1.

GENERAL INFORMATION NEW AGILITY CITY 125i

1ENGINE SERIAL NUMBER...................1- 1

SPECIFICATIONS..................................1- 2
LUBRICATION POINTS.......................1-15
CABLE & HARNESS ROUTING............1-17
1
SERVICE PRECAUTIONS.....................1- 3 TROUBLESHOOTUNG..........................1-20
TORQUE VALUES.................................1-11
SPECIAL TOOLS....................................1-12

ENGINE SERIAL NUMBER

Location of Frame Serial Number

Location of Engine Serial Number

1
1. GENERAL INFORMATION NEW AGILITY CITY 125i
SPECIFICATIONS of ALJ9
NEW AGILITY CITY
Name & Model
125i
Model Code KL25FA Lubrication oil capacity (liter) 0.8L
Overall length (mm) 2050 Air cleaner type & No. Wet, single
Overall width (mm) 735 Fuel capacity (liter) 7
Overall height (mm) 1210 Type 
Wheel base (mm) 1340 Carburetor Piston dia. (mm) 

Engine type Air cooled 4-stroke Venturi dia. (mm) 

Fuel Used 92# nonleaded Ignition system type ECU
gasoline Ignition timing F mark 
Displacement (cc) 125cc
Spark
Front wheel 53 NGK CR7HSA
plug
Net weight (kg) Rear wheel 78
Spark plug gap (mm) 0.6～0.7
Total 131
Battery capacity 12V8AH
Front wheel 100
Power to transmission gear Power-transmission
Gross weight(kg) Rear wheel 186 gear-clutch
Total 286 Reduction ratio of power to 
Front wheel 100/80-16 transmission
Tires
Rear wheel 120/80-14
Ground clearance (mm) 140 Clutch type Dry multi-disc clutch
Braking distance (m) Transmission gear operation Automatic centrifugal
7m (30km/h) type type
(Initial speed Km/h)
Min. turning radius (mm)R/L 2000/2000 Transmission ratio 1 speed 
Starting system Starting motor Reduction Type Two-stage reduction
Gasoline, 4-stroke gear 1st reduction ratio 2.8~0.95
Fuel type
motor oil 2nd reduction ratio 9.34
Cylinder arrangement Single cylinder, flat Transmission gear type Non-stage
Combustion chamber type Semi-sphere Front wheel transmission
1.75 kg/cm²
Tire pressure
Valve arrangement O.H.C. (kg/cm²) Rear wheel 2.25 kg/cm²
Bore x stroke (mm) 52.4 X 57.8 Turning angle Right & left 45
Compression ratio 9.50.2 Brake system Front wheel Disk
Compression pressure type Rear wheel Disk
13kg/cm² 2
(kg/cm² rpm) Suspension Front wheel Telescope
Max. output 6.6/8500 kw/rpm type Rear wheel Unit swing
Max. torque Shock absorber Front wheel Telescope
9.0/6750 N.m/rpm
type Rear wheel Unit swing
Open -2.5
Intake Frame type Pipe under bone
Close 33
Port Open -3
Exhaust
timing Close 32
Scaveng Open 
e Close 
Idle speed (rpm) 1700100
Lubrication type Separate type

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1. GENERAL INFORMATION NEW AGILITY CITY 125i
SPECIFICATIONS of ALJ9 E5
NEW AGILITY CITY
Name & Model
125i E5
Model Code KL25HA Lubrication oil capacity (liter) 0.8L
Overall length (mm) 2050 Air cleaner type & No. Wet, single
Overall width (mm) 735 Fuel capacity (liter) 7
Overall height (mm) 1210 Type 
Wheel base (mm) 1340 Carburetor Piston dia. (mm) 

Engine type Air cooled 4-stroke Venturi dia. (mm) 

Fuel Used 92# nonleaded Ignition system type ECU
gasoline Ignition timing F mark 
Displacement (cc) 125cc
Spark
Front wheel 53 NGK CR7HSA
plug
Net weight (kg) Rear wheel 78
Spark plug gap (mm) 0.6～0.7
Total 131
Battery capacity 12V6AH
Front wheel 100
Power to transmission gear Power-transmission
Gross weight(kg) Rear wheel 189 gear-clutch
Total 289 Reduction ratio of power to 
Front wheel 100/80-16 transmission
Tires
Rear wheel 120/80-14
Ground clearance (mm) 140 Clutch type Dry multi-disc clutch
Braking distance (m) Transmission gear operation Automatic centrifugal
7m (30km/h) type type
(Initial speed Km/h)
Min. turning radius (mm)R/L 2000/2000 Transmission ratio 1 speed 
Starting system Starting motor Reduction Type Two-stage reduction
Gasoline, 4-stroke gear 1st reduction ratio 2.8~0.95
Fuel type
motor oil 2nd reduction ratio 9.34
Cylinder arrangement Single cylinder, flat Transmission gear type Non-stage
Combustion chamber type Semi-sphere Front wheel transmission
1.75 kg/cm²
Tire pressure
Valve arrangement O.H.C. (kg/cm²) Rear wheel 2.25 kg/cm²
Bore x stroke (mm) 52.4 X 57.8 Turning angle Right & left 45
Compression ratio 9.50.2 Brake system Front wheel Disk
Compression pressure type Rear wheel Disk
13kg/cm² 2
(kg/cm² rpm) Suspension Front wheel Telescope
Max. output 6.4/7500 kw/rpm type Rear wheel Unit swing

Max. torque 8.6/7000 N.m/rpm Shock absorber Front wheel Telescope

type Rear wheel Unit swing
Open -2.5
Intake Frame type Pipe under bone
Close 33
Port Open -3
Exhaust
timing Close 32
Scaveng Open 
e Close 
Idle speed (rpm) 1800100
Lubrication type Separate type

3
1. GENERAL INFORMATION NEW AGILITY CITY 125i
SPECIFICATIONS of LFC3
NEW AGILITY CITY
Name & Model
125i
Model Code KL25GA/GB Lubrication oil capacity (liter) 0.8L
Overall length (mm) 2040 Air cleaner type & No. Wet, single
Overall width (mm) 740 Fuel capacity (liter) 7
Overall height (mm) 1240 Type 
Wheel base (mm) 1340 Carburetor Piston dia. (mm) 

Engine type Air cooled 4-stroke Venturi dia. (mm) 

Fuel Used 92# nonleaded Ignition system type ECU
gasoline Ignition timing F mark 
Displacement (cc) 125cc
Spark
Front wheel 48 NGK CR7HSA
plug
Net weight (kg) Rear wheel 76
Spark plug gap (mm) 0.6～0.7
Total 124
Battery capacity 12V8AH
Front wheel 49.2
Power to transmission gear Power-transmission
Gross weight(kg) Rear wheel 78.8 gear-clutch
Total 128 Reduction ratio of power to 
Front wheel 100/80-16 transmission
Tires
Rear wheel 120/80-16
Ground clearance (mm) 140 Clutch type Dry multi-disc clutch
Braking distance (m) Transmission gear operation Automatic centrifugal
7m (30km/h) type type
(Initial speed Km/h)
Min. turning radius (mm)R/L 2120/2120 Transmission ratio 1 speed 
Starting system Starting motor Reduction Type Two-stage reduction
Gasoline, 4-stroke gear 1st reduction ratio 2.8~0.95
Fuel type
motor oil 2nd reduction ratio 9.34
Cylinder arrangement Single cylinder, flat Transmission gear type Non-stage
Combustion chamber type Semi-sphere Front wheel transmission
1.75 kg/cm²
Tire pressure
Valve arrangement O.H.C. (kg/cm²) Rear wheel 2.25 kg/cm²
Bore x stroke (mm) 52.4 X 57.8
Turning angle Right & left 45
Compression ratio 9.50.2 Brake system Front wheel Disk
Compression pressure type Rear wheel Disk
13kg/cm² 2
(kg/cm² rpm) Suspension Front wheel Telescope
Max. output 6.6kw/7500rpm type Rear wheel Unit swing
Max. torque (kg m/rpm) Shock absorber Front wheel Telescope
9.31 N.m/5500rpm
type Rear wheel Unit swing
Open -2.5
Intake Frame type Pipe under bone
Close 33
Port Open -3
Exhaust
timing Close 32
Scaveng Open 
e Close 
Idle speed (rpm) 1700100
Lubrication type Separate type

4
1. GENERAL INFORMATION NEW AGILITY CITY 125i

SERVICE PRECAUTIONS
 Make sure to install new gaskets, O-rings,
circlips, cotter pins, etc. when
reassembling.

 When tightening bolts or nuts, begin with

larger-diameter to smaller ones at several
times, and tighten to the specified torque
diagonally.

 Use genuine parts and lubricants

 When servicing the motorcycle, be sure to

use special tools for removal and
installation.

 After disassembly, clean removed parts.

Lubricate sliding surfaces with engine oil
before reassembly.

5
1. GENERAL INFORMATION NEW AGILITY CITY 125i

 Apply or add designated greases and

lubricants to the specified lubrication
points.

 After reassembly, check all parts for proper

tightening and operation.

 When two persons work together, pay

attention to the mutual working safety.

 Disconnect the battery negative (-) terminal

before operation.
 When using a spanner or other tools, make
sure not to damage the motorcycle surface.

 After operation, check all connecting

points, fasteners, and lines for proper
connection and installation.
 When connecting the battery, the positive
(+) terminal must be connected first.
 After connection, apply grease to the
battery terminals.
 Terminal caps shall be installed securely.

6
1. GENERAL INFORMATION NEW AGILITY CITY 125i

 If the fuse is burned out, find the cause and

repair it. Replace it with a new one
Confirm
according to the specified capacity. Capacity

 After operation, terminal caps shall be

installed securely.

 When taking out the connector, the lock on

the connector shall be released before
operation.

 Hold the connector body when connecting

or disconnecting it.
 Do not pull the connector wire.

 Check if any connector terminal is

bending, protruding or loose.

7
1. GENERAL INFORMATION NEW AGILITY CITY 125i

 The connector shall be inserted

completely.
Snapping!
 If the double connector has a lock, lock
it at the correct position.
 Check if there is any loose wire.

 Before connecting a terminal, check for

damaged terminal cover or loose
negative terminal.

 Check the double connector cover for

proper coverage and installation.

 Insert the terminal completely.

 Check the terminal cover for proper
coverage.
 Do not make the terminal cover opening
face up.

 Secure wire harnesses to the frame with

their respective wire bands at the
designated locations.
Tighten the bands so that only the insulated
surfaces contact the wire harnesses.

8
1. GENERAL INFORMATION NEW AGILITY CITY 125i

 After clamping, check each wire to make

sure it is secure.

 Do not squeeze wires against the weld or

its clamp

 After clamping, check each harness to

make sure that it is not interfering with any
moving or sliding parts.

No Contact !
 When fixing the wire harnesses, do not
make it contact the parts, which will
generate high heat.

 Route wire harnesses to avoid sharp edges

or corners. Avoid the projected ends of
bolts and screws.
 Route wire harnesses passing through the
side of bolts and screws. Avoid the
projected ends of bolts and screws.

9
1. GENERAL INFORMATION NEW AGILITY CITY 125i

 Route harnesses so they are neither

pulled tight nor have excessive slack.
Do not pull
too tight!

 Protect wires and harnesses with electrical

tape or tube if they contact a sharp edge or
corner.

 When rubber protecting cover is used to

protect the wire harnesses, it shall be
installed securely.

 Do not break the sheath of wire.

 If a wire or harness is with a broken sheath,
repair by wrapping it with protective tape
or replace it.

Do not press or
 When installing other parts, do not press or squeeze the wire.
squeeze the wires.

10
1. GENERAL INFORMATION NEW AGILITY CITY 125i

 After routing, check that the wire harnesses

are not twisted or kinked.

 Wire harnesses routed along with

handlebar should not be pulled tight, have
excessive slack or interfere with adjacent
or surrounding parts in all steering
positions.

Do you understand
 When a testing device is used, make sure to the instrument? Is
understand the operating methods the instrument set
thoroughly and operate according to the correctly?
operating instructions.

 Be careful not to drop any parts.

 When rust is found on a terminal, remove

the rust with sand paper or equivalent Remove Rust !
before connecting.

 Do not bend or twist control cables.

Damaged control cables will not operate
smoothly and may stick or bind.

11
1. GENERAL INFORMATION NEW AGILITY CITY 125i

 Symbols:
The following symbols represent the
servicing methods and cautions included in
this service manual.

: Apply engine oil to the

specified points. (Use
Engine Oil designated engine oil for
lubrication.)

Grease : Apply grease for lubrication.

: Transmission Gear Oil (90#)

Gear Oil

Special : Use special tool.

＊ : Caution

: Warning

12
1. GENERAL INFORMATION NEW AGILITY CITY
125i

TORQUE VALUES
STANDARD TORQUE VALUES
Item Torque (kg-m) Item Torque (kg-m)
5mm bolt, nut 0.45-0.6 5mm screw 0.35-0.5
6mm bolt, nut 0.6-1.2 6mm screw, SH bolt 0.7-1.1
8mm bolt, nut 1.8-2.5 6mm flange bolt, nut 1.0-1.4
10mm bolt, nut 3.0-4.0 8mm flange bolt, nut 2.4-3.0
12mm bolt, nut 5.0-6.0 10mm flange bolt, nut 3.5-4.5

Torque specifications listed below are for important fasteners.

ENGINE
Item Q‘ty Thread dia.(mm) Torque (kg-m) Remarks
Cylinder head bolt A 2 6 0.7-1.1 Double end bolt
Cylinder head bolt B 4 6 0.7-1.1
Oil filter screen cap 1 30 1.0-2.0
Exhaust muffler lock bolt 2 6 0.7-1.1 Double end bolt
Cylinder head flange nut 4 7 1.2-1.6 Apply oil to
Valve adjusting lock nut 2 3 0.07-0.09 threads
Cam chain tensioner slipper bolt 1 8 0.4-0.7
Oil bolt 1 8 1.1-1.5
Clutch outer nut 1 10 3.5-4.5
Clutch drive plate nut 1 28 5.0-6.0
Starter motor mounting bolt 2 6 0.8-1.2
Oil pump bolt 3 4 0.1-0.3
Drive face nut 1 10 5.5-6.5
Spark plug 1 10 1.0-1.4
A.C. generator stator bolt 2 6 0.8-1.2
Cam chain tensioner bolt 1 6 0.8-1.2

FRAME
Item Q‘ty Thread dia.(mm) Torque (kg-m) Remarks
Steering stem lock nut 1 BC1 6.0-8.0 U-nut
Steering handle post nut 1 10 4.0-5.0 U-nut
Front axle nut 1 12 5.0-7.0 U-nut
Rear axle nut 1 16 11.0-13.0 U-nut
Rear shock absorber upper bolt 1 10 3.5-4.5
Rear shock absorber lower bolt 1 8 2.4-3.0
Muffler Bracket/ Rear Fork 1 8 3.0-3.6
Rear Fork/Engine Case 1 8 2.4-3.0 Flange bolt
Engine Hanger---Frame side 2 10 4.5–5.5
Engine Hanger---Engine side 2 10 4.5–5.5 U-nut

1-13
1. GENERAL INFORMATION NEW AGILITY CITY 125i

SPECIAL TOOLS

Description Tool No. Photo

Flywheel puller A120E00002

Oil seal and bearing installer A120E00014

Universal holder A120E00017

Flywheel holder A120E00021

Clutch spring compressor A120E00034

Valve adjuster A120E00036

Bearing puller A120E00037

Cylinder Compression Gauage A120E00039

1-14
1. GENERAL INFORMATION NEW AGILITY CITY
125i

Description Tool No. Photo

Valve spring compressor

A120E00040

Fuel Pressure Gauage

A120E00048

INJECTOR CLEANER for

Synerjet
A120E00075

Wires Injector Connector

A120E00090

Lock nut wrench A120F00002

Lower/Upper Race Remover &

Installer
A120F00008

Steering Stem Top Thread

Wrench (shoter type)
A120F00024

Steering Stem Top Thread

Wrench
A120F00029

Band Remover/Installer

A120F00030

1-15
1. GENERAL INFORMATION NEW AGILITY CITY 125i

Description Tool No. Photo

Pliers Fuel Pipe

A120F00031

Electric Repair Kit

A120F00032

1-16
1. GENERAL INFORMATION NEW AGILITY CITY
125i

LUBRICATION POINTS

ENGINE
Lubrication Points Lubricant
Valve guide/valve stem movable part Genuine KYMCO Engine Oil (SAE15W-40)
Cam lobes APISL Engine Oil
Valve rocker arm friction surface
Cam chain
Cylinder lock bolt and nut
Piston surroundings and piston ring grooves
Piston pin surroundings
Cylinder inside wall
Connecting rod/piston pin hole
Connecting rod big end
Crankshaft R/L side oil seal
Starter reduction gear engaging part
Countershaft gear engaging part
Final gear engaging part
Bearing movable part
O-ring face
Oil seal lip

Starter idle gear

Friction spring movable part/shaft movable part High-temperature resistant grease
Shaft movable grooved part
Kick starter spindle movable part
A.C. generator connector Adhesive
Transmission case breather tube

1-17
1. GENERAL INFORMATION NEW AGILITY CITY 125i

FRAME
The following is the lubrication points for the frame.
Use a general purpose grease for parts not listed.
Apply clean engine oil or grease to cables and movable parts not specified.
This will avoid abnormal noise and rise the durability of the motorcycle.

Grease
Front Brake Lever
Pivot

Engine/ Oil
Front Brake Cable/
Speedometer Cable/
Throttle Cable

Grease

Brake Cam/ Anchor Pin

Grease
Grease
Rear Wheel Bearings
Speedometer Gear/ Front Wheel
Bearings/ Brake Cam/ Anchor Grease
Pin /Front Shock Absorber Lower Main Stand Pivot
Mount Bushings/Pivot Engine Oil
Rear Brake Cable

1-18
1. GENERAL INFORMATION NEW AGILITY CITY
125i

CABLE & HARNESS ROUTING

Brake Master Cylinder

Speedometer Cable

Rear Brake Cable

Front Stop Switch Wire
Rear Stop Switch Wire
Throttle Cable

Ignition Switch
Tilt sensor

Front Brake Fluid Tube

Fuel Pump Relay

Horn

Speedometer Winker

1-19
 Dimmer Switch

Turn Signal Switch

Starter Switch

Ignition Switch
Wire Harness
Horn Switch

Rear Brake Cable

Front Brake Fluid Tube

 2. GENERAL INFORMATION NEW AGILITY CITY 125i

Fuse

Diagnostic Tool Connector

Fuel Tube
Wire Harness
Fuel Cap

Fuel Unit

Muffler

A.C.G Connect
wire Ignition Coil

Seat Cable

Spark Plug

Air Cleaner

Fuel Tank

1-19
 2. GENERAL INFORMATION NEW AGILITY CITY 125i

Fuel Pump

Fuel Injector

ETS Spark Plug Cap

Throttle Body
ECU

Starter Motor

Starter Relay

17
 1.GENERAL INFORMATION NEW AGILITY CITY 125i

E5 Model
Spark plug Fuel injector
Ignition Coil

Starter Motor

ETS

Throttle body

Throttle Cable
ECU

1-20
2. GENERAL INFORMATION NEW AGILITY CITY 125i

17
1. GENERAL INFORMATION NEW AGILITY CITY 125i

Troubleshooting

Vehicle can not be started

Preliminary 6 Step Inspection

1. Is the battery fully charged (12 V or higher). See the Battery topic for
more information.

2. Key-On and listen for any action with Fuel Pump / Fuel Pump Relay
(It will turn off automatically in 5-10 seconds)

3. Key-On to check for any failure lamp light up on dashboard. See the
Self-Diagnosis topic for more information.

4. Is the Idle screw of Throttle Valve being changed or loose?

5. Has the vehicle under regular service? Is the gas station a good one?

6. Is the spark plug the correct model of specified by the vehicle builder?

1-21
1 GENERAL INFORMATION NEW AGILITY CITY 125i

General Troubleshooting
ENGINE WILL NOT START OR IS HARD TO START

Possible cause

1. Check for operation of the fuel pump Abnormal  Faulty fuel pump

Normal

2. Inspect the fuel flow Abnormal  Faulty pressure regulator

Normal

3. Inspect the fuel injector Abnormal  Faulty injector

Normal

4. Perform spark test Weak or no spark  Faulty spark plug

 Fouled spark plug
 Faulty ECU
Good spark  Broken or shorted spark plug wire
 Faulty ignition switch
 Faulty ignition pulse generator
 Loose or disconnected spark plug
wire

5. Test cylinder compression Low compression  Valve stuck open

 Worn cylinder and piston ring
 Damaged cylinder head gasket
Compression normal  Seized valve
 Improper valve timing

6. Starting following normal procedure Engine start  Intake pipe leaking

but stops  Improper ignition timing (Faulty
ignition coil or ignition pulse
generator)
Engine does not start  Fuel contaminated

7. Remove and inspect spark plug Wet plug  Throttle valve open
 Clogged air cleaner

1-22
1. GENERAL INFORMATION NEW AGILITY CITY 125i
ENGINE LACKS POWER

Possible cause

1. Raise wheel off the ground Wheels do not  Brake dragging

and spin by hand spin freely  Worn or damaged wheel bearing

Wheel spins freely

2. Check tire pressure Pressure low  Faulty tire valve

 Punctured tire

Pressure normal

3. Accelerate lightly Engine speed does  Air cleaner dirty

not increase  Restricted fuel flow
 Clogged muffler
Engine speed increase  Pinched fuel tank breather

4. Check ignition timing Incorrect  Faulty ECU

 Faulty ignition pulse generator

Correct

5. Test cylinder compression Incorrect  Valve stuck open

 Worn cylinder and piston rings
 Leaking head gasket
Normal  Improper valve timing

6. Inspect fuel flow Abnormal  Faulty pressure regulator

Normal

7. Inspect the fuel injector Abnormal  Faulty injector

Normal

8. Remove spark plug Fouled or discolored  Faulty spark plug

Not fouled or discolored

1-23
1 GENERAL INFORMATION NEW AGILITY CITY 125i

Possible cause

9. Check oil level and condition Incorrect  Oil level too high
 Oil level too low
 Contaminated oil
Correct

10. Remove cylinder head cover Valve train not  Clogged oil
and inspect lubrication lubricated properly  Clogged oil control orifice

Valve train lubricated properly

11. Check for engine overheating Overheating  Fan motor not working
 Excessive carbon build-up in
combustion chamber
 Use of poor quality fuel
Not overheating  Wrong type of fuel
 Drive and driven pulleys/clutch
slipping

12. Accelerate or run at high Engine knocks  Worn piston and cylinder
speed  Worn type of fuel
 Excessive carbon build-up in
combustion chamber
 Ignition timing to advanced (faulty
ECU)
Engine does not knock  Lean fuel mixture

1-24
1. GENERAL INFORMATION NEW AGILITY CITY 125i

POOR PERFORMANCE AT LOW AND IDLE SPEED

Possible cause

1. Check ignition timing Incorrect  Improper ignition timing

Correct

2. Inspect the fuel flow Abnormal  Faulty pressure regulator

Normal

3. Inspect the fuel injector Abnormal  Faulty injector

Normal

4. Check for leaks in the intake pipe Leaking  Loose insulator clamp
 Damage insulator

No leak

5. Perform spark test Weak or intermittent spark  Faulty the spark plug
 Faulty carbon or wet fouled spark
plug
 Faulty ECU
 Faulty ignition coil
 Faulty ignition pulse generator
 Faulty ignition switch
 Loose or disconnected spark plug
wires
Good spark
1 GENERAL INFORMATION NEW AGILITY CITY 125i

1-25
POOR PERFORMANCE AT HIGH SPEED

Possible cause

1. Check ignition timing Incorrect  Faulty ECU

Correct

2. Inspect the fuel flow Abnormal  Faulty pressure regulator

Normal

3. Inspect the fuel injector Abnormal  Faulty injector

Normal

4. Check valve timing Incorrect  Camshaft not installed properly

Correct

5. Check valve spring Weak  Faulty valve spring

Not weak

POOR HANDLING

Possible cause

1. If steering is heavy  Steering stem adjusting nut too

tight
 Damaged steering head bearings

2. If either wheel is wobbling  Excessive wheel bearing play

 Bent rim
 Improper installed wheel hub
 Swing arm pivot bearing
excessively worn
 Bent frame

3. If the motorcycle pulled to one side  Faulty the shock absorber

 Front and rear wheel not aligned
 Bent fork
 Bent swing arm
 1. GENERAL INFORMATION NEW AGILITY CITY 125i
 Bent axle

1-26