MAN Truck & Bus SE COMPANY STANDARD October 2024

Hoses and moulded parts

for coolant lines in motor vehicles MAN 334-2
Test methods
Dimensions in mm
All pressure values are relative pressures (excess pressures)

This English version is a translation. In case of doubt or conflict the valid German-language original will govern.

Contents
1 Scope and purpose
2 Tests
3 Test specimens
4 Test methods
5 Definitions
6 Test results, test verification

1 Scope and purpose

This standard applies to hoses (hose metre goods and hose sections) and moulded parts (e.g. hose elbows
and branch hoses) that are to be used in coolant lines of MAN commercial vehicle in accordance with MAN
334-1. The tests in accordance with MAN 334-2 are intended for the assessment of the service life of these
components and shall above all provide information about the suitability of the hoses or moulded parts, in
particular with regard to the pressure supports used and the type of manufacture.

2 Test methods

2.1 Initial release

During the initial release of a new hose configuration the supplier is obliged to perform the following tests
under his own responsibility and to submit the full results for hose metre goods with different nominal
diameters and for the moulded part test specimen (double S, see Appendix A for example) to the
department Material Technologies, (Dept. EOMC), Nuremberg plant:
- General tests
- Static pressure test
- Dynamic long-time impulse test

2.2 Initial sample inspection for moulded parts

- General tests
- Static pressure test
- Dynamic short-time impulse test

Co-sponsors of the standard: EOMC, EPNC Continued on Page 2 to 9

Technical responsibility: Standardization: Replaces: 2024-03

EHOS EHOS

MAN Truck & Bus SE, Munich plant – Dept. Standardization (EHOS)  All rights reserved according to DIN ISO 16016.
Distribution and use of the contents are not allowed without written permission from MAN Truck & Bus SE.
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MAN 334-2 : 2024-10

3 Test objects (design, number)

Suppliers of hoses and moulded parts for coolant lines are evaluated as system suppliers. This means that the
tests shall be aimed at the entire range that is currently standard.
For the initial release, the test specimens shall be presented to the Material Technologies department (Dept.
EOMC), Nuremberg plant, after completed testing.

3.1 Hose metre goods

On straight hose sections, the following nominal diameter ranges d shall be checked depending on the
manufacture of the hoses:
- 8 ≥ d < 20
- 20 ≥ d < 40
- 40 ≥ d ≤ 80
- free clamping length in mm for nominal diameter d:
- 8 ≥ d < 40: 200
- 40 ≥ d < 60: 250
- 60 ≥ d ≤ 80: 300
- Number of test specimens per test: at least 5 per agreed nominal diameter

Depending on the manufacturing procedure in relation to the nominal diameter, other nominal widths can also
be agreed upon for testing in consultation with the Material Technologies department (Dept. EOMC), Nuremberg
plant.

3.2 Moulded parts

- Standard test specimen: in required form and length (see Annex)
- Number of test specimens per test: at least 5 or as agreed
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4 Tests

4.1 General tests

Table 1 General requirements

Test type Test Requirement

Inside diameter d by means of test Dimensionally accurate in accordance with
4.1.1 Dimension test
mandrel MAN 334-1, Table 2 or the stated defining criteria,
Other dimensions by means of when remeasured with suitable measuring equipment
visual inspection of the required accuracy.
DIN EN ISO 10619-1, Method B
4.1.2 Bending test 3 Testing with smallest permissible Flattening in area of the bending zone max. 10 % of
bending radius r min according to the outside diameter
MAN 334-1, Table 2
At 95 °C and test negative Max. 10 % flattening of the external diameter (free
4.1.3 Vacuum resistance 1
pressure in accordance with clamping length for hose metre goods: 200 mm),
MAN 334-1, Table 4, according to no detachment of the inner layer
DIN EN ISO 7233, Method C
4.1.4 Compression set on
Based on DIN ISO 815-1,
the entire hose at Max. 35 % (for material version Types 5 and 8 only)
Method A, test specimen B
150 °C/22 h
4.1.5 Separation resistance Between inner layer/ Ring sample: min. 3,0
in N/mm in In accordance with DIN 53530 lining and outer layer/ Strip sample: min. 2,0 1
as-delivered condition lining or inner/outer layer: min. 1,0 2
After thermal ageing
(ISO 188) 70 h at
permissible ambient Samples where d < 20 mm in rings At least 75 % of the cohesive resistance in as-
temperature in Samples with d ≥ 20 mm in strips delivered condition
accordance with
MAN 334-1, Table 3
4.1.6 Low-temperature Hose section, compressed within 3 s to 50 % of
DIN 73411–2, Section 3.5 the external diameter may exhibit neither cracks
behaviour at -40 °C
nor breaks, nor split into individual layers
4.1.7 Electrochemical To be performed by EOMC,
Only required for material versions Types 5 and 8!
resistance Nuremberg plant
- The inner layer of the hoses shall be free of defects
and without any unevenness (grooves, waves).
Defects in the overall structure, such as blisters
and inclusions in the rubber and fabric defects,
are not permitted.
- The hoses shall be free of spots, light patches,
crystalline deposits and greying.
4.1.8 General conditions, Viewed with normally sighted
appearance eye - The individual layers shall exhibit faultless bonding.
- The lining shall be uniform and free of folds.
The hoses shall be free of separating agents and
impurities, such as rubber particles.
- Folds are only permitted in the inner curve of
moulded parts (hose elbows) if no cracks arise
when the hose is stretched. The separation of folds
that are stuck together is permitted.
4.1.9 Storage properties Storage according to After six months of storage according to
DIN EN ISO 8331, the hoses and moulded parts
DIN EN ISO 8331
shall fully comply with the requirements in Table 1.
1 not valid for material version Type (9)
2 only valid for material version Type (9)
3 not valid for moulded parts
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4.2 Static pressure test

Medium: Water
Test specimens: Hose metre goods according to the nominal diameter ranges, moulded test specimen (double-
S, see Annex A for example) or initial specimen
Number of test specimens: 5
The test specimen filled with water (see Section 3) is brought to constant test excess pressure at a pressure rate
of approx. (0,5 ± 0,2 bar) / s, and held at this pressure over the test period and measured at room temperature
after the reduction of the test excess pressures to 3 bar (Types 3, 4, 5 and 6), 3.5 bar (Type 9) or 4 bar
(Types 7 and 8).
The test specimen is then made to burst at a pressure rate of (0,5 ± 0,2) bar/s.

Table 2 Test conditions, test parameters, requirements for hoses and moulded parts

Test conditions,
Hoses Moulded parts
test parameters
Nominal diameter < 20 20 to < 40 40 to < 80 All
Material version (type) 3, 4, 5, 6, 7, 8, (9)
Test excess pressure bar 6
Test period min 5
Max. 12 % inflation, see Section 5 for definition
- at 3 bar (Types 3, 4, 5, 6)
Requirement - at 3,5 bar (Type 9)
- at 4 bar (Types 7, 8)
Maximum permissible change in length 0 % to +5 %
Bursting pressure bar > 14,5 > 12,0 > 10,0
No bursting, in area 50 mm away from the clamping, with a pressure increase
Requirement
of (0,5 ± 0,2) bar/s.
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4.3 Dynamic short-time impulse test

Medium: Water with anti-freeze and anti-corrosion agent as per MAN 324
The test specimen filled with the medium (see Section 3) is tested on a test bench that shall fulfil the testing
requirements below.
Deviating test conditions are only possible after agreement with Dept. EOMC.
The results of the test shall be presented upon initial sampling of moulded parts. Exemptions are permitted only
in agreement with the department Material Technologies (Dept. EOMC), Nuremberg works.

Table 3: Test conditions, test parameters

Material version (type) 3, 4, 5, 6 7, 8 (9)

According to specifications of MAN Technology, based upon
Hose fitting
the standard fittings (M 3103)
Hose form Initial sample in form of moulded part or hose metre goods
Hose clamps (M 3259) according to MAN Technology.
Hose clamps Manual tightening with tightening torques according to
MAN specifications.
Media temperature °C 130 +5 80 +5
Ambient temperature °C 130 +5 100 +5
Increase from Increase from
Test excess pressure bar Increase from 1,0 to 3,0
1,0 to 4,0 1,0 to 3,5
Impulse frequency Hz 0,5 (sinusoidal)
Load alternation (pressure) min. 150 000 125 000
One-sided mechanical movement
of the test specimen in a circular path 20 *
(dia. in mm)
Movement frequency Hz 1,5 ±0,1
Inflation (See Section 5 for definition): max. 12 %
at 3 bar at 4 bar at 3,5 bar
Requirements after completion Permanent deformation (see Section 5 for definition): max. 5.0 %
of the tests
No visible cracks (at 2x magnification)
No leak
Bursting pressure: at least 60 % of delivery value
* In case of greater relative movements in the vehicle (max. ±15 mm in bus, max. ±25 to ±35 mm in truck), another test shall be
developed. It may be necessary to define new hose types.
If the test specimens do not reach the minimum length for the test in motion, then the test shall be performed as a stationary test.
Minimum hose length in mm for nominal diameter d:
- 8 ≥ d < 40: ≥ 200
- 40 ≥ d < 60: ≥ 250
- 60 ≥ d ≤ 80: ≥ 300
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4.4 Dynamic long-time impulse test

Medium: Water with anti-freeze and anti-corrosion agent as per MAN 324
The test specimen through which the medium has flowed (see Section 3) is tested on a test bench that shall
fulfil the testing requirements below.
Deviating test conditions are only possible after agreement with Dept. EOMC.
This test shall be performed for approval as a general hose supplier or for new hose designs in consultation
with Dept. EOMC. The test results with tested hose samples shall be submitted.

Table 4 Test conditions, test parameters, requirements

Material version (type) 3, 4, 5, 6 7, 8 (9)

According to specifications of MAN Technology, based upon
Hose fitting
the standard fittings (M 3103)
Hose form Hose metre goods and double-S design (see Annex A for example)
Hose clamps (M 3259) according to MAN Technology.
Hose clamps Manual tightening with tightening torques according to
MAN specifications.
Media temperature °C 130 +5 80 +5
Ambient temperature °C 130 +5 100 +5
Increase from Increase from
Test excess pressure bar Increase from 1,0 to 3,0
1,0 to 4,0 1,0 to 3,5
Impulse frequency Hz 0,5 (sinusoidal)
Load alterations min. 500 000 250 000
One-sided mechanical movement
of the test specimen in a circular path 20 *
(dia. in mm)
Movement frequency Hz 1,5 ±0,1
Inflation (See Section 5 for definition): max. 12 %
at 3 bar at 4 bar at 3,5 bar
Requirements after completion Permanent deformation (see Section 5 for definition): max. 5.0 %
of the tests
No visible cracks (at 2x magnification)
No leak
Bursting pressure: at least 20 % of delivery value
* In case of greater relative movements in the vehicle (max. ±15 mm in bus, max. ±25 to ±35 mm in truck), another test shall be
developed. It may be necessary to define new hose types.
If the test specimens do not reach the minimum length for the test in motion, then the test shall be performed as a stationary test.
Minimum hose length in mm for nominal diameter d:
- 8 ≥ d < 40: ≥ 200
- 40 ≥ d < 60: ≥ 250
- 60 ≥ d ≤ 80: ≥ 300

5 Definitions
Inflation: Circumference of the hose, measured at specified temperature and specified excess
pressure, in relation to the original circumference of the hose.
Permanent deformation: Circumference of the hose, measured after the end of testing at room temperature,
without excess pressure, in relation to the original circumference of the hose
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6 Test results, proof of testing

After the completion of testing, the tested hoses shall be submitted to MAN Technology with the following
information for initial release:
- Design of hose fittings (if they deviate from specifications)
- Clamp type, applied tightening torques, tightening method and tightening speed, number and time of
any retightening carried out
- Deviating test conditions (if agreed with EOMC)
- Inflation after test run
- Permanent deformation after test run
- Bursting pressure after test run and
- Condition of hoses (assessment with naked eye).

Applicable documents
In MAN company standards, industry-wide standards are normally cited as national standards.
Nationally adopted international standards (e.g. DIN ISO, DIN EN ISO) are also available as international
editions (e.g. ISO) if other languages are required.
Nationally adopted European standards (e.g. DIN EN) can also be obtained as other nationally adopted versions
(e.g. BS EN, SS-EN) if required.
DIN 53530 Testing of organic materials; Separation test on fabric plies bonded together
DIN 73411-2 Coolant pipes in motor vehicles - Hoses and compounds - Part 2: Requirements, testing
DIN EN ISO 7233 Rubber and plastics hoses and hose assemblies – Determination of resistance to
vacuum
DIN EN ISO 8331 Rubber and plastic hoses and hose assemblies - Guidelines for selection, storage,
use and maintenance
DIN EN ISO 10619-1 Rubber and plastics hoses and tubing – Measurement of flexibility and stiffness –
Part 1: Bending tests at ambient temperature
DIN ISO 815-1 Elastomers or thermoplastic elastomers – Determination of compression set – Part 1:
At ambient or elevated temperatures
ISO 188 Rubber, vulcanized or thermoplastic – Accelerated ageing and heat resistance tests
M 3103 Bead profiles and beads
M 3259 Hose clamps with worm gear drive for highest requirements
MAN 324 Anti-freeze and anti-corrosion agents with corrosion protection for engine cooling
systems, technical terms of delivery
MAN 334-1 Hoses and moulded parts for coolant lines in motor vehicles; dimensions, designs,
requirements

Previous issues: M6.300-00-3/09.76, MAN 334-2/06.78, 12.80, 05.81, 06.83; 04.91, 2004-04,
2009-09, 2016-10, 2024-03

Changes: Compared to issue 2024-03, the following changes have been made:
- Table 2, 3 and 4: Material version type 9 placed in brackets as this material version is
blocked for new designs in accordance with MAN 334-1.
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- Section Explanations on blocking and replacing material version Type 9 added at the
end of the document
- Editorial revisions

Explanations
The material version Type 9 in accordance with MAN 334-1 will be blocked for new designs with initial release
date from 01.11.2024 and completely replaced by Type 2 in accordance with CVS58.
For new designs with initial release date from 01.11.2024 onwards, Type 2 shall therefore be used instead of
the material version Type 9 in accordance with CVS 58, and its test requirements shall apply.
For existing component documentation with initial release prior to 01.11.2024 and reference to material version
Type 9 of MAN 334-1, the requirements for this type remain fully valid in accordance with this document.
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Appendix A
The dimensional design of the double-S test specimen shall take place in consultation with the department of
Material Technologies, (Dept. EOMC), Nuremberg plant. An example is shown below.

Example: Dimensions for moulded part test specimen according to 4.4 "Dynamic long-time impulse test"