WASHING MACHINE

SERVICE MANUAL
CAUTION
READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLES
CORRECTLY BEFORE OFFERING SERVICE.

MODEL : WD-1255RD/WD-1256RD

Downloaded from www.Manualslib.com manuals search engine

 CONTENTS
1. SPECIFICATION............................................................................................................................3
2. FEATURES & TECHNICAL EXPLANATION ................................................................................ 4
3. PARTS IDENTIFICATION ............................................................................................................ 7
4. INSTALLATION ............................................................................................................................. 8
5. WIRING DIAGRAM / PROGRAM CHART ...................................................................................11
6. OPERATION ................................................................................................................................12
7. TROUBLE SHOOTING................................................................................................................14
7-1.BEFORE SVC CHECKING ..................................................................................................14
7-2.QC TEST MODE..................................................................................................................14
7-3.HOW TO KNOW THE WATER LEVEL FREQUENCY.........................................................14
7-4.ERROR DISPLAY ................................................................................................................15
8. ERROR DIAGNOSIS AND CHECK LIST ....................................................................................17
8-1. DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION ...........................................17
8-2. FAULT DIAGNOSIS AND TROUBLE SHOOTING .............................................................20
9. DISASSEMBLY INSTRUCTIONS ...............................................................................................30
10. EXPLODED VIEW AND PARTS LIST .......................................................................................40
10-1. THE EXPLODED VIEW OF CABINET ASSEMBLY .........................................................40
10-2. THE EXPLODED VIEW OF DRUM AND TUB ASSEMBLY .............................................41
10-3. THE EXPLODED VIEW OF CONTROL PANEL AND DISPENSER ASSEMBLY ............42
10-4. THE EXPLODED VIEW OF DRYER ................................................................................43

Downloaded from www.Manualslib.com manuals search engine

 1. SPECIFICATION

ITEM WD-1255RD, WD-1256RD

POWER SUPPLY 220-240V~, 50Hz

PRODUCT WEIGHT 94kg
WASHING 200W
SPIN 300W
ELECTRICITY
FAN MOTOR 13W
CONSUMPTION
DRAIN MOTOR 30W
WASH HEATER 2000W
DRY HEATER 2100W
REVOLUTION WASH 46rpm
SPEED SPIN No Spin/400/800/1000/1200
OPERATION WATER PRESSURE 0.3-10kgf/cm2 (30-1000kPa)
CONTROL TYPE Electronic
WASH CAPACITY 10kg
DRY CAPACITY 6kg
DIMENSION 686mm(W) 767mm(D) 982mm(H)
WASH PROGRAM Cotton, Sythetic, Delicate, Wool/Silk, Hand Wash, Duvet, Quick 30, Refresh, Baby Care
Option Pre Wash, Rinse+Spin, Dry only, Less Steam, Eco Steam
RINSE Rinse++Hold, Normal+Hold, Medic Rinse, Rinse+,Normal
DOOR SWITCH TYPE PTC+Solenoid Type
WATER LEVEL 10 steps (by sensor)
RESERVATION From 3 hours to 19 hours
SENSING OF THE LAUNDRY AMOUNT Adapted
FUZZY LOGIC Adapted
DISPLAY OF THE REMAINING TIME Adapted
ERROR DIAGNOSIS 13 items
POWER AUTO OFF Adapted
CHILD LOCK Adapted
AUTO RESTART Adapted
TIME SAVE Adapted
TURBO STEAM Adapted

Downloaded from www.Manualslib.com manuals search engine

 2. FEATURES & TECHNICAL EXPLANATION

2-1.FEATURES
Ultra Capacity
The Larger drum enables not just higher head drop and stronger centrifugal force, but
also less tangling and wrinkling of the laundry. Heavier loads, such as king size
comforters, blankets, and curtains, can be washed.

Direct Drive System

The advanced Brushless DC motor directly drives the drum without
belt and pulley.

Tilted Drum and Extra Large Door Opening

Tilted drum and extra large opening make it possible to load
and unload clothing more easily.

Steam Washing and SteamFreshTM

Steam Washing features upgraded washing performance with low energy and water
consumption. SteamFreshTM cycle removes wrinkles from dry clothes.

RollerJets
Washing ball enhances the wash performance and reduces damage
to the clothing. The jets spray and help tumble clothes to enhance
washing performance while maintaining fabric care.

Automatic Wash Load Detection

Automatically detects the load and optimizes the washing time.

Built-in Heater
Internal heater helps to maintain water temperature at its optimum level for selected
cycles.

Child Lock
The Child lock prevents children from pressing any button to change the settings
during operation.

Downloaded from www.Manualslib.com manuals search engine

 2-2.DETERMINE WASHING TIME BY FUZZY LOGIC
To get the best washing performance optimal time is determined by sensing of water temperature,
selected washing temperature and laundry amount.

water
temperature
washing time

selected the best

washing FUZZY rinsing time washing
temperature LOGIC performance
spin rhythm, time
laundry
amount

SENSING PROCESSING DETERMINATION EFFECT

2-3.WATER LEVEL CONTROL

This model adopts a pressure sensor which can sense the water level in the tub.
Water supply is stopped when the water level to the preset level, then washing program proceeds.
Spinning does not proceed until the water in the tub reduces to a certain level.

2-4. DOOR CONTROL

The door can be opened by pulling the door handle whenever washer is not in operation.
When the cycle is completed, the DOOR LOCKED light will turn off.
If a power failure has occurred while in operation, the door will unlock after 5 minutes.
Clicking sounds can be heard when the door is locked/unlocked.

Downloaded from www.Manualslib.com manuals search engine

 2-5. THE DOOR CAN NOT BE OPENED
While program is operating
When a power failed and power plug is taken out in operation
While Door Lock lights turn on.
While the motor is in the process of inertial rotating, through the operation is paused.

2-6. DOOR LOCKED LAMP LIGHTS

When the frequency of water level is lower than 22.9 kHz
(It can be canceled when the frequency is more than 23.8 kHz)
When the temperature inside the tub is higher than 45 °C and water level is not 25.5 kHz
(It can be canceled when the water level is 25.5 kHz or the temperature inside the tub is lower than 40 °C)

2-7. CHILD LOCK

Use this option to prevent unwanted use of the washer. Press and hold the Option and Rinse button for 3
seconds to lock/unlock control.
When Child lock is set, CHILD LOCK lights and all buttons are disabled except the Power button. You can
lock the washer while it is operating.

2-8. WATER CIRCULATION

When Washing and Rinsing function of shower at the upper part of Gasket.
When Washing, it continuously operates for 3 minutes and intermittently.
When Rinsing, it continuously operates after completion of water supply.

2-9. STEAM
For tough stained clothes, underwear, or baby clothes.
Steam Wash is available with Sanitary, Bulk/Large, Perm. Press, Cotton/Normal, and baby Wear cycles.
This option features upgraded washing performance with low energy and water consumption
Do not load delicates such as wool, silk, and easily discolored clothes.

2-10. DRUM LIGHT

The Drum Light comes on when the Power button is pressed. It goes off when the door is closed and the
washer starts operation.
The Drum Light remains off when the door is locked.
The Drum Light comes on when the washing cycle is finished and goes off 4~8 minutes later.

Downloaded from www.Manualslib.com manuals search engine

 3. PARTS IDENTIFICATION

Water Supply
Hose

Drum Light

ACCESSORIES

Spanner

Downloaded from www.Manualslib.com manuals search engine

 4. INSTALLATION
Before servicing ask troubles of customers
Check the adjustment(power supply is 220-240V~, remove the transit bolts....)
Check the troubles referring to the trouble shooting.
Decide service steps referring to disassembly instructions.
And then, service and repair.
After servicing, operate the appliance whether it works O K or NOT.
STANDARD INSTALLATION
The appliance should be installed as follows.

REMOVE THE TRANSIT INSTALL THE APPLIANCE ADJUST THE

BOLTS ON FLAT AND FIRM SURFACE LEVELING

Remove the transit bolts Turn the leveling feet to adjust the
(4EA: )with supplied spanner. appliance.

Keep the transit bolts and

spanner for future use.
Insert the 4 caps
provided into the hole
Sanitary

Favorite

1 Turn clockwise to raise;

counterclockwise to lower.

Downloaded from www.Manualslib.com manuals search engine

 HOW TO CONNECT INLET HOSE
Check that the rubber packing is inside of the
valve connector.
Connect the inlet hose firmly to prevent leak. Sanitary

Favorite

CONNECT DRAIN HOSE

Sanitary

Sanitary

Favorite

Favorite

Make sure that the hose is not twisted. Avoid submerging the end of the hose.

The drain hose should be placed under 100cm from the floor.

CONNECT POWER PLUG

Connect the power plug to the wall outlet. Avoid connecting several electric devices,
It may be the cause of the fire.

Downloaded from www.Manualslib.com manuals search engine

 TEST OPERATION

Preparation for Press the POWER button. Press the Start/Pause

washing. button.
Sanitary

Favorite

Connect the power plug to

the outlet. In case of Coloreds program.
Connect the inlet hose.

Check the water heating. Check automatic reverse Check the water supply.
turn.

Sanitary

Sanitary

Favorite

Favorite

Press the Temp. button Check if the drum rotates Check if water is supplied
and the present temperature will clockwise and counterclockwise. through the detergent dispenser.
be displayed.

Check drain and spin Power off and open the Water removal
door

Turn off Wash and Rinse after

pressing the Start/Pause button
and start the machine again.
Check drain and spin.
Power off and then power on. If SVC is needed during
Check if the door can be check, remove
opened after 3 minutes. the remaining water by pulling
out the hose cap.

10

Downloaded from www.Manualslib.com manuals search engine

 6. WIRING DIAGRAM / PROGRAM CHART

A
Wash Rinse
U
Extra & Spin
Pre Main 1 2 3 T
Stain(4~6) E
O
Wash N **Approx
W W W W W W D
Wash

Rinse

Rinse

Rinse

Rinse

Drain
D
I I I I I Spin
Steam

Working
Wash

O
Drain

Drain

Drain

Drain

Drain
Heat

⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄
S ⁄ S ⁄ ⁄ ⁄ ⁄ F Time
S S S S T
S S S S S F (Minute)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

90 8"30 60 300 120 (12)" (20)" (42)" 60 300 120 180 60 300 120 180 60 300 120 180 60 300 120 180 60 480 180 20 20

Cotton 129

Synthetic 93

Delicate 58

Wool/Silk 57

Hand Wash 57

Duvet 80

Quick 30 30

Rinse+Spin 32

Refresh 20
Heat
Baby Care 181

Wash 58

Spin 13

11

Downloaded from www.Manualslib.com manuals search engine

 5. OPERATION

POWER BUTTON EST. TIME REMAINING

• Use this button to turn the power • This display shows:

On/Off. a) the estimated time remaining in the
cycle when operating.
b) an error code when an error has been
detected.

CYCLE SELECTOR KNOB

• Rotate the Cycle

selector knob to select
the cycle designed for
different types of fabric
and soil levels.

OPTION BUTTON
START/PAUSE BUTTON
• Pre Wash: Use this option for loads that need pretreatment. It add 16
minutes prewash and drain.
• Use this button to Start/
Stop the washer. • Rinse + Spin: Use this option to rinse and then spin.
• Dry Only: When you want dry only, select the this option.
• Less Steam: Use this option to a steam wash for only a small amount
of laundry, select the this option.
• Eco Steam: Use this option to a steam wash while reducing the
electricity consumption, select the option

12

Downloaded from www.Manualslib.com manuals search engine

 ADD RINSE WATER, FAVORITE BUTTON STATUS INDICATOR

• Add rinse Water: This option provides an • These lights show which portion
additional rinse. of the cycle the washer is
operating.
• Favorite:This option allows you to store a
customized wash cycle for future use.

TIME DELAY

• Allows the start of any cycle

to be delayed for 3~19
hours.

DRY KNOB

• Dry programs selected by

rotating dry knob.
• [Normal – More – 30 – 60 – 90 –
120 – 150 – Low Temp. – Iron]
can be selected.] can be selected.

TURBO STEAM
• This option features upgraded
washing performance with low
energy and water
consumption.

CHILD LOCK
RINSE, TEMP., and SPIN BUTTON
• Use this option to prevent unwanted use of the
washer. Press and hold the Wash and Rinse • To change the Rinse Cycling, press the
button for 3 seconds to lock/unlock control. Rinse button repeatedly through available
• When Child lock is set, CHILD LOCK lights options.
and all buttons are disabled except the Power • Select a water temperature based on the
button. You can lock the washer while it is type of load you are washing.
operating.
• To change the spin speed, press the Spin
Speed button repeatedly to cycle through
available options.

13

Downloaded from www.Manualslib.com manuals search engine

 7. TROUBLE SHOOTING
7-1.BEFORE SVC CHECKING
Be careful of electric shock or disconnecting the parts while trouble shooting.
Voltage of each terminal is 220-240V~ and DC while applying an electric current.

7-2.QC TEST MODE.

Pressing Rinse, and Temp. button simultaneously.
Press the Power button, while the above condition.
Press the Start/Pause button as follows.
Number of times the
Start/Pause button is pressed Check Point Display Status
None Turns on all lamps and locks the door.
1 time Tumble clockwise rpm (42~50)
2 times Low speed Spin. rpm (55~65)
3 times High speed Spin rpm (110~120)
4 times Inlet valve for prewash turns on. Water level frequency (25~65)
5 times Inlet valve for main wash turns on. Water level frequency (25~65)
6 times Inlet valve for hot water turns on. Water level frequency (25~65)
7 times Inlet valve for steam water turns on. Water level frequency (25~65)
8 times Inlet valve for dry water turns on. Water level frequency (25~65)
9 times Tumble counterclockwise pm (42~50)
10 times Wash heater turns on for 3 sec. Water temperature
11 times Circulation pump turns on. Water level frequency (25~65)
12 times Drain pump turns on. Water level frequency (25~65)
13 times Dry heater turns on for 3 sec. Water temperature
14 times Water level Sensor for Steam Water level frequency of TSG (0~255)
15 times Steam Heater turns on for 1,2 sec. TSG temperature
16 times Power off and unlock the door. Turn off all lamps.

7-3.HOW TO KNOW THE WATER LEVEL FREQUENCY

Press the Rinse and Temp. button simultaneously.

The digits means water level frequency(10-1 kHz)

ex) 241 : Water level frequency = 241 10-1 kHz
=24.1 kHz
7-4.HOW TO KNOW TO TEMPERATURE OF EACH THERMISTOR
AT OPERATING CONDITION.
■ Thermistor in tub : Press the [Spin] button.
■ Thermistor in dry duct : Press the [Turbo Steam] button.

14

Downloaded from www.Manualslib.com manuals search engine

 7-5.ERROR DISPLAY.
If you press the Start/Pause button in error condition, any error except ‘ ’ will disappear and the
machine will change into pause status.
In case of if the error is not resolved within 20 sec., and in case of other errors,
if the error is not resolved within 4 min., power will be turned off automatically and the error only will be
blinked. But in case of , power will not be turned off.

ERROR SYMPTOM CAUSE

1 WATER INLET • Not reached to the water level(246)within 8

ERROR minutes after water supplied or not reached to
the preset water level within 25 minutes.

2 DRAIN ERROR • Not fully drained within 10 minutes.

3 OVERFLOW • Water is over flowing(over 8 level).

ERROR If is displayed, drain pump operates to
drain water automatically.

SENSOR PRESSURE
4 • The sensor pressure switch is out of order.
S/W ERROR

5 DOOR OPEN • In case of operating the reservation function or

ERROR the other function with door opened. Close the
door, then the error display is resolved.
• The door switch is out of order.

6 IMBALANCE • The appliance is tilted.

ERROR • Laundry is gatherd to one side.

7 HEATING • The THERMISTOR is out of order.

ERROR

15

Downloaded from www.Manualslib.com manuals search engine

 ERROR SYMPTOM CAUSE

MOTOR • The connector in the LEAD WIRE ASSEMBLY is not connected to

8
ERROR the connnector of STATOR ASSEMBLY
Reconnect or repair the connector
• The hall sensor is out of order/defective.
Replace the STATOR ASSEMBLY

DRY • The Dry Heater is out of order

9
HEATOR Replace the Dry Heater
ERROR • The Connector of the Dry Heater is not connected properly to the
connector in the Main PWB ASSEMBLY
Reconnect or repair the connector
• The Dry fan motor is out of order
Replace the fan Motor.

• Loose Ball Sensor Connector.

BALL
• Ball Sensor is out of order.
10 SENSOR Displayed only when the START/PAUSE button is first
ERROR pressed in the QC Test Mode.

• EEPROM is out of order.

EEPROM
11 Displayed only when the START/PAUSE button is first
ERROR pressed in the QC Test Mode.

POWER
12 • The washer experienced a power failure.
FAILURE

16

Downloaded from www.Manualslib.com manuals search engine

 8. ERROR DIAGNOSIS AND CHECK LIST
8-1.DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION

SYMPTOM GUIDE FOR SERVICE CALL

NO POWER
Is the power plug connected firmly to
220-240V~ outlet?
YES
Power failure? or Breaker opened?

NO
Visit to check

Water inlet trouble

Is " " displayed?
No Inlet
YES
Is the tap opened?

YES
Is the tap frozen?

NO
Is the water supply shut-off?

NO

Is filter in the inlet valve clogged with Clean the filter of

inlet valve
foreign material?
YES

NO
Visit to check

17

Downloaded from www.Manualslib.com manuals search engine

 SYMPTOM GUIDE FOR SERVICE CALL

• Door does not open

Started with door opened? YES
• Error displayed on
the program
NO Close the door

Visit to check

Check if the door switch is O.K.

• DRAIN TROUBLE Is " " displayed?

YES

Is the debris filter clogged with foreign Clean up

material such as pin, coin and etc.? YES
the filter.
NO

Is the drain hose frozen with water,

kinked or crushed?
NO

Visit to check

18

Downloaded from www.Manualslib.com manuals search engine

 SYMPTOM GUIDE FOR SERVICE CALL

Suds overflow from the

Is low-sudsing detergent for the drum
appliance.
washing machine used?
(In this condition, wash and
YES
spin do not operate
LOW-SUDSING
normally) Is the proper amount of detergent used
as recommended?
YES

Recommend to reduce the using amount

of detergent.
This appliance has the automatic suds sensing function which
operates under much suds condition for good rinse and
preventing overflow.
When much suds are sensed, suds removing function such as
drain, water input and pause will operate without rotating the
drum.

No effect of softener Is softener put in the correct compartment of

the drawer?
YES

Is the drawer closed during wash?

YES

Is the softener cap clogged?

YES

Explain how to use softener

< Clean the compartment for softener >

Visit to check

19

Downloaded from www.Manualslib.com manuals search engine

 8-2.FAULT DIAGNOSIS AND TROUBLE SHOOTING

CAUTION

1. Be careful of electric shock or disconnecting the parts while trouble shooting.

2. First of all, check the connection of each part terminal with wiring diagram.
3. If you replace the MAIN PWB ASSEMBLY, Put in the connectors correctly.

NO POWER

When measuring the voltage of the outlet,

is the voltage AC 220-240V~? NO Check the fuse?

YES
(1)

· y · ˜

K
½ K
y

Is the LED(1) on?

!!


½ ˜

NO
K!
Ã
·

y
· y

½ Ý!


Replace MAIN PWB
Ã

y Ý! y



ASSEMBLY

YES
Is the voltage between the 2 FILTER ASSEMBLY
Replace the FILTER
connectors 220~240 V AC? YES ASSEMBLY(CIRC)

NO
Connector

· y · ˜

K
½ K Is connector(2) disconnected or Reconnect the PWB
YES
y
!!


½
K!
˜
ASSEMBLY
·

y
· y

½ Ý!
Ã


disassembled?
Ã


y Ý! y

(2)
NO
Reconnect the PWB
Is wire of the PWB ASSEMBLY disconnected?
YES ASSEMBLY

NO

Replace PWB ASSEMBLY

20

Downloaded from www.Manualslib.com manuals search engine

 NO WATER SUPPLY

Is water supply shut-off?

NO
Is the tap opened? NO Open the tap.
YES
When you press both Rinse button and Temp. Check the AIR CHAMBER
button simultaneously, is the water level frequency YES and the tube clogged
below 240? with impurity.
NO
Is the inlet valve filter clogged with impurity? YES Clean the filter.
NO
Is resistance between each terminal of INLET Replace the INLET VALVE
NO
5
VALVE ASSEMBLY is 2~8 k ? ASSEMBLY.

YES

Check the voltage of the inlet valve connector Check electrical

220-240V AC. NO connection.
Replace the MAIN PWB
4
Steam (Refer to 7-2 QC TEST MODE) ASSEMBLY
Dry

DETERGENT DOES NOT FLOW IN

Is water supplied? NO Refer to

NO WATER SUPPLY
YES
Are replaceptacles correctly connected to the
terminals of the INLET VALVE ASSEMBLY? NO Check the wiring on the
dispenser.
YES
Dry
Steam

Put the detergent in the

correct position
(3) (3)
Is detergent put in the correct compartment of
the drawer? NO PRE+MAIN
MAIN WASH
YES (1)

: Detergent
(2) (1) (2)

Is the detergent hardened? YES Clean the drawer.

21

Downloaded from www.Manualslib.com manuals search engine

 SOFTENER DOES NOT FLOW IN

Refer to
Is water supplied? NO
NO WATER SUPPLY
YES
Are receptacles correctly connected to the terminals Check the wiring on the
of the INLET VALVE ASSEMBLY?
NO dispenser.
Dry
Steam YES

Is softener put in the correct compartment of the

NO Put it in the correct
drawer? compartment.

YES

Is the softener cap clogged? YES Clean the cap and

drawer.

Softener
cap

ABNORMAL SOUND

Is the motor bolt loosened? YES Fix the bolt tightly.

NO
Replace the STATOR
Is there friction noise from the motor? YES ASSEMBLY or ROTOR
ASSEMBLY.

22

Downloaded from www.Manualslib.com manuals search engine

 HEATING WITHOUT WATER

When pressing RINSE and TEMP. at the same

time after draining, is the water level frequency
255? Replace the
When pressing RINSE and TEMP. buttons at the S.PRESSURE SWITCH
same time while washing, is the water level ASSEMBLY
frequency between 230 - 243 ?

∑ y ∑ ò

Replace the MAIN PWB

K

Ω K
y
V!V!

∑
K !V
ò

∑ y
V√
ù
After completely drained and turn ASSEMBLY
y
Ω
V√ ù !V
V√
ù
off water, the washing machine is
y V√ ù !V y

operated under the [Sanirary] condition.

Check the voatage between two pins is the
AC 220-240V Voltage 0 V AC?

DRAIN MALFUNCTIONING

Repair the DRAIN HOSE

Is the drain hose twisted or frozen? ASSEMBLY.

Remove foreign material.

Is the impeller of the drain pump clogged?

Reconnect or repair the

Is the connector disconnected, disassembled? connector

Is the coil of the drain pump cut-off?

Repair the DRAIN PUMP
(resistance of coil is 80~150 ) ASSEMBLY.

∑ y ∑ ò

Ω K
y
V!V!

∑
K V!
ò

∑ y
V√
ù
(2) When checking voltage between connectors
y
(1)
( , )on spinning, is the voltage 220-240V~
Ω
V√ ù V!

y V√ ù V! y
V√
ù
Repair the MAIN PWB
as the figure? ASSEMBLY.

23

Downloaded from www.Manualslib.com manuals search engine

 ∑ y ∑ ò

Ω K
y
!!

ò
Ω
K !
√
∑ ù
∑ y

y
Ω
√ ù !
√
ù

y √ ù ! y

AC 220-240V

YELLOW-BLACK

BLACK

HEATING CONTINUOUSLY ABOVE

THE SETTING WATER TEMPERATURE

When checking THERMISTOR on the tub is the

Push the THERMISTOR
THERMISTOR loosened above 2mm from tightly to the rubber.
the rubber?

24

Downloaded from www.Manualslib.com manuals search engine

 SPIN TROUBLE

Check the S.PRESSURE SWITCH

Check on the spinning, is the frequency of the
ASSEMBLY or HOSE (Pressure).
water level 248 or more. The frequency can be
checked by pressing the Rinse and Temp. buttons at NO If the problem is on the
S.PRESSURE SWITCH
the same time on the program.
ASSEMBLY or the HOSE, replace
the S.PRESSURE SWITCH
ASSEMBLY or the HOSE.
YES

When pressing Rinse, Temp. and POWER buttons at

the same time after power off, press the Start/Pause YES Normal
button 1 times, is the drum low speed spin?
NO
(1) (2)
· y · ˜

Is it disconnected, or disassembled?
YES
K
½ K
y
Correct the connector.
!!


½ ˜

·

y
K!
· y
Ã

 [Red:3pin(1), GY:4pin(2)]
½ Ý!
Ã


NO

y Ý! y

Check the motor connector, is the resistance of

the terminal same as the figure?
MOTOR TERMINAL (1) Replace the STATOR
NO ASSEMBLY

Resistance of terminal:
About 5 15
(1)
YES

Replace the MAIN PWB ASSEMBLY

Does the spring of Latch Hook actuate?

Replace Door Assembly.

Check the DOOR SWITCH

Is there clicking sound once or twice when the ASSEMBLY Connector and
START/PAUSE button is pressed to start the cycle? MAIN PWB ASSEMBLY
(Natural 4 pin).



(1) Is DOOR SWITCH ASSEMBLY broken? Replace the DOOR

SWITCH ASSEMBLY.
25

Downloaded from www.Manualslib.com manuals search engine

 [dHE] ERROR DISPLAY

Replace the thermistor.

~ NO
(6322FR2046B)

YES

CHECK FOR DRY HEATER TROUBLE

CHECK FOR DRY FAN MOTOR TROUBLE

Disassemble the cabinet cover and

condensing bellows. Clean the bellows
YES
Is there any foreign object in condensing
bellows.

NO

Disassemble the dry fan assy and dry duct

upper, and clean foreign object in duct and
fan.

26

Downloaded from www.Manualslib.com manuals search engine

 Are receptacles correctly connected to
the terminals of the DRY DUCT Reconnect the
ASSEMBLY? receptacle

PWB HARNESS

YL

YL BK
BK
Dry
Steam

27

Downloaded from www.Manualslib.com manuals search engine

 ∑ y ∑ ò

Ω K
y
V!!V

(1)-Yellow, 3pin
ò
Ω
K !V
V√
∑ ù
∑ y

y
Ω
V√ ù !V
V√
ù

y V√ ù !V y

(1)

∑ y ∑ ò

Ω K
y
V!!V

ò
Ω
K !V
V√
∑ ù
∑

20~30
y

y
Ω
V√ ù !V
V√
ù

Black
y V√ ù !V y

(3) (2) (1)

Yellow

28

Downloaded from www.Manualslib.com manuals search engine

 (5221ER1002A)

AC 220-240V AC.
Dry
Steam

29

Downloaded from www.Manualslib.com manuals search engine

 9. DISASSEMBLY INSTRUCTIONS
Disassemble and repair the parts after pulling out power cord from the outlet.

PANEL ASSEMBLY, CONTROL

TOP PLATE ASSEMBLY Unscrew 2 screws on the back of the top plate.
Pull the top plate backward and upward as shown.

Pull out the drawer and unscrew 2 screws.

Lift the side the Control Panel Assembly and pull it out

DRAWER PANEL ASSEMBLY

Push out PANEL ASSEMBLY,CONTROL after Push

1
the hook( ) below.
2

PANEL ASSEMBLY, CONTROL

Unscrew the 10 screws from the Control Panel

PWB ASSEMBLY(DISPLAY)
Assembly.
Disassemble the Display PWB Assembly.

30

Downloaded from www.Manualslib.com manuals search engine

 Unscrew 1 screw on the pressure switch.

Pressue switch

PROTECT COVER

Disconnect connectors from the wiring.

Push the hook of between BASE,CABINET

and PWB ASSEMBLY below as shown.
Pull the PWB assembly (Main) to arrow
direction.
Unscrew 1 screw on the back of the
cabinet.

31

Downloaded from www.Manualslib.com manuals search engine

 Disassemble the top plate assembly.
Pull out the drawer.
Push out the DISPENSER ASSEMBLY
after unscrew 2 screws.

Unscrew the nut at the lower part of the

dispenser.

Disassemble the 4 or 5 connectors from

the valves.
5
Red Housing(BK-BL/BK)
White Housing(BK-WH/BK)
Red Housing(BK-VI/BK)
Blue Housing(BK-YL/BK)
Blue Housing(BK-GY/BK)
4
Steam
Dry
Unscrew 2 or 4 screws from the back of
the cabinet.

Unscrew 1 screw from the top bracket.

Disassemble 2 connectors.

Connectors

32

Downloaded from www.Manualslib.com manuals search engine

 Disassemble the top plate assembly.
Pull out the drawer.
Push out the DISPENSER ASSEMBLY after
unscrew 2 screws.

Unscrew the 5 screws from the back of the DECO

PANEL.

Pull out the CONTROL PANEL

Unscrew the 4 screws from upper of the canbinet

cover.
Unscrew the screw from filter cover.

Put a flat ( - ) screwdriver or putty knife into the both

sides of the filter cover, and pull it out.

Unscrew the screw from the lower side of the cabinet

cover.

33

Downloaded from www.Manualslib.com manuals search engine

 Open the door.
Disassemble the clamp assembly.

Tilt the cabinet cover.

Disconnect the door switch connector.

NOTE: When assembling the CABINET

COVER, connect the connector.

Lift and separate the cabinet cover.

34

Downloaded from www.Manualslib.com manuals search engine

 DOOR

Open the door.

Remove the two screws from the Hinge.
When removing the Door Assembly, it is necessary
to hold the Bracket that is inner of the cabinet cover.

Be careful! The door is heavy.

DOOR LOCK SWITCH ASSEMBLY

Open the door and disassemble the CLAMP

ASSEMBLY.
HOW TO ASSEMBLE THE MOTOR
Unscrew the 2 screws.

NOTE
• Reconnect the connector after replacing the
DOOR SWITCH ASSEMBLY.

35

Downloaded from www.Manualslib.com manuals search engine

 Disassemble the cabinet cover.

Separate the pump hose, the bellows

and the circulation hose assembly from the
pump assembly.

Disassemble the pump assembly in arrow

direction.

Washing Disassemble the cabinet cover.

Heater
Ring Terminal Separate 2 connectors from the heater.
Nut
Loosen 2 nuts and pull out the heater.
CAUTION
• When assembling the heater, insert the
heater into the heater clip on the bottom of
the tub.
• Tighten the fastening nut so the heater is
secure.

Disassemble the cabinet cover.

Unplug the white connector from the thermistor.

Pull it out by holding the bracket of the

thermistor.

36

Downloaded from www.Manualslib.com manuals search engine

 Disassemble the cabinet cover.
Separate the heater from the tub.
Remove any foreign objects (wire, coin, etc.) by
inserting a long bar in the opening.

Disassemble the back cover.

Remove the bolt.
Pull out the Rotor.

Unscrew the 2 screws from the tub bracket.

Remove the 6 bolts on the stator.
Unplug the 2 connectors from the stator.

Disassemble the damper hinges from the tub

and base.
Separate the dampers.
Hinge
(Damper) NOTE
Friction • Before removing the hinge, press the hook.
Damper And then replace the damper with new one.

37

Downloaded from www.Manualslib.com manuals search engine

 To check out the fault diagnosis of TSG, in case
of removing the water inside, you can pull out
the plug and let the water drain away.

Be cautious in case of the TSG is hot

temperature.

Remove the housing conpled with the TSG

(Heater, Water level frequency-sensor,
Thermistor)

Unscrew out the screw of the TSG and Body

Frame.

38

Downloaded from www.Manualslib.com manuals search engine

 Taking out the screws of Body Frame (4EA)

Separate the hoses from the TSG.

Remove the Body Frame and then, separate the

TSG from the washer

39

Downloaded from www.Manualslib.com manuals search engine

 10. EXPLODED VIEW AND PART LIST
10-1.CABINET ASSEMBLY

M400
M410
A485

F210 F215

F110
A455 A450

A110 A111
F216
A410 A104 A105
A150
A102
A161
A103
A152 A154

A490

A101

A141

A131

A151 A153
A100

A130 A430

A140

A133

A163 A440

A164 A162
A155

A300
A310

A200 A201
A303

A220

40

Downloaded from www.Manualslib.com manuals search engine

 10-2. DRUM & TUB ASSEMBLY
K143
K123
K351 K350 K360

F140

K411 K610

K410

K611

K115 F466
K110 K141
K111
K140

F315
F310
F465

F463
K513
K122
F464
K511 K125
K130
K320 K530

K310 K121

K510
K311 K512

K560
K135

K131
F328

K342

K340 F467

F468 K520 K550

F461
K540

K346 K344 K345 F145 K105

41

Downloaded from www.Manualslib.com manuals search engine

 10-3. CONTROL PANEL AND DISPENSER ASSEMBLY

F470 F310
F322
F300

F329
F469

F321

F462
F300 F170

F160

F226
F327

F225
F436
F430

F220
F431

F441

F440
F435

F120

A270
F130

42

Downloaded from www.Manualslib.com manuals search engine

 10-4. THE EXPLODED VIEW OF DRYER
M120

M110

M100
M121
M210
M230
M215
K311

M240

M130 K311 M101

M312
M220

M310

M311

M260
M235

43

Downloaded from www.Manualslib.com manuals search engine

 MAR. 2006 PRINTED IN KOREA P/No.:MFL30138904

Downloaded from www.Manualslib.com manuals search engine