Time
Criticality of business continuity monitoring tool for equipment Between Failure (MTBF)
swapping strategy :
Incredibly complex Equipment repair cost avoidance
• More responsive
Time consuming Maximize ROI
• More adaptive
Draining resources Increase Asset health & Uptime
• More intelligent
Hindering business agility
Jeopardize to meet production
target
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Saudi Aramco: Company General Use
Data Flow
Local PI System
Corporate PI
Dashboards/Tools
Corporate PI System
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Saudi Aramco: Company General Use
The Solution
Maximize Prevent Ensure
utilization deterioration readiness
Improve responsiveness to rapidly changing business demand
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Saudi Aramco: Company General Use
Monitoring Methodology
Equipment Status
Hours since last
startup/Shutdown
Compliance
Running Hours in the Past
60 Days
Compliance Status
Non-Compliance
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Saudi Aramco: Company General Use
PI System Development
Injection Pumps
Charge Pumps
Air Compressors
Gas Compressors
Shipper Pumps
Booster Pumps
Lube Oil Pumps
Seal Oil Pumps
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Saudi Aramco: Company General Use
Benefits
• Real-time performance monitoring
• Easy access through the PI Process Book
• Automated calculated values
• Optimum utilization of AVEVA applications
• Improve maintenance KPIs such as plant availability
• Ensuring healthiness and readiness of underutilized equipment
• Helps to increase MTBF
• Equipment repairs cost avoidance
• Cost savings from outsourcing developing similar tool
• Maximization of utilization of in-house resources
• Timely alert notifications through email
• Part of digitalization strategy
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Saudi Aramco: Company General Use
Large Scale Deployment
• Corporate Maintenance Services (CMS) certification
• Officially announced to all Saudi Aramco Departments
• Corporate application.
• 7+ producing department adopted the tool
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Saudi Aramco: Company General Use
Way Forward
• Migration to PI Vision
• Web based visualization
• Reporting Tool
• Integration with other BI.
• Monitoring Enhance
• Add more analysis
• More notifications
• Expansion to other types of equipment and facilities.
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Saudi Aramco: Company General Use
Business Case Summary
Equipment underutilization becomes a challenge in the era of maturing fields
Challenge Solution Benefits
Different types of Equipment Utilizing AVEVA PI suites to build Increased Plant Availability
Expensive equipment an Interactive equipment Maintenance KPIs Mean Time
Criticality of business continuity monitoring tool for equipment Between Failure (MTBF)
swapping strategy :
Incredibly complex Equipment repair cost avoidance
• More responsive
Time consuming Maximize ROI
• More adaptive
Draining resources Increase Asset health & Uptime
• More intelligent
Hindering business agility
Jeopardize to meet production
target
14
Saudi Aramco: Company General Use
Fourth Industrial Revolution Center (4IRC)
PI System-based solutions and applications
By Reham Faqehi
05/18/2022
Reham A. Faqehi
• Electronics and Computer Engineer
• Joined Aramco in 2019
• [email protected]
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Saudi Aramco: Company General Use
Outline
Saudi Aramco 4IRC
Data Quality Assurance
4IRC Solutions using the PI Platform
4IRC AVEVA Video Wall Project
Asset Predictive Analytics (APA)
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Saudi Aramco: Company General Use
Data Quality 4IRC Solutions using 4IRC AVEVA Video wall Asset Predictive
Aramco 4IRC
assurance PI platform project Analytics (APA)
Fourth Industrial Revolution Center (4IRC)
Environmental Area AI Hub
3D Printing
UAV & Robotics
Galaxy Talk
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Saudi Aramco: Company General Use VR Cave
Data Quality 4IRC Solutions using 4IRC AVEVA Video wall Asset Predictive
Aramco 4IRC
assurance PI platform project Analytics (APA)
Business Case Summary: AI Hub
Focusing on developing Advanced Analytics
and Machine Learning solutions in the areas
of sustainability, energy efficiency, product
quality and Asset Health & Integrity
Fourth Industrial Revolution Center (4IRC)
Challenge Solution Benefits
Forth Industrial Revolution Center(4IRC) 4IRC Solutions:
• Billions of data points received everyday
generated by operations activities. PI System Platform tools: Sustainability
- Asset framework Energy Efficiency
• Data analytics and integrations complexity.
- PI Analysis and Notifications
Product Quality
- PI Vision
Assets Health &
- AVEVA IN-touch
Integrity
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Saudi Aramco: Company General Use
Data Quality 4IRC Solutions using 4IRC AVEVA Video wall Asset Predictive
Aramco 4IRC
assurance PI platform project Analytics (APA)
Data Quality Assurance (DQA)
• Data Quality Analyzer (DQA) is an in-house developed tool to collect and analyze plant data. DQA uses defined data
quality detection methods to identify the root-causes and provide recommendations to correct these data conditions
• Monitoring improper tag settings, such as:
- Noise
- Compression filtering
- Data collection rates
- Minimum and maximum ranges
• Benefits:
- Maintaining high quality of information
- Improve reliability of PI System solutions
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Saudi Aramco: Company General Use
Data Quality 4IRC Solutions using 4IRC AVEVA Video wall Asset Predictive
Aramco 4IRC
assurance PI platform project Analytics (APA)
4IRC PI Solutions
Electric Motors Solution
Added Value:
GUI-
- Improves
Notification Dashboard
(PI Vision) reliability and
reduces future
failures
Middleware
Platform ( PI Asset Added Features:
Framework) - Smart Advisory
tool
- Notification
PI Server mechanism
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Saudi Aramco: Company General Use
Data Quality 4IRC Solutions using 4IRC AVEVA Video wall Asset Predictive
Aramco 4IRC
assurance PI platform project Analytics (APA)
4IRC PI Solutions
NGL Quality Solution
4IRC Video wall Added Value:
(AVEVA in-touch) - Provide affective
monitoring tools for
GUI- producing and
Notification Dashboard receiving facilities
(PI Vision)
- Ensure that NGL
Middleware and condensate
Platform (PI Asset quality is
Framework)
maintained
PI Server
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Saudi Aramco: Company General Use
Data Quality 4IRC Solutions using 4IRC AVEVA Video wall Asset Predictive
Aramco 4IRC
assurance PI platform project Analytics (APA)
AVEVA video wall
Project
Design 40 Dashboards covering
16 Solutions to display Corporate
KPIs and Engineering KPIs (In
drill downs) with a unified look
and feel
Data Quality 4IRC Solutions using 4IRC AVEVA Video wall Asset Predictive
Aramco 4IRC
assurance PI platform project Analytics (APA)
Asset Predictive Analytics (APA)
Description Technologies Impact
▪ APA refers to the technologies that apply advanced ▪ AVEVA Aventis Prism ▪ Improves maintenance scheduling and
analytics modeling algorithms and rules on top of reduces overall maintenance costs client
asset data. ▪ Reduces energy costs
▪ APA combines rule-based and data-driven modelling ▪ Reduces production losses due to unplanned
techniques with predefined/configured fault shutdowns and associated high costs
models to be able to detect asset initial failure ▪ Prevents equipment failures
proactively. ▪ Increasing asset utilization
▪ Extending equipment life, and identify
Addressed Problems: underperforming assets
▪ Detection of asset performance degradation
▪ Recognition of initial drifting of asset parameters
▪ Notifying users of any potential problems
▪ The system uses asset historical data to
Problems addressed develop prediction models and uses real-time Spread
data of process parameters to enable a
▪ Increased and high maintenance costs due to run to trusted assessment of the assets condition ▪ Being deployed on the corporate level on
fail or run until next T&I operating facilities and for critical and high
▪ Increased energy costs due to lower asset impact assets
efficiencies
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Saudi Aramco: Company General Use
Thank You
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