BUNDLE PULLING CALCULATON

1. DESIGN DATA
MATERIAL OF SADDLE SA.516 GR.60
DISTANCE BETWEEN SADDLES L = 3250 mm
HEIGHT OF SADDLE FROM C.L. OF VESSEL Hs = 1060 mm
TUBE BUNDLE WEIGHT Wt = 9350 Kg = 91723.5 N
BUNDLE PULLING LOAD ( 150% OF THE TUBE BUNDLE WEIGHT) Fp = 137585.25 N
FRICTION FACTOR BETWEEN TUBE BUNDLE AND SHELL (FOR STEEL TO STEEL) m = 0.30
VERTICAL FORCE (DUE TO EMPTY WEIGHT) 20400 Kg Rv = 200124.00 N
VERTICAL FORCE (DUE TO PULLING LOAD) Rv' = Fp x 1J x Hs / L = 13462.2 N
EFFECTIVE VERTICAL FORCE Fv = Rv + Rv' = 213586.19 N
WIDTH OF WEB LONG SIDE a = 1608 mm
WIDTH OF WEB SHORT SIDE b = 300 mm
QUANTITY OF RIB PER SADDLE m = 6 EA
WEB PLATE THICKNESS tsd = 18 mm
RIB PLATE THICKNESS tb = 18 mm
RIB PLATE WIDTH hl = 141 mm
MATERIAL OF ANCHOR BOLT SA.193 B7
ANCHOR BOLT UINT Metric
ANCHOR BOLT SIZE 42 mm
ANCHOR BOLT CORROSION ALLOWANCE = 0.0 mm
ANCHOR BOLT AREA Ab = 1153.00 mm2
NUMBER OF BOLTS PER SADDLE N = 4 EA
YIELD STRENGTH OF SADDLE Sy = 239.9 Mpa
ALLOWABLE SHEAR STRESS OF SADDLE (0.4 x Sy) Sss = 96.0 Mpa
ALLOWABLE BENDING STRESS OF SADDLE (0.9 x Sy) Ssb = 215.9 Mpa
ALLOWABLE SHEAR STRESS OF ANCHOR BOLT Sas = 103.4 Mpa
2. SECTION MUDULUS & AREA OF RIB AND WEB PLATE (SADDLE TYPE: TYPE 2)
 a= 1608 tb = 18 y1 = 0 e1 = 0.0
tsd = 18 hl = 141 y2 = 79.5 m= 6

X-X
MARK Asd Y Asd Y h h2 Asd h2 lg=bh3/12
1 28944 0 0 0 0 0 781488
2-TOP 7614 79.5 605313 79.5 6320.25 48122383.5 25228989
2-BOTT 7614 -79.5 -605313 -79.5 6320.25 48122383.5 25228989
SUM 44172 0 96244767 51239466

2-1) SADDLE TO THE NEUTRAL AXIS

e1 = Σ( Asd x Y )/Σ Asd = 0.0 mm

e2 = b - e1 = 159.0 mm

2-2) MOMENT OF INERTIA

Ixx = SUM. Ig + SUM.(Asd x h2) mm4 = 147484233 mm4
Zsd = Ixx/e2 = 927573.7925 mm3
2-3) RADIUS OF GYRATION
r = ( Ixx / Asd )0.5 = 57.78 mm
2-4) SLENDERNESS RATIO
Hs / r = 18.34
ALLOWABLE COMPRESSIVE STRESS OF SADDLE Ssc = 113.8 Mpa
(AS PER APPENDIX-L OF P.V. DESIGN MANUAL BY DENNIS R. MOSS)

3. STRESS AT SADDLE ON FIXED SIDE

3-1) SHEAR STRESS
Fp x m 137585.25 x 0.3
S1 = = = 0.934 Mpa
Asd 44172
S1 = 0.934 < Sss = 95.97 Mpa. (O.K.)
3-2) BENDING STRESS
Fp x m x Hs 137585.25X0.3X1060
S2 = = = 47.168 Mpa
Zsd 927573.79245283
S2 = 47.168 < Ssb = 215.94 Mpa. (O.K.)
3-3) COMPRESSIVE STRESS
Fv 213586.19
S3 = = = 4.835 Mpa
Asd 44172
S3 = 4.835 < Ssc = 113.76 Mpa. (O.K.)
3-4 combined stress
S2/Ssb+S3/Ssc= 0.261 < 1 (O.K.)

4. SHEAR STRESS AT ANCHOR BOLT ON FIXED SIDE

Fp x µ 137585.25x0.3
S4 = = = 8.950 Mpa
N x Ab 4x1153
S4 = 8.95 < Sas = 103.42 Mpa. (O.K.)
 CALCULATION OF PULLING EYE BOLT ON TUBESHEET
(FOR BUNDLE PULLING)
**** DIMENSION ****
EYE BOLT UINT Metric
BOLT NOMINAL DIAMETER ds = M24
ALLOW STRESS OF EYE BOLT MATERIAL Se = 137.9 Mpa
ALLOW STRESS OF TUBESHEET MAT'L St = 137.9 Mpa
YIELD STRESS OF EYE BOLT MAT'L Syb = 262.0 Mpa
YIELD STRESS OF TUBESHEET MAT'L Syt = 248.2 Mpa
TUBE SHEET SHELLSIDE CORROSION ALLOWANCE CA= 3.2 mm
C= 18 mm
h= 45 mm
MIN. DIAMETER g= 22 mm
LENGTH OF THREAD L= 40 mm
DEPTH OF HOLE X= 45 mm
TUBESHEET THK T= 140 mm
QUANTITY N= 2 EA
θ= 10 O

PITCH OF THREAD P= 2.5 mm

ROOT MIN. DIAMETER K= 20.604 mm
ROOT MAX. DIAMETER db = 21.252 mm
*BUNDLE PULLING LOAD
Fp = 137585.25 N

Dm (Average diameter) = (K+db )/2 = 20.93 mm IMPACT FACTOR, IF 1.5

MIN.Ss = Minimum Value 0.4×Syb or 0.4×Syt FRICTION FACTOR, 0.3
99.28 Mpa BUNDLE WEIGHT 91723.5 N
# STRESS (SEE NOTE) MATERIAL & LOAD
Sy(Min. Yield Strength) = 262 Mpa MATERIAL = SA.350 LF2 CL1

SLt = 0.6 X Sy = 157 Mpa APPLICABLE LOAD PER EYE BOLT

SLs = 0.4 x Sy = 105 Mpa We = Fp/2 ×µ = 20637.79 N
SLb = 0.66 x Sy = 173 Mpa V = We X COSθ = 20324.25 N
P = We × SINθ = 3583.71 N
A. DEPTH OF TAP HOLE JOINTING BOLT
1. ASME UG-43(g) Lb1 = max (ds, 0.75 × ds × (Se / St)) = 24 mm
ASME UG-43(g) Lb2 = 1.5 × g = 33 mm
33 mm < 40 mm O.K.
2 . Tubesheet margin checking
M= T - X - CA -(g / 2 x tan 30ᶿ) = 85.45 mm > Min. M = 6 mm O.K.

B. TAP LENGTH(Reference Machine design 2002 Edition, Author : CHARLES E.WILSON).

1 . REQUIRED TAP LENGTH FOR EYE BOLT
Lreq. = 3 × We × IF / ( ∏ × Dm × MIN.Ss × N) = 7.114 mm
7.114 mm < 40 mm O.K.
C. EYE BOLT STRENGTH
1 . SHEAR STRESS : S1
4 We 82551.15
S1 = = = 54.29 Mpa < SLs = 104.800121 O.K.
∏ x g2 1520.5
2 . TENSION STRESS : S2
4V 81297
S2 = = = 53.47 Mpa < SLt = 157.2001820 O.K.
∏ x g2 1520.5
3 . BENDING STRESS : S3
SECTION MODULUS OF EYE BOLT, Z = ∏× g3 / 32 = 1045.4 mm3
P×h 161267
S3= = = 154.27 Mpa < SLs = 172.92 Mpa O.K.
Z 1045.4
4 . SHEAR STRESS AT THICKNESS OF "C" PART : S4
S1 = We / (∏ × C2/4) = 20637.7875 / (3.142 x (18^2)/4) 81.1 Mpa < SLs = 104.80012134 O.K.

#NOTE SLt : ALLOWABLE TENSILE OR COMPRESSIVE STRESS OF LUG.

BASED ON SLs : ALLOWABLE SHEAR STRESS OF LUG.
"AISC" SLb : ALLOWABLE BENDING STRESS OF LUG.