3.

Mold Tooling Specifications *Canon IJ Mold Common Specifications

(1/8) (Separate detailed specifications for use within CHT and at C/CE
Ver.10-00
Submission requirements at
the confirmation of mold <After the design of tooling structure drawing, submit it with the following items.>
tooling 1. Tooling structure drawing, cooling circuit diagram (in, out, and jump tubing), EP arrangement, PL, insert partition drawing, and part list
2.
2 Mold specification check

Items enclosed at the shipping <At mold shipping>

of mold 1. Enclose a file of all documents topped with a shipping package list in the mold package. Send a copy of the list to South China Depot.
Structure drawing Cooling circuit diagram Part diagram Purchase item list Heater and sensor circuit diagram (for hot runner)
Application for sample review & data/copy set Mold condition list (with English) Mold specification check Material certificate
*The structure drawing shall be of the latest dimensions. (Changes shall be fed back after design revision.)
2. Final sample and sample of V/P switching and no hold pressure
One set each (Direct marking on sample in English)
3. Suspension bolts, solenoids for hot runner, hoses and nipples for jump tubing, and joints attached and packaged with the mold

Mold transport package 1. Use specified anti-rusting agents and lubricants not harmful to the environment. (See Attached Figure 2.)
specification *Anti-rusting of only P/L with Barrier Guard (Yamaichi Chemical). No greasing necessary around the mold (die set))
*Complete drainage and clean up sludge from water tubing, and sealed packaging to prevent rusting (aluminum vacuum package recommended
Molding try 1. Submit a mold daily schedule and notify of the days of the first, second, and final trials in advance.
2. Set conditions for molding in a target cycle.
o
3. Use a mold temperature controller. (The medium is water set from 30 to 65 C. Basically, set the same temperature as CAV/COR)
g the molding
4. Do not change g machine for each trial.
5. For mold samples, use formal virgin materials. Deliver a written application for sample review with the samples (N=3).
Mold nameplate 1. Attach a nameplate of maker name, tooling code/name/weight, and origin (5 mm or higher char.) to the operation-side top of spacer block.
2. For marking by painting,, mark 15 mm or higher characters on a spacer block.
Maker name
Enter the same part number as
that in customer P/O.
Die No.
Part name

Mass productivity check 1. Mold 100 or more continuous shots in a target cycle (MT molding acceptable)

The first and last shots shall satisfy the visual and dimensional requirements.
2. The mold slide, guide pin, EP, and insert injection face shall be free of scratch or abnormality in operation (ejection balance, etc.).
3. Assure the production of 500,000 or more shots.
Mold attachment method 1. Clamping

Mold maintainability 1 Do not use a shim or spacer for mold alignment.

1. alignment
2. Punch an insert number on each insert according to the mold drawing.
3. Punch a matching number on the ejector plate and pin according to the mold drawing. Mark a matching number.
4. Use a reverse-phase prevention structure for a directive ejector pin.
5. Do not weld inserts. If there is no other means, clarify the reason and obtain an approval.
6. Wherever possible, use MISUMI's standard parts for easy maintenance, replacement, and repairs. (because only purchase is necessary).
7. Do not use M14 bolts. (Such bolts are not included in the standard parts.)
Spare parts 1. If spare parts seem necessary for inserts, EP, or consumables particularly weak, submit a list in advance.
2. For spare parts to be manufactured, Canon will give separate instructions and issue a P/O.
3. If O-rings of other than MISUMI, PUNCH INDUSTRY, or NOK are used, be sure to enclose spare O-rings enough for one mold.
Pattern material 1. Molding materials shall be arranged by the mold manufacturer.
2. A vendor shall be contacted by Canon's procurement division. (No molding materials supplied)
Jigs 1. Measuring tools for inspection shall be notified of from the QA division and determined by discussion.
Marking 1. The need of a seal plate will be specified in a production drawing. The seal shall be processed according to the plate (not 3D or 2D data).
2. The need of material marking and grain finishing will be specified in a production drawing.
Other remarks 1. If the molder or molding
g machine specifications
p are changed,
g , necessary
y alteration may
y be instructed as required.
q
2.Keep the tooling drawing after die transfer more than 7 years. Electron medium is OK
Reference V block for arrangemen 1. A reference V groove for arrangement is necessary for internal use but not for external use.
*For internal use (CVN/CHT/CET): Necessary2. When the groove is necessary, see Attached Figure 4 for the position and shape. When creating the V groove on another part, prevent

For external use: Not necessary misalignment between the nozzle center and the reference V groove by positioning with the mounting board.
3. Mold Tooling Specifications
(2/8)
Ver.10-00
Nozzle-touch mold dimensions1. Nozzle radius and hole diameter (Change at shipping if different) 2. See the Mass Molding Machine Specifications.
2. See the nozzle ejection and heater diameter for nozzle recess. 2. See the Mass Molding Machine Specifications.
If unknown, set the nozzle recess as shown below (Ejection
j length unknown: 25 max in depth; Heater dia. unknown: 85 min in dia.)
3. For a cold sprue, minimize the sprue by considering cooling. (Note the nozzle ejection length.)
Locating ring 1. Locating ring (Change at shipping if different from trial) 2. See the Mass Molding Machine Specifications.
2.If there are two plates, attach knock pins to determines the positions of the mounting board and mold plate.
3.Add R5 or C5 to locating ring , thickness =10mm. For only CET

Mounting board and mold plate Heater dia. unknown: Projection unknown:
85 min 25 max

Mold material 1. Steel materials used 1. See the Mass Mold Specifications (cover).

Mirror material : HPM-38 (quenched and tempered: HRC50 - 52) *No prehardened steel (HRC31 - 35) for mirror materials
General CAV/COR HPM-MAGIC

Glass-reinforced material : SKD61 (quenched and tempered)

: FDAC [Hitachi Metals] DF2F [Daido Steel] (SKD61-type prehardened steel HRC38 - 42
Nitrided steel HRC64 (hardness: HV800 or more)
2. Use high-cycle alloy (copper alloy) for a nest that seems to accumulate heat. (Position to be determined by prior discussion)

Take-out method 1. A mold can be taken out smoothly from the top by a an auto hand (mechanical clamping or vacuuming).
Parting/nesting line 1. To be determined by prior discussion
Parting positioning 1. Attach a tapered block to four places (top, bottom, right, and left).
Cross mountingg shall be basically
y used for a mold of severe dimensional accuracy
y but parallel
p mounting
g acceptable
p for external parts.
p
2. The inlay angle of PL block shall be basically one degree or less.
3. The size shall be as large as possible.
Cross mounting Parallel mounting
(For high accuracy) (Acceptable for external parts)

Die set gap between CAV 1. For mold clamping, use a die set. (An insert block for adjustment is acceptable.)
and COR The gap between CAV and COR shall be 0.02 to 0.05 mm (projecting from PL face).
(To prevent CAV/COR insert from being crushed or deformed, ensure clearance for gas vent, and solve insert scratch and burring factors.)

0.02 to 0.05 mm (1 mm: NG)

(To prevent CAV/COR insert from being crushed or deformed, ensure
clearance for gas vent, and solve insert scratch and burring factors.)

Insert block for adjustment

Wedge (insert stop) 1 Use a wedge (insert lock) to secure the CAV/COR main insert..
1. insert (No shim or spacer for adjustment)

Do not use a shim or spacer

3. Mold Tooling Specifications
(3/8)
Ver.10-00
Gate type 1. The gate type, position, and size shall be as discussed in advance.
Hot-runner (HR) specification 2. When using HR, check the following specifications. Use pneumatic (not hydraulic) control for trial molding.
Use a gate with bushing as it is. (To be adjusted by prior discussion of the bushing does not enter)
Gate bushing: Necessary for quenching Valve tip: Different color (to prevent resin leakage by double structure)
3. Gates can be driven individually. A gate number and OPEN,/CLOSE shall be punched.
PT1/4 air tubing hole (top of non-operation side), no screw mouth chamfer (to prevent air leakage), also threading for solenoid valve

*Air concentration block for 4.Attach air concentration block for internal CHT/CET/CVN. (Solenoid valve is unnecessary)
internal CHT/CET/CVN.
CHT/CET/CVN
5.Stick the ID card of the HR on operator side
(For details, see the CHT
Specifications.) Air concentration block for internal use

5. For safety, drain the manifold , and observation hole for resin leakage check.

HR connector connection box 1. For HR, attach a connector to the operation-side top of the fixed mold plate. (Connector in parallel with PL and terminal directivity specified)
2. Attach an Mold Masters 8-channel connector. (Support the controller TM3-8/8-0(8×220V.)

Mounting position Terminal directivity

3. Mold Tooling Specifications
(4/8)
Ver.10-00
Cooling water tubing 1. Basically, distance from cooling tube to product: 25 mm max, cooling tube pitch: 40 mm max, water tube diameter: 10 mm
Attention Distance from insert end face to water conduit, and distance between water conduits keep enough strength.
(Ex SUS420 is recommend in more than 20mm . )
40 max Ex SUS420

20min
25 max
20min 20min

2. An independent circuit shall be prepared for cooling around the hot runner.
3. For a cold runner, apply cooling between the primary sprue and the runner to reduce the molding cycle.
4. An insert including slide and a high-cycle steel insert shall be basically cooled directly. A large lifter also requires a water tube.

Baffle
Example of cooling High-cycle steel insert
by cold runner Water pipe

*Note that this differs depending 5. For the nipples of water tube IN and OUT, see the figure below.
on the destination.

NITTA MOORE VHN6-6M NITTA MOORE OHN6-6M General joint

For CHT: No valve For CVN with no valve For CET/outside
6. Enclose joints of the PT3/8 elbow type for jump piping and urethane-made water tubes of 12 mm in diameter.(Attention Heat resisting temp )

7. Punch matching numbers and IN/OUT.

8. When embedding nipples, easy connection and disconnection of hose and nipple .
9. Arrange IN and OUT and jump tubing by avoidi8ng the mold top wherever possible (no tubing for top slide).

Enclose Enclose

10. Make water tubing as straight as possible because a baffle has a great pressure loss.

If it is inevitable to use a baffle, secure an enough water channel (10 dia. or equivalent) at the tip of the baffle.

11. Use a taper screw as the stopper for an inlet terminal. (No straight or flange screw or copper implanting)

OK Do not use

12. The O-ring shall be of the internal pressure type and a wall shall be created between the water tube hole and the O-ring groove.
13. Use O-rings complying with the JIS standards. The standard products of MISUMI, PUNCH INDUSTRY, and NOK are recommended.
O-rings made in China are not acceptable.
14. Design and create grooves for O-rings according the standards in use within the tolerance of accuracy. (See Attached Figure 1)
15. Consider the inlet mounting bolt positions not to cause water leakage, especially on the cabinet side.
16. Avoid water tubing between the sides of inserts where possible.

17. Before mold shipping, be sure to confirm water tightness by a water pressure test.
3. Mold Tooling Specifications
(5/8)
Ver.10-00
Gas vent 1. Land length: 2 x 5 mm or more, recess depth: 0.5 mm 2 mm min
Processing PL of the finally filled section and other sections as required
2. A slide also shall have a gas vent.
5 mm min

0.02 mm min
0.5 mm min

3. For the EP gas vent, gas vent with square pin, and gas vent for no sink mark on boss whisker, see the figure below.

0.30 INSERT PIN FOR

GAS VENTING

BOSS SHAPE

INSERT PIN FOR

70 2

≥
SOLVE SINK

HEIGHT ³ 20 mm

EJECTOR
SQUARE
PIN PART

4. For gas vent, consider insertion on the cabinet side and insert splitting on the core side where possible.
5. For a boss at threaded hole, use a pin sleeve to prevent short molding (gas).

Fixed mold plate

Movable mold plate Boss

Ejector plate

Safety parts 1. Attach bolts diagonally to the operation and opposite sides for no mold opening. (No interference with slide when either side is released)
2. The protective foot length shall be 250 mm or more (280 t or over) or 200 mm or more (below 280 t).

Use M16 or greater bolts for protective feet. Arrange them in a balanced form. (No interference with the tie bar when the bolts
are attached to the molding machine by rotation)

250 mm min (280t min)

200 mm min (below 280t)

No interference with reference block Opening stopper not

(For internal use) interfering with slide
3. Arrange the suspension bolts on CAV/COR in a balanced form.

Make sure that the eye bolts will not interfere with water pipes or other.

Interference between eye Counterbore added to prevent interference between

bolt and slide spring: NG eye bolt and nipple
Arranged in a balanced form
Select an eye-bolt size appropriate for the mold weight.

Nominal dimension
Mold weight
3. Mold Tooling Specifications
(6/8)
Ver.10-00
Undercutting 1. The core slide or lifter method shall be used.
2. CAV and hydraulic control slides are basically prohibited. In an inevitable case, contact Canon in advance for an approval.

For a hydraulic control slide, attach limit switches for checking advance and return.
3. Consider the design to prevent slide and E.P. overlapping where possible.

If a slide and E.P overlap, attach limit switches for checking slide advance and return and also a warning label (120 mm or wider).

Warning Outstanding colors

Connect the limit switch for EP and Slide! Background: Yellow
This mold has EP (Lifter) under Slide . Character: Red

120 or wider

Oil grooves for slide and 1. An oil groove shall have an closed-type shape.
lifter
Oil groove open Oil groove closed:

Groove reaching perimeter:

Groove not reaching perimeter:

2. A slide and a lifter shall have oil grooves at positions shown below.

Slide Slant pin

Oil groove

Use oil-free type for slide guide rail and plate of the mirror finished surface die. Use to same quality made by MISUMI.

Slide 1 All slides shall have external springs built in.

2 Cut springs are not acceptable. Springs made in China are not acceptable. Use the standard parts of MISUMI or PUNCH.
3 Prepare a slide stopper.
4 Do not use a slide retainer or ball plunger.

SLIDER
ADJUSTMENT
PLATES
Do not use
PULLING OUT SLIDE CORE
SPRING STOP
SLIDER
BLOCK
SHOULDER
BOLTS

5 The integration of slider block and slide core is basically not acceptable.
6 A slide shall basically have a built-in guide rail.
7 The angular pin of a slide shall have an angle of 20 degrees or less and be as bold as possible.
3. Mold Tooling Specifications
(7/8)
Ver.10-00
Slide 8.Slide bottom do not form on the product shape if possible, for prevention of slide scratch.

Lifter 1. A lifter shall have a monolithic structure (no combined structure).

2. A lifter shall be 8 degrees of less in inclination and 10 mm or more in thickness (15 mm where possible).
3. The slider block of a lifter shall be of the pin type.

Good Bad

Ejector plate 1. Build in a plate guide and attach a return spring (no forced return by direct connection to the molding machine).
2. Attach a spacer to the bottom of the ejector plate.

3. Attach two limit switches for checking ejector plate return diagonally to the mounting board or spacer block.

(Not to the ejector plate)

4. Set the ejector return speed to minimum and check that the ejector plate is returned completely by the return spring.
5. Cut springs are not acceptable. Springs made in China are not acceptable. Use the standard parts of MISUMI or PUNCH.
6. For the ejector guide bushing, use MISUMI's EGBZ (oil-free type). (PUNCH's EEGBZ acceptable)

7. An ejector pin and a return pin shall be engaged only with minimum necessary part of a core insert. Other sections shall be recessed.
8. A return pin shall be engaged only with a necessary part and other parts shall be recessed to prevent scratching.
9. Tap the end of a return pin as required. (All types for use in CHT)

Recess by RP diameter + 0.5 mm Bushing recess for EGB with

internal collar

Recess by RP diameter + 0.2 mm

Tapped (all for use in CHT)
10. An ejector guide pin shall be supported on both sides.

EGP EGP EGP

11. If the ejector plate has a lifter, set the return spring stronger than usual
3. Mold Tooling Specifications
(8/8)
Ver.10-00
Ejector plate 11. For the general layout of general knock-out holes, see the figure below. The knock-out diameter is 40 mm.

Ejection system and position 1. For the no-EP areas, see the production drawing. (Determined by prior discussion)
2. For the structure of a projection on the CAV side, obtain an approval by prior discussion. (Air cylinder not acceptable)
Spring 1. State the models of return springs for ejector plate and slide, and the calculation formula for compression ratio in the structure drawing.

(Stroke + Initial compression) / Full length Compression rate

2. For springs, use the standard parts of MISUMI or PUNCH.

Example of entry

Mounting board thickness 1. Follow instructions in the molding machine specification list. For use in CHT/CET, refer to the CHT/CET specifications.
2. Unless otherwise specified, the thickness of the fixed mounting board shall be as follows:

*Mounting plate thickness unless otherwise specified

Molding Machine Mounting Pate

Support pillar 1. Arrange support pillars in a balanced form with priority to the gate, runner, and where the receiving plate is easily deflected by pressure.

Spring Tension link

Boss for Pick-up

H 20mm
PL Lock