Floatless Level Controller 61F: Operating Principle
Floatless Level Controller 61F: Operating Principle
61F
RC
A pump is usually connected to a contactor, which in turn is connected to the Controller contact outputs. The Level Controller would automatically operate the pump, to control the liquid level in the tank. However, in practice, with only two electrodes, ripples on the surface of the liquid cause the Controller to jump and start, shortening pump (and other equipment) life. This problem can be solved by adding another electrode to form a self-holding circuit. The additional electrode, E2, is connected in parallel with E1, as shown below.
a2 X Relay contacts b1 a1 c1 Magnetic contactor (To) E3 E2 E1 c2 b2
Operating Principle
Unlike ordinary level switches that use a float for level detection, the 61F Floatless Level Controller uses electrodes to electrically detect the liquid level. The following figures illustrate this simple operating principle.
8 VAC X
Relay X
Relay contacts b a E1 Magnetic contactor (To) E3 No current flows between E1 and E3.
When electrode E1 is not in contact with the conductive liquid, the electrical circuit is open, and no current flows between electrodes E1 and E3. Consequently, relay X does not operate. Relay Xs NC contacts (normally closed, b in the figure) remain closed. However, when liquid is supplied to the tank, so that the liquid contacts or immerses E1, the circuit closes. Relay X operates, and electrical devices connected to the NO (normally open, a in the figure) contacts of the relay begin operation.
8 VAC X Relay X Relay contacts b a E1 Magnetic contactor (To) E3 Current flows between E1 and E3.
As shown in the above figure, when the holding circuit relay is energized, contact a2, its NO contact, is closed. The electrical circuit made through the liquid and the electrodes is then retained by E2 and E3, even when the liquid level falls below E1, as long as contact a2 is closed. When the liquid level falls below E2, the circuit made through the electrode circuit opens, which de-energizes relay X, thus closing the NC contact of X. Operating as simply as it does, possible applications of the Floatless Level Controller are virtually endless. Not only liquid level control is possible, but such applications as leakage detection, object size discrimination, and many other problems may be solved by one of the reliable 61F Floatless Level Controllers.
61F
61F
Model Selection
Basic Configuration of 61F Conductive Level Controller
To use a 61F Conductive Level Controller, the 61F itself, Electrode Holders, and Electrodes are required.
Select from the capability, function, and size to suit the application. 61F Refer to the following Controller selection guidelines. Basic configuration Electrode Holders Refer to page 66 for cautions about the Electrode Holders. Select according to operating conditions and shape. Electrodes Refer to pages 65 to 67 for cautions about the Electrodes.
61F Controller Cermet wire is used in the transformer to prevent accidents by short-circuiting.
Relay Unit Incorporates a transistor-based control circuit and output relay. One to five Relay Units are used, depending on the application.
Electrode Holder/Electrodes Many materials, sensitivities and mounting variations are available.
Ordering Information
Standard Model
When there is sufficient mounting space. When monitoring operation through LEDs.
When using socket mounting.
61F
Function
Water supply
P
---
Water tank
Shortage
Appearance
Standard Model
Standard Model
Plug-in Model
Item
G2 Automatic water supply and drainage control (abnormal water increase alarm)
Water supply
P
Function
L Upper limit
LH
Full
LL
Shortage
Appearance
Standard Model
Plug-in Model
Standard Model
61F
Item G4 Water source level indication, prevention of pump idling due to water shortage, automatic water supply control, and indication of water level in tank
Elevated water tank
Water supply P Water supply souse
61F
I Liquid level indication and alarm Alternative operation of two pumps
Function
---
---
LH
--Upper limit
Middle
Full B
LH
LM
Upper limit B B
LL LL
Lower limit
LL
Appearance
Related Products
Relay Unit for standard models (Page 8) Surge Suppressor Unit (for protecting against induced voltage) (Pages 44, 54) 61F-WLA Water Leakage Alarm (Pages 68 to 71) 61F-GPN-V50 Water Leakage Detector (Pages 68 to 71)
61F Accessories
Electrode Holders
Applications General applications such as water supply lines Applications where only a small space is available Liquid with low specific resistance Applications where high mounting strength is required BF-3/-4/-5 Applications where high temperature/ high pressure conditions are severe BS-1 Applications where high corrosion resistance is required BS-1T
61F
Models
PS-31
BF-1
Appearance
SUS
Hastelloy titanium
PH-2 PH-1
Electrodes
Sets of Electrodes, connecting nuts, lock nuts, and spring washers are available. When ordering individual parts, refer to page 45.
Applications
Purified city water, industrial water, sewage, dilute alkaline solution F03-60-SUS316
Sodium hydroxide, acetic acid, dilute sulfuric acid, dilute hydrochloric acid F03-60 HAS B
Models
F03-60 HAS C
Others
Item Protective Cover (for PS or BF electrode holders) F03-11 Model
F03-12
Electrode Separators (for preventing long electrodes from contacting with each other)
61F-Gj
61F-Gj
Specifications
Standard Models
Specifications
Items General-purpose Controller 61F-j (TDL) (see note 1 and 2) High-temperature Controller 61F-jT (see note 1) Long-distance Controllers 61F-jL 2KM (for 2 km) 61F-jL 4KM (for 4 km) (see note 1) For control of ordinary purified water in cases where the distance between sewage pumps and water tanks or between receiver tanks and supply tanks is long or where remote control is required. High-sensitivity Controllers 61F-jH (see note 1) Low-sensitivity Controller 61F-jD (see note 1) Two-wire Controller 61F-jR (see note 1)
For control of ordinary purified water or sewage water in cases where the ambient temperature is high.
For control of liquids with high specific resistance such as distilled water
For control of liquids with low specific resistance such as salt water, sewage water, acid chemicals, alkali chemicals
For control of ordinary purified water or sewage water used in combination with Two-wire Electrode Holder (incorporating a resistor of 6.8 k)
Supply voltage Operating voltage range Interelectrode voltage Interelectrode current Power consumption Interelectrode operate resistance
100, 110, 120, 200, 220, 230 or 240 VAC; 50/60 Hz 85% to 110% of rated voltage 8 VAC Approx. 1 mA AC max. Approx. 3.2 VA max. (One unit) 0 to approx. 4 k 0 to approx. 5 k 0 to approx. 1.8 k (for 2 km) 0 to approx. 0.7 k (for 4 km) 4 k to R (for 2 km) 2.5 k to R (for 4 km) 2 km max. 4 km max. Approx. 15 k to 70 k (see note 5) 0 to approx. 1.8 k 0 to approx. 1.1 k 24 VAC 8 VAC
Approx. 15 k to R
Approx. 15 k to R
Approx. 300 k to R
Approx. 5 k to R
Approx. 15 k to R
Cable length (see note 3) Control output Ambient temperature Ambient humidity Insulation resistance (see note 4) Dielectric strength (see note 4) Life expectancy Note:
1 km max.
600 m max.
50 m max.
1 km max.
800 m max.
2 A, 220 VAC (Inductive load: cos = 0.4) 5 A, 220 VAC (Resistive load) Operating: 10C to 55C (10C to 70C for 61F-jT) Operating: 45% to 85% RH 100 M min. (at 500 VDC) 2000 VAC, 50/60 Hz for 1 min. Electrical: 500,000 operations min. Mechanical:5,000,000 operations min.
1. The j in the model name represents G, G1, G2, G3, G4, and I. 2. The suffix TDL attached to the model name represents models designed for tropical regions (storage humidity of 45 to 90% RH). 3. The length when using completely-insulated, 600-V, 3-conductor (0.75 mm2) cabtire cables. Usable cable lengths will become shorter as the cable diameter or number of conductors becomes larger. 4. The insulation resistance and dielectric strength indicate values between power terminals and Electrode terminals, between power terminals and contact terminals, and between Electrode terminals and contact terminals. 5. Possible to use with 15 k or less, however, this may cause reset failure.
61F-Gj
Internal Circuit Diagrams
61F-Gj
The schematic diagrams shown below typify the internal connections of the various 61F models. The designations Ta, Tb, and Tc (sometimes referred to collectively as U) may occur more than once in a product, however, the a terminal is always an NO contact, a b terminal is an NC contact, and the c terminal is the common terminal. 61F-G
0V 100, 110 or 120 V 200, 220 or 240 V 24 V 8V 61F-11 Relay Unit U
61F-GT
0V 100, 110 or 120 V 200, 220 or 240 V 24 V 8V 61F-11T Relay Unit U
61F-GL
0V 100, 110 or 120 V 200, 220 or 240 V 24 V 8V 61F-11L Relay Unit U
U U Ta Tc Tb E2 E1 Ta Tc U Tb E2
U U E1 Ta Tc Tb E2
E1
S0
S1
S2
E3
S0
S1
S2
E3
S0
S1
S2
E3
61F-GD
0V 100, 110 or 120 V 200, 220 or 240 V 24 V 8V 61F-11D Relay Unit U
61F-GR
0V 100, 110 or 120 V 200, 220 or 240 V 24 V 8V U 61F-11R Relay Unit U
U U Ta Tc Tb E2 E1 Ta Tc U Tb E2
U U E1 Ta Tc Tb E1
S0
S1
S2
E3
S0
S1
S2
E3
S0
S1
S2
E3
61F-Gj
Note:
61F-Gj
The 61F-11H relay de-energizes when there is water present across the Electrodes, whereas the 61F relay energizes when there is water present across the Electrodes. Also, the terminal connections of those Controllers provided with LED indicators differ from those which have no indicators.
61F-11 Relay Units Item Interchangeable with general-purpose model (61F-11) Color of band on name plate 61F-11
E 8 8V S 7 24 V S 6 24 V S 5 4
61F-11 ---
61F-11T Provided
61F-11L Provided
61F-11D Provided
---
Red
Yellow
Blue
Black
Green
61F-11T
E 8 8V S 7 24 V S 6 24 V S 5 4
61F-11L
E 8 8V
S 7 24 V
S 6 24 V
S 5 4
Tr1
Tr2
Tr1
Tr2
Tr1
Tr2
9 Tb2
10 Ta2
11 Tc2
1 Tc1
2 Ta1
3 Tb1 Tr2
9 Tb2
10 Ta2
11 Tc2
1 Tc1
2 Ta1
3 Tb1
9 Tb2
10 Ta2
11 Tc2
1 Tc1
2 Ta1
3 Tb1
61F-11D
E S 7 8V 24 V S 6 24 V S 5 4
61F-11R
E 8 8V S 7 24 V S 6 24 V S 5 4
Tr1
Tr2
Tr1
Tr2
Tr1
Tr2
9 Ta2
10 Tb2
11 Tc2
1 Tc1
2 Tb1
3 Ta1
9 Tb2
10 Ta2
11 Tc2
1 Tc1
2 Ta1
3 Tb1
9 Tb2
10 Ta2
11 Tc2
1 Tc1
2 Ta1
3 Tb1
61F-Gj
Connections
61F-G
Automatic Water Supply and Drainage Control
61F-Gj
1. Water Supply
Water supply
P
2. Drainage
Water drainage (U indicator ON) (U indicator ON)
Pump ON
E1
E1
E2 E3
(U indicator OFF)
E2 E3
(U indicator OFF)
P Pump OFF
Connect electromagnetic switch coil terminal A to Tb. The pump stops (indicator ON) when the water level reaches E1 and starts (indicator OFF) when the water level drops below E2.
200-VAC power supply R S T
Connect the electromagnetic switch coil terminal A to Ta. The pump starts (indicator ON) when the water level reaches E1 and stops (indicator OFF) when the water level drops below E2.
61F-G
0V 100 V
MCCB
200 V
U Ta Tc Tb E2 E1
S0
S1
S2 (See note 1)
E3
Rated voltage: S0S1: 100 or 110 or 120 VAC S0S2: 200 or 220 or 240 VAC
Stop Start
P M
Note:
1. The diagram shows the connections for the water supply. When draining, change the connection from terminal Tb to terminal Ta. 2. Be sure to ground terminal E3.
61F-Gj
61F-GR
Two-wire Automatic Water Supply and Drainage Control 1. Water Supply
Water supply
P
61F-Gj
2. Drainage
Water drainage
E1
(U indicator ON)
(U indicator ON)
Pump ON
E2 E3
(U indicator OFF)
P Pump OFF
(U indicator OFF)
Connect electromagnetic switch coil terminal A to Tb. The pump stops (indicator ON) when the water level reaches E1 and starts (indicator OFF) when the water level drops below E2.
The pump starts (indicator ON) when the water level reaches E1 and stops (indicator OFF) when the water level drops below E2. Note: 1. The two-wire models require two cables for connecting the 61F-GR and electrode holders and three electrodes. 2. The electrode holders must be special ones for two-wire models. (The resistance R is built into the electrode holder for the two-wire models.)
61F-GR
0V 100 V 200 V
MCCB U U Ta TC Tb E1
S0
S1
S2 (See note 1)
E3
Rated voltage: S0S1: 100 or 110 or 120 VAC S0S2: 200 or 220 or 240 VAC
E2 E3
P M
Note:
1. The diagram shows the connections for the water supply. When draining, change the connection from terminal Tb to terminal Ta. 2. Be sure to ground terminal E3.
10
61F-Gj
61F-G1
61F-Gj
The pump stops (U2 indicator ON) when the water level reaches E1 and the pump starts (U2 indicator OFF) when the water level in the tank drops below E2. When the level of the water supply source drops below E2, the pump stops (U1 indicator OFF). Pump idling is prevented and the alarm sounds. Insert a pushbutton switch (NO contact) between E1 and E3 as shown by the dotted line. When starting the pump or after recovering from a power failure, if the water supply source level has not yet reached E1, press the pushbutton switch to start the pump by momentarily short-circuiting E1 and E3. When the pump stops during normal operation subsequent to an alarm issued for a low water level (e.g., the water level does not reach E2), do not press the pushbutton switch.
E1 E2 Shortage E3 B L
Water supply
P
Pump OFF
Pump ON
E2 E3
61F-G1
200-VAC power supply R S T
0V 100 V
U1 U2
200 V
MCCB
8V
U1 U2 U2
S0 Tb1 Ta1 Tc2 Tb2
U1
S1
S2
E3
E2
E1
E2
E1 (E4)
Alarm
Pushbutton switch
Rated voltage: S0S1: 100 or 110 or 120 VAC S0S2: 200 or 220 or 240 VAC Electromagnetic switch
*
PS-3S
Water tank
E2 E3
E1
E3
Note:
11
61F-Gj
61F-G1
61F-Gj
Application 2: Automatic Water Supply Control with Abnormal Water Shortage Alarm Water tank The pump stops (U2 indicator ON) when the water level reaches Water supply E1 and starts (U2 indicator OFF) when the water level drops P below E2. (U2 indicator ON) Pump OFF
E1
Pump ON
E2
B L
If the water level drops below E4 for any reason, the pump stops (U1 indicator OFF) and the alarm sounds. Insert a pushbutton switch (NO contact) between E3 and E4. When starting the pump or after recovering from a power failure, if the water level has not yet reached E4, press the pushbutton switch to start the pump by short-circuiting E3 and E4. If the pump stops upon releasing the pushbutton switch, keep pressing the pushbutton switch.
E4
Shortage
61F-G1
200-VAC power supply R S T
100 V 0V
U1 U2
200 V 8V
MCCB U2 U2
S0 Tb1 Ta1
U1 U1
Tc2 Tb2
S1
S2
E3
E2
E1
E2
E1 (E4)
B Alarm
*
Electromagnetic switch Rated voltage: S0S1: 100 or 110 or 120 VAC S0S2: 200 or 220 or 240 VAC E1 E2 E3 E4
Pushbutton switch
Note:
12
61F-Gj
61F-G2
61F-Gj
Automatic Drainage Control and Water Supply with Abnormal Water Increase Alarm 1. Drainage 2. Water Supply
Water drainage
B L
Water supply
P
Upper limit E4 E1
E2 E3
Connect the electromagnetic switch terminal (T phase) to Ta1. The pump starts (U2 indicator ON) when the water level reaches E1 and stops (U2 indicator OFF) when the water level drops below E2. If the water level reaches E4 for any reason, the alarm sounds (U1 indicator ON).
Connect the electromagnetic switch terminal (T phase) to Tb1. The pump starts (U2 indicator OFF) when the water level reaches E2 and stops (U2 indicator ON) when the water level rises to E1. If the water level reaches E4 for any reason, the alarm sounds (U1 indicator ON).
Transformer
24 V
U1
U2
8V
MCCB U2
S0
U1
Ta1
Tc1
Tb1
Ta2
Tc2 E1 E4
S1
S2
E3
E2
(See note 1)
Rated voltage: S0S1: 100 or 110 or 120 VAC S0S2: 200 or 220 or 240 VAC
*
Electromagnetic switch Reservoir THR Water supply source
E1 E4
PS-4S
E3
E2
Note:
1. The diagram shows the connections for the water supply. When draining, change the connection from terminal Tb1 to terminal Ta1. 2. Be sure to ground terminal E3.
13
61F-Gj
61F-G3
61F-Gj
Automatic Water Supply and Drainage Control with Abnormal Water Shortage Alarm and Water Tank Repletion 1. Water Supply
Water supply
P
2. Drainage
Upper limit E1
LH
LH
(U1 indicator ON) (U2 indicator ON) (U2 indicator OFF) (U2 indicator OFF)
LL
Upper limit E1 E2
Water drainage
E2
E3 E4 E5
Lower limit
Pump OFF E4
Lower limit P
E5
Connect electromagnetic switch coil terminal A with Tb. The pump stops (U2 indicator ON) when the water level reaches E2 and starts (U2 indicator OFF) when the water level drops below E3. If the water level rises to E1 for any reason, the upper-limit indicator turns ON and the alarm sounds (U1 indicator ON). If the water level drops below E4 for any reason, the lower-limit indicator turns ON and the alarm sounds (U3 indicator OFF). 61F-G3 for water supply
200-VAC power supply R S T
100 V 24 V 0V
Connect the electromagnetic switch coil terminals A with Ta. The pump starts (U2 indicator ON) when the water level reaches E2 and stops (U2 indicator OFF) when the water level drops below E3. If the water level rises to E1 for any reason, the upper-limit indicator turns ON and the alarm sounds (U1 indicator ON). If the water level drops below E4 for any reason, the lower-limit indicator turns ON and the alarm sounds (U3 indicator OFF).
Transformer 61F-11 24 V Relay Unit 61F-11 Relay Unit 61F-11 Relay Unit
U1 U2 U3
24 V 200 V
MCCB
8V
U2 U1 U2 Ta S0 Tc S1 Tb S2 B1 U3 U1 B2 LH U3 Lc LL E1 E2 E3 E4 E5
(See note 1) A
*
PL Lower PL limit Power source
Electromagnetic switch
Rated voltage: S0S1: 100 or 110 or 120 VAC S0S2: 200 or 220 or 240 VAC
Water shortage
Note:
1. The diagram shows the connections for the water supply. When draining, change the connection from terminal Tb to terminal Ta. 2. Be sure to ground terminal E5.
14
61F-Gj
61F-G4
61F-Gj
Water Source Level Indication, Prevention of Pump Idling Due to Water Shortage, Automatic Water Supply Control, and Indication of Water Level in Tank Insert four Electrodes in the water supply source and five The pump stops (U5 indicator ON) when the water level reaches Electrodes in the elevated water tank. E5 and starts (U5 indicator OFF) when the water level drops below E6. The lower-limit indicator for the water supply source remains ON If the water level reaches E4 for any reason, the tank repletion while the water source level is below E3 (U2 indicator OFF). indicator for the elevated tank turns ON (U4 indicator ON). When the water level rises to E2, the lower-limit indicator turns Insert a pushbutton switch (NO contact) between E2 and E8 as OFF (U2 indicator ON) and the pump is ready for operation. shown by the dotted line. When starting the pump and after When the water level reaches E1, the upper-limit indicator turns recovering from a power failure, if the water source level has not ON (U3 indicator ON). yet reached E2 (U2 indicator OFF), press the pushbutton switch to start the pump by momentarily short-circuiting E2 and E8. The water-shortage indicator for the elevated tank remains ON When the pump stops during normal operation subsequent to an while the water level in the elevated tank is below E7. The alarm issued for low water level (i.e., the water level has not indicator turns OFF (U1 indicator ON) when the water level rises reached E3), do not press the pushbutton switch. to E7. 61F-G4
0V 24 V
24 V
24 V
24 V
24 V 8V 200 V
U1
U4
U3
U1
U5
U4
U3
U2
U5
MCCB
LL1 S0
LL2 S1
LH1 S2
LH2 Tc
BL1 TC2
BL2 B
BH1 TA
BH2 E8
E4 E7
E3 E6
E2 E5
E1
BL1
LL1
LL2
LH1
LH2
BL2
BH1
BH2
Pushbutton switch
Electromagnetic switch Rated voltage: S0S1: 100 or 110 or 120 VAC S0S2: 200 or 220 or 240 VAC
*
Water tank
E4
PS-4S
E8
E6 E7
E5
Note:
15
61F-Gj
Ta
Tc
Tb
E2
E1
S0
S1
S2
S3
E1 E2
E3
Note:
16
61F-I
61F-I
61F-I
LH
Upper limit E1
When the water level drops below E2, the lower-limit indicator turns ON and the alarm sounds (U2 indicator OFF). When the water level reaches E2, the alarm turns OFF and the intermediate indicator turns ON (U2 indicator ON). When the water level rises to E1, the upper-limit indicator turns ON and the alarm sounds (U1 indicator ON).
LM
Middle
LL
Lower limit
61F-I
200-VAC power supply R S T
100 V
Transformer
0V 24 V
U1
24 V 200 V
U2
MCCB
8V
U1 U2
Tc S0 B S1
U1
L3 S2
U2
L1 L2 E3 E2 E1
Upper limit
Rated voltage: S0S1: 100 or 110 or 120 VAC S0S2: 200 or 220 or 240 VAC
E1
Note:
17
61F-GP-Nj
For control of ordinary purified water or sewage where operating ambient temperature is high.
For control of liquids with high specific resistance such as distilled water
For control of liquids with low specific resistance such as salt water, sewage water, acid chemicals, alkali chemicals
For control of ordinary purified water or sewage water used in combination with Two-wire Electrode Holder (incorporating a resistor of 6.8 k)
Supply voltage Operating voltage range Interelectrode voltage Interelectrode current Power consumption Interelectrode operate resistance
24, 100, 110, 120, 200, 220, 230 or 240 VAC; 50/60 Hz 85% to 110% of rated voltage 8 VAC Approx. 1 mA AC max. Approx. 0.12 mA AC max. 0 to approx. 1.3 k (for 2 km) 0 to approx. 0.5 k (for 4 km) 4 k to R (for 2 km) 0.5 k to R (for 4 km) Approx. 10 k to approx. 40 k (see note 4) Approx. 1 mA AC max.
Approx. 15 k to R
Approx. 15 k to R
Approx. 100 k to R
Approx. 4 k to R
Approx. 15 k to R
Response time Cable length (see note 2) Control output Ambient temperature Ambient humidity Insulation resistance (see note 3) Dielectric strength (see note 3) Life expectancy Note:
80 ms max. 160 ms max. 600 m max. 2 km max. 4 km max. 50 m max. 1 km max. 800 m max.
1 A, 250 VAC (Inductive load: cos = 0.4) 3 A, 250 VAC (Resistive load) Operating: 10C to 55C (10C to 70C for high-temperature controller) Operating: 45% to 85% RH 100 M min. (at 500 VDC) 2000 VAC, 50/60 Hz for 1 min. Electrical: 100,000 operations min. Mechanical:5,000,000 operations min.
1. The relay in the 61F-GP-NH de-energizes when there is water present across the Electrodes, whereas the relay in the 61F-GPN8HY energizes when there is water present across the Electrodes. 2. The length when using completely-insulated, 600-V, 3-conductor (0.75 mm2) cabtire cables. Usable cable lengths will become shorter as the cable diameter or number of conductors becomes larger. 3. The insulation resistance and dielectric strength indicate values between power terminals and Electrode terminals, between power terminals and contact terminals, and between Electrode terminals and contact terminals. 4. Possible to use with 10 k or less, however, this may cause reset failure.
18
61F-GP-Nj
Internal Circuit Diagrams
61F-GP-N/-NT/-NL/-ND
Power supply 24 V Control circuit 8V U U
61F-GP-Nj
61F-GP-NH
Power supply 24 V Control circuit 8V U U
61F-GP-NR
Power supply 24 V Control circuit 8V U U
3 S0
9 S1
4 E3
5 E1
11
10
1 Tb1
8 Tb2
3 S0
9 S1
4 E3
5 E1
11
10
1 Tb1
8 Tb2
3 S0
9 S1
4 E3
5 E1
11 Ta1
10 Tc1
1 Tb1
Ta1 Tc1
Ta2 Tc2
Ta1 Tc1
Ta2 Tc2
Note:
When applying a self-holding circuit, short between terminals 5 and 6 and use terminal 7 as E2.
Connections
61F-GP-N
2. Drainage
Water drainage
E1
Indicator ON
E1
Indicator ON
Pump ON
E2 E3
Indicator OFF
E2 E3
Indicator OFF
P Pump OFF
Connect electromagnetic switch coil terminal A to terminal 1. The pump stops when the water level reaches E1 (indicator ON) and starts when the water level drops below E2 (indicator OFF).
200-VAC power supply R S T
Connect the electromagnetic switch coil terminal to terminal 11. Pump starts when the water level reaches E1 (indicator ON) and stops when the water level drops below E2 (indicator OFF).
61F-GP-N
7
U
0V 24 V
5 4
MCCB
Control circuit
8V 200 V
3 10 11
9 1 2
(See note 1 below.)
Contactor
PS-3S
E1
Stop Start
Note:
1. The diagram shows the connections for the water supply. When draining, change the connection from terminal 1 to terminal 11. 2. Be sure to ground terminal 4.
19
61F-GP-Nj
8
Power source 380 or 415 VAC R S T N *
7
U
0V 24 V
5 4
Control circuit
8V
220 or 240 V
3 10 11
9 1 2
(See note 1)
*(See note 2 )
E1 E2
P M
Note:
1. The diagram shows the connections for the water supply. When draining, change the connection from terminal 1 to terminal 11. 2. Be sure to ground terminal 4.
20
61F-GP-N8j
For control of liquids with low specific resistance such as salt water, sewage water, acid chemicals, alkali chemicals
For control of ordinary purified water or sewage water used in combination with Two-wire Electrode Holder (incorporating a resistor of 6.8 k)
For control of cases where variable sensitivity control is required such as detection of froth on the surface of a liquid, control of soil moisture content, or detection of degree of water pollution 24, 110, 220 or 240 VAC; 50/60 Hz
Supply voltage
24, 100, 110, 120, 200, 220, 230 or 240 VAC; 50/60 Hz
Operating voltage range Interelectrode voltage Interelectrode current Power consumption Interelectrode operate resistance Interelectrode release resistance Response time Cable length (see note 2) Control output Ambient temperature Ambient humidity Insulation resistance (see note 3) Dielectric strength (see note 3) Life expectancy Note:
85% to 110% of rated voltage 8 VAC Approx. 1 mA AC max. Approx. 3.5 VA max. 0 to approx. 4 k 0 to 1.3 k (for 2 km) 0 to 0.5 k (for 4 km) 4 k to R (for 2 km) 0.5 k to R (for 4 km) Approx. 15 k to approx. 70 k (see note 4) Approx. 300 k to R 0 to approx. 1.3 k 0 to approx. 2 k 0 to 50 k (Variable) 24 VAC Approx. 0.4 mA AC max. 8 VAC Approx. 1 mA AC max. 24 VAC Approx. 3 mA AC max.
Approx. 15 k to R
Approx. 4 k to R
Approx. 15 k to R
Operate: 80 ms max. Release: 160 ms max. 1 km max. 2 km max. 4 km max. 50 m max. 1 km max. 800 m max. 50 m max.
1 A, 250 VAC (Inductive load: cos = 0.4) 3 A, 250 VAC (Resistive load) Operating: 10C to 55C Operating: 45% to 85% RH 100 M min. (at 500 VDC)
1. The relay in the 61F-GP-N8H/-N8Y de-energizes when there is water present across the Electrodes, whereas the relay in the 61F-GP-N8HY energizes when there is water present across the Electrodes. 2. The length when using completely-insulated, 600-V, 3-conductor (0.75 mm2) cabtire cables. Usable cable lengths will become shorter as the cable diameter or number of conductors becomes larger. 3. The insulation resistance and dielectric strength indicate values between power terminals and Electrode terminals, between power terminals and contact terminals, and between Electrode terminals and contact terminals. 4. Possible to use with 10 k or less, however, this may cause reset failure.
21
61F-GP-N8j
Internal Circuit Diagrams
61F-GP-N8/-N8L/-N8D/-N8HY
Power supply
24 V
61F-GP-N8j
61F-GP-N8R
Power supply Control circuit
24 V
61F-GP-N8H
Power supply
24 V
Control circuit
Control circuit
8 V (see note)
24 V
8V
Note:
61F-GP-N8Y
Power supply
Control circuit
8V
24 V
22
61F-GP-N8j
Connections
61F-GP-N8
61F-GP-N8j
2. Drainage
Water drainage
E1
Indicator ON
E1
Indicator ON
Pump ON
E2 E3
Indicator OFF
E2 E3
Indicator OFF
P Pump OFF
Connect electromagnetic switch coil terminal A to terminal 2. The pump stops when the water level reaches E1 (indicator ON) and starts when the water level drops below E2 (indicator OFF).
200-VAC power supply R S T
Connect the electromagnetic switch coil terminal A to terminal 3. The pump starts when the water level reaches E1 (indicator ON) and stops when the water level drops below E2 (indicator OFF).
61F-GP-N8
2
MCCB
0V
1
8V
8
U
200 V
24 V
Control circuit
Contactor
Note:
1. The diagram shows the connections for the water supply. When draining, change the connection from terminal 2 to terminal 3. 2. The ground terminal must be grounded.
23
61F-GP-N8j
Control circuit
24 V
U 7 A 8
8V
Transformer 1 2
*
Electromagnetic switch Stop Start
E3
Water tank
E2
E1
P M
Note:
24
61F-GjP
Low-sensitivity Controller 61F-G1PD 61F-G2PD 61F-IPD For control of liquids with low specific resistance such as salt water, sewage water, acid chemicals, alkali chemicals
Supply voltage Operating voltage range Interelectrode voltage Interelectrode current Power consumption Interelectrode operate resistance Interelectrode release resistance Response time Cable length (see note 3) Control output Ambient temperature Ambient humidity Insulation resistance (see note 4) Dielectric strength (see note 4) Life expectancy Note:
100, 110, 120, 200, 220, 230 or 240 VAC; 50/60 Hz 85% to 110% of rated voltage 8 VAC Approx. 1 mA AC max. Approx. 6.4 VA max. 0 to approx. 4 k 0 to 1.8 k (for 2 km) 0 to 0.7 k (for 4 km) 4 k to R (for 2 km) 2.5 k to R (for 4 km) Approx. 15 k to approx. 70 k (see note 5) Approx. 300 k to R 0 to approx. 1.8 k 24 VAC Approx. 0.4 mA AC max. 8 VAC Approx. 1.2 mA AC max.
Approx. 5 k to R
2 km max. 4 km max.
50 m max.
1 km max.
2 A, 200 VAC (Inductive load: cos = 0.4) 5 A, 200 VAC (Resistive load) Operating: 10C to 55C Operating: 45% to 85% RH 100 M min. (at 500 VDC) 2000 VAC, 50/60 Hz for 1 min. Electrical: 500,000 operations min. Mechanical:5,000,000 operations min.
1. The relay in the 61F-G1H/-G2H/-IPH de-energizes when there is water present across the Electrodes, whereas the relay in the 61F-GP-N8HY energizes when there is water present across the Electrodes. 2. Models are available for 2 km and 4 km. 3. The length when using completely-insulated, 600-V, 3-conductor (0.75 mm2) cabtire cables. Usable cable lengths will become shorter as the cable diameter or number of conductors becomes larger. 4. The insulation resistance and dielectric strength indicate values between power terminals and Electrode terminals, between power terminals and contact terminals, and between Electrode terminals and contact terminals. 5. Possible to use with 15 k or less, however, this may cause reset failure.
25
61F-GjP
Internal Circuit Diagrams
61F-G1P/-G1PL/-G1PD
7 U2 24 V Control circuit Power supply 24 V Control circuit 8V U2 8 9 15 10 1 11 U1 2 8 9 15 10 1 U1 U2 Power supply 14 6 5 12 4 U1 U2 24 V Control circuit 24 V Control circuit 24 V U2 11 U1 2 8 9 15 10 U2 1 U1 U2 Power supply 3
61F-GjP
61F-G1PH
7 14 6 5 12 4 U1 3
61F-G2P/-G2PL/-G2PD
U2 7 14 6 5 12 U1 U1 U2 4 3
11
61F-G2PH
U2 7 14 6 5 12 U1 U1 4 3
61F-IP/-IPL/-IPD
7 14 6 5 U1 U1 U1 12 4 3
61F-IPH
7 14 6 5 U1 U1 U1 12 4 3
U2
U2
U2
U2
24 V Control circuit U2 24 V U2
24 V Control circuit U2 8V
24 V Control circuit U2 24 V
15
10
11
15
10
11
15
10
11
26
61F-GjP
Connections
61F-G1P
61F-GjP
Application 1: Automatic Water Supply Control with Pump Idling Prevention Water supply The pump stops when the water level reaches E1 and the pump Water tank source Water starts when the water level in the tank drops below E2.
supply
P
E1
Pump OFF
E1 E2 Shortage E3 B L
When the level of water supply source drops below E2, the pump stops. Pumping idling is prevented and the alarm sounds. Insert a pushbutton switch (NO contact) between 11 and 15 as shown by the dotted line below. When starting the pump and after recovering from a power failure, if the water supply source level has not yet reached E1, press the pushbutton switch to start the pump by momentarily short-circuiting E1 and E3. When the pump stops during normal operation subsequent to an alarm issued for a low water level, do not press the pushbutton switch.
E2 E3
Pump ON
61F-G1P
200-VAC power supply R S T 7 14
Alarm B
U2
12
4
U1
Transformer MCCB
0V
200 V
U1 11 2
15
10
Pushbutton switch
*
Electromagnetic switch Water tank THR PS-3S
E1 E1 E2 E3
PS-3S
E3
E2
Note:
27
61F-GjP
61F-G1P
61F-GjP
Application 2: Automatic Water Supply Control with Abnormal Water Shortage Alarm Water tank The pump stops when the water level reaches E1 and starts Water supply Water drainage when the water level drops below E2. P
Pump OFF Pump ON
E2
B L
E1
If the water level drops below E4 for any reason, the pump stops and the alarm sounds. Insert a pushbutton switch (NO contact) between 11 and 15. When starting the pump and after recovering from a power failure, if the water level has not yet reached E4, press the pushbutton switch to start the pump by short-circuiting E3 and E4. If the pump stops upon release of the pushbutton switch, keep pressing the pushbutton switch.
E4 E3
Shortage
61F-G1P 7
B Alarm 14
U26
12 U1 U2 U2
3 U1
Transformer
0V
MCCB
24 V
24 V 200 V 8V
U1 11 2
15
10
Pushbutton switch A
*
Electromagnetic switch Water tank THR Water supply source
E3 E4 E1 E2
PS-4S
Note:
28
61F-GjP
61F-G2P
Automatic Drainage Control with Abnormal Water Increase Alarm
61F-GjP
Application 1: Drainage
Water drainage
B L
Upper limit
E4 E1 Pump ON
Connect terminal 8 to power supply terminal 9. The pump starts when the water level reaches E1 and stops when the water level drops below E2. If the water level reaches E4 for any reason, the alarm sounds.
E2 E3
P
Pump OFF
B 61F-G2P
U2
Alarm
14
12 U1
Transformer
0V 24 V
24 V
200 V
8V
U2
Electromagnetic switch
15
10
11
*
Reservoir THR PS-4S Water supply source
E1 E4
E2 E3
Note:
29
61F-GjP
61F-G2P
Application 2: Water Supply
Water supply
P
61F-GjP
Upper limit E4 E1
Connect the terminal 6 to terminal 9 (power supply line). The pump starts when the water level reaches E2, and stops when the water level rises to E1. If the water level reaches E4 for any reason, the alarm sounds.
B
200-VAC power supply R S T 61F-G2P Alarm
7
U2 0V
14
5
U1
12
U1
MCCB
U2
200 V
8V U2
15
10
11
THR
PS-4S E E1 4
Reservoir
E3 E2
Note:
30
61F-IPj
61F-IP
61F-IPj
Upper limit E1
E2 E3
When the water level drops below E2, the lower-limit indicator turns ON and the alarm sounds. When the water level reaches E2, the indicator turns OFF and the intermediate indicator turns ON. When the water level rises to E1, the upper-limit indicator turns ON and the alarm sounds.
LM
Middle
LL
Lower limit
Intermediate
Lower limit
Alarm
PL
PL
PL
Upper limit
61F-IP
4 3
MCCB
14 U2
6 U2
24 V
5 U1
12
U1
Transformer
0V
U1
24 V 200 V 8V
U2
15
10
11
*
Water tank Water supply source M P
E1 E3 E2
Note:
31
61F-UHS/HSL
Use these models for sensing objects such as ice, high-purity distilled water, moisture, or other objects with low electrical conductivity.
Specifications
Item Supply voltage Operating voltage range Interelectrode voltage Interelectrode current Power consumption Interelectrode operate resistance Interelectrode release resistance Cable length Control output Ambient temperature Ambient humidity Insulation resistance Dielectric strength Life expectancy Note: High-sensitivity 61F-UHS 100, 200, or 220 VAC; 50/60 Hz 85% to 110% of rated voltage 24 VAC Approx. 1 mA AC max. 3.2 VA max. 0 to approx. 1 M (see note 1) Approx. 5 M to R 5 m (see note 2) 0.3 A, 220 VAC (Inductive load: cos = 0.4) 1 A, 220 VAC (Resistive load) Operating: 10C to 55C Operating: 45% to 85% RH 100 M max. (at 500 VDC) 2,000 VAC, 50/60 Hz for 1 min Electrical: 50,000 operations min. Mechanical: 5,000,000 operations min. Electrical: 500,000 operations min. Mechanical: 5,000,000 operations min. 0 to approx. 5 M (variable) Operate resistance + 2.5 M max. Note 3 2 A, 220 VAC (Inductive load: cos = 0.4) 5 A, 220 VAC (Resistive load) 13 VDC max. Approx. 1 mA DC max. Variable high-sensitivity 61F-HSL 24, 100, 110, 200, or 220 VAC; 50/60 Hz
1. Use 61F-UHS for detecting water leakage with high specific resistance. Connect a sensor cable (page 69) between terminals 1 and 7. 2. Two Electrodes can be connected to the 61F-HSL. Use them for an alarm, not for creating a self-holding circuit. 3. The length when using completely-insulated, 600-V, 3-conductor (0.75 mm2) cabtire cables. Usable cable lengths will become shorter as the cable diameter or number of conductors becomes larger. For more details, refer to Short Wiring in Electrode Circuit on page 65. 4. it is recommended that the cable length be kept as short as possible since the Electrode circuit current is at DC micro-current level. Moreover, the Electrodes will corrode rapidly if the current is allowed to constantly flow between the Electrodes. Be careful with the electrode polarity and grounding when wiring.
61F-HSL
Relay
Constant voltage circuit Rectification smoothing circuit
S1
Power supply
S1 To each circuit
Power circuit
To each circuit
S2 E3 E1 E2 Tb Tc Ta
5 1 7 8 X/a 2 4 3 X/c
Surgeabsorbing circuit
1 Ground Tb Tc Ta 8 2 4 3 X/c
Power circuit
Relay
32
61F-UHS/HSL
External Circuit Diagrams (Example)
61F-UHS 61F-HSL
61F-UHS/HSL
4 3 2 1
5 6 7 8
Power source 3 2
5 6 7
Power source
1 ()
8 (+)
E3 E2 E1
Socket:
Socket:
61F-UHS
Automatic Operation for Water Supply and Drainage 1. Water Supply
Water supply
P
2. Water Drainage
Water drainage Pump ON
E1
E1
E2 E3
E2 E3
Pump OFF
P
Operation: When the water level reaches E1, the pump stops and, when the water level reaches E2 or below, the pump starts. Connection: Connect the contactor coil terminal to terminal 2 of the plug-in model. (Terminal 3 is not used.)
Operation: When the water level reaches E1, the pump starts and, when the water level reaches E2 or below, the pump stops. Connection: Connect the contactor coil terminal to terminal 3 of the plug-in model. (Terminal 2 is not used.)
3
U
MCCB 0V
24 V Control circuit 24 V
200 V
Contactor
Note: The diagram shows the connections for the water supply. When draining, change the connection from terminal 2 to terminal 3. PS-3S E1 E3 E2 Stop Start
THR
Be sure to ground terminal 1.
33
61F-APN2
When operating two pumps alternately for controlling the one-point liquid level, use the Relay in combination with 61F Controller.
Specifications
Ratings Supply voltage Operating voltage range Power consumption 100, 110, 200, 220 VAC; 50/60 Hz 85% to 110% of rated voltage 3 VA
Contact Ratings (With G2RK Keep Relay) Item Max. load Carry contact Max. operating current Max. switching capacity Characteristics Response time Minimum pulse width Insulation resistance Dielectric strength Vibration resistance Shock resistance Life expectancy Operate: 25 ms max. Release: 30 ms max. Min. ON time: 40 ms min. Min. OFF time: 200 ms min. 100 M min. at 500 VDC (between each terminal and power supply) 2,000 VAC, 50/60 Hz for 1 min (between each terminal and power supply) 10 to 55 Hz, 1-mm double amplitude 10 G (approx. 98 m/s2) Mechanical: Electrical: 1,000,000 operations (at operating frequency of 1,800 operations/hour) 100,000 operations min. (rated load) 3A 3A 750 VA 375 VA Resistive load (cos = 1) 3 A at 250 VAC Inductive load (cos = 0.4, L/R = 7 ms) 1.5 A at 250 VAC
Operating: 10C to 55C Operating: 45% to 85% RH The above operation repeats each time power is applied to the input terminals (power application pulse response system). Refer to the following internal circuit diagram.
When power is applied to the input terminals 2 and 7, the power will be transmitted through the alternate operation control circuit and output circuit to turn ON the contacts (NO condition) between 1 and 3 and between 6 and 8. This state will be held by a magnetic lock even when the power to the input terminals is turned OFF. When power is again applied to the input terminals, the contact (NO condition) will turn OFF and the contacts (NC condition) between 1 and 4 and between 5 and 8 will turn ON. This state will be held even when the power to the input terminals is turned OFF.
4 3
34
Power circuit
61F-APN2
Connect the output terminal Ta of the 61F-Gj to input terminal 2 of the 61F-APN2. Connection Connect the contactor coil terminal A to the switching contact terminals 3 and 4 of the 61F-APN2. Operation of the two pumps can be displayed using the switching contact terminals 5 and 6 of the 61F-APN2.
Output contact between 1 and 3 and 6 and 8 Output contact between 1 and 4 and 5 and 8
61F-APN2
61F
Tb
Power 61F-APN2 Output 1-3 Output 1-4 Contact 1 Contact 2 When the 61F-APN2 Alternate Operation Relay is used in combination with a 61F Controller, the output contacts of the Alternate Operation Relay will not be switched (OFF) while the contactor is being excited, and the contactor will not be excited (ON) at the moment when the output contacts are switched. That is, loads such as contactors will not be directly turned ON or OFF by the actions of the output contacts of the 61F-APN2 Alternate Operation Relay. Instead, they will be turned ON or OFF by the actions of the 61F Controller. In case of water supply operation, the output contacts of the Alternate Operation Relay will be switched after the normally closed contacts of the 61F turn OFF upon reaching the control level, and the output contacts will be already switched when the normally closed contacts of the 61F turn OFF next time. Therefore, only the continuous line current needs to be considered as the load capacity of the 61F-APN2 and the current can be applied up to the rated line current of 3 A.
35
61F-APN2
Connections At 200 VAC
Water Supply (When Combined with 61F-G)
The relay operation can be monitored if indicators are connected as shown by the dotted line. To power source T 200-VAC power source R S T 61F-APN2 L2 L1 61F-G 6 MCCB 5 4 3 0V 100 V 200 V Electronic circuit U 8V U 24 V 61F-11 Relay Unit U
61F-APN2
Ta 7 8 1 2 S0
Tc S1
Tb S2
E2 E3
E1
Contactor 1
Contactor 2
THR
THR
E2
E1
M1
P1
M2
P2
When controlling drainage, change the connections as shown by dotted lines in the following illustration.
61F-APN2 1 2
Tb
61F-G
36
Ta
61F-APN2
Water Supply (When Combined with 61F-G1)
The relay operation can be monitored if indicators are connected as shown by the dotted line. To power source T 200-VAC power source L2 R S T 61F-APN2 6 MCCB L1 61F-G1 24 V 24 V Electronic circuit 200 V U2 8V 61F-11 Relay Unit 61F-11 Relay Unit U2 U1 U1 U2
61F-APN2
0V 100 V
U1
S0 7 8 1 2 S1 S2
Tb1 E3
Ta1 E2 E1
Tc2 E2
Tb2 E1 (E4)
B
Alarm
Contactor 1
Contactor 2
THR
M1
P1
The 61F-G1 is to be used only for supplying water and cannot be used for alternate operation for controlling drainage.
37
M2
P2
61F-APN2
Water Drainage (When Combined with 61F-G2)
The relay operation can be monitored if indicators are connected as shown by the dotted line. To power source T 200-VAC power source L2 R S T 61F-APN2 6 MCCB L1 61F-G2 0V 5 4 3 100 V 24 V Electronic circuit 200 V 8V U2 24 V 61F-11 Relay Unit 61F-11 Relay Unit U2 U1 U1 U2
61F-APN2
S0 S1 7 8 1 2
Ta1 S2
TC1 E3
Tb1 E2
Ta2 E1
TC2 E4
B
Alarm
*
Contactor 1 Contactor 2
THR
THR
E3 M1 P1
M2
P2
When supplying water, change the two connections as shown by dotted lines in the following illustration.
61F-APN2 1 2
38
Tb1 Ta1 61F-G2
61F-APN2
Water Supply (When Combined with 61F-G3)
The relay operation can be monitored if indicators are connected as shown by the dotted line. To power source T 200-VAC power source R S T 61F-APN2 6 MCCB 200 V Electronic circuit U2 8V 5 4 3 L2 L1 0V 100 V 24 V 24 V
61F-APN2
61F-G3 24 V 61F-11 Relay Unit 61F-11 Relay Unit 61F-11 Relay Unit U1 U2 U3
U1
U3
U1
U3 Lc
U2
Ta 7 8 1 2 S0
Tc S1
Tb S2
B1
B2 LH
E1 LL E2
E3 E4
E5
B
Alarm Power source
PL
PL
Contactor 1
Contactor 2 PS-5S
THR
Water tank
E2
E3
E4
E5
M1
P1
When discharging water, change the two connections as shown by dotted lines in the following illustration.
61F-APN2 1 2
M2 P2 Tb Ta 61F-G3
39
61F-APN2
Water Supply (When Combined with 61F-G4)
61F-APN2
61F-G4 0V The relay operation can be monitored if indicators are connected as shown by the dotted line. To power source T 200-VAC power supply L2 R S T 61F-APN2 6 MCCB 200 V Electronic circuit U1 X U4 L1 100 V 200 V U2 MK3P relay X 4 3 100 V 24 V 24 V 24 V 8V U3 X U1 U5 X U4 U3 U2 U5 61F-11 Relay Unit 61F-11 Relay Unit 61F-11 Relay Unit U2 U3 U4 61F-11 Relay Unit 61F-11 Relay Unit U5 U1
24 V 24 V
LL1
LL2
LH1
LH2
BL1
BL2 TC2
BH1
BH2
E4 E8 E7
E3 E6
E2 E5
E1
S0
S1
S2
TC
TA
LL1
BL1
BH1
BH2
Upper limit of supply source
*
PS-4S E E 1 E3 2 E8 E E 5 E7 6 E4
E8 M1 P1
*Be sure to ground terminal E3. Note: The 61F-G4 is to be used only for supplying water and cannot be used alternately for controlling drainage.
M2
P2
40
61F-APN2
At 220 VAC
Water Supply (When Combined with 61F-G1P)
For example, operation indication is possible by the connection as shown by the dotted line.
61F-APN2
Alarm 61F-G1P
L2 61F-APN2
L1 7 14 6 5
12 U1 U1
6 Knife switch
3 U2
Electronic circuit
0V
24 V 24 V
U2
220 V
8V 15 10 1
U2 11
U1 2
Pushbutton switch
Electromagnetic switch 2
*
PS-3S PS-3S Water tank
E1
41
M2
P2
61F-APN2
Water Supply (When Combined with 61F-GP-N)
For example, operation indication is possible by the connection as shown by the dotted line. Power source 220-VAC R S T 61F-GP-N 8 7 6 5 4 6 Knife switch Electronic circuit 5 4 3 0V U 24 V Control circuit 8V U 9 10 7 8 1 2 11 1 3 2 U
61F-APN2
L2 61F-APN
L1
220 V
*
Electromagnetic switch 1 THR THR Water tank Electromagnetic switch 2 PS-3S
E2
E1
M1
P1
M2
P2
42
61F-APN2
Water Drainage (When Combined with 61F-G2P)
For example, operation indication is possible by the connection as shown by the dotted line. Power source 220-VAC R S T B Alarm
61F-APN2
61F-ANP2
L2
L1
6 Knife switch
Electronic circuit
220 V
U2 7 8 1 2 8 9 15 10 1 11 2
A Electromagnetic switch 1
A Electromagnetic switch 2
THR
THR
PS-4S
E3 M1 P1
M2
P2
*Be sure to ground terminal 15.
43
61F-03B/04B
A high-capacity protective device is available which protects 61F-series Floatless Level Controllers against faults arising from electrical surges (such as indirect strokes of lightning) when the Controllers are employed in elevated water tanks or in high-altitude locations.
Specifications
Discharge start voltage Impulse withstand voltage Impulse withstand current 90 V 20 VDC 200,000 V (1 x 40 s) 6,000 A (1 x 40 s)
Internal Connections
61F-03B 61F-04B
Precautions
1. Mount the Surge Suppressor Unit as close to the Controller as possible. Adequate results may not be obtained if mounted close to the Electrode Holder. When grounding the Surge Suppressor Unit in the vicinity of the Controller, connect the ground side of the Surge Suppressor Unit to Electrode E3, E5, or E8 (ground terminal).
2.
Long distance
61F-03B
Ground
Connection Sockets
PF113A-E Track-mounted Socket PL11 Back-connecting Socket
44
61F
When secure installation is required. For sewage, city water and other general use. 3-, 4-, and 5-pole models are available. In outdoor or dusty locations, or locations subject to water splashes, adherence of water, dust, dirt, or other foreign matter to the Electrode insulator may cause Controller malfunctioning due to leakage. Be sure to use the Protective Cover.
Screw
Flange Ceramics 150C max. (without water drips or vapor on the surface of the Electrode Holder) 150C max.
Appearance
PS-31
BF-1
(see note 2) No. of o o Electrodes El t d 1 3 4 5 Note: --PS-3S(-3SR) (see note 1) PS-4S(-4SR) (see note 1) PS-5S(-5SR) (see note 1) --PS-31 ----BF-1 --------BF-3(-3R) (see note 2) BF-4(-4R) (see note 2) BF-5(-5R) (see note 2)
1. Those with the suffix R in their model name are for 2-wire circuits. 2. The Electrode material for PS-31 is SUS304. (Length: 300 mm) When resistance to high pressure is required. Ideal for use in tanks where temperature or pressure inside the tank is high, e.g. 250C, 1.96 MPa {20 kg/cm2} When corrosion resistance is required. Since Teflon is used as the main part, the Electrode is free from rust and corrosion. Ideal for liquid level control in food processing, level control of strong alkaline liquids, etc. Withstand pressure: 981 kPa {10 kg/cm2} When Electrode positions are distant from water surface. For deep well, especially sewage. Several Electrodes are used in combination. Cable length: 100 m max. Single-core cord of 0.75 mm2 (30/0.18) provided. When Electrode positions are distant from water surface. For deep well and underwater pump. 2 sets of special Electrodes attached to cabtire cables for upper- and lower-limit control are to be suspended in water. Cable length: 100 m max. Two-core cord of 0.75 mm2 (30/0.18) provided.
Applications
Screw Teflon 250C max. (without water drips or vapor on the surface of the Electrode Holder)
Maximum tightening torque at the terminal: 14 kgDcm (137.2 N) Material at tightening section: iron (standard), SUS304, SUS316 Heat resisting temp.: 150 _C
----150C max. With vinyl cord: 10C to 60C With chloroprene cord: 30C to 70C (without frost formation)
Appearance
SUS
Hastelloy titanium
No. of o o El t d Electrodes
1 2
BS-1 ---
BS-1T ---
PH-1 ---
--PH-2
45
61F
Note: 1. 2. 3. 4.
61F
The BS-1 and BS-1T are pressure-proof models. The rest of models are not pressure-proof. The BS-1 that uses SUS304 for clamping sections and screws of PT1/2 specifications is called BS-1S1. The BS-1 that uses SUS304 for clamping sections is called BS-1S and one that uses SUS316 is called BS-1S2. When using the BS-1T in liquids with low specific resistance, provide a large clearance between Electrodes. This clearance must be varied depending on the specific resistance, for example, approximately 1 m for acid or alkali liquids.
F03-60 SUS316
F03-01 SUS316
2 lines
F03-02 SUS316
F03-03 SUS316
316
F03-04 SUS316
Hastelloy B
F03-60 HASB
F03-01 HASB
3 lines
F03-02 HASB
F03-03 HASB
---
Hastelloy C
F03-60 HASC
F03-01 HASC
4 lines
F03-02 HASC
F03-03 HASC
---
Titanium
F03-60 CHITAN
F03-01 CHITAN
5 lines
F03-02 CHITAN
F03-03 CHITAN
---
1. An Electrode assembly consists of the following parts: One Electrode (1 m) One connecting nut Two lock nuts Two spring washers 2. The material indication mark(s) are inscribed near the screw threads, and represent the material composition of the Electrode. 3. Standard Electrodes are made of stainless steel and usable in purified water, sea water, sewage, acid (except acetic acid, sulfuric acid, etc.) and alkaline liquids. They may corrode depending upon the temperature and working conditions. 4. Corrosion-resisting Electrodes made of SUS316 (AISI-316) and acid-resisting Electrodes made of titanium or hastelloy are also available.
Electrode
5. When long Electrodes are required, connect them with connecting nuts and lock nuts (2 pieces) every 1 m.
46
61F
Electrode Separators
No. of Electrodes 1 3 5 F03-14 1P F03-14 3P F03-14 5P Model
61F
When the required length of Electrode is more than 1 m, use a Separator at each joint of two Electrodes so as to prevent the Electrodes from contacting one another. Use a one-pole type for BF Electrodes. The five-pole type can be used for PS-5S and PS-4S Electrodes. Material: Ceramic
Separator
Electrode Band
F03-05 3P, 4P, and 5P
Vinyl chloride 0.3 dia. x 21, straight wire, SUS304 50 m max. (When ordering, specify the length by meters.)
The Electrode Band consists of polyvinyl-chloride-covered (PVC) stainless-steel wires SUS304 (AISI-304) which are free from mutual contact. As the Electrode Band can be cut, mounted, and removed with ease, it is most suitable for deep wells. Applicable Electrode Holders: PS-3S, PS-4S, PS-5S, BF-3, BF-4, BF-5 Ambient operating temperature: 10C to 60C (with no icing) The Electrode Band cannot be used in flowing water, liquids over 60C, or liquids which corrode PVC or stainless steel.
The Electrodes come in three types: 3P, 4P, and 5P. Each of them require the following accessories that are separately sold. Accessories ccesso es Connecting nut Weight End cap Insulation Cap Adhesive Electrode Band weight (1m) Weight eg (per 1) ( Approx. 20 g Approx. 50 g Approx. 1g Approx. 10 g Approx. 5g --3 3 to 4 3 2 1 Approx. 110 g Electrode 3P 4 4 to 6 4 3 1 Approx. 140 g 4P 5 5 to 8 5 4 1 Approx. 180 g 5P
47
61F
Other Accessories
F03-11 Protective Cover Use this Cover for PS-series Electrode Holders with Mounting Frames (upper one in the following illustration), This Cover can also be used when installing the BF-series Electrode Holders outdoors. Since this Cover is not water-proof, water or dust may enter through the wire hole (lower one below). Applicable Electrode Holders: BF-3, BF-4, BF-5, PS-3S(R), PS-4S(R), PS-5S(R) Weight: approx. 65g Operating temp.: 10C to 70C
120 dia. Mounting Frame embedded into concrete Electrode Two, M5 x 25 mounting screws Electrode Commonly used with Mounting Frame
61F
F03-12 Spring Clamp Used to clamp an Electrode Holder with ease, as shown in the illustrations, when the Electrode Holder is applied to a tank without a coupling. Squeeze the mounting frame into the Holder as shown below. Applicable Electrode Holders: PS-3S(R), PS-4S(R), PS-5S
10
F03-13 Mounting Frame for installing in concrete Useful frame for burying in concrete. Cut as required based on the concrete depth.
115 dia. 96
80 100 60 70
60
96 112 dia.
72 dia. 82 dia.
Electrode
Mounting
PS-3S Electrode Holders
1. Mounting Electrode Holder 2. Attaching Electrode(s) to Electrode section 3. Inserting Electrode section into Electrode Holder
Screw the Electrode Holder into the coupling secured at the installation location.
Insert each Electrode into the connecting nut, secure the Electrode with the clamp screws, and then tighten the lock nut. Connect the leads, inserted through the hole of the rubber bushing, into the respective terminals.
Electrode section housing
Fit the Electrode section into the Electrode Holder and secure it with the two screws. Check the Electrode section for proper wiring, fit the rubber bushing in position, and then cover the Electrode Holder with the drip-proof cover.
Drip-proof cover
Twin clockwise
Electrode Holder
Rubber bushing
Electrode Holder
Note:
1. OMRON does not sell couplings. 2. Screw in the Electrode until it reaches the bottom of the nut. Insufficient insertion will cause a faulty connection.
48
61F
PS-jS Tank
F03-12 Electrode
PS-jS F03-12
Tank Electrode
2.
For tanks with thick metal walls 1. Fabricate screw threads of the same size as for the PS-jS in the tank
PS-jS
Tank
Electrode
3.
PS-jS F03-12
F03-13
Concrete
Electrode
49
61F
Connecting One Electrode to Another When a long Electrode is required, use two or more Electrodes by jointing them with a connecting nut and two lock nuts at intervals of 1 m.
Electrode
Clamp screw 3. Connecting nut 1. Spin a locknut and a spring washer onto the Electrode. Tighten the Electrode with the two clamp screws. (see note)
Lock nut 2. Spring washer Connecting nut Fit each Electrode into the connecting nut so that the ends of the two respective Electrodes contact with one another at the center of the connecting nut. Tighten the Electrodes with the two clamp screws. Secure the connecting nut with the two lock nuts and two spring washers. at both ends of the connecting nut.
Spring washer (see note) 4. Secure the connecting nut by tightening the lock nut and spring washer. Spring washer
3. 4.
2.
Fully fit the Electrode into the connecting nut attached to the Electrode Holder.
Note:
Clamp screw and spring washer are not provided for the BS-1T Electrode Holder (titanium, hastelloy B, or hastelloy C).
1.
PH-1/PH-2 Electrodes
PH-1 (See Notes 1 and 2) PH-2
E2 (white) E3 (black) E1 (white)
Control range
200 mm max.
Control range 5 mm
Note:
1. When the distance between E1 and E3 exceeds 1 m for supplying purified city water, for example, locate a second E3 within 200 mm of E1. 2. Even when the distance is less than 1 m, the product may not operate due to the water quality.
50
61F
Mounting Weight(1) To mount an Electrode Band Weight on an Electrode Band, firmly tighten the two screws A or B. The needle screws will come into contact with the electrode wire (conductor) allowing the Electrode Band Weight to become an electrode plate. (Be sure to use screw holes A or B.). The Electrode has guides for connecting screws as shown by the arrows below so that connecting screws can be properly inserted into the conductor.
B
Mounting Weight (2) Install Electrode Band Weights in three positions. The Electrode Band Weights work as short, medium, and long Electrodes, allowing the Electrode Band to detect high, medium, and low levels of liquid. Mounting Insulation Cap Cover each Electrode Band Weight with an Insulation Cap so as to prevent false detection due to contact between the Electrode and tank. Deform the Insulation Cap to an ellipsoid before installing it on the Electrode Band Weight.
Mounting End Cap Cover the Electrode Band end and apply the Adhesive sold separately to prevent water from entering between the sheath and the the End Cap.
F03-10 Adhesive
In purified city water, if the distance between the long Electrode (E3) and short Electrode (E1) is more than 50 cm, install another Electrode Band Weight as E3 in the vicinity of E1 at intervals of 15 to 20 cm, referring to Mounting Weight (2) above. An Insulation Cap is not needed for the long Electrode.
Connect the Electrode wire to the connecting nut.
Insulation Cap
E1 (short)
Add another E3 (long Electrode) Weight if this distance is more than 50 E2 (medium) cm.
Insulation Cap
End cap
E3 (long)
51
61F Mounting the Protective Cover on the BF-series Electrode Holder (BF-3/4/5)
Remove the two mounting screws (M5 x 25) of the BF-series Electrode Holder and attach the two cap screws (M5 x 25) supplied with the F03-11 Protective Cover. Next, put the Protective Cover over the top of the BF-series Electrode Holder, and then tighten the supplied two screws (M3 x 20 with washers). Refer to the following illustration.
Tighten here M3 x 20 Washer
Protective Cover
Cap screw M5 x 25
Dimensions
Note: All units are in millimeters unless otherwise indicated.
Standard Models
61F-G
M3 screw
Mounting Holes
Four, 6-dia mounting holes
Mounting Holes
M3 screw
52
61F
61F-G3
M3 screw
61F
Mounting Holes
61F-G4
M3 screw
Mounting Holes
Plug-in Models
61F-GP-N
61FGP-N
PF113A-E
61F-GP-N8
61FGP-N8
91
PF083A-E
53
61F
61F-G1P 61F-G2P 61F-IP
61F-G1P 61F-G2P 61F-IP
61F
14PFA
8PFA1
61F-HSL
8PFA
PF083A-E
PF0113A-E
54
61F
Mounting Holes
PF2 parallel thread (effective dia.: 58.135) 34 dia. Used with coupling
Mounting Screw Holes Note: The PS-3SR, PS-4SR, and PS-5SR have built-in resistor of 6.8 k and used for the two-wire 61F models.
PF1/2 Parallel thread
PS-31
Mounting Holes
Note:
Standard holder construction includes three integral 300-mm-long Electrodes. However, a model having 1,000-mm-long Electrodes is available on request.
BF-1
Weight: approx. 125 g
Two M5 x 25 Terminal bolt Cast iron mounting screws SUS201 (M6) Nut (M6)
Mounting Holes
26-dia. hole
20 dia.
55
61F
BF-3/-3R BF-4/-4R BF-5/-5R
BF-3 Weight: approx. 420 g BF-3R Weight: approx. 425 g Mounting Holes
Two, 6-dia. holes Three, 26-dia. holes 64-dia. hole
61F
Mounting Holes
Mounting Holes
BS-1
Weight: approx. 70 g Terminal bolt SUS304 (M4) P=0.7 Width across flats: 20 Two, M4
Mounting Holes
24 dia.
BS-1T
Mounting Holes
M4 nut Width between SUS304 flats: 20.5 Two, M4
This nut is made of Teflon A connecting nut made of Hastelloy B, Hastelloy C, or titanium is not supplied with two M4 screws and thus has no holes for such screws.
Material Weight
SUS304 Approx. 55 g
SUS316 Approx. 55 g
Titanium Approx. 45 g
HAS B Approx. 65 g
HAS C Approx. 60 g
56
61F
PH-1
(Approx. 140 g with a 1-m cord)
61F
PH-2
(Approx. 235 g with a 1-m cord)
Two, 6-dia. holes PVC resin (black) Resin 19 dia. Single-core cable 26 dia . 21.7 dia. 5 dia. Two-core cable
Cable OD: Vinyl 5.0 dia., Chloroprene 6.5 dia. Note: Cable is supplied in lengths of 1, 5, 10, 15, 20, 30, 40, 50, 60, 70, 80, 90, or 100 meters.
Electrode Separators
F03-14 1P for one pole
6.5 dia.
20
46 Weight: Approx. 30 g
Electrode Bands
F03-05 3P, 4P, 5P
Black printing (1 mm wide) Outer sheath: PVC Core: SUS304, 0.3 dia. x 21 twisted
5 dia.
57
61F
Track-mounted Sockets
PF083A-E
Eight, M3.5 x 7 sems screws Two, 4.2-dia. holes 52 max. 25 dia. Two, M4 or 4.5-dia. holes
21 max. 41 max.
8PFA
Eight, M3.5 x 7 sems screws
Mounting Holes
Two M4 or 4.5 dia. holes Two, 4.5 dia. holes 118 max. 81 max.
51 max. 24 max.
8PFA1
Mounting Holes
93 max.
130 max.
51 max. 24 max.
58
61F
14PFA
Terminal Arrangement/ Internal Connections (Top View)
61F
Mounting Holes
Two 4.5 dia. or M4 mounting holes Two, 4.5 dia. holes 52 max. 118 max.
PF113A-E
52 max.
31 max.
Back-connecting Sockets
PL08
Terminal Arrangement/ Internal Connections (Top View)
Two, 2-dia. holes 50.5 max. 30 dia.
Mounting Holes
Two, 3.5-dia. or M3 Controller Unit mounting holes
PL11
Terminal Arrangement/ Mounting Holes Internal Connections (Top View) Two, 3.5-dia. or M3 Socket
Two, 2-dia. holes mounting holes
51 max.
31 dia. hole
35 max.
Approx. 20.5
59
61F
PL15
16 max.
61F
Terminal Arrangement/ Internal Connections (Top View) Mounting Holes
Two, 3.5 dia. or M3 Controller Unit mounting holes
Two, 3.5-dia. or M3 Socket mounting holes Two 2-dia. holes 66 max. 41 max.
45 max.
22 max.
60
61F
When the 61F-G1P/-G2P/-IP/-UHS/-HSL is mounted with a Track-mounted Socket, the Controller is held secure by Mounting Brackets attached to the Socket.
61F-GP-N
To mount the 61F-GP-N or 61F-GPN-V50 on the PF113A-E Trackmounted Socket, use the PFC-N8 Mounting Brackets attached to the Socket as accessories. PCF-N8
61F-03B/-04B
When mounting the 61F-03B/-04B on the PF113A-E Trackmounted Socket, use the PFC-A1 Mounting Bracket. PFC-A1
Approx. 80
To mount the 61F-03B/-04B Unit to the PL11 Back-connecting Socket, use the PLC-1 Mounting Brackets. To mount the 61F-GP-N or 61F-GPN-V50 on the PL11 Back-connecting Socket, use the PHC-5 Mounting Brackets. PHC-5 PLC-1
61F-GP-N8/61F-APN2
To mount the 61F-GP-N8/61F-APN2 on the PF083A-E, use the PFC-N8 Mounting Bracket. PFC-N8
Approx. 80
61
61F
End Plate
PFP-M
(see note 1)
(see note 1)
(see note 2)
M4 spring washer
DIN Track
PFP-100N2
Spacer
PFP-S
(see note 2)
Note:
1. The PFP-100N is 15 mm on both ends, while the PFP50N is 15 mm on one end and 5 mm on the other end. 2. Indicates total DIN Track length.
62
61F
Static relay for protection of motors and pumps against problems due to overload, open phase, reverse phase, etc. Applicable to all 61F-series Controllers except for 61F-I (indicator model).
0V
Transformer
24 V
E1 E2 E3
Ground
Electromagnetic switch
E1 E2 E3 Water tank
63
61F
61F
Application Examples
Level control in tanks, reservoirs, sewage plants, underground wells, mixing plants etc. Level control for element protection in pipes, channels, and irrigation systems. Flow detection in pipes, channels, and irrigation systems. Ice bank control in cold drink dispensers, ice makers, water chillers, bulk milk tanks, etc.
Dispensing of liquids by volume. Indication of liquid buildup due to filter blockages. Pollution/foul water detection for rivers, drains, etc. Alarm control warning of abnormal or dangerously high or low levels.
The limit of specific resistivity of a fluid controlled by the general-purpose model at an immersion depth not exceeding 30 mm is 30 -cm, using PS-3S Electrode Holders. Use the high-sensitivity models (H type) for liquids with higher resistivity (see note 1). Refer to the resistivity values listed for water and other liquids in Table 1 and Table 3 when selecting the unit specification. The resistivity range detectable by the 61F is shown in Table 2. Refer to the information on the units and the fluid to be controlled when selecting the appropriate model. Note: 1. The high-sensitivity models may suffer from resetting problems when used with certain types of water. In some cases it cannot substitute for the general-purpose models or low-sensitivity models. Be sure to select the model appropriate for the application. 2. The circuit configuration of the 61F-_H high-sensitivity model is designed so that the relay de-energizes when there is water present across the Electrodes. When power supply voltage is applied, the internal relay turns to the NO contact and, when the electrode between E1 and E3 becomes conductive, the relay is reset to the NC contact. This contact operation is reverse for models other than the high-sensitivity models. Although the internal relay operates (and operation indicator turns ON) simply when the power supply voltage is applied, this operation is not abnormal. (The relay in the 61F-_NH energizes when there is water present across the Electrodes.) Table 2 Detectable Resistivity Ranges Model Long-distance models (4 km) Long-distance models (2 km) Low-sensitivity models 2-wire models General-purpose models High-temperature models High-sensitivity models (compact plug-in models) High-sensitivity models (standard models) Ultra High-sensitivity models Note: Resistivity (recommended values) 5 k S cm max. 10 k S cm max. 10 k S cm max. 10 k S cm max. 10 to 30 k S cm 10 to 30 k S cm 30 to 200 k S cm 30 to 300 k S cm 100 to 10 k S cm
The specific resistivity ranges of fluids to be controlled are given for the PS-3S at an immersion depth not exceeding 30 mm.
Table 1A Conductance Values of Water Water type City water Well water River water Rain water Sea water Sewage Distilled water Conductance 100 to 200 S/cm 200 to 500 S/cm 67 to 200 S/cm 40 to 67 S/cm 33,300 S/cm 500 to 2,000 S/cm 3.3 to 4 S/cm max.
! Caution
In case of the 61F-HSL ultra high-sensitivity variable model, malfunction due to electric corrosion may occur in the DC electrode circuit. Be careful not to use the product in such a way where current constantly flows between electrodes. Table 1 Water Resistivity Values (Japanese Reference Values) Water type City water Well water River water Rain water Sea water Sewage Distilled water Resistivity 5 to 10 k S cm 2 to 5 k S cm 5 to 15 k S cm 15 to 25 k S cm 0.03 k S cm 0.5 to 2 k S cm 250 to 300 k S cm min.
64
61F
61F
Precautions
! WARNING
Never touch any of the terminals. Doing so may result in electric shock. Never attempt to disassemble the 61F or touch the inside of the 61F while the power is being supplied. Doing so may result in electric shock.
Correct Use
Use a Power Supply with Minimal Voltage Fluctuation
Avoid connection to a power supply with a voltage fluctuation greater than or equal to +10% or 15%.
8 VAC
8 VAC
Ground Correctly
Ground the common Electrode terminal to reduce the effects of noise.
So
61F S2
65
61F
Keep Electrodes Clean
Lift the Electrodes and remove the surface film with fine sandpaper about 6 months after installation. Subsequently, repeat this cleaning once or twice per year. Cleaning is particularly important for Electrodes used in a liquid containing large amounts of dirt or slime, which can build up into an insulating film on the Electrode surface and cause malfunctions. Clean the surface insulating film from Electrodes used in this environment once every three months. Use a pipe, as shown in the diagram below in situations where the water contains large amounts of dirt. Use a pipe as shown to keep dirt and oil films from the Electrode in situations where the liquid is highly contaminated with dirt and oil, such as sewage holding tanks.
PS-_S
1m
1m
Use Separators
If the Electrode length reaches 1 m min., insert Separators at the joint positions to prevent the Electrodes touching each other in the liquid.
Electrode Holder
Use a pipe at least 4 inches in diameter. Cut off the end of the pipe at an angle to clear the estimated amount of contaminants accumulating at the bottom of the tank. Drill an approximately 10-dia. vent hole at the top of the pipe. Using an Anti-ripple Pipe: Use an anti-ripple pipe as shown below in cases where large ripples are produced by a rapid fluid flow rate.
PS-_S Approx. 10-dia. air vent hole
Separator
Drill at least four 6 to 10-dia. holes as opposing pairs at the tip position of each Electrode.
Use a pipe at least 4 inches in diameter. To improve liquid circulation inside the pipe, drill at least four 6 to 10-dia. holes as opposing pairs at the tip position of each Electrode. Drill an approximately 10-dia. vent hole at the top of the pipe. Follow the information above with regard to using Electrodes.
When installing the Electrodes, first tighten the connection nut with a wrench before tightening the Electrodes and lock nut. Tightening the terminals or other parts can lead to damage of the insulating parts due to tightening torque. When mounting a BS-1 Electrode Holder to a boiler, wrap Teflon tape 2 or 3 times around the mounting position and use the gasket supplied. Always apply the F03-11 Protective Cover if the BF-3 (-4 or -5) is used outside or in a position subject to water splashes or where dust or dirt can settle. Foreign matter on the Electrode insulation can cause electrical leakage and malfunctions.
66
E1 E3
Tester
Ground
mA V
An ammeter able to read approximately 1 mA with as low an impedance as possible. A voltmeter able to read a value of several volts with as high an impedance as possible.
E1 E2 E3
Tester
Ground
The resistance between Electrodes (resistance of liquid between E1 and E3) is given by the following equation. R = V/I Where, R: resistance of liquid between Electrodes () V: voltmeter indicated voltage (V) I: ammeter indicated current (mA) Select the 61F model according to the R (resistance) value.
67
61F-WLA/-GPN-V50
RC
When ordering, to complete the part number, be sure to specify the desired operating voltage. Example: 61F-WLA [120/240 VAC] Desired supply voltage
Ordering Information
Water Leak Alarm Water Leak Detector 61F-WLA 61F-GPN-V50
Specifications
Ratings/Characteristics
Item Model Supply voltage Interelectrode voltage Operating current Power consumption Sensitivity Error (against the scale) Contact ratings Indicator Alarm buzzer Test switch Ambient temperature Note: 61F-WLA 100/200, 110/220, 120/240 VAC 24 VAC 3 mA (AC) max. 8.0 VA max. Variable (0 to 50 k) Scale 0: 10 k Scale 50: 10 k (see note 2) 3 A 250 VAC, SPDT cos=1 1 A 250 VAC, SPDT cos=0.4 Provided (Power and Leak indicators) Provided Provided 10C to 55C Scale 0: 10 k Scale 50: 10 k (see note 2) 3 A 250 VAC, DPDT cos=1 1 A 250 VAC, DPDT cos=0.4 Provided (Operation indicator) Not provided Not provided 3.2 VA max. Water Leak Alarm Water Leak Detector 61F-GPN-V50 100, 110, 120, 200, 220, 240 VAC
1. For detecting leakage of water with high resistivity, use 61F-UHS or 61F-HSL ultra high-sensitivity models. (Refer to page 32.) 2. The Detector may not operate around the setting value of 0. Adjust the sensitivity depending on the actual application.
68
61F-WLA/-GPN-V50
61F-WLA/-GPN-V50
Operation
Internal Circuit
61F-GPN-V50 Water Leak Detector
Level detector switching circuit Rectifier/ smoothing circuit
24 VAC
Amplifier
24 VAC
Sensor cable
Operating Principle
When the two conductive cores of the Sensor Cable are contacted by a liquid, a weak alternating current (as small as 3 mA max.) flows across the cores. This current is amplified to operate a relay. In practice, leakage will be detected if water drops are present between the core wire and the Electrode (F03-15 Sensor Cable) or detecting section (F03-16 Sensor Cable). (Refer to the specifications on page 70)
Core Core Liquid
Comments
Fixes the F03-15 Sensor Cable on the floor surface. Attach the sticker on a smooth surface. To attach it on a concrete floor, use a concrete bonding agent.
Fixes the F03-16 Sensor Cable on the floor surface. Attach the sticker on a smooth surface. To attach it on a concrete floor, use a concrete bonding agent.
69
61F-WLA/-GPN-V50
61F-WLA/-GPN-V50
Dimensions
Note: All units are in millimeters unless otherwise indicated. 61F-WLA Water Leak Alarm
Top view
61FGPN-V50
31 max.
51 max.
Approx. 75
35 max.
Approx. 20.5
PL11
Approx. 16
Important:
Install the Water Leak Detector socket with the keyway facing down.
Sensor Cable
F03-15
Crimped electrode pair Stainless steel core (0.3 x 12 braided)
Detecting cutaway
70
61F-WLA/-GPN-V50
61F-WLA/-GPN-V50
Installation
Connections
61F-WLA Water Leak Alarm
Fuse Rectification/ smoothing circuit Power supply LED Level detection switching circuit Alarm LED
To Sensor Cable
AC power source
Test switch
100, 110, 120 VAC power source 200, 220, 240 VAC power source Sensor cable
Precautions
Correct Use
(1) Use only F03-15 or F03-16 Sensor Cable. Other water conductors may cause the Water Leak Alarm/Detector to malfunction, or not operate at all because of mismatched sensitivity. (2) Place the Sensor Cable at a location where water leakage is most likely to occur. For example, consider the following locations: (8) When measuring insulation resistance, do not conduct a megger test between the electrode terminals. IV Cable 0m 10 to 150 m 200 to 300 m 350 to 400 m Note: IV cable: 2 mm2 200 m 150 m 100 m 50 m Sensor Cable
Under a raised floor; on the highest floor of a building; on the ceiling In the vicinity of an air conditioner, or on the floor near a humidifier On the floor near a feed-water pipe, conduit; hot-water pipe. On top of a power, or control panel
(3) Secure the Sensor Cable so that they touch the floor surface or the wall near a pipe arrangement. Cover the Sensor Cable with a F03-25 or F03-26 Protective Cover if they are installed at a location crowed with people. However, place the cover such a manner that water can easily reach the Sensor Cable. (4) Keep the temperature at the installation site to within 55C. Do not install the Water Leak Alarm/Detector/Sensor cable in the proximity of heat-generating equipment (such as that having a coil or wire winding). Also, do not use it in a highly humid location, or at a location that is subjected to corrosive gases. Do not place the Water Leak Alarm/Detector side-by-side with a highcapacity contactor that produces an inrush current when it operates, as such arrangement may cause chattering to occur, consequently causing a malfunction of the Water Leak Alarm/Detector. (5) Wiring distance of the Sensor Cable varies depending on the water quality. When using IV cables, wire the Sensor Cable to the length specified in the following table. (6) Mount the 61F-WLA Water Leak Alarm/Detector on a sturdy wall surface which is not subjected to vibration or shock. Do not use double-sided adhesive tape, otherwise, the Detector may detach when the adhesive tape deteriorates due to aging. (7) When wiring the Sensor on conductive objects like metal objects, use the F03-16.
71
61F-WLA/-GPN-V50
61F-WLA/-GPN-V50
In the interest of product improvement, specifications are subject to change without notice.
OMRON Corporation
Supervisory Control Devices Division 28th Fl., Crystal Tower Bldg., 1-2-27, Shiromi, Chuo-ku, Osaka 540-6028 Japan Phone: (81)6-949-6035 Fax: (81)6-949-6069 Printed in Japan 0998-2M a
72