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Composites: Part B
journal homepage: www.elsevier.com/locate/compositesb
a r t i c l e i n f o a b s t r a c t
Article history: This study presents the effects of impact energy, impactor mass and impact velocity on the maximum
Received 3 September 2009 contact force, maximum deflection, contact time, absorbed energy, and overall damage area of glass/
Received in revised form 10 February 2010 epoxy laminated composites, experimentally and numerically. The stacking sequence of the composite
Accepted 10 February 2010
plates was chosen as [0°/30°/60°/90°]S. The impact event was simulated and analyzed by using 3DIM-
Available online 12 February 2010
PACT finite element code. The overall delamination area obtained from experimental study and numer-
ical analyses were also examined. It is seen that the numerical results are in good agreement with
Keywords:
experimental results.results.
A. Polymer-matrix composites (PMCs)
B. Impact behavior
Ó 2010 Elsevier Ltd. All rights reserved.
B. Delamination
C. Numerical analysis
D. Mechanical testing
1. Introduction although the permanent indentation is greater for high than speed
impact. Aktas et al. [4] and Icten et al. [5] have investigated the im-
Nowadays, fiber-reinforced composite materials are widely pact response of unidirectional glass/epoxy laminates in room and
used in various engineering applications including automotive, low temperature conditions by considering energy profile dia-
aviation, civil engineering structures, etc. due to their lower grams and associated load–deflection curves. Results show that
weight, high specific stiffness and strength, and damping charac- the penetration threshold for [0°/90°/+45°/45°]S is smaller than
teristics. Air vehicles may be subject to impact loads by foreign ob- that of [0°/90°/0°/90°]S. It is also noted that testing temperature af-
jects such as a dropped tool during maintenance or debris from fects significantly variation of impact characteristics beyond im-
runways. Bird strikes or hailstones (during flight) can also cause pact energy of 20 J.
impact damages. The impact damage in composite materials may Freitas et al. [6] have carried out a numerical study to examine
not be detected sometimes by visual inspection. Such impact- the failure mechanism in composite specimens subjected to impact
induced damages occur inside the material and grows up after loading. Results show that the numerical evaluation of impact with
the onset of small delaminations. In an impact event, several a linear static finite element analysis is not very accurate, but it
damage types occur in composite materials such as matrix crack- gives a meaningful insight on the major mechanisms of failure.
ing, delamination and fiber breakage. Consequently, the impact Zhang et al. [7] have done a series of finite element analyses by
behavior of the laminated composite materials is an important using ABAQUS commercial software to predict damage initiation
phenomenon to be studied [1]. and propagation in laminated carbon/epoxy composite plates sub-
Liu et al. [2] have carried out an experimental study to obtain jected to low-velocity impact. Olsson et al. [8] have predicted the
the perforation threshold of laminated composite plates having delamination threshold load for small mass/high velocity impact
different thicknesses and bending stiffnesses. Results show that on transversely isotropic plates with different thicknesses by using
thickness is more efficient than bending stiffness on the perfora- LS-DYNA finite element software.
tion threshold. Symons [3] has investigated the characterization Aslan et al. [9] have carried out an experimental and numerical
of high and low speed impact damage in carbon fiber reinforced study to investigate the in-plane dimension effect on the impact
plastics. For the same impact energies, results show that the same response of cross-ply glass/epoxy laminated composite plates un-
delamination areas occur under high and low-velocity impacts der low-velocity impact. Results show that the impact behavior
of composite structures is directly dependent on their in-plane
* Corresponding author. Tel.: +90 276 2634195; fax: +90 276 2634196. dimensions. Tiberkak et al. [10] have studied on the damage
E-mail address: [email protected] (M. Aktas). prediction in composite plates subjected to low-velocity impact
1359-8368/$ - see front matter Ó 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.compositesb.2010.02.003
R. Karakuzu et al. / Composites: Part B 41 (2010) 388–395 389
by the use of finite element analysis. Results showed that the in-
crease of the 90° plies causes the increase in the contact force
and a reduction in the rigidity of laminate.
Mili and Necib [11] have considered the impact behavior of
glass/epoxy laminated composite plates under low-velocity impact
theoretically and experimentally. Tita et al. [12] have conducted
experimental and numerical studies to examine the stacking se-
quence and impact energy effect on thin carbon/epoxy laminated
composite plates under low-velocity impact.
Li et al. [13] have done an experimental and numerical investi-
gation on low-velocity impact-induced damage of continuous fi-
ber-reinforced composite laminates. Results show that the
maximum contact force decreases, while the maximum deflection
increases with increasing of the plate size. In addition, the influ-
ence of the boundary condition on the maximum contact force,
maximum deflection and delamination size is very small. However,
the impactor mass has a significant effect on the impact behavior
of the composite plates.
In this study, the effects of the equal impact energy (40 J), equal
impactor mass (5 kg) and equal velocity (2 m/s) on the contact
force, deflection, contact time, damage area and absorbed energy
of glass/epoxy laminated composite plates with [0°/30°/60°/90°]S
orientation were examined, experimentally and numerically. The
equal impact energy remained constant by changing the impact
velocity or the impactor mass. Four different impact energies,
10 J, 20 J, 30 J and 40 J, and four impactor masses, 5 kg, 10 kg,
15 kg and 20 kg were chosen. The numerical analysis was done
by using 3DIMPACT finite element code.
Based on plane strain condition, the equilibrium equation at an 4.2.1. Matrix cracking criterion
instant time = t in a variational form can be expressed as [16] Based on transversely impact loading, there are only three
Z Z Z stresses components that can contribute to initial matrix cracking
0¼ wi qui;tt dv þ eij Eijkl ekl dv þ wi rij nj dA ð2Þ in the 90° layers in the plane strain condition. These are the
X X C interlaminar shear stress r23 , in-plane tensile stress r22 and
R. Karakuzu et al. / Composites: Part B 41 (2010) 388–395 391
where the subscripts of 1 and 2 are the local coordinates of the nth
layer parallel and normal to the fiber directions, respectively, and 3
is the out-of-plane direction. n Y t and n Si are the in situ ply trans-
verse tensile strength and interlaminar transverse shear strength
within the nth ply of laminate under consideration, respectively.
r23 and n r 22 are the averaged interlaminar transverse shear stress
n
and the averaged in-plane transverse tensile stress, respectively. Fig. 3. Energy profiling diagram for the experimental results.
For determining any additional matrix failure, the criterion
must be applied to the other layers. If no additional matrix crack-
versus impact energy is plotted for two equal parameters; mass
ing is found during impact, then the impactor’s velocity associated
and velocity. It is clearly seen from Fig. 3 that all the specimens
with the first matrix cracking is referred to as the impact velocity
are of the rebounding case. However, the specimen subjected to
threshold, which is the velocity required to just cause the initial
40 J for equal velocity has reached the penetration threshold. In
impact damage of the laminate.
addition, the energy absorption capability of the specimen sub-
jected to equal mass is lower than the specimen subjected to equal
4.2.2. Impact-induced delamination criterion velocity, for the same impact energy.
Basically two types of critical cracks initiating delamination For a better understanding of the impact behavior of glass/
resulting from impact as shear crack and bending crack. For the epoxy composite plates, only the maximum values of the contact
shear crack, delamination can occur due to the interlaminar longi- force, maximum deflection and contact time are given in Fig. 4. As
tudinal shear stress r13 and the interlaminar transverse shear seen in the figure, the equal mass and the equal velocity have
stress r23 . However, for the bending crack, delamination can occur nearly the same effects on the maximum contact force and max-
due to the interlaminar longitudinal shear stress r13 and the in- imum deflection while the impact energy increases (Fig. 4a and
plane bending stress r22 . By taking both failure mechanisms, b). However, the effect of both on the contact time differs from
delamination could occur only when the following two sequential each other (Fig. 4c). In the range of 10–20 J, the maximum contact
conditions are met: force changes linearly with increasing impact energy for the equal
mass and the equal velocity. Beyond the energy level of 20 J, the
One of the ply groups intimately above or below the concerned maximum contact force is observed to have a nonlinear behavior
interface has failed due to matrix cracking. for both parameters varied, Fig. 4a. Maximum deflection changes
The combined stresses governing the delamination growth linearly by increasing impact energy for the plates subjected to
mechanisms through the thicknesses of the upper and lower equal mass and equal velocity (Fig. 4b). It can be seen from
ply groups of the interface reaches a critical value. Fig. 4c that the velocity is the most important parameter for
the contact duration. The equal mass does not affect significantly
Based on the above statement, impact-induced delamination contact time. The effect of equal velocity on the contact time is
criterion for low-velocity impact can be given as: much higher than the equal mass when the impact energy
" 2 nþ1 2 nþ1 2 # increases.
n
r 23 r 13 r 22
Da nS
þ nþ1 Snþ1 Y
þ The contact time for the different impactor mass and impact en-
i i
ergy is given in Table 3. The change of contact time between 5 kg
8
>
> e P 1 failure ð7Þ and 20 kg impactor mass for the same impact energy (40 J) dis-
< D plays the energy transfer speeds. Transfer of the energy depends
eD < 1 no failure
¼ e2D
>
>
nþ1
Y ¼ nþ1 Y t if r
22 P 0 on the magnitude of the impactor mass. High-mass impacts cause
: nþ1
Y ¼ nþ1 Y c if r22 < 0 larger contact time than low-mass impacts for the same impact
energy.
where Da is a constant which is determined from impact tests. The The variation of the contact force and energy versus the contact
superscripts n and n + 1 correspond to the upper and lower plies of time is illustrated in Fig. 5a and b. The contact force versus deflec-
the nth interface, respectively. n r 23 and nþ1 r
22 are the averaged
tion is also given in Fig. 5c. It can be seen from the figure that, the
interlaminar and in-plane transverse stresses within the nth and contact force increases by increasing impact energy, while the
(n + 1)th ply, respectively. nþ1 r
13 is the averaged interlaminar longi-
impactor mass remains constant, 5 kg. The loading portions of
tudinal stress within the (n + 1)th ply. the graphs are similar, but unloading portions differ due to dissim-
ilar damage mechanisms. The loading and unloading portions of
5. Results and discussion the curves are smoother for the samples subjected to 5 kg to 10 J
and 5 kg to 20 J. The damages of these specimens are matrix crack-
In this study, the effects of equal impact energy, equal impactor ing and delamination. The damage consists mostly of matrix dam-
mass and equal impact velocity on the maximum contact force, age and fiber fractures for the samples subjected to higher
maximum deflection, contact time, absorbed energy and overall impactor mass, for instance, 15 kg to 40 J, 20 kg to 40 J and 15 kg
damage area of glass/epoxy laminated composite plates were to 30 J. For the same impact energy levels, the lightweight – the
investigated, experimentally and numerically. fastest impactor (for instance, 5 kg to 40 J) causes earlier damage
The impact energy versus the absorbed energy is plotted for and reaches the peak contact force earlier (Fig. 5a). The higher
equal mass and equal velocity as shown in Fig. 3 by using energy mass causes higher absorbed energy at the same impact energy va-
profiling diagrams [2,4]. That is variation of the absorbed energy lue. Because some of the impact energy is dissipated owing to
392 R. Karakuzu et al. / Composites: Part B 41 (2010) 388–395
40J-5kg 30J-5kg
20J-5kg
40J-15kg
30J-15kg
20J-10kg 40J-20kg
10J-5kg
40J-10kg
a
40J-5kg 40J-10kg 40J-20kg
40J-15kg
30J-5kg 30J-15kg
20J-10kg
20J-5kg
10J-5kg
40J-5kg
40J-15kg
20J-10kg
40J-20kg
40J-10kg
20J-5kg 30J-15kg
10J-5kg
30J-5kg
c
Fig. 5. The diagram of impact history for different energy and impactor mass: (a)
contact force-contact time, (b) energy-contact time and (c) contact force–deflection.
Fig. 6. The overall delamination areas of the composite plate subjected to (a) 5 kg and (b) 10 kg impactor mass at 40 J impact energy.
12
5kg-10J
10 5kg-20J
0
0 2 4 6 8 10 12
Contact Time [ms]
a
8
5kg-10J
5kg-20J
6
5kg-30J
Deflection [mm]
Table 4
Overlapped delamination areas (mm2) for the experimental and numerical studies.
Fig. 9. The delamination areas for experimental and numerical studies for, (a) equal
mass (5 kg) and equal velocity (2 m/s) and (b) equal energy (40 J).
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