F e r t i l i z e r

Valve Solu tions

M/s Chemtech Industrial Valves Ltd, Mumbai, is one of the leading Industrial
Valves Manufacturer in India and offers a very wide spectrum of Valves for the
Fertilizer Industry with Significant Installations across the Indian Fertilizer Industry.

Fertilizer Industry
Valve Offerings
 Va l v e A p p l i c a t i o n s
Fertilizer Industry

Your Reliable Valve Partner

CHEMTECH designs and

manufactures Industrial Valves for
the most demanding applications in
the Fertilizer Industry.

We address all the challenges that

Fertilizer Producers face with an
entire gamut of Valves designed to
withstand High Temperature & High
Pressure applications with a very
high degree of corrosion resistance.

Our extensive know how of

handling various Metallurgies
including Nickel Alloys / Duplex /
Super Duplex lets Fertilizer Plant
Operators run their processes
smoothly with 100% Safety and
100% peace of mind.

Valve Applications in Fertilizer Industry

Urea Synthesis Process Ammonia Production

Pump discharge Isolation Steam Applications
Utility Applications Fuel & Gas Pipelines
 Our Manufacturing
Facilities

Our Plant is Located at

Kudus, 55 km from
Mumbai. The nearest
Rail Head is at Kalyan,
around 40 kms from
our Plant and the
nearest Sea Port is
JNPT Port, which is
around 75 km from our
Plant and the nearest
Truck terminal is just
Birds Eye View of our Plant at Wada 20 km away at
Bhiwandi.

• Our Plant is spread across a Plot Area

of 1,30,000 Sqft. & Constructed Area is
70,000 Sqft.
• The Internal Roadways & the Shed
have 6 inch Trimex Flooring with Load
bearing Capacity up to 50 MT.

The Heavy Shed is Internal View of our

Equipped with 6 EOT Shed
Cranes with up to 20
Tonnes Lift Capacity
and a Height of 53
Feet which enables
us to undertake
Fabrication of Large
Sized Jobs.
 Our Manufacturing
Facilities

4000 MM Vertical Turret Lathe

Automatic Hydro Testing Stations

Machining Shed

Office Block with 18 Bed Guest House

Labor Quarter &

Canteen
Landscaping at the Plant
 Product Range

GO GGL E VALVES
Range
Types Open Type / Encased Type /
Swing Type / Manual Type

Size Range 400 MM to 4,000 MM

Pressure Up to 3 Kg / cm2
Rating

MOC Carbon Steel / Stainless Steel

Actuation Electro Hydraulic / Hydraulic /
DN 1400 Goggle Valve Electrical / Manual

Special Features
100% Shut Off of Media Flow Provided with
100% MAN Safe Isolation compliant with all
relevant Safety Standards

Very Low Maintenance Required

Plate Clamping effected through Hydraulic /
Electrical Rams

All our Fabricated Bodies undergo VSR Test,

DN 400 Goggle Valve thereby ensuring 100% Weld Joints

DN 2700 Goggle Valve

 Product Range

LINE BLIND

Product Range

Size Range 150 MM to 600 mm

Pressure Rating Up to 10 kg / cm2

Carbon Steel / Stainless Steel /

MOC
Duplex / Super Duplex

Electro Hydraulic / Hydraulic /

Actuation
Electrical / Manual

Installation Horizontal / Vertical

By using CHEMTECH LINE BLINDS, Blinding Time is
Full Auto Mode
reduced from Several HOURS to FEW MINUTES, while Operation
Possible
ensuring a Much Safer Working Environment

Enhances Plant &

Personnel Safety

Traditional Blinding Line Blind

Production Time Loss due Production Time Loss while
to TRADITIONAL Blinding using LINE BLIND

NO HUGE NO HUGE
Special Features of Line Blinds LOSS LOSS LOSS LOSS
Our Line Blinds offer
100% Shut Off of Media Flow Personnel Required Personnel Required for
the Highest R.O.I for TRADITIONAL Blinding operating LINE BLIND
100% Man Safe Isolation provided
Our Customers have and is compliant with all relevant
REAPED SAVINGS TO Safety Standards
THE TUNE OF 5 TIMES
THE INVESTMENT No Flange or Line Spreading
LESS LABOR HIGHLY HIGHLY
COST, WITHIN A LESS LABOR
Simple, One Man Spectacle INTENSIVE LABOR INTENSIVE LABOR
SINGLE SHUTDOWN, Changing INTENSIVE INTENSIVE
taking into account all Personnel & Plant Safety by
Personnel & Plant Safety in
Operational Cost savings Very Negligible Wear & Tear TRADITIONAL Blinding using LINE BLIND
& the Enhanced
Production made Quick Closing & Opening Time
available due to Lesser
Blinding Time offered by Center Lock System provided to
CHEMTECH Line Blinds avoid manual errors for Spectacle
Blind placement VERY HIGHLY VERY HIGHLY
SAFE UNSAFE SAFE UNSAFE
 Product Range

Ball Valves

Range

Size Range 15 mm to 600 mm

Pressure Rating 150# to 800#
MOC Carbon Steel / SS
Actuation Manual / Electrical /
Pneumatic
Special Features

Ball Valves are manufactured & supplied as

per Fire Safe Design & Certification
Fire Safe Test Station is available at out works

Valves are supplied with NDT Tests (RT / UT)

 Product Range

CH ECK VALV ES

Range
15 mm to 600
Size Range
mm
Pressure
150# to 2500#
Rating
WCB / SS /
MOC
Forged
Actuation Self / Dashpot
SW / Screwed /
Ends BW / Flanged /
Wafer
Lift Type / Dual
Plate / Single
Construction Plate / Swing
Check / Jansen /
Pressure Seal

Special Features

Valves are supplied with NDT

Testing (RT / UT)
 Product Range

DAS H P OT CH EC K VALV ES

DASH POT CHECK RANGE

VALVES
Size Range Up to 3600 MM
The Best Solution Pressure Rating Up to PN 16 / 150#
to deal with Carbon Steel / Stainless Steel
MOC
WATER HAMMER / Cast Iron
Type Fabricated / Cast
Self Operation (through
Operation
Dash Pot Arrangement)

SPECIAL FEATURES

Reduces Water Hammer Significantly

Very Low Maintenance required

Life of Pumps & other Assets will increase
considerably by using Dash Pot Check Valves
Easy to Install & maintain Flow in the Line
 Product Range

Gate Valves

Range

Size Range 15 mm to 2000 mm

Pressure
150# to 2500#
Rating
WCB / Alloy Steel /
MOC Stainless Steel / Duplex /
Forged / Fabricated
Manual / Electrical /
Actuation
Pneumatic / Hydraulic

Special Features

Valves are supplied with NDT Testing (RT

/ UT)
Valves can be supplied with IBR
Certification

DN 1500 MM Cast
Gate Valve
 Product Range

Globe Valves
Range
Size Range 15 mm to 600 mm
Pressure
150# to 2500#
Rating
WCB / SS / Forged /
MOC
Fabricated
Manual / Electrical /
Actuation
Pneumatic
SW / Screwed / BW /
Ends
Flanged
Bolted Bonnet / Pressure
Construction
Seal

Special Features

Valves are supplied with NDT Testing (RT /

UT)

Diaphragm Control Globe Valve also available

Valves can be supplied with IBR Certification

 Product Range

C O N C E N T R I C B U T T E R F LY VA LV E S

VARIANTS RANGE
Size Range 40 mm to 700 mm
Up to PN 16 / Up to
Pressure 125# (for CI BFV) /
Rating Up to 150# (for CS/
SS BFV)

Wafer Cast Iron/ Cast

Type Steel/ Alloy Steel /
MOC
Butterfly Valve SS / Duplex / Super
Duplex
Type Casted / Fabricated
Manual / Electric /
Operation Pneumatic /
Hydraulic Actuated

SEATING OPTIONS
Flanged
Butterfly Valve
Lug Type EPDM / NITRILE / PTFE /
Butterfly Valve VITON / HYPALON / SILICON

TECHNICAL DETAILS SPECIAL FEATURES

Design Standard ASME B 16.34 Light weight & Rigid Design

which is very easy to install &
Manufacturing API 609 / EN 593 / IS 13094 / AWWA maintain
Standard C509 Can be supplied with
Radiography Test
Face to Face API 609 / ANSI B16.10 / MSS-SP-68

End Connection Wafer / Lug / Flanged End

PRODUCT USP
Testing API 598 / EN 12266 Part 1 Up to 70% smaller in Volume,
Pressure Temperature 70% lighter in weight when
ANSI B16.34 compared to Gate Valves
Rating
Quarter Turn Operation
Leakage Class Up to Class VI (Tight shut off)
 Product Range

D O U B L E O F FS E T B U T T E R F LY VA LV E S

2800 MM Double Offset Butterfly Valve RANGE

Size Range 50 mm to 2800 mm
Pressure
Up to 600#
Rating
Cast Iron / Cast Steel
/ Alloy Steel / SS /
MOC
Duplex / Super
Duplex
Type Casted / Fabricated
Manual / Electric /
Operation Pneumatic /
Hydraulic Actuated

SEATING OPTIONS

EPDM / NITRILE/
SOFT SEATED PTFE / VITON /
HYPALON / SILICON

METAL
LAMINAR SEAL
SEATED

TECHNICAL DETAILS SPECIAL FEATURES

Design Standard ASME B 16.34 Double Offset Structure
lowers Abrasion, thereby
Manufacturing API 609 / EN 593 / IS 13094 / AWWA
giving higher Life
Standard C509 / AWWA C516
Can be supplied with
API 609 / ANSI B16.10 / MSS-SP-68 /
Face to Face Radiography Test
AWWA C509 / AWWA C516
End Connection Wafer / Lug / Flanged End PRODUCT USP
Testing API 598 / EN 12266 Part 1
Up to 70% smaller in Volume,
Pressure 70% lighter in weight when
ANSI B16.34
Temperature Rating compared to Gate Valves
Leakage Class Up to Class VI (Tight shut off) Quarter Turn Operation
 Product Range

T R I P L E O F FS E T B U T T E R F LY VA LV E S

G E O M E T R Y RANGE
THAT GIVES YOU THE Size Range 50 mm to 2800 mm
ULTIMATE Pressure
Up to 900#
Rating
SEALING
Cast Iron / Cast Steel /
MOC Alloy Steel / SS / Duplex
/ Super Duplex
Type Casted / Fabricated
Manual / Electric /
Operation Pneumatic / Hydraulic
Actuated
Actuator with MODBUS Arrangement is
also available
MOTORISED TRIPLE Offset Butterfly Valve

TECHNICAL DETAILS SEATING OPTIONS

Design SOFT EPDM / NITRILE/ PTFE / VITON /

ASME B 16.34 SEATED HYPALON / SILICON
Standard
API 609 / EN 593 / IS METAL LAMINAR SEAL ARRANGEMENT
Manufacturin
13094 / AWWA C509 / SEATED (STAINLESS STEEL WITH GRAPHITE)
g Standard
AWWA C516
API 609 / ANSI B16.10 SPECIAL FEATURES
Face to Face / MSS-SP-68 / AWWA
C509 / AWWA C516 Triple Offset Structure offers the best Sealing,
thereby giving higher efficiency & higher Life to
End Wafer / Lug / Flanged Plant Operators
Connection End
Can be supplied with Radiography Test
API 598 / EN 12266
Testing
Part 1 PRODUCT USP
Pressure Better Sealing compared to Gate Valves
Temperature ANSI B16.34
Rating Consumes much lesser Space & has lower weight
compared to Gate Valves
Up to Class VI (Tight
Leakage Class Very low Thrust, thereby requiring very Low
shut off)
Torque to Operate the Valve
 Product Range

Y-TYPE STRAINERS

Range
Size
25 mm to 400 mm
Range
Pressure
150# to 600#
Rating
WCB/ Alloy Steel / SS /
MOC
Duplex / Super Duplex
Type Casted / Fabricated

Technical Details
Design
ASME 16.34
Standard
Face to Manufacturer’s
Face Standard
SW / Screwed /
End to End
Flanged End
Testing API 598 / BS 6755

Special Features
Pressure Drop as low as 0.05 kg/cm2 can
be controlled in 50% clogged condition
Pressure Drop monitoring can be provided
through Differential Pressure transmitters
/ Differential Pressure Indicators
Strainers can be supplied with
Radiography Test
 Product Range

BASKET-TYPE STRAINERS

Range
Size Range 50 mm to 1000 mm
Pressure
150# to 600#
Rating
WCB/ Alloy Steel / SS / Duplex
MOC
/ Super Duplex
Type Casted / Fabricated

Technical Details
Design Standard ASME 16.34
Face to Face Manufacturer’s Standard
End to End BW Type / Flanged End
Testing API 598 / BS 6755

Special Features
Pressure Drop as low as 0.05
kg/cm2 can be controlled in
50% clogged condition
Pressure Drop monitoring can
be provided through Differential
Pressure transmitters /
Differential Pressure Indicators
Strainers can be supplied with
Radiography Test
Due to Bolted Cover, Changing
& Cleaning of Mesh is very easy,
thereby reducing downtime
 Product Range

DUPLEX-TYPE STRAINERS

Range
Size Range 50 mm to 1000 mm
Pressure
150# to 600#
Rating
WCB/ Alloy Steel /
MOC SS / Duplex / Super
Duplex
Type Casted / Fabricated

Technical Details
Design
ASME 16.34
Standard
Manufacturer’s
Face to Face
Standard
BW Type / Flanged
End to End
End
Testing API 598 / BS 6755

Special Features
Pressure Drop as low as 0.05 kg/cm2 can be controlled in 50% clogged
condition
Pressure Drop monitoring can be provided through Differential Pressure
transmitters / Differential Pressure Indicators
Strainers can be supplied with Radiography Test
Fabricated Duplex type Basket Strainer also available
Due to Bolted Cover, Changing & Cleaning of Mesh is very easy, thereby
reducing downtime
 Product Range

P LU G VALV ES

Range

Size Range 15 mm to 300 mm

Pressure Rating 150# & 300#

WCB/ Alloy Steel /

MOC SS / Special MOC
on request
Type Casted
Sleeved / Jacketed
Construction
/ Lined

Technical Details
Design
API 599
Standard
Manufacturer’s
Face to Face
Standard

End to End Flanged End

Testing API 598

Special Features
Taper Plug Design - Lower operating torque compared to lubricated plug valves
Positively-locked Sleeve - Reliable sealing through thermal cycles
Wiping action between sleeve and plug - Durability in slurry lines
Rugged Body - Long and reliable service life
Fire Safe Design available on request
 Design & Engineering

Our entire range of Valves Offerings for the Fertilizer Industry are designed in accordance to
Industrial Standards like ASME, EN-ISO, DIN & BS Standards.

We are equipped with Latest Simulation Software's and all our Valves are tested during
Design stage in Solidworks 3-D for a variety of tests including Stress Analysis, Displacement
Analysis, Factor of Safety considerations to name a few.

Stress Analysis of a
Perforated Sheet Mesh

Strain Analysis on a
600mm x 600# Ball Valve Ball

Displacement Analysis on a
1350mm Triple Offset
Butterfly Valve Disc
Factor of Safety Analysis on
a 600mm Ball Valve Adaptor
 O u r Fa c i l i t i e s

• Our Manufacturing Facility at Wada, near Mumbai, India, is spread across a Plot area of
1,30,000 Sq ft. The Shed has a height of 53 Feet and is spread across 60,000 Sqft divided
into 6 separate bays for Machining, Assembly, Testing, Painting & Packing.

• We have 6 EOT Cranes Installed with Lift capacity up to 20 Tonnes.

• Our Plant is equipped with State of the art Machining Facilities including a 4 x 2 Meter VTL.

• We have Automatic Testing

Benches for Hydro & Air Test
of Valves up to 4500#.

• Fire Safe Testing Station is

available at our Works.

• Helium Testing Facility is also

available with Test precision to
the range of 10 ^ -8.

• We are equipped for handling

various types of welding
technologies including Plasma
welding.

• We have a Full Fledged Design

Team including Simulation
Professionals using Solidworks. MADE IN INDIA

MADE FOR THE WORLD

Office Address : 503, Sunrise Business Park, Road no.16, Wagle Estate, Thane (W), Maharashtra – 400 604, India
Factory Address: Plot no.37, Kondala Road, Village Vadavali, Taluka Wada, Palghar, Maharashtra – 421312, India
Phone : +91-22-69753500 | Email : [email protected] | Web : www.chemtechvalves.com