Laurel Encoder
Laurel Encoder
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1. ORDERING GUIDE
Configure a model number in this format: L50200FR
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2. TABLE OF CONTENTS
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3. PRODUCT INTRODUCTION
Our counters are a versatile, cost effective solution to a wide range of monitoring and control
applications including frequency, rate, total, period, time, phase, position, and flow. Setup can
be via front panel pushbuttons or a PC. Selective lockout of front panel keys protects against
accidental or unauthorized setup changes and simplifies meter use.
A dual-channel pulse or AC input signal conditioner board accommodates a wide range of
applications including rate/frequency, totalizing, timing, phase angle, power factor, and duty
cycle. Frequency and rate are determined by taking the inverse of period. Fast read rate is
ideal for peak or valley capture and allows quick response for control applications. Adaptive
digital filtering provides stable readings and control outputs while responding rapidly to actual
changes of the signal. A high stability quartz crystal and digital calibration assure accurate rate
and analog measurements.
A process receiver & totalizer signal conditioner board accepts 4-20 mA, 0-1 mA or 0-10V
analog signals for display of rate or position. Square root extraction is selectable for use with
differential pressure flow transducers.
A quadrature signal conditioner board provides accurate display of position, angle, or rate.
Ethernet USB, RS232 or RS485 (2-wire half-duplex or 4-wire full-duplex) serial communi-
cations options are available with the Modbus protocol or a simpler custom ASCII protocol.
Modbus operation includes RTU or ASCII modes, up to 247 digital addresses, and up to 32
devices per RS485 line without a repeater. Ethernet-to-RS485 and USB-to-RS485 converter
boards allow a meter to be interfaced to a PC and to multiple meters on an RS485 network
Meter programming can be via the meter’s front panel as explained in the manual or via a PC
running Windows based Instrument Setup software. A serial interface option is required.
A standard switching power supply allows the meters to be powered worldwide from 85 to
264 Vac. An optional power supply operates from batteries or low voltage sources, such as 12-
32 Vac.
A built-in isolated excitation supply with jumper-selectable 5, 10 or 24 Vdc output levels is
standard and can eliminate the need for an external sensor power supply.
A dual or quad relay board is optional for alarm or control. The relays can be Form C 8A
mechanical relays or 2 or 4 Form A 120 mA solid state relays. The setpoints can be latching or
non-latching, be energized above or below the setpoint, or operate in a fail-safe mode.
A single or dual isolated analog output board is optional. With dual outputs, one of the
outputs can be assigned to the reading (such a rate), while other reading is assigned a non-
displayed item (such as total). The outputs can be 0-20 mA, 4-20 mA, 0-10V, or -10V to +10V.
Operation as a 6-digit serial input meter is achieved with a serial interface and no signal
conditioner board, allowing the unit to serve as the remote display of a computer, PLC or other
meter. With an optional dual or quad relay board, the unit can provide local alarm or On/Off
control. With an optional analog output board, it can also serve as a local isolated transmitter.
The meter case meets the 1/8 DIN size standard and is sealed to NEMA-4X (IP65) when
panel mounted. Mounting is from the front of the panel and requires less than 110 mm behind
the panel. All wiring is via removable plugs conforming to IEC950 safety standards. All output
options are isolated from meter and power grounds to 250 Vac.
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4. RECEIVING & UPACKING
Your meter was carefully tested and inspected prior to shipment. Should the meter be
damaged in shipment, notify the freight carrier immediately. In the event the meter is not
configured as ordered or the unit is inoperable, return it to the place of purchase for repair or
replacement. Please include a detailed description of the problem.
5. SAFETY CONSIDERATIONS
Warning: Use of this equipment in a manner other than specified may impair the pro-
tection of the device and subject the user to a hazard. Visually inspect the unit for signs of
damage. If the unit is damaged, do not attempt to operate.
Caution:
• The unit must be connected to a Disconnect switch or a branch-circuit breaker, which must
be in a suitable location
• This unit must be powered with AC (mains) from 85-264 Vac with the high voltage power
supply option, or 10-48 Vdc (12-32 Vac) with the low voltage power supply option. Verify
that the proper power option is installed for the power to be used. This meter has no AC
(mains) switch. It will be in operation as soon as power is connected.
• The 85-264 Vac mains connector (P1 Pins 1-3) is colored Green to differentiate it from
other input and output connectors. The 12-32 Vac (10-48 Vdc) mains connector is colored
Black.
• Do not make signal wiring changes or connections when power is applied to the instrument.
Make signal connections before power is applied. If reconnection is required, disconnect
the AC (mains) power before such wiring is attempted.
• To prevent electrical or fire hazard, do not expose the instrument to excessive moisture.
• Do not operate the instrument in the presence of flammable gases or fumes; such an
environment constitutes a definite safety hazard. This meter is designed to be mounted in a
metal panel or a bench or wall mount style case. The spacing around the meter and the
ventilation must be sufficient to maintain the ambient temperature at less than 55C.
• Verify the panel cutout dimensions, and mount according to instructions.
Symbols used
Operating environment:
The meter is Class II (double insulated) equipment designed for use in Pollution degree 2.
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6. CONNECTOR WIRING INFORMATION
CONNECTORS
Connectors for signal and power are U/L rated
screw-clamp terminal blocks that plug into mating
jacks on the circuit board. Communication con-
nectors are a single RJ11 plug for RS232, a type B
jack for USB, dual RJ11 or RJ45 plugs for RS485,
or RJ45 for Ethernet. The functions of controls
inputs 1 and 2 are menu selectable. Control input
2 can be converted to a +5V, 50 mA power output.
Please see page 66.
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P3 - SERIAL OMMUNICATIONS
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7. MECHANICAL ASSEMBLY
Circuit board
alignment pins
Knock-outs for
circuit boards Two fixed
bottom tabs
Grooves for circuit board alignment
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Option Board Main Board Plugs
Power supply P1 (left)
Relay board P2 (next to left)
Serial interface board P3 (middle)
Analog output board P4 (next to right)
Signal conditioner board P5 (right)
PANEL MOUNTING
Slide the meter into a 45 x 92 mm 1/8 DIN panel cutout.
Ensure that the provided gasket is in place between the
front of the panel and the back of the meter bezel.
The meter is secured by two pawls, each held by a screw,
as illustrated. Turning each screw clockwise extends the
pawl outward from the case and behind the panel. Turning
each screw clockwise further tightens it against the panel
to secure the meter.
Turning each screw counterclockwise loosens the pawl
and retracts it into its well. This position allows installed meter to be removed from their
panel, or new meters to be installed in a panel.
Do not remove the screws from their pawls. Doing so would cause the screw and pawl to fall
off and likely get lost. Do not overtighten so as not to damage the plastic parts.
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8. FRONT PANEL SETUP KEYS
There are four front panel keys, which change function for the Run Mode and Menu Mode,
effectively becoming eight keys. The keys are labeled with alphanumeric captions (MENU,
PEAK, RESET, ALARMS) for the Run Mode and with symbols ( right arrow, right
triangle, up triangle, left arrow) for the Menu Mode.
MENU Key. Pressing MENU from the Run Mode enters the Menu Mode. Pressing
MENU repeatedly will step the meter through the various menu items (if these have not
been locked out) and then back to the Run Mode.
PEAK Key. Pressing PEAK causes the peak value of the input signal to be displayed.
The peak display blinks to differentiate it from the normal present value display.
Pressing PEAK again will return the display to the present value.
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RESET Key. Pressing RESET with PEAK resets peak and valley values. Pressing
RESET with ALARMS resets latched alarms. Pressing RESET with MENU performs a
meter reset (same as power on). Pressing and releasing RESET without pressing
another key changes the displayed item if the mode has multiple items. For Item 1, the
V LED is out. For Item 2, the V LED is on. For Item 3, the V LED is flashing.
ALARMS Key. Pressing ALARMS once displays the setpoint for Alarm 1. Pressing it
again displays the setpoint for Alarm 2. Pressing it again returns to the present value.
After 30 seconds, the meter automatically returns to the present value. Timing is
automatically reset whenever the ALARMS key is pressed.
Right Arrow Key (MENU). Pressing steps the meter through all menu items that
have been enabled and then back to the Run Mode. With the dual-channel pulse input
signal conditioner board and no option boards, available menu items will be _InPut,
SEtuP, ConFiG, dSPYno, etc. Actual menu items will vary depending on the Input
selection and boards detected in the meter. If a change has been made to a menu item,
that change is saved to non-volatile memory when the key is pressed next, and
_StoreE is displayed briefly.
To return the meter to the run mode after StoreE has been displayed, you can press the
key repeatedly to step through all top-level menu selections until rESEt is displayed
briefly. As a shortcut, to return to the run mode after StoreE has been displayed, you
can press then simultaneously. Again, rESEt will be displayed briefly.
• Pressing from a selected meter function, such as _rAtE_, will select the a specific
operating mode within that function, such as A_OnLy. Always press the MENU key
to save your selection. Do not press the key to the right, or your selection will be
lost.
• Pressing for a flashing digit position or decimal point position will increment that
item. Pressing the MENU key will save any changes.
Left Arrow Key (Reverse Menu). Pressing has the same effect as pressing ,
except that menu items are brought up in reverse order. Pressing repeatedly will
backtrack to the previous menu items all the way to meter rESEt and return to the run
mode.
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9. ENABLING & LOCKING OUT MENU ITEMS
For security reasons and ease of counter operation, any or all menu
items can be disabled or "locked out" so that they are no longer
accessible from the front panel. Each function to be disabled can be
set to "1" under menu headers Loc 1-4, while each function to be
enabled can be set to "0." Access to the menu headers Loc 1-4 can
in turn be locked out by installing a hardware jumper on the power
supply board. With the jumper installed, the operator only has
access to previously enabled menu items, not to the menu headers
Loc 1-4 and hence not to the menu items below. With the jumper
removed, the operator has access to menu headers Loc 1-4 and
hence to the menu items below.
SETTING HARDWARE LOCKOUT JUMPER
To access the lockout jumper, remove the rear panel per Section 9
and locate jumper “a” in the lower portion of the power supply
board next to the input connectors (see figure at right).
The analog output is sourcing. Do not put an external voltage source in series
with it. Applying an external 24 Vdc source will burn out the analog output board.
The dual channel signal conditioner board is used for the frequency, rate, period, timing,
batch control, phase and duty cycle meter functions. It needs to be configured via jumpers
for the input signal type and level. It is recognized by the meter software, which will bring up
the applicable menu items. It does not require calibration, since the quartz crystal oscillator
used for frequency and timing applications is located on the counter main board.
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Common Jumper Settings
DISPLAY 0-50.00 RATE FROM 1-10 kHz INPUT, COORDINATES OF 2 POINTS METHOD
Application: Display 0-50.00 (with two
decimal places) for 1-10 kHz input. Use
coordinates of 2 points scaling method.
Solution: Set Input to “Rate A Only.”
Select “coordinates of 2 points” scaling
method under Setup. This is easier than
scale and offset. Set DecPt1 to two places.
Then enter the low input and desired low
reading, and high input and desired high
reading, as shown.
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DISPLAY RATE IN GPM FROM 36.67 PULSE/GALLON TURBINE FLOW METER
Application: Display rate in GPM to two
decimal places from flow meter calibrated
to 36.67 pulses/gallon.
Solution: Set Input to “Rate A Only. Un-
der Setup, select “coordinates of 2 points”
scaling method. Set DecPt1 to two places.
Then enter the low input and desired low
reading, and high input and desired high
reading, as shown. In this example, we
want to display 60.00 (GPM) from an input
of 36.67 Hz. Note that the meter’s native
rate measurements are in Hz. There will be
60 times more gallons per minute than per
second.
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TOTALIZING MODES
DISPLAY SIMULTANEOUS RATE & TOTAL FROM 36.67 PULSE/GALLON FLOW METER
Application: Display flow rate in GPM with
two decimal places and total gallons with
no decimal places from the same flow me-
ter signal calibrated to 36.67 pulses/gallon.
Solution: Use an Extended counter, as
required for simultaneous rate and total.
Apply the signal in parallel to channels A &
B. Set Input to Rate A, Total B (A btot). For
flow rate in GPM (Item #1), set DecPt1 to
two decimals. Scale the display by entering
Lo In1, Lo rd1, Hi In1, Hi rd1 as shown for
display of 60.00 GPM for 36.67 pulses/sec.
For total in Gallons (Item #2), set DecPt2 to
no decimals. Scale the display by entering
Lo In2, Lo rd2, Hi In2, Hi rd2 as shown for
display of 100 gallons for 3667 pulses.
Enter a Gate Time, such as 0.1 sec, which
is only used to slow down the display
update rate, not the actual totalizing rate.
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DISPLAY TOTAL VOLUME BY ADDING TWO TURBINE FLOW METER CHANNELS
Application: Display total liquid volume in
gallons to two decimal places from 2 pipes
dispensing liquids into the same tank. Flow
meter A is calibrated to 36.67 pulses/gal-
lon, flow meter B to 58.12 pulses/gallon.
Solution: Arithmetic operations require the
Extended counter. Apply flow meter output
A output to Channel A, flow meter output B
to Channel B. Set Input to “Total A+B.” Set
Gate Time to 0.01 sec for fast display up-
dates. Select a positive trigger slope for A
and B. Set DecPt2, which applies to Grand
Total, and DecPt1, which applies to Totals
A and B, both to two decimal places. Under
Setup, select the coordinates of 2 points
scaling method for A and B. To scale A,
enter 36.67 (pulses) for Hi In1 and 1.00
(gallons) for Hi Rd1. To scale B, enter
58.12 (pulses) for Hi In2 and 1.00 (gallons)
for Hi Rd2. The normal display will be Item
#1 (Grand Total). Press the key to view
Item #2 (Total A) and Item #3 (Total B).
TOTAL A ONLY (A_OnLy) displays the number of pulses applied to Channel A as Item #1. If
scientific notation is not selected, overflows beyond 999,999 are recorded in units of 1,000,000
as Item #2. For example, a total of 17,345,676 would be displayed as 345,675 in Item #1 and
17 in Item #2. This capability gives the counter 12-digit capability. Items #1-2 can also be
retrieved via serial communications.
• TOTAL A B (A__b__) displays Total A as Item #1 or Total B as Item #2.
• TOTALS A+B, A-B, AxB, A-B, A/B (Extended counter) display arithmetic combinations
of Totals A and B as Item #1, Total A as Item #2, and Total B as Item #3.
• TOTAL A-B UD (A-b_Ud) is the same as TOTAL A-B, except that counts are subtracted
on an ongoing basis, instead of subtracting totals. This avoids round-off errors with large
totals. Overflows are displayed as #2. (See Total A only)
• BURST (_burST) (Extended counter) displays the total number of signal bursts applied
to Channel B as Item #1. Gate time must be greater than the period of the lowest signal
frequency and less than the minimum time between bursts. Time-out should be set to 0.
• TOTAL A B U/D (A_bU/d) (Extended counter) displays Total A as Item #1, where the up
or down count direction is determined by an input on Channel B. If the menu item SLOPE
is set to 0 for Channel B, (digit 6), an input level on B below the jumper set Low
Threshold B causes the count to go up, and an input level above the jumper set High
Threshold causes the count to go down. If SLOPE for Channel B is set to 1, the opposite
occurs. The maximum frequency on A that can be counted is 250 kHz, or a minimum of 4
µs between pulses.
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• TOTAL A B INHIBIT (A_bInH) (Extended counter) displays Total A as Item #1, where
counting may be inhibited by a control input on Channel B. If the menu item SLOPE is set
to 0 for Channel B (digit 6), a low input level on B allows counting, and a high input level
inhibits counting. If the SLOPE for Channel B is set to 1, the opposite occurs. The
maximum frequency on A that can be counted is 1 MHz. Overflows are displayed as #2.
(See Total A only)
Batch control (Extended counter) uses the meter with a dual relay controller board to
control repetitive fill operations. Relay #1 is used as the batch relay. Relay #2 (or Setpoint
#2) can be assigned to another limit, such as pre-warn to slow filling near the setpoint, end-
of-process, or rate alarm. The same signal is applied to Channels A and B. When digit 6 of
bAtCH (Action after Meter Reset) is set to zero, the following applies:
• In batch control mode without external resets, the meter waits until the RESET key is
pushed. It then energizes Relay #1 and displays the changing Batch Total. When the
preset value is reached, Relay #1 de-energizes for the duration of the gate time setting.
Relay #1 then re-energizes, the Batch Total resets, and the fill cycle repeats.
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• In batch control mode with external resets, pushing the RESET key initiates cycling.
Grounding an external Gate input for a minimum of 3.33 ms then starts each new fill
cycle by energizing Relay #1 and resetting the Batch Total. Gate time is not used.
Three values are tracked and can be separately displayed by pressing the RESET key: Item
#1, the Batch Total; Item #2, the Grand Total of all batches or Number of Batches (select-
able during setup); and Item #3, the Fill Rate.
• Item #1, Batch Total, is the total for that batch. It may be configured to count up from 0 to
a preset, or to count down from a preset to 0. The preset value is placed in SETPT1.
SCALE1 is positive whether counting up or down.
• Item #2, Grand Total, is the sum of previous Batch Totals and the current Batch Total. It
can overflow to exponential format.
• Item #2 (alternate), Number of Batches, is the current count of batches. SCALE1 does
not apply. dECPt1 is set to 1.
• Item #3, Fill Rate, is calculated with a fixed 20 ms (or 1 cycle min) gate time. It may be
displayed as Item #3.
PERIOD MODES
• PERIOD A ONLY (A_OnLy) displays period of Channel A as Item #1.
• PERIOD A B (A__b__) displays period of Ch A as Item #1 and of Ch B as Item #2.
• PERIODS A+B, A-B, AxB, A-B, A/B (Extended counter) display arithmetic combinations
of Periods A and B as Item #1, Period A as Item #2, and Period B as Item #3.
TIMING MODES
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STOPWATCH TIMING, CLOSING TIME OF A RELAY TO 0.001 MSEC RESOLUTION
Application: Measure the closing time of a
relay in msec to 0.001 msec resolution.
Solution: To close the relay, apply the
same positive voltage to the relay coil and
to meter Channel A. Wire the relay so that
0V is applied across Channel B when the
contacts are closed. Set Input to “Stop-
watch A to B.” Select a positive trigger
slope for A and a negative trigger slope for
B. Under Config, set Display Mode to sec.
Set Gate Time to 0.01 sec. Select the
coordinates of 2 points scaling method for
Item #1. Set DecPt1 to 3 places. Set Hi In1
to 1.00000 (sec) and Hi Rd1 to 999.999
(msec). Ignore Item #2, which is not used.
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POWER FACTOR MODE (PHASE) (Extended counter)
The power factor of an AC power system is the ratio of real power in watts (W) divided by
apparent power in volt-amperes (VA). For sinusoidal signals differing by a phase angle θ,
power factor is cos(θ), which is how the meter computes power factor.
Power Factor readings can range from 1.000 to 0.000 with three decimal places and an
accuracy of 0.1% for sinusoidal signals at 50/60 Hz AC line frequency. Maximum fre-
quency is 1 kHz. While Power Factor is always positive, the meter artificially assigns a
minus sign to Power Factor for negative phase angles, and it sets Power Factor to 0 for
phase angles greater than 90°.
Power Factor is stored in the custom curve section of the Extended counter and requires
a microcomputer marked CTR2 32, not CTR2 33 (which will not run Power Factor).
Power Factor uses "PHASE -180+" as the input type. First set ConFiG to X1XX for Phase
Angle. Verify that Phase Angle works. You will need to set the jumpers on the signal input
board for the signal levels to be applied to the A and B inputs. Then set ConFiG to X2XX
to enable Power Factor scaling.
Set the decimal point to xxx.xxx . Scale and Offset are disabled.
Power Factor is displayed as a value from -0 to -1 and +1 to +0, with a discontinuity at -1,
+1 corresponding to zero phase angle. As the display traverses the range from -0 to -1
and +1 to +0, an Output Control Value (OCV) is created that extends from 0 to +2.000
with a continuous positive slope and no discontinuity at zero phase angle.
The first half of OCV is created by assuming the absolute value of the display value from
-0 to -1, and hence becomes 0 to +1.000. The second half of OCV is created by
subtracting the displayed value +1 to 0 from 2.000, and hence becomes +1.000 to
+2.000. While never displayed, OCV is the source value for determining the analog
output, for setpoint comparisons, and for filtering purposes, as it eliminates the discon-
tinuity observed at zero phase angle.
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Example of Using OCV of 0 to 2.000 for setting Analog Output
4 mA output is desired for Power Factor of -0.4 (OCV = 0.400).
20 mA output is desired for Power Factor of +0.4 (OCV = 2.000 - 0.4 = 1.600).
Set up as follows: deC.Pt to 111.111, AnSEt to 21, An_Lo to +0.400 (4 mA point), An_Hi
to +1.600 (20 mA point), dEC.Pt as desired to 111.111, 1111.11 or 11111.1
Example of Using OCV of 0 to 2.000 for setting the Alarm Setpoints
It is desired to operate Relay1 when the Power Factor falls outside of ±0.75 display range
(or outside of 0.750 to 1.250 OCV range).
Set up as follows: ConFig to x1xx to take meter out of Power Factor, dEC.Pt to 111.111,
SEtPt1 to 1.000, AL_SEt to 00000, dEUtn1 to 0.250 to activate Relay1 above 1.250 and
below 0.750, dEC.Pt as desired to 111.111, 1111.11 or 11111.1 . Return meter to Power
Factor mode by setting ConFig to x2xx
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SETUP OF COUNTERS WITH DUAL CHANNEL PULSE SIGNAL CONDITIONER
If the MENU key does not work, see Section 9 “Enabling & Locking Out Menu Items.”
Menus are dynamic. Menu items will only appear if appropriate for previously made menu
selections. For example, Batch menu items will only appear if “Batch” was selected under
“Rate.” Extended counter items will only appear if “Extended” was selected under “Config.”
Basic
Input Channel B (Item #2).
A_OnLy Rate for Channel A only (Item #1).
_bAtCH Batch control mode. Batch total (Item #1).
Grand total or number of batches (Item #2). Fill rate
(Item #3).
A_Atot. Rate for Channel A (Item #1). Total for
Channel A (Item #2).
A_btot. Rate for Channel A (Item #1). Total for
Extended meter only
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Press Press Digit Press Value Select
Menu Select Key Key
_InPut _totAL. A__b__ Total for Channel A (Item #1). Total for
Basic
(continued) Total modes Channel B (Item #2).
A_OnLy Total for Channel A only (Item #1).
A-b_Ud. Running total (Item #1) of counts on
Channel A minus counts on Channel B.
_burSt. Count of bursts (Item #1). Burst frequency
(Item #2).
b_ArAt. Total for Channel B (Item #1). Rate for
Channel A (Item #2)
Extended meter only A_bU/d Total for Channel A (Item #1) with up/down
control via Channel B.
A_b_InH Total for Channel A (Item #1) with count
inhibit control via Channel B.
_A_+_b Sum of totals A and B (Item #1). Total A
(item #2). Total B (Item #3).
_A_-_b. Difference of totals A and B (Item #1). Total
A (item #2). Total B (Item #3).
_A_._b. Product of totals A and B (Item #1). Total A
(item #2). Total B (Item #3).
_A_/_b. Ratio of totals A and B (Item #1). Total A
(item #2). Total B (Item #3).
Basic
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Press Press Digit Press Value Select
Menu Select Key Key
_InPut PHASE _0-360. Span from 0° to 360°. Select for phase
Extended
(continued) Phase angle modes angles centered around 180° (Item #1).
_-180+. Span from -180° to +180°. Select for phase
angles centered around 0° (Item #1).
duty_C A_to_b On or Off period of square waves as a
Ext.
Duty cycle mode percentage of total period (Item #1).
SEtuP _00000 Stored totals 0 Zero totals at power-on.
Setup 1 Restore totals at power-on.
_00000 Leading zeros 0 Blank leading zeros.
1 Display leading zeros.
_00000 Scaling method 1 0 Input scale factor 1 and offset 1.
1 Use coordinates of 2 points method.
_00000 Scaling method 2 0 Input scale factor 2 and offset 2.
1 Use coordinates of 2 points method.
_00000 0 1 = Meter Reset*, 2 = Function Reset*
Operation of rear connec- 1 1 = Meter Reset*, 2 = Meter Hold*
tor control inputs 1 & 2. 2 1 = Meter Reset*, 2 = Peak or Valley Display*
True = 0V or tied to 3 1 = Meter Reset*, 2 = External Gate*
digital ground). 4 1 = Function Reset*, 2 = Meter Hold*
False = 5V or open). 5 1 = Valley Only Display**, 2=Peak Only Display**
6 1 = Function Reset*, 2 = External Gate*
7 1 = Meter Hold**, Peak or Valley Display**
8 1 = Reset Total A**, 2 = Reset Total B**
9 1 = Force Alarm1, 2 = Force Alarm2
A 1 = Meter Reset*, 2 = Display Blank*
B 1 = Function Reset*, 2 = Display Blank*
C 1 = Meter Hold*, 2 = Display Blank*
D 1 = Peak or Valley Display**, 2 = Display Blank**
E 1 = Display Blank, 2 = External Gate*
F 1 = Display Item #2, 2 = Display Item #3
With 1 and 2 at 5V or open, Display Item #1.
-------------------------------------------------------------------
* 1 & 2 both at 0V = Meter Reset (can restore
totals).
** 1 & 2 both at 0V for selections 5, 7, 8, D =
Function Reset* (erases all totals).
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Press Press Digit Select Press Value Select
Menu Key Key
ConFiG __0000 0 Normal, overload to exponential format
Configu- Display mode 1 Normal, overload to 999999
ration 2 1 right-hand dummy zero
3 2 right-hand dummy zeros
4 Time display in seconds (not in µsec)
5 Time display in HH.MM.SS format (not in µsec)
6 Remote display (H, K, L commands)
7 Single-value remote display
8 Show 1st string value, slaved to another meter
9 Show 2nd string value, slaved to another meter
A Show 3rd string value, slaved to another meter
B Show 4th string value, slaved to another meter
C Custom Start, Stop, Skip, Show
__0000 Counter mode 0 Basic counter 1 Extended counter
2 Extended counter, custom curve linearization.
Used for power factor. Requires microcomputer
firmware version CTR2_32, not CTR2_33.
__0000 Square root 0 Linear rate input. 1 Square root rate input.
__0000 Not applicable 0 Set to 0.
dSPyno ____01 0 Display Peak 1 Display Valley
Display # PEAK key action 2 Peak (1st push), Valley (2nd push)
____01 Item to display 1 Item #1* 2 Item #2* 3 Item #3*
after Meter Reset*
GAtE_t _000.00 _000.00 _000.00 Select 0 thru 9 for flashing digit to set gate time* in
Gate time _000.00 _000.00 seconds. Decimal point location is fixed for 10 ms
Select digit to flash. resolution.
.ti_Out. _000.00 _000.00 _000.00 Select 0 thru 9 for flashing digit to set time-out* in
Time-out _000.00 _000.00 seconds. Decimal point location is fixed for 10 ms
Select digit to flash. resolution.
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Press Press Digit Select Press Value Select
Menu Key Key
Lo_ rd1 000000 000000 000000 Select -9 thru 9 for flashing first digit and 0 thru 9 for
Reading at 000000 000000 000000 other flashing digits. Decimal point is fixed by
Lo In1. Select digit to flash. dEC.Pt1.
.Hi_In1. 000000 000000 000000 Select -9 thru 9 for flashing first digit and 0 thru 9 for
High signal 000000 000000 000000 other flashing digits. Move decimal point location
input 1. Select digit to flash. when flashing.
.Hi_rd1. 000000 000000 000000 Select -9 thru 9 for flashing first digit and 0 thru 9 for
Reading at 000000 000000 000000 other flashing digits. Decimal point is fixed by
Hi In1. Select digit to flash. dEC.Pt1.
.Lo_In2. 000000 000000 000000 Select -9 thru 9 for flashing first digit and 0 thru 9 for
Low signal 000000 000000 000000 other flashing digits. Move decimal point location
input 2. Select digit to flash. when flashing.
Lo_ rd22 000000 000000 000000 Select -9 thru 9 for flashing first digit and 0 thru 9 for
Reading at 000000 000000 000000 other flashing digits. Decimal point is fixed by
Lo In2. Select digit to flash. dEC.Pt1.
.Hi_In2. 000000 000000 000000 Select -9 thru 9 for flashing first digit and 0 thru 9 for
High signal 000000 000000 000000 other flashing digits. Move decimal point location
input 1. Select digit to flash. when flashing.
.Hi_rd2. 000000 000000 000000 Select -9 thru 9 for flashing first digit and 0 thru 9 for
Reading at 000000 000000 000000 other flashing digits. Decimal point is fixed by
Hi In1. Select digit to flash. dEC.Pt1.
30
Scale multiplier for combinations of two channels (e.g., AxB, A/B) if selected under _InPut
rESoLn. Flashing 6-digit number Press to select. This is a multiplier R to avoid
Resolution in decade steps from overflow or underflow of arithmetic combinations of
0.00001 to 100000 Channels A and B.
Quartz crystal time base calibration
_CALib Time base calibration. Do not change. See Calibration section of manual.
Option dependent menu items
SourcE AL SEt. AL S34 dEUn1H dEUn2H dEUn1b dEUn2b dEUn3H DEUn4H DEUn3b
DEUn4b Menu items related to alarm setup These will only appear if a relay board is
detected. If so, please see Section 14.
An_SEt An_Lo An_Hi or An_SEt An_Lo1 An_Hi1 An_Lo2 An_Hi2 Menu items
related to analog output. These will only appear if a single or dual analog output board is
detected. If so, please see Section 15.
_SEr_1 _SEr_2 _SEr_3 _SEr_4 Menu items related to serial communications. These will
only appear if an RS232 or RS485 I/O board is detected. If so, please see Section 16.
Menu lockout items
_Loc_1 _Loc_2 _Loc_3 _Loc_4 Menu items used to enable or lock out (hide) other menu
items. Loc menu items may be locked out by a hardware jumper. Please see Section 9.
This signal conditioner board converts 0-1 mA, 4-20 mA or 0-10 V analog process signals to
a frequency signal, which is then read by the counter main board and processed
mathematically for display of rate, total (time x rate), time based on rate, or batch control.
The board needs to be configured via jumpers for the input signal range. The meter
software recognizes the board and brings up the applicable menu items for it.
Please see further manual pages for the following features: relay output, analog output,
serial communications, and transducer excitation output.
JUMPER SETTINGS
OPERATING MODES
RATE FROM A 4-20 mA OUTPUT FLOW METER
Application: Display rate in GPM to 3 deci-
mal places from a 4-20 mA flow meter where
4 mA = 0 GPM and 20 mA = 5.820 GPM.
Solution: Set Input to “VF420 A only.” Un-
der Setup, select the coordinates of 2 points
scaling method. Under Config, select a dis-
play of 999999 and filtering. Set the decimal
point to 3 places. For scaling, set Hi In1 to
20.0000 and Hi Rd1 to 5.820. Set Gate Time
to 0.22 sec, which will provide noise aver-
aging at a display update rate of 4/sec. Also
set a 1.6 sec adaptive moving average filter
to process the equivalent of 6 readings.
32
Measurements are averaged over a gate time, which is programmable from 10 ms to 199.99
sec. Selecting a long gate time provides a slower display update rate but superior noise
filtering. Moving average filtering is also available. Square root extraction is selectable un
ConFiG for use with differential pressure flow transducers. Custom curve linearization is
available with the Extended counter.
Rate A, Total A allows rate to be displayed as Item #1 and total as Item #2. Scale2 and
Offset2 apply to total. Total is calculated as the product of displayed rate and time in
seconds. Since rate may be displayed in units per second, units per minute, units per hour
or other units, the total must be scaled appropriately. If rate is in units per minute, multiply
the total by 1/60. This is achieved by setting Scale2 to a scale factor of 1.66666 and a
multiplier of 0.01. If rate is in units per hour, multiply the total by 1/3600. This is achieved by
setting Scale2 to a scale factor of 2.77778 and a multiplier of 0.0001. If square root extrac-
tion or custom curve linearization have been selected, totalizing will be of the linearized rate
readings.
34
KEYSTROKES FOR SETUP
If the MENU key does not work, see Section 9 “Enabling & Locking Out Menu Items.”
Menus are dynamic. Menu items will only appear if appropriate for previously made menu
selections. For example, Batch menu items will only appear if “Batch” was selected under
“Rate.” Extended counter items will only appear if “Extended” was selected under “Config.”
Basic
Input 0-10V full-scale input
A_Atot. Rate for Channel A (Item #1). Total for
VF4-20 Channel A (Item #2).
4-20 mA full-scale
input _bAtCH Batch control mode. Batch total (Item #1).
Extended Grand total or number of batches (Item #2). Fill rate
VF_0-1 (Item #3).
0-1 mA full-scale input
__1/A_. 1/Rate for Channel A (Item #1).
SEtuP _000_0 0 Zero totals at power-on.
Setup Stored totals 1 Restore totals at power-on.
_000_0 0 Blank leading zeros.
Leading zeros 1 Display leading zeros.
_000_0 0 Input scale factor 1 and offset 1.
Scale factor 1 setup 1 Use coordinates of 2 points method.
_000_0 0 1 = Meter Reset*, 2 = Function Reset*
Operation of rear connec- 1 1 = Meter Reset*, 2 = Meter Hold*
tor inputs 1 & 2. 2 1 = Meter Reset*, 2 = Peak or Valley Display*
True = logic 1 (0V or tied 3 1 = Meter Reset*, 2 = External Gate*
to digital ground). 4 1 = Function Reset*, 2 = Meter Hold*
False = 0 (5V or open). 5 1 = Valley Only Display**, 2=Peak Only Display**
6 1 = Function Reset*, 2 = External Gate*
7 1 = Meter Hold**, Peak or Valley Display**
8 1 = Reset Total A**, 2 = Reset Total B**
9 1 = Force Alarm1, 2 = Force Alarm2
A 1 = Meter Reset*, 2 = Display Blank*
B 1 = Function Reset*, 2 = Display Blank*
C 1 = Meter Hold*, 2 = Display Blank*
D 1 = Peak or Valley Display**, 2 = Display Blank**
E 1 = Display Blank, 2 = External Gate*
F 1 = Display Item #2, 2 = Display Item #3
With 1 and 2 at 5V or open, Display Item #1.
-------------------------------------------------------------------
* 1 & 2 both at 0V = Meter Reset (can restore
totals).
** 1 & 2 both at 0V for selections 5, 7, 8, D =
Function Reset* (erases all totals).
35
Press Press Digit Press Value Select
Menu Select Key Key
ConFiG __0000 0 Normal, overload to exponential format
Configura- Display mode 1 Normal, overload to 999999
tion 2 1 right-hand dummy zero
3 2 right-hand dummy zeros
4 Time display in seconds
5 Time display in HH.MM.SS format
6 Remote display (H, K, L commands)
7 Single-value remote display
8 Show 1st string value, slaved to another meter
9 Show 2nd string value, slaved to another meter
A Show 3rd string value, slaved to another meter
B Show 4th string value, slaved to another meter
C Custom Start, Stop, Skip, Show
__0000 0 Basic counter
Counter mode 1 Extended counter
2 Extended counter, custom curve #1 selected
3 Extended counter, custom curve #2 selected
__0000 0 Linear rate input.
Linearization mode 1 Square root rate input.
__0000 0 Do not totalize rate values below CutofFF value.
Rate cutoff enable for (avoids totalizing small offsets from 0 rate value
totalizing or negative rate values).
1 Totalize all rates (required for bidirectional flow).
dSPyno ____01 0 Display Peak
Display # PEAK key action 1 Display Valley
2 Peak (1st push), Valley (2nd push)
____01 1 Item #1*
Item to display after 2 Item #2*
Meter Reset* 3 Item #3*
CutofFF _00000 _00000 _00000 Select 0 thru 9 for flashing digits. In A_Atot or Batch
Totalizing _00000 _00000 modes, meter will not totalize rate values below this
cutoff* Select digit to flash. cutoff to avoid totalizing small offsets from zero.
GAtE_t _000.00 _000.00 _000.00 Select 0 thru 9 for flashing digit to set gate time* in
Gate time* _000.00 _000.00 seconds. Decimal point location is fixed for 10 ms
Select digit to flash. resolution. This is time over which rate is measured.
.ti_Out. _000.00 _000.00 _000.00 Select 0 thru 9 for flashing digit to set timeout* in
Timeout* _000.00 _000.00 seconds. Decimal point location is fixed for 10 ms
Select digit to flash. resolution. This is time during which batch relay is
de-energized at the end of a batch cycle.
36
Press Press Digit Press Value Select
Menu Select Key Key
bAtCH _00000 & _00000 0 Not used with VF Batch. Set to 0.
Batch setup
_00000 0 Use gate time* as delay between batches.
Batch triggering 1 Use External Input B to start each new batch.
_00000 0 Make Item #2 the Grand Total of all batches.
Definition of Item #2 1 Make Item #2 the Total Number of batches.
_00000 0 Display “rEAdy.” RESET key starts batching.
Action after Meter Reset 1 Start batching upon Meter Reset.
FiLtEr _00000 0 Adaptive moving average filter. Restarts filter for
Filtering Signal filtering high actual changes in signal.
1 Conventional moving average filter without reset.
_00000 0 Peak* or Valley* value from unfiltered signal.
Peak & Valley filtering 1 Peak* or Valley* value from filtered signal.
_00000 0 Display value of unfiltered signal.
Display filtering 1 Display value of filtered signal.
_00000 0 Set adaptive filter for normal noise.
Adaptive filter setup 1 Set adaptive filter for presence of high transients.
_00000 0 No filter 1 0.1 sec 2 0.2 sec 3 0.4 sec
Filter time constant 4 0.8 sec 5 1.6 sec 6 3.2 sec 7 6.4 sec
dEC.Pt1 1.11111 1.11111 11.1111 111.111 1111.11 11111.1 111111.
Decimal pt1 Decimal point flashes. Press to shift the decimal point.
dEC.Pt22 2.22222 2.22222 22.2222 222.222 2222.22 22222.2 222222.
Decimal pt2 Decimal point flashes. Press to shift the decimal point.
Scale and Offset scaling method if selected under SEtuP
SCALE1 0.00000 0.00000 0.00000 Select -9 thru 9 for flashing first digit and 0 thru 9 for
Scale 0.00000 0.00000 0.00000 other flashing digits. This will set the Scale Value*
Factor 1 Select the digit to flash from -9.99999 to 9.99999 with a fixed decimal point.
for the Scale Value, then Then press to select a value from 0.00001 to
press one more time 100000 in decade steps for the Scale Multiplier.
for the Scale Multiplier.
Scale Factor = Scale Value x Scale Multiplier.
OFFSt1. 000000 000000 000000 Select -9 thru 9 for flashing first digit and 0 thru 9 for
Offset 1 000000 000000 000000 other flashing digits. Use dEC.Pt1 to set the decimal
Select digit to flash. point.
37
Press Press Digit Press Value Select
Menu Select Key Key
Lo_ rd1 000000 000000 000000 Select -9 thru 9 for flashing first digit and 0 thru 9
Reading at 000000 000000 000000 for other flashing digits. Decimal point is fixed by
Lo In1. Select digit to flash. dEC.Pt1.
.Hi_In2. 000000 000000 000000 Select -9 thru 9 for flashing first digit and 0 thru 9
High signal 000000 000000 000000 for other flashing digits. Move decimal point location
input 2. Select digit to flash. when flashing.
.Hi_rd2. 000000 000000 000000 Select -9 thru 9 for flashing first digit and 0 thru 9
Reading at 000000 000000 000000 for other flashing digits. Decimal point is fixed by
Hi In2. Select digit to flash. dEC.Pt1.
Special curve offset for square root or custom curve linearization if selected under ConFiG
.rd0_In. 000000 000000 000000 Select -9 thru 9 for flashing first digit and 0 thru 9
000000 000000 000000 for other flashing digits. Decimal point is fixed by
Select digit to flash. dEC.Pt1. Enter 04.000 for a 4-20 mA signal, 01.000
for a 1-5V signal.
Scale multiplier
rESoLn. Flashing 6-digit number Press to select. This multiplier R appears with the
Resolution in decade steps from Batch mode and can be applied to Grand Total to
0.00001 to 100000 set its decimal point.
Quartz crystal time base calibration
_CALib Time base calibration. Do not change. See Calibration section of manual.
38
12. QUADRATURE SIGNAL CONDITIONER
Our quadrature signal conditioner board can be used with incremental encoders for position
(with Basic or Extended counter main board) or for rate (Extended counter main board only).
Two quadrature signals, which are 90º out of phase, are applied to the Channel A and B
inputs. Their phase relationship determines whether the count is up (+) or down (-).
Position in engineering units is determined by adding or subtracting transitions as deter-
mined by the signal phase relationship, applying a programmable scale factor to the total,
and adding programmable OFFSET1 to the scaled total. The display update rate is set by a
gate time, which is programmed to 10 ms. When the scaled total reaches a programmable
Preset, it is reset to OFFSET1.
Rate in engineering units is determined by measuring Rate A and Rate B in transitions per
second for Channels A and B, subtracting Rate B from Rate A, and applying a scale factor.
Rate is measured over a gate time, which is programmable from 10 ms to 199.99 sec. Rate
is set to 0 if pulses are not received during a timeout, which can be programmed from 10 ms
to 199.99 sec. The meter update rate will never be less than every timeout.
A zero index signal may be applied to Channel Z as a position reference to reset the count
to the expected count. For example, if the current count is 2998 when the zero index pulse
is detected after three 1000-count revolutions, the count is reset to 3000. Since a wide zero
index pulse could cause a count discrepancy in the region between transitions, the zero
index pulse can be shaped by an AND combination with the A or B channels, as set by
jumpers. The above diagram shows an AND combination of the zero index channel,
Channel A and Channel B. Zero index is not compatible with differential operation and
excitation by the meter, or with Restore Totals at Power-on, as programmed under Setup.
To zero the counts at a hard stop, use an external Function Reset contact closure input.
The meter’s excitation output can power single-ended or differential encoders at 5 Vdc,
100 mA, to produce 0-5V square waves. It can also power a differential encoder at 10 Vdc,
120 mA, to produce 10V square waves. Externally powered 15-30V quadrature signals
would be too high and damage the meter. The meter’s excitation output is electrically
floating. With a single-ended encoder, connect P5-4 (-Excitation) to P5-6 (signal ground) or
to P1-6 (also signal ground). With a differential encoder, make jumper selections to assign
P5-5 and P5-6 to either Z input or excitation output. Please see further manual sections for
excitation output, relay output, analog output, and serial communications.
39
Jumper Settings
Input Type E2 E4 E6 E5
Single ended, with excitation, no zero index a, c a, c a, c a, c
Single ended, with excitation, with zero index a, c a, c a, c c
Single ended, with external supply, no zero index c c a, c a, c
Single ended, with external supply, with zero index c c a, c a, c
Differential, with excitation, no zero index b b a b, d
Differential, with external supply, no zero index b b a, c a, c
Differential, with external supply, with zero index b b b c
Differential, with excitation, with zero index Selection not available
Input Termination (differential inputs only) E1 E3 E5
For long cable runs (> 1000 ft, > 300 m) a a a
Phase for Up Count E7
A positive, negative B transition (A leads B) none
A positive, positive B transition (B leads A) a
Count-by Options E9
X1 = positive edge of A input none
X2 = positive & negative edges of A input a
X4 = positive & negative edges of A & B inputs b
Zero Index Polarity E8
Positive c
Negative none
Zero Index ANDing E10 E8
Zero Index (no ANDing) c -
Zero Index AND /A a -
Zero Index AND /B a a
Zero Index AND A a b
Zero Index AND B a a, b
Zero Index AND /A AND /B b -
Zero Index AND /A AND B b a
Zero Index AND A AND /B b b
Zero Index AND A AND B b a, b
40
PRINCIPLE OF OPERATION
The quadrature decoder board generates up (+) and down (-) counts that are arithmetically
totalized on the main counter board and are then displayed. The decoder board has input
circuitry that may be jumpered for single-ended input signals or balanced line driver signals.
It accepts normal A & B quadrature signals and, if present, a zero index signal. The A & B
signals are 90º out of phase, and their phase relationship determine whether Up counts are
added to the total, or Down counts are subtracted from the total.
Since incremental optical encoders may have a different A & B phase relationship to
indicate up and down counting, the board has a jumper E7 (BPOL) on the B signal to allow
selection of the desired phase. With the jumper not installed, Up output pulses are created
when the B signal has a positive transition while the A signal is at a positive level (A leads
B). With the jumper installed, Up output pulses are created when the B signal has a nega-
tive transition while the A signal is at a positive level (B leads A). With the opposite phase
shown, the effect of E7 reverses.
The board has jumpers that allow counting by 1, 2 or 4 counts per cycle of the A or B
signals. The edges that are counted are:
X1 = positive transitions of the A signal.
X2 = positive and negative transitions of the A signal.
X4 = positive and negative transitions of both the A and the B signals.
Digital filtering is provided for the A & B signals to reduce the probability of noise providing
false counts.
Some optical encoders create a zero index signal once per revolution that indicates when
the encoding wheel is at its zero position. Each time this signal is created, the total count
should be a multiple of the number of counts per revolution of the coding wheel. If this
feature is enabled in the counter, the counter checks to see if total counts are an exact
multiple of the counts per revolution. If so, it does nothing, and if not, it changes the total to
the closest exact multiple. The counts per revolution are entered into the counter via the
menu item Pulses. From 0 to 59,999 pulses may be entered. If X2 or X4 counting is enabled
on the board, the value entered into Pulses should be the counts (or pulses) per revolution
of the encoder multiplied by this factor of X2 or X4. If Scale is a factor other than 1, include it
as a multiplying factor when determining the value of Pulses to enter. Do not include the
value of OFFSET1.
Zero index is not compatible with Restore Totals at Power-on, as programmed under Setup.
Example:
If the encoder produces 256 cycles per revolution, X2 counting is selected by a jumper on
the board and from the front panel Menu of the counter, SCALE1 is set to 3, and OFFSET1
is set to 100, then set PULSES = 256 x 2 x 3 = 1536 from the front panel menu.
41
The zero index channel has the same digital filtering as the A & B channels. It contains a
Polarity jumper that allows selection of either a positive or negative zero index signal. It also
contains two Control inputs, C1 and C2 that control the ANDing of the zero index signal with
the Channel A and Channel B signals. See “Zero Index Setup” below.
The Item indicator light (center right) may be used to determine the location of the Zero
Index. This indicator is lighted while the zero index signal is being received. The zero index
signal must be jumpered for the correct polarity. If, during encoder motion, the indicator is
on more than it is off, it is likely that the zero index signal is jumpered for the wrong polarity.
If so, add a Polarity jumper to switch E8, position C. If it already has a jumper, remove it.
From the menu, a value may be entered for Offset1. As explained below under “Mechanical
Zero”, OFFSET1 allows a mechanical zero position different from the zero index position.
The displayed value is the sum of the following:
1. The total bidirectional counts from the optical encoder since the last counter reset or
function reset.
2. The correction factor from the last zero index correction calculation.
3. OFFSET1
Example:
Suppose that the encoder contains 30 pulses per revolution and that X1 counting is used.
Further suppose that when the mechanics are at their 0 position, the zero index is at 10,
OFFSET 1 = 10, and the counter is reset when the encoder is at the 5 position.
Reset
v
Position 0 5 10 20 30 40 50
Index ^ ^
Internal Total → 0 5 15 25 35 45
Correction 0 -5 -5 -5 -5 -5
OFFSET 10 10 10 10 10 10
----- ---- ---- ---- ---- ----
Display 10 10 20 30 40 50
Internal Total -5 0 5 15 25 35 45
Correction -5 -5 -5 -5 -5 -5 -5
OFFSET 10 10 10 10 10 10 10
---- ---- ---- ---- ---- ---- ----
Display 0 5 10 20 30 40 50
Once the index point has been passed, the display matches the position. Prior to that, the
display is in error.
When the counter is displaying Quadrature Total and the Total is reset using the Reset &
Peak buttons (Function Reset), the internal Total is set to zero, but the zero index correction
is not affected. This results in a display of the correction value plus OFFSET1. To zero the
internal Total and the correction value, the counter must be reset using the Reset & Menu
buttons (Meter Reset). This results in a display of OFFSET1.
42
ZERO INDEX SETUP
The relationship between the zero index correction signal and the Channel A & B signals
varies by encoder model and by manufacturer. To accommodate this variation, the Quadra-
ture board has control jumpers and selectable outputs that provide ANDing of the zero index
signal with all possible combinations of the Channel A & B signals.
Consider a typical encoder model that produces the waveforms shown below. Assume that
X4 counting is selected. The count increases or decreases with each A & B transition and
remains steady between transitions. The counts shown below the waveforms represent the
effect of the zero index correction ZI if no ANDing is used. Note the difference in count in the
regions between transitions when counting up and then counting down. The zero index
correction is made on the leading edge transition of the zero index signal. When counting
down, the leading edge is the trailing edge of the signal shown below because time is
increasing from right to left.
A Channel
B Channel
Up Counts -3 -2 -1 0 1 2 3 4 5 Change
Down Count -6 -5 -4 -3 -2 -1 0 3 4 Direction
Up Region -3 -2 -1 0 1 2 3 4 5
Down Region -5 -4 -3 -2 -1 0 3 4 5
It follows that a wide zero index signal causes a discrepancy in the count in the regions
between transitions when counting up and counting down. To correct this situation, AND the
zero index signal with the A & B channel signals. Assume for this example the zero index is
ANDed with the inverse of A (/A) and the inverse of B (/B) to produce ZIY as shown below.
A Channel
B Channel
ZIY
43
By ANDing the zero index signal with the A & B channels, there is no regional discrepancy
between counting up and counting down.
There are 2 control signals, C1 and C2, and 3 outputs, ZI, ZIX and ZIY. These may be
jumpered to provide 8 selections of ANDed signals or the zero index signal without ANDing.
Jumper Position
Zero Index Polarity
E8
Positive c
Negative None
Jumper Position
Zero Index ANDing
E10 E8
Zero Index (no ANDing) C -
Zero Index AND /A a -
Zero Index AND /B a a
Zero Index AND A a b
Zero Index AND B a a, b
Zero Index AND /A AND /B b -
Zero Index AND /A AND B b a
Zero Index AND A AND /B b b
Zero Index AND A AND B b a, b
The manufacture's data sheet for the optical encoder will show the position and width of the
zero index signal with respect to the A channel and B channel signals. Selection of one of
the above combinations depends on that relationship and the polarity of the channel A & B
signals when the mechanical position is zero. Be sure to take into account the selected
phase relationship determined by the presence of or absence of jumper E7-a (BPOL).
Jumper E7-a is selected to cause the display to count in the proper direction. If jumper E7 is
in place, the channel B signal will have the opposite polarity from the channel B output of
the encoder.
MECHANICAL ZERO
By using the Counter’s OFFSET1 value, it is possible to place the mechanical
zero (zero counter reading) at some point other than the location of the zero
index. The following technique describes how to accomplish this.
1. Set the E8 & E10 jumpers as described above to produce the desired Zero Index signal.
2. Set OFFSET1 = 0.
3. Reset the counter (counter reset).
4. Rotate the optical encoder in the positive direction until the reading jumps to zero at the
zero index point (Item indicator lights).
5. Reverse the direction of rotation until the desired zero mechanical position is reached.
6. Note the reading and enter that reading into OFFSET1 using the opposite polarity of the
display.
7. Reset the counter, and it will display the OFFSET1 value because the internal total
counter = 0 and the correction = 0. The position of the encoder when the counter is
reset is not critical.
44
8. Rotate the optical encoder past the zero index point to set the internal correction.
9. Return to the desired zero mechanical position and verify a zero reading.
This completes the procedure. If the encoder is rotated back to mechanical zero, it should
read zero. Note: Any time the counter is powered up or reset, the optical encoder should be
rotated past the zero index point one time to set the internal correction
If a zero index signal is not available from the encoder, perform the following procedure:
1. Remove any E10 jumpers to eliminate the Zero Index signal.
2. Set OFFSET1 = 0.
3. Adjust the optical encoder to the mechanical zero position and with it in this position,
reset the counter.
SETUP SUMMARY
1. Set the input signal jumpers.
A. For single-ended signals such as TTL or CMOS, use jumpers c of E2, E4 and E6 and
jumper a of E6. Input signals are applied as follows:
Channel A, P5-1X (AH)
Channel B, P5-3Y (BH)
Channel Z, P5-5Z (ZH) Zero Index
Ground, P5-6Z
If an excitation voltage is required, use jumper a of E2 and jumper a of E4.
B. For differential line driver or balanced input signals, use jumper b for E2, E4 and E6. If
120 ohm line termination resistors are desired, place jumpers E1, E3 and E5.
2. Set the correct counting direction by placing or omitting the Channel B polarity jumper
E7.
3. Choose X1, X2 or X4 counting and omit a and b of E9 for X1, place a of E9 for X2 or
place b of E9 for X4. Determine the scale factor to be used by the counter and set
SCALE1 to this value using the counter Menu. Most often it will be set to 1.00000 with a
multiplier of 1.
4. If the Zero Index is to be used, do the following:
A. Temporarily place jumper c of E10 and rotate the encoder while watching the Item
indicator of the display. If it is OFF most of the time, the Z polarity is correct. If it is ON
most of the time, the Z polarity is incorrect, so add jumper c of E8 if it is missing, or
remove jumper c of E8 if it is in place.
B. From the manufacturer's specifications for the encoder showing the relationship of the
Zero Index signal to the Channel A and Channel B signals, determine from the table
above the desired positions of jumpers a and b of E8 and a, b or c of E10. If not used
here, remove jumper c of E10 that was placed for the test in A. above.
C. From the manufacture's specifications for the encoder, determine the number of cycles
per revolution. Multiply this by 1, 2, or 4 depending on the selection of X1, X2 or X4
counting and multiply that result by the counter scale factor. Put the final result in the
counter Menu item, PULSES.
5. Follow the procedure outlined above under the heading MECHANICAL ZERO.
45
WAVESHAPE EXAMPLES BY ENCODER MANUFACTURER
A Channel
B Channel
Zero Index
Allen Bradley: current sink, open collector & line driver, CCW rotation .
A Channel
B Channel
Zero Index
A Channel
B Channel
Zero Index
A Channel
B Channel
Zero Index
A Channel
B Channel
Zero Index
46
PROGRAMMING EXAMPLE FOR QUADRATURE TOTAL:
DISPLAY DISTANCE TO 0.001 FT FROM A 1024 PULSE/REV QUADRATURE ENCODER
Application: Display distance in feet with 3
decimal points using a 1024 pulse/revolution
quadrature encoder tied to a roller with 1.782
ft circumference.
Solution: Set Input to “Quadrature Total.”
Set Gate Time to 0.01 sec for fast display
updates. Set DecPt1 to 3 places. Under
Setup, select coordinates of 2 points scaling
method. Set Hi In1 to 1024.0 (pulses) and
the desired Hi Rd1 to 1.782 (feet).
GAtE_t _000.00 _000.00 _000.00 Select 0 thru 9 for flashing digit to set the display
Gate time* _000.00 _000.00 update rate from 10 ms to 199.99 s.
Select digit to flash.
dEC.Pt1 1.11111 1.11111 11.1111 111.111 1111.11 11111.1 111111.
Decimal pt1 Decimal point flashes. Press to shift decimal point.
Scale and Offset scaling method if selected under SEtuP
SCALE1 0.00000 0.00000 0.00000 Select -9 thru 9 for flashing first digit and 0 thru 9 for
Scale 0.00000 0.00000 0.00000 other flashing digits. This will set the Scale Value*
Factor 1 Select the digit to flash from -9.99999 to 9.99999 with a fixed decimal point.
for the Scale Value, then Then press to select a value from 0.00001 to
press one more time 100000 in decade steps for the Scale Multiplier.
for the Scale Multiplier.
Scale Factor = Scale Value x Scale Multiplier.
OFFSt1. 000000 000000 000000 Select -9 thru 9 for flashing first digit and 0 thru 9 for
Offset 1 000000 000000 000000 other flashing digits. dEC.Pt1 is used for decimal
Select digit to flash. point.
48
Press Press Digit Press Value Select
Menu Select Key Key
Coordinates of 2 points scaling method if selected under SEtuP
.Lo_In1. 000000 000000 000000 Select -9 thru 9 for flashing first digit and 0 thru 9 for
Low signal 000000 000000 000000 other flashing digits. Move decimal point location
input 1. Select digit to flash. when flashing.
Lo_ rd1 000000 000000 000000 Select -9 thru 9 for flashing first digit and 0 thru 9 for
Reading at 000000 000000 000000 other flashing digits. dEC.Pt1 is used for decimal
Lo In1. Select digit to flash. point.
.Hi_In1. 000000 000000 000000 Select -9 thru 9 for flashing first digit and 0 thru 9 for
High signal 000000 000000 000000 other flashing digits. Move decimal point location
input 2. Select digit to flash. when flashing.
.Hi_rd1. 000000 000000 000000 Select -9 thru 9 for flashing first digit and 0 thru 9 for
Reading at 000000 000000 000000 other flashing digits. Decimal point is fixed by
Hi In2. Select digit to flash. dEC.Pt1.
PrESEt 000000 000000 000000 Select -9 thru 9 for flashing first digit and 0 thru 9 for
Preset* 000000 000000 000000 other flashing digits. dEC.Pt1 is used. When the
Select digit to flash. meter counts up and reaches the Preset, it reverts to
Offset1. When the meter counts down and reaches
Offset1, it reverts to Preset. Set to 0 for no Preset.
_CALib Time base calibration Not applicable to Total. Do not change value!
Option-dependent menu items
SourcE AL SEt. AL S34 dEUn1H dEUn2H dEUn1b dEUn2b dEUn3H DEUn4H DEUn3b
DEUn4b Menu items related to alarm setup These will only appear if a relay board is
detected. If so, please see Section 14.
An_SEt An_Lo An_Hi or An_SEt An_Lo1 An_Hi1 An_Lo2 An_Hi2 Menu items
related to analog output. These will only appear if a single or dual analog output board is
detected. If so, please see Section 15.
_SEr_1 _SEr_2 _SEr_3 _SEr_4 Menu items related to serial communications. These will
only appear if an RS232 or RS485 I/O board is detected. If so, please see Section 16.
Menu lockout items
_Loc_1 _Loc_2 _Loc_3 _Loc_4 Menu items used to enable or lock out (hide) other menu
items. Loc menu items may be locked out by a hardware jumper. Please see Section 9.
49
QUADRATURE RATE
Rate and direction may also be displayed using an Extended version of the counter. Using
quadrature to determine rate not only has the advantage of displaying direction but also
eliminates errors due to vibration and jitter that cause erroneous readings in standard rate
meters. The meter uses A-B to display quadrature rate. Scale 1 is used to set A to the
proper value and scale 2 is set to identical values. Rate (I1) is the difference between
Channel A and Channel B.
50
KEYSTROKES FOR SETUP OF QUADRATURE RATE
If the MENU key does not work, see Section 9 “Enabling & Locking Out Menu Items.”
.ti_Out. _000.00 _000.00 _000.00 Select 0 thru 9 for flashing digit to set time-out* in
Time-out* _000.00 _000.00 seconds. Decimal point location is fixed for 10 ms
Select digit to flash. resolution.
OFFSt1. 000000 000000 000000 Select -9 thru 9 for flashing first digit and 0 thru 9 for
Offset 1 000000 000000 000000 other flashing digits. Use dEC.Pt1 to set the decimal
Select digit to flash. point.
SCALE2 Scale Factor 2 Enter the same value as for SCALE1.
OFFSt2. Offset 2 Enter the same value as for OFFSt1.
52
Coordinates of 2 points scaling method if selected under SEtuP
.Lo_In1. 000000 000000 000000 Select -9 thru 9 for flashing first digit and 0 thru 9 for
Low signal 000000 000000 000000 other flashing digits. Move decimal point location
input 1. Select digit to flash. when flashing.
Lo_ rd1 000000 000000 000000 Select -9 thru 9 for flashing first digit and 0 thru 9 for
Reading at 000000 000000 000000 other flashing digits. Decimal point is fixed by
Lo In1. Select digit to flash. dEC.Pt1.
.Hi_In1. 000000 000000 000000 Select -9 thru 9 for flashing first digit and 0 thru 9 for
High signal 000000 000000 000000 other flashing digits. Move decimal point location
input 1. Select digit to flash. when flashing.
.Hi_rd1. 000000 000000 000000 Select -9 thru 9 for flashing first digit and 0 thru 9 for
Reading at 000000 000000 000000 other flashing digits. Decimal point is fixed by
Hi In1. Select digit to flash. dEC.Pt1.
53
13. SERIAL INPUT METER / REMOTE DISPLAY OPERATION
With a Basic counter main board and a serial interface board, the counter can operate as a
6-digit serial input meter (or remote display) to display serial data received from a computer or
PLC, or act as a slave display to another meter, counter or timer with a serial output. A signal
conditioner board is not required, but will not interfere with remote display operation if installed.
The serial I/O interface can be provided by any of the following:
• RS232 board: single RJ11 connector for point-to-point communications.
• USB Board: Single standard USB connector for point-to-point communications.
• USB-to-RS485 board: USB connector for connection to PC plus RJ11 connector for 4-wire
(full duplex) RS485 communications to up to 31 meters on an RS485 bus.
• RS485 board with two RJ11 connectors in parallel for multipoint communications with
2-wire (half duplex) or 4-wire (full duplex) connection.
• RS485 board with two RJ45 connectors in parallel for multipoint communications with
2-wire (half duplex) or 4-wire (full duplex) connection.
• Ethernet board: RJ45 connector for standard Ethernet cable to a local area network.
• Ethernet-to-RS485 board: RJ45 connector for standard Ethernet cable to a local area net-
work plus RJ11 connector for 2-wire (half duplex) or 4-wire (full duplex) RS485 commu-
nications to up to 31 meters on an RS485 bus.
Slave display operation to the RS232 output of another meter requires that the jumper h be
installed on the RS232 board of the slave meter. Also required is a reversing phone cable,
where the wire colors of the two connectors are reversed from left to right. For more infor-
mation, please see the Serial Communications Options Section 16 of this manual or the
Jumper Settings sections of the Custom ASCII Protocol Serial Communications Manual.
With an optional dual or quad relay output board (contact or solid state relays), the serial
input meter can provide remote alarm or control capability. The meter can be programmed so
that the relays respond to the displayed reading or to received control characters. For setup
information, please see the Dual & Quad Relay Output Options Section 14 of this manual.
With an optional single or dual analog output board, the serial input meter can provide
isolated, scalable 4-20 mA, 0-20 mA, 0-10V or -10 to +10V analog outputs which track the
displayed reading, thereby serving as a serial-to-analog converter. For setup information,
please see the Analog Output Option Section 15 of this manual.
Front panel setup required for serial input meter (or remote display) operation is shown on
the next page. Two items require special explanation:
• The first digit under ConFig should to be set to a value 6 thru C. If no signal conditioner
board is detected, the meter defaults to setting 6, where H, L, K commands are enabled. H
means display the remote data only. K means that the received value is stored as Item #3,
to become the source for alarm comparisons and analog output. L means both H and K. In
slave mode, the remote meter can display any of up to four data Items (or string values),
such as Sum of Rates A & B (Item #1), Rate A (Item #2), or Rate B (Item #3).
• A timeout ti_Out can be set to a value from 10 ms to 199.99 sec. This is how long a serial
reading will be displayed in the absence of a new serial input. If timeout is set to 0, the
display will persist indefinitely in the absence of a new input.
54
Additional programmable features of the serial input meter are detailed in the “Command
Mode for Remote Display Operation of Counter / Timer” and “Data Formats” sections of the
Custom ASCII Protocol Serial Communications Manual. In particular, Mode 12 (hex C), which
is invoked by setting the first digit under ConFIG to C, allows extraction of data from an ASCII
string that contains multiple data values or non-numeric characters. This mode can accom-
modate selected Start and Stop characters. Any number of characters between the Start
character and the data can be masked OFF. Up to 8 display characters (including sign and
decimal point) can be masked ON. Any number of characters between the last displayed
character and the Stop character can be masked OFF.
Instrument Setup software is required to set up parameters for the Remote Display in Mode 12
(hex C). This software is downloadable from our website.
SELECTED FRONT PANEL SETUP ITEMS FOR SERIAL INPUT METER (not consecutive)
If the MENU key does not work, see Section 9 “Enabling & Locking Out Menu Items.”
56
KEYSTROKES FOR SETUP
If the MENU key does not work, see Section 9 “Enabling & Locking Out Menu Items.”
57
Press Press Digit Press Value Select
Menu Select Key Key
ALS 34 00000 0 AL3 relay closed AL4 relay closed
Alarm Setup Relay open or closed when 1 AL3 relay open AL4 relay closed
for relays 3 & 4 in alarm state. 2 AL3 relay closed AL4 relay open
if detected. 3 AL3 relay open AL4 relay open
00000 0 AL3 non-latching AL4 non-latching
Alarm latching or non- 1 AL3 latching AL4 non-latching
latching (auto reset). 2 AL3 non-latching AL4 latching
3 AL3 latching AL4 latching
00000 0 AL3 at or above AL4 at or above
Alarm state occurs at or 1 AL3 below AL4 at or above
above setpoint, or below 2 AL3 disabled AL4 at or above
setpoint, or is disabled. 3 AL3 at or above AL4 below
Front panel indicator lights 4 AL3 below AL4 below
come on in alarm state, 5 AL3 disabled AL4 below
6 AL3 at or above AL4 disabled
7 AL3 below AL4 disabled
8 AL3 disabled AL4 disabled
00000 0 AL3 band deviation AL4 band deviation
Hysteresis mode or band 1 AL3 split hysteresis AL4 band deviation
deviation mode. See 2 AL3 band deviation AL4 split hysteresis
Glossary. 3 AL3 split hysteresis AL4 split hysteresis
00000 0 After 1 reading 4 After 16 readings
Number of consecutive 1 After 2 readings 5 After 32 readings
readings in alarm zone to 2 After 4 readings 6 After 64 readings
enter alarm state 3 After 8 readings 7 After 128 readings
Two versions of an analog board may be installed in the meter at rear panel jack position J4,
adjacent to the signal conditioner board. Once installed, this board is recognized by the meter,
which will bring up the appropriate menu items for it. These will not be brought up if an analog
output board is not installed.
A single analog output version can be configured for unipolar 4-20 mA current, 0-20 mA
current or 0-10V voltage, or bipolar -10 to +10V voltage (with a 20V voltage swing). Unipolar or
bipolar operation is selected by a jumper.
A dual analog output version can be configured for two unipolar outputs, which can each be
4-20 mA, 0-20 mA or 0-10V. Current or voltage output is selected at each connector.
The analog outputs are sourcing. Do not put an external voltage source in series
with the analog outputs, or you will burn out the analog output board.
59
_An_Lo 0.00000 0.00000 0.00000 Select 0 thru 9 for flashing digit.
Low displayed value for 0.00000 0.00000 0.00000
-10V, 0V, 0 mA, or 4 mA Select digit to flash
_An_Hi. 0.00000 0.00000 0.00000 Select 0 thru 9 for flashing digit.
High displayed value for 0.00000 0.00000 0.00000
10V or 20 mA output Select digit to flash
60
16. SERIAL COMMUNICATIONS OPTIONS
A serial communications board may be connected to the meter main board at plug position
P13 (middle position). Available boards are RS232, RS485 (with dual RJ11 connectors),
RS485 Modbus (with dual RJ45 connectors), USB, USB-to-RS485 converter, Ethernet, and
Ethernet-to-RS485 converter. The dual connectors of RS485 boards are wired in parallel to
allow daisy chaining of addressable meters without use of a hub. Three serial communication
protocols are selectable for all serial boards: Custom ASCII, Modbus RTU, and Modbus ASCII.
A USB-to-RS485 converter board or an Ethernet-to-RS485 converter board allows a meter
to be interfaced to a computer and be the device server for a network of up to 31 other meters
on an RS485 bus, while itself retaining all capabilities of a meter. The remote meters need to
be equipped with our RS485 digital interface board with dual 6-pin RJ11 jacks, not our RS485
digital interface with dual 8-pin RJ45 jacks. The dual 6-pin RJ11 jacks on the RS485 board are
wired in parallel to allow multiple meters to be daisy-chained using 6-wire data cables with no
need for hand-wiring or an RS485 hub. The outer two wires are used for ground.
Use 6-wire, straight-through data cables, not 4-wire telephone cables or crossover cables,
all the way from the device server to the last device on the RS485 bus. Connect ATX to ATX,
BTX to BTX, etc., with no crossover as you go from device to device.
To connect a meter with a USB board to a Windows PC, use a USB cable with Type A and
Type B connectors. Upon first connection, your computer may display “Found new Hardware”
and automatically download and install the required USB driver from the Internet. If installation
is not automatic, download the driver file (with a name like CDM v2.10.00 WHQL Certified.zip)
from http://www.ftdichip.com/Drivers/VCP.htm. Unzip it into its own directory, and point to that
directory as the location of the driver. You will need to use Device Manager (accessible from
Control Panel) to determine the com port. Go down the device list and click on Ports (COM &
LPT) and USB serial port (com #). Note the com port # for use with communications to your
meter, then exit Control Panel. If you later need to change the Com port, right-click on USB
serial port (com #), then on Properties, Port settings, and Advanced. Change port to the
desired number, click OK, then exit Control Panel.
To connect a meter with an Ethernet board to a computer, see our separate Ethernet
Manual, which covers our Node Manager Software. This Windows-based application runs on a
host computer and is used to configure our Ethernet Nodes. It automatically discovers all
Nodes on a LAN or WAN, plus any devices connected to Server Nodes via an RS485 bus. It is
used to configure each Node, such as setting communication parameters, naming the Node
and associated devices, entering email addresses for alarm notification and data requests,
selecting the Node's time zone for time-stamping of emails and streaming data, and upgrading
firmware. Once configuration data has been stored in flash memory of all Nodes, Node
Manager Software can be closed. Node resident web server software is also provided.
BOARD SETUP VIA JUMPERS
USB Board
No jumpers required.
61
Basic Ethernet Board
No jumpers needed.
RS232 Board
e - Do not use (except for externally enabled RTS).
Prevents use of Instrument Setup PC software.
f - Do not use.
g - Installed for normal operation.
Note: Board is shipped with jumper g installed.
RS485 Board, Dual RJ11 Connectors, Full Duplex
b & d - Installed on last meter in long cable run.
RS485 Board, Dual RJ11 Connectors, Half Duplex
a & c - Installed for half duplex operation.
d - Installed on last meter in line with long cable runs.
Note: Board is shipped with no jumpers installed.
62
SERIAL CONNECTION EXAMPLES
63
KEYSTROKES FOR SETUP
If the MENU key does not work, see Section 9 “Enabling & Locking Out Menu Items.”
64
Press Menu Press Digit Select Press Value Select
Key Key Key
.Ser 3. _00000U Half or full duplex 0 Half or full duplex
Serial Setup 3 1 Do not use
_00000U 0 * (asterisk) is recognition character.
Recognition characters, No start & stop characters.
start & stop characters. 1 Custom recognition character.
Special characters have to No start & stop characters.
be download via Instrument 2 * (asterisk) is recognition character.
Setup software. Special start & stop characters.
3 Custom recognition characters.
Special start & stop characters.
_00000URTS mode 0 Normal RS232 operation.
(for RS232) 1 Single RS232 transmission mode
with -e jumper on RS232 board.
_00000U 0 Only at end of all items
CR (LF) termination 1 At end of each item
characters.
_00000U 0 All Active Items
Data sent in continuous 1 Item #1 only
mode 2 Item #2 only (if active)
3 Item #3 only (if active)
4 Peak only
5 Displayed Item
6 Valley only
7 All Active Items + Peak + Valley
Ser 4. ___000U 0 1 sec
Serial Setup 4 Modbus ASCII gap timeout 1 3 sec
2 5 sec
3 10 sec
___000U 0 Custom ASCII
Serial protocol 1 Modbus RTU
2 Modbus ASCII
___000U 0 None
Parity 1 Odd
2 Even
_Addr ___000 ___000 ___000 __158
Modbus Address Select digit to flash. Select 0 thru 9 for flashing digit.
Address range is 1 to 247.
65
17. EXCITATION OUTPUT & POWER SUPPLY
Three isolated transducer excitation output levels are available from the power supply
board. These are selectable via jumpers b, c, d, e, f in the upper right of the board, as
illustrated. In addition, the board provides three jumper positions for special features. The
same jumper locations apply to the universal power supply (85-264 Vac or 90-300 Vdc) and
to the low voltage power supply (12-32 Vac or 10-48 Vdc).
1. Letters indicate jumper position. Jumpers are installed on pins adjacent to letters.
Jumper a - Front panel menu lockout, locked when installed. See Section 9.
Jumper g – Sets P1-4 to be a +5V, 50 mA power output when installed.
Jumper h – Sets P1-4 to be Control Input 2 when installed (factory default).
66
18. INSTRUMENT SETUP VIA PC
Instrument Setup software is a PC program which is much easier to learn than front panel
programming. It is of benefit whether or not the meter is connected to a PC. With the meter
connected to a PC, it allows uploading, editing and downloading of setup data, execution of
commands under computer control, listing, plotting and graphing of data, and computer
prompted calibration. With the meter unconnected to a PC, it provides quick selection of
jumper locations and a printable display of menu selections for front panel setup.
SOFTWARE INSTALLATION
Under Windows 7 or 8, first set User Account Control (UAC) to “Never Notify” so that the
software can write files. Download IS2*.exe onto your PC from our website. Double-click on
the downloaded file to unzip it into a directory, such as c:\temp. Within that directory,
double-click on setup.exe, which will install the software on your PC.
ESTABLISHING COMMUNICATIONS
Connect the meter and PC. Apply power to the meter. Be sure that the meter is in Run
Mode, not Setup Mode. To start the software from Windows, click on Start => Programs =>
IS2 => IS2. Click on RS232 => Establish. The program will temporarily set the selected Com
port to the required baud rate, parity, data bits and stop bit. Once communications have
been established, click on Main Menu. The software will sense the type of meter and
installed boards, but it cannot sense jumpers positions nor set jumpers for you. If the
computer is not connected to a meter, select Counter/Timer and Series 2.
67
SETUP OF CONNECTED METER
A setup file can be retrieved from the meter (Counter => Get Setup), be edited (View =>
Setup), be saved to disk (File => Save Setup), be retrieved from disk (File => Open Setup),
and be downloaded into one or multiple meters (Counter => Put Setup). Downloading of
setup files from a PC can be a major time saving when multiple counters have to be set up
in the same way.
You will find that Instrument Setup software is very user friendly, with separate tab-
selectable windows for Input+Display, Scaling, Filter, Relay Alarms, Communications,
Analog Out, and Lockouts. If the required hardware, such as the analog output board, is not
sensed, the corresponding tab will be grayed out.
Plot Graph
68
• The Readings pull-down menu provides three formats to display meter data on the PC
monitor. Use the Pause and Continue buttons to control the timing of data collection, then
press Print for a hardcopy record on your PC printer.
- List presents the latest readings in a 20-row by 10-column table. Press Pause at any
time to freeze the display. This is one method to capture peak readings.
- Plot generates a plot of readings vs. time in seconds. It effectively turns the DPM-PC
combination into a printing digital oscilloscope.
- Graph generates a histogram, where the horizontal axis is the reading and the vertical
axis is the number of occurrences of readings. The display continually resizes itself as
the number of readings increases.
• The Jumpers pull-down menu shows board jumper corresponding to specific user selec-
tions.
• The Calibration pull-down menu allows easy frequency calibration of the quartz crystal.
Simply apply a known calibration frequency up to 1 MHz to Channel A of the dual channel
signal conditioner board, type in the frequency value in Hz, and press Enter.
69
19. CUSTOM CURVE LINEARIZATION
In counter base models with the FR or QD signal conditioner board, only one item can be
calibrated, namely the quartz crystal time base that is used for frequency, rate and timing.
That time base has been digitally calibrated at the factory prior to shipment to within ± 2
ppm using a NIST traceable calibration standard. A typical calibration value is -00060 (ppm)
and is stored in EEPROM on the microcomputer board. This allows FR and QD signal
conditioner boards to be swapped with no need to recalibrate the counter.
A calibration verification may suffice, thereby avoiding the need for a new calibration and
the possibility of changing the counter’s programming. Chances are that the counter’s
accuracy will be well within the tolerance limits allowed for a specific application. To verify
calibration, set the counter to frequency mode, and read the output of a signal generator
calibrated to NIST standards. If recalibration is required, a counter may be returned to the
factory, or you can follow the instructions below.
For time base calibration using the FR signal conditioner board, calibration may be per-
formed in the field using front panel pushbuttons and an external NIST traceable 100 kHz
frequency standard, with no need for a PC:
1. Write down your counter’s old jumper positions, operating modes and scaling values so
that you can return the counter to these original settings following calibration.
2. Set jumpers for “Logic level” (top of page 14) to remove filtering.
3. Set InPut to rAtE and A only.
4. Set dEC.Pt1 (decimal point 1) to 111111.
5. Go to CALib and write down the value (like -00062) so that you can reenter it if needed.
6. Enter 0 in CALib to set the initial correction to 0 ppm.
7. Set SCALE1 to -9.99999
8. Set OFFSt1 to 999999
9. Apply a 100 kHz reference signal to channel A.
10. Enter the displayed reading, such as -00058 (ppm), in CALib.
11. When done, return the counter to the original settings written down for Step 1.
Instrument Setup (IS) PC software can also be used for calibration of counters with the
dual-channel signal conditioner board. IS software is at no charge, but an RS232, RS485,
USB or Ethernet communication board must be installed in the counter, and appropriate
cabling needs to be used between the counter and host PC. Do a Get Setup to upload the
setup information in the counter, then click on Calibration in the top menu bar. Do not enter
Main Menu. Follow the prompts as IS software guides you through the calibration steps.
IS software can also be used for calibration of the VF process receiver signal conditioner
board and the optional analog output board.
Following calibration using IS software, the communication board may be removed from the
counter.
71
21. SPECIFICATIONS
DISPLAY
Type ................................................ 6 LED digits, 7-segment, 14.2mm, plus 4 LED indicators
Digit Color ........................................................................................................... Red or green
Display Range ..........................................................................................-999999 to +999999
CONVERSION (FREQUENCY INPUT)
Conversion Technique ................................................................................................ 1/period
Conversion Rate................................................. Gate Time + 30 ms + 2 signal periods (max)
Gate Time .................................................................................... 0 to 199.99 sec (selectable)
Time Before Zero Output (Time-Out) ........................................... 0 to 199.99 sec (selectable)
Output & Display Update Rate ......................................................... Same as conversion rate
Time Base Accuracy .............................................................................. Calibrated to ±2 ppm
INPUT ISOLATION
CMV from DC to 60 Hz ................................................................................Withstand 250Vac
Dielectric strength....................................................................................... 2.3 kV ac for 1 min
DUAL CHANNEL SIGNAL CONDITIONER
Accuracy at 25ºC .......................................................................................................... ±2 ppm
Tempco ........................................................................................................ ±1 ppm/degree C
Long-Term Drift of Crystal .................................................................................... ±5 ppm/year
Signal Types............... AC, NPN, PNP transistor outputs, contact closures, magnetic pickups
Max Pulse Rate ................................................ 1 MHz on Channel A, 250 kHz on Channel B
Channel Isolation............................................ Channel A & channel B share common ground
Low Pass Filter ...........................................................................250 Hz or 30kHz (selectable)
Hysteresis ............................................................................... 15 mV to 2.2 Vp-p (selectable)
Trigger Level .............................................................................±15 mV to ±1.7 V (selectable)
Debounce Circuitry ............................................................................. 0, 3, 50 ms (selectable)
Maximum Signal Voltage ............................................................................................ 250 Vac
Input Resistance........................................................................................................... 100 kΩ
PROCESS RECEIVER & TOTALIZER SIGNAL CONDITIONER
Input Signal Levels ............................................ 4-20 mA, 0-1 mA, 0-10 V (jumper selectable)
Input Resistance............................ 50Ω for 4-20 mA, 1.00 k Ω for 0-1 mA, 1.01 MΩ for 0-10V
Accuracy at 25ºC ..........................................................................................................±0.01%
Span Tempco ...................................................................................... ±0.003% of reading /°C
Zero Tempco ..................................................................................... ±0.003% of full scale /°C
QUADRATURE SIGNAL CONDITIONER
Signal Type ................................................................. Differential or single-ended quadrature
Transitions Monitored ............................................................................................ x1, x2 or x4
Max Pulse Rate ................................................. 250 kHz at x1, 125 kHz at x2, 62.5 kHz at x4
Differential High Threshold Voltage ........................................................................... +200 mV
Differential Low Threshold Voltage............................................................................. -200 mV
Differential Limits ................................................................................................. -11V to +14V
72
Common Mode Voltage for ±200 mV sensitivity ................................................................ ±7V
Single-ended High Voltage ................................................................................... 2.5V to 5.5V
Single-ended Low Voltage ...................................................................................... -1V to +1V
Input resistance, Typ. ................................................................................................ 17 kOhm
Conversion Technique for Rate ................................................................................... 1/period
Conversion Time for Rate .......................................... Gate time + 30 ms + 0-2 signal periods
Time Before Zero Output for Rate ................................................ 0 to 199.99 sec (selectable)
Zero Wait Time for Rate ............................................................... 0 to 199.99 sec (selectable)
Output & Display Update Rate ......................................................... Same as conversion rate
Time Base Accuracy for Rate ................................................................. Calibrated to ±2 ppm
POWER REQUIREMENTS
Input Voltage (standard power) ...................................................... 85-264 Vac or 90-300 Vdc
Input Voltage (low voltage power option) ........................................... 12-32 Vac or 10-48 Vdc
Power Line Frequency ................................................................................. DC and 47-63 Hz
Power consumption (typical, base meter) . ……1.2W @ 120 Vac, 1.5W @ 240 Vac, 1.3W @
10 Vdc, 1.4W @ 20 Vdc, 1.55W @ 30 Vdc, 1.8W @ 40 Vdc, 2.15W @ 48 Vdc
EXCITATION OUTPUTS
Voltage & Current Levels (jumper selectable) .................................. 5V dc ±5%, 100 mA max
............................................................. 10V dc ±5%, 120 mA max; 24V dc ± 5%, 50 mA max
Excitation Output Ripple .....................................................................................100 mVp max
Isolation from Power and Outputs .............................................................................. 250 Vac
Insulation Dielectric Strength to Power & Outputs ...................................... 2.3 kV ac for 1 min
Isolation to Signal Common ......................................................................................... 50V dc
DUAL OR QUAD RELAY OPTIONS
Power to Relay Option ................................................................................Powered by meter
Setpoint Setup ....................................................... Via front panel pushbuttons or RS232/485
Update Rate .................................................................................56/s at 60 Hz, 47/s at 50 Hz
Response to Input Signal (min) ................................................................. Display update rate
Input Signal (selectable) ........................................................ Filtered or unfiltered input signal
Actuation Modes (selectable) ...... Above or below setpoint, latching or non-latching, disabled
Output Time Delay (selectable) .................................................................... 1 to 128 readings
Front Panel Enable / Lockout Modes (selectable) ................ 1) Display and change setpoints
................................................................................... 2) Display but do not change setpoints
.................................................................................. 3) Neither display nor change setpoints
Alarm Status Indication .......................................................................... 2 or 4 red LED lamps
Status Indication Setup (selectable) .......................................... Lit when output is ON or OFF
Form C, SPDT Relay Output:
AC Rating ......................................................................................................... 8A @ 240 Vac
DC Rating ........................................................................................................... 8A @ 24 Vdc
Isolation rating between signal common and contacts ............................................... 250 Vac
Insulation dielectric strength between signal common and contacts .......... 2.3 kV ac for 1 min
Form A, SPST Solid State Relay Output:
AC Rating ..................................................................................................120 mA @ 140 Vac
DC Rating ..................................................................................................120 mA @ 180 Vdc
Isolation rating between signal common and contacts ............................................... 250V ac
Insulation dielectric strength between signal common and contacts .......... 2.3 kV ac for 1 min
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ANALOG OUTPUT OPTION
Power to Analog Output Option ...................................................................Powered by meter
Output Levels, Single Analog Output Option ...............0-20 mA, 4-20 mA, 0-10V, -10 to +10V
Output Levels, Dual Analog Output Option ..................................... 0-20 mA, 4-20 mA, 0-10V
Voltage Compliance, 0-20 mA Output .................................................. 12V (0-600 Ohm load)
Current Compliance, 0-10V Output ...........................................2 mA (5 kOhm or higher load)
Accuracy .......................................... Meter input accuracy ±0.02% of full scale analog output
Resolution ........................................................................................... 16 bit (1 part in 65,536)
Response Time, Max ...................................... 30/sec. Limited by gate time or period for rate.
Scaling of Reading for Zero Output ........................................................-999,999 to +999,999
Scaling of Reading for Full Scale Output ............................................... -999,999 to +999,999
Isolation rating between signal common and analog output ....................................... 250V ac
Insulation dielectric strength between signal common & analog output ..... 2.3 kV ac for 1 min
SERIAL INTERFACE OPTIONS (Ethernet, USB, RS232, RS485, RS485-Modbus boards)
Output Types ...................... RS232, RS485, RS485-Modbus, USB, USB-to-RS485 converter
................................................................................... Ethernet, Ethernet-to-RS485 converter
Power to Interface Option ............................................................................Powered by meter
RS485 Wiring ............................................................................................... Half or full duplex
Baud Rates ............................................................ 300, 600, 1200, 2400, 4800, 9600, 19200
Serial Protocols ............................. Custom ASCII, Modbus RTU, Modbus ASCII (selectable)
Signal Levels ................................................. Meet RS232, RS485, USB, Ethernet standards
Response Time, Max ...................................... 30/sec. Limited by gate time or period for rate.
Isolation rating between signal common and serial I/O .............................................. 250V ac
Insulation dielectric strength between signal common and serial I/O ......... 2.3 kV ac for 1 min
Option Board Connectors:
RS232 ..................................................................................................... Single RJ11 jack
RS485 ................................... Two RJ11 jacks (for daisy chaining with 6-wire data cables)
RS485 Modbus...................... Two RJ45 jacks (for daisy chaining with 8-wire data cables)
USB .......................................................................................................... USB type B plug
USB-to-RS485 converter ............................USB type B plug plus RJ11 jack to RS485 bus
Ethernet ..................................................................................Single RJ45 jack to Ethernet
Ethernet-to-RS485 converter..............RJ45 jack to Ethernet plus RJ11 jack to RS485 bus
ENVIRONMENTAL
Operating Temperature ......................................................................................... 0°C to 55°C
Storage Temperature ........................................................................................ -40°C to 85°C
Relative Humidity ...................................................... 95% from 0°C to 40°C, non-condensing
Case ............................ NEMA-4X (IP65) from front when panel mounted (not verified for UL)
Shock ........................................................................... 10 G at 1 kHz, applied in X, Y, Z axes
Vibration ............................................. 15 Hz to 150 Hz, 1 mm to 2 mm amplitude, 20 G max.
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22. GLOSSARY OF TERMS
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Custom ASCII protocol
A simplified, short protocol for use with panel meters, counters and timers. It
allows 31 digital addresses. Not an industry-standard protocol, like the more
complex Modbus protocol, which is also offered with these instruments.
Custom curve A user-specified nonlinear relationship between the input signal and displayed
reading. Custom curve linearization is available with the Extended counter. One
way to supply the data is via a text file with up to 180 data points, which is
processed on a PC using furnished software and is then downloaded into
EEPROM via serial communications.
Cutoff A programmable threshold in units of flow applicable to Total and Batch Control
with the process receiver and totalizer signal conditioner. Flow rates below the
cutoff, deemed to be zero offset errors, will not be totalized. Otherwise, small
zero offset errors could result in a large error if accumulated over a long time.
Deviation band
A band in counts which controls relay action
symmetrically around a setpoint. The relay
actuates when the reading falls within the
deviation band, and de-actuates when the
reading falls outside of this band. A deviation
limit (e.g., 50 counts) is set up around both
sides of the setpoint to create a deviation
band (e.g., 100 counts). Setting up a pass-
band around a setpoint is often used for
component testing. Deviation limits are pro-
grammed by entering menu item dEUn1b for Alarm 1 and dEUn2b for Alarm 2.
Duty cycle ON or OFF period of square waves as a percentage of total period over a gate
time which is selectable from 10 ms to 199.99 sec. With the dual input signal
conditioner, the same signal is applied to Channels A and B. Duty cycle can
then be read out with resolution to 0.01%.
Extended counter
A counter with enhanced microcomputer firmware in the main board for
advanced programmable functions.
Frequency Rate in cycles per second or Hertz (Hz). In rate meter mode, a scale factor of 1
and offset of 0 cause a display directly in Hertz with resolution of 1 Hz. To
increase or decrease resolution, increase or decrease the scale factor.
Function reset
The action of resetting Peak, Valley, latched alarms, and count totals. Normally
achieved by an external pushbutton switch, which connects a control input at
the rear of the meter to digital ground. The functions of control inputs 1 and 2
are programmed under Setup.
Gate Time A user-specified time interval from 10 ms to 199.99 sec over which the meter
measures frequency. The meter times an integral number of signal periods
over the gate time, and then taking the inverse of period. The display update
rate of the meter is gate time + 0-2 signal periods + 30 ms. Selecting a longer
gate time produces a more stable reading as more cycles are averaged, but
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slows down the update rate. At very low frequencies, the update rate is
controlled by the period. In totalizing mode, the gate is always open, but the
gate time setting still determines the update rate of the meter. See also Time-
out or Time before zero output.
Hysteresis, Split
Relay operation is specified symmetrically
around a setpoint. The relay closes (or opens)
when the reading rises above the setpoint
plus one hysteresis limit, and opens (or clo-
ses) when the reading falls below the setpoint
less one hysteresis limit. A narrow hysteresis
band can be used to minimize relay chatter. A
wide hysteresis band can be used for control.
Hysteresis, Span
Same relay operation as for split hysteresis,
but specified differently. Here the setpoint is
the upper control limit, and the lower control
limit is the setpoint less the hysteresis band.
Item # Also called Display Item. A numerical value in
the meter available for display under control
of a front panel key or serial communications.
For example, in the A+B totalizer mode, the
sum of A+B is Item #1, Total A is Item #2, and
Total B is Item #3. When the meter is reset,
Item #1 is always displayed. To view another Item, press the RESET key. For
Item 1, the yellow View “V” LED is unlit. For Item 2, the “V” LED is lit. For Item 3
the “V” LED flashes.
Menu mode Meter programming mode used for input and range selection, setup, and confi-
guration. Entered into from the Run mode by pressing the MENU key. Can be
locked out by a jumper on the power supply board.
Meter Hold A rear panel input which freezes the meter display and all meter outputs while
that input is tied to logic ground by a switch or is held at 0V (logic level true).
The meter will resume operation when the input is disconnected or is held at
+5V (logic level false).
Moving average filter
A digital filter mode which displays a weighting moving average of readings.
Eight moving average modes are selectable with the following RC time
constants: no filter, 0.1 sec, 0.2 sec, 0.4 sec, 0.8 sec, 1.6 sec, 3.2 sec, 6.4 sec.
Multiplier A constant multiplier from 0.00001 to 100000 (in decade steps) that is com-
bined with a scale factor from 0.00000 to 9.99999 (fixed decimal point and
settable digits) to go from frequency in Hz to rate in engineering units such as
gallons per minute or from pulse counts to total in engineering units, such as
gallons. The combination of a 6-digit scale factor with a multiplier provides
more dynamic range with no loss of resolution than could be achieved with a 6-
digit scale factor only.
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Offset A constant adder to the displayed reading. This may be any value from
-999,999 to 999,99. The offset may be used as a preset in the totalize mode,
where the total can be counted down from the preset to zero.
Peak display The maximum (or most positive) reading since that value was last reset. Reset
can be via the meter front panel, an external input, or a software command.
The displayed value can reflect the filtered or unfiltered readings.
Period The time of one complete cycle of the input frequency. A scale factor of 1 and
multiplier of 1 produce a display in microseconds.
Phase angle The lead or lag in degrees between two AC signals of the same frequency.
With signals applied to Channels A and B of the dual pulse input signal condi-
tioner, phase angle can be displayed from -180° to +180° with 0.01° resolution.
Pulses Voltage waveshapes with leading and trailing edges that are detected for deter-
mination of frequency, period or time. With the quadrature signal conditioner,
the menu item Pulses is used to set the number of pulses generated by a
quadrature encoder for each zero index pulse. This setting is equal to the
number of pulses per revolution of the encoder (times 2 or 4 if the count by 2 or
4 is selected on the signal conditioner) times the scale factor.
Process signal
An analog signal whose display requires setup of scale and offset for display in
engineering units (such as psi). The process receiver & totalizer signal condi-
tioner accepts 0-1 mA, 4-20 mA or 0-10 V process signals.
Quadrature A quadrature encoder generates 2 signals that are 90° out of phase based on
the position of a rotor or linear scale. The phase relationship of these signals
depends on the direction of rotation of the encoder. The meter counts up or
down depending on the phase. Quadrature is used for very accurate determi-
nation of length or position.
Rate Same as frequency, except that a scale factor and multiplier have been applied
to convert the reading in Hz to a reading in engineering units, such as RPM.
Remote Display
A display mode which allows a counter to serve as a 6-digit remote display or
serial input meter when connected to a computer or meter with a serial com-
munications output.
Reset Two types of Reset are applicable to counter/timer operation:
▪ Peak and Valley Reset. Achieved by simultaneously pressing the RESET
and PEAK keys.
▪ Latched Alarm Reset. Achieved by simultaneously pressing the RESET and
ALARMS keys.
Resolution A menu item which controls the resolution of arithmetic functions (A+B, A-B,
AxB, A/B, A/B-1) of Grand Total in batch mode. It multiplies the displayed value
by a factor of 0.00001 to 100,000 in decade steps. The decimal point then has
to be moved appropriately.
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RS485 half duplex
Serial communications implemented with two wires, allowing data transmission
in both directions, but not simultaneously.
RS485 full duplex
Serial communications implemented with four wires, allowing data transmission
in two directions simultaneously.
Run Mode The normal operating mode of the meter, where readings are taken, as
opposed to the menu mode.
Scale factor A constant multiplier used to go from a raw reading in input counts such as Hz
to a reading in engineering units. The scale factor consists of a scale value
from 0.00000 to 9.99999 (fixed decimal point, settable digits) times a scale
multiplier from 0.00001 to 100000 (in decade steps).
Scaling The process of setting scale and offset so that the meter reads properly in
engineering units (such as gallons/minute).
Scaling, coordinates of 2 points method
A scaling method where four numbers are entered manually: low input, desired
reading at low input; high input, and desired reading at high input. The meter
then applies a straight line fit.
Scaling, scale and offset method
A scaling method where scale and offset are entered manually.
Setpoint A value compared to the reading to determine the state of a relay. Term often
used interchangeably with “alarm setpoint.”
Stopwatch mode
A timing operating mode for single events. Stopwatch A-to-A measures time
between the same positive (or negative) edge of start and stop pulses applied
to Channel A. Stopwatch A-to-B measures time between a start pulse on
Channel A and a stop pulse on Channel B.
Time interval mode
Returns the average duration of repetitive events over a programmed gate
time. Time may be measured from the leading or trailing edge of pulses applied
to Channel A to the leading or trailing edge of pulses applied to Channel B.
Time-out (or time before zero output)
The time the meter waits for a signal to start or end a conversion. While waiting,
the counter displays rEAdinG. If pulses are not received before the time-out
ends, the meter reads zero. The longer the time-out, the lower the minimum
frequency the meter can display. This term is also used for the programmable
time that the batch relay stays de-energized at the end of a batch cycle.
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23. WARRANTY
Laurel Electronics Inc. warrants its products against defects in materials or workmanship for
a period of one year from the date of purchase.
In the event of a defect during the warranty period, the defective unit may be returned to the
seller, which may be Laurel or a Laurel distributor. The seller may then repair or replace the
defective unit at its option. In the event of such a return, freight charges from the buyer shall
be paid by the buyer, and freight charges from the seller shall be paid by the seller.
LIMITATION OF WARRANTY
The foregoing warranty shall not apply to defects resulting from:
1. Improper installation or miswiring.
2. Improper or inadequate maintenance.
3. Unauthorized modification or misuse.
4. Operation outside the environmental specifications.
5. Mishandling or abuse.
The warranty set forth above is exclusive, and no other warranty, whether written or oral, is
expressed or implied. Laurel specifically disclaims implied warranties of merchantability and
fitness for a particular purpose.
Any electronic product may fail or malfunction over time. To minimize risks associated with
reliance on Laurel products, users are expected to provide adequate system-level design
and operating safeguards. Laurel’s products are intended for general purpose industrial or
laboratory use. They are not intended nor certified for use in life-critical medical, nuclear, or
aerospace applications, or for use in hazardous locations.
EXCLUSIVE REMEDIES
The remedies provided herein are Buyer’s sole and exclusive remedies. In no event shall
Laurel be liable for direct, indirect, incidental or consequential damages (including loss of
profits) whether based on contract, tort, or any other legal theory.