RAJALAKSHMI ENGINEEING COLLEGE, EEE DEPT.

RAJALAKSHMI ENGINEERING COLLEGE

CHENNAI

ELECTRICAL AND ELECTRONICS ENGINEERING

ENGINEERING PRACTICES LABORATORY

MANUAL

SUBJECT CODE: GE23122

NAME :

ROLL. NO. :

DEPARTMENT :

YEAR & SECTION :

 RAJALAKSHMI ENGINEEING COLLEGE, EEE DEPT.

INDEX

S.NO. NAME OF EXPERIMENT

SAFETY PRECAUTIONS FOR ELECTRICAL ENGINEERING PRACTICE

PREPARATION OF WIRING DIAGARAM

ACCESSORIES USED FOR ELECTRICAL WIRING

RESIDENTIAL HOUSE WIRING USING SWITCHES, FUSE, INDICATOR,

1 LAMP AND ENERGY METER

2 FLUORESCENT LAMP WIRING

3 STAIRCASE WIRING

MEASUREMENT OF ELECTRICAL QUANTITIES - CURRENT,

4 VOLTAGE, POWER AND POWER FACTOR IN RL CIRCUIT

5 MEASUREMENT OF EARTH RESISTANCE USING MEGGER

6 STUDY OF CEILING FAN AND IRON BOX

 RAJALAKSHMI ENGINEEING COLLEGE, EEE DEPT.

LIST OF ELECTRICAL SYMBOLS

 RAJALAKSHMI ENGINEEING COLLEGE, EEE DEPT.

Date of Marks Signature of

Exp. No Experiment Name
EXP. obtained staff in charge

RESIDENTIAL HOUSE WIRING USING

1. SWITCHES, FUSE, INDICATOR, LAMP AND
ENERGY METER

2. FLUORESCENT LAMP WIRING

3. STAIRCASE WIRING

MEASUREMENT OF ELECTRICAL
4. QUANTITIES - CURRENT, VOLTAGE, POWER
AND POWER FACTOR IN RL CIRCUIT

MEASUREMENT OF EARTH RESISTANCE

5. USING MEGGER

6. STUDY OF CEILING FAN AND IRON BOX

 RAJALAKSHMI ENGINEEING COLLEGE, EEE DEPT.

SAFETY PRECAUTIONS FOR ELECTRICAL ENGINEERING

PRACTICE

While working with electricity, it is necessary that we take all basic safety precautions. A
little loss of concentration or a little carelessness can lead to serve shocks and fatal accidents.
Some of the precautions are given below:

1. In case a person gets into contact with a live conductor, the mains is to be put off
immediately
2. Before attempting to disengage a person in contact with a live wire, one must insulate oneself
by standing on a dry rubber mat or wooden boards.
3. While working on a circuit, the corresponding fuse carrier should be taken away.
4. In the case of a fire, water should not be thrown on the live conductor.
5. The Earthing has to be maintained well
6. The switch is always to be connected on the live conductor.
7. In the case of an electric shock, after giving first aid, call a doctor. Continue first aid till the
doctor takes over.
8. Use wooden or PVC insulated handle screws drivers when working on electrical circuits.
 RAJALAKSHMI ENGINEEING COLLEGE, EEE DEPT.

PREPARATION OF WIRING DIAGRAM

Wiring is the method of drawing or laying wires or cables and connecting accessories and
fittings for the purpose of distributing electrical power to the various points or equipment from
the mains.
 Durability – Any wiring system must be able to withstand wear and tear due to weather.
The atmospheric action should not affect the wiring system.
 Safety – Safety is the most important point to be considered in the selection of any wiring
system. The wiring should be perfectly leak proof. Selection of the wire should be
according to the ISI standard and the wire sheet be of such a capacity that it can
withstand the total load of the whole installation.
 Mechanical Protection – The wiring should be mechanically sound. It should be
properly protected from damages of physical nature
 Appearance – The appearance of the wiring has an important bearing on the
architectural beauty of an edifice from the aesthetic point of view. Normally conduct
wiring embedded under plaster is the proper choice for improving the appearance of a
wiring system.
 Environmental Conditions – In places where corrosive acids and alkalis are to come in
contact with wiring systems have to be protected against fumes and dampness.
 Accessibility – Facility for extension and renewal should be provided. The wiring system
adopted should be economical and should suit the individual. Consumer initial cost be
minimized
 RAJALAKSHMI ENGINEEING COLLEGE, EEE DEPT.

ACCESSORIES USED FOR ELECTRICAL WIRING

Fuses
Fuses protect electrical devices and components from over currents and short circuits that occur
in improperly operating circuits.

Fuse holders
Fuse holders are devices for containing, protecting and mounting fuses. Blown fuses can be
changed quickly and easily when used in conjunction with a fuse holder.

Electrical Conduit and Fittings

Electrical conduits and fittings are lengths of solid tubing used to house, protect, and cover
electrical wiring and cables in power distribution systems.

Cable Carriers
Cable carriers are constructed of flexible links and are used to organize and manage cables and
hoses for moving applications.

Switches
Switches are devices that allow electric current to flow when closed and prevent current flow
when opened.

Disconnect switches
Disconnect switches rapidly disconnect from power supplies in the event of an emergency

Emergency stop switches

Emergency stop switches are devices that users manipulate to initiate the complete shutdown of a
machine, system, or process.

Power switches
Power switches are used to apply power to or remove power from instruments such as large-
scale factory equipment
 RAJALAKSHMI ENGINEEING COLLEGE, EEE DEPT.

Pushbutton switches
Pushbutton switches are mechanical switches defined by the method used to activate the switch.
The activation method is typically in the form of a plunger that is pushed down to open or close
the switch

Wires, Cables, and Accessories

Wires, cables, and accessories used to transmit electrical power or signals.

Meters, Readouts and Indicators

Any type of equipment used to display information in various formats including, digital readouts,
indicator lights or panel meters

Connectors
Components used to conduct and transfer signals (electrical, optical, rf, etc.) or power from one
cable to another.

Electrical Connectors
Electrical connectors are devices that join electrical circuits together. Male connectors plug into
receptacles, jacks, and outlets. Female connectors contain sockets to receive other devices.

AC Power Connectors
AC power connectors transfer alternating current through a variety of electronic devices. AC
power connectors include simple AC inlets, outlets, and power entry modules.

Data Input Devices

Devices such as a keyboard or mouse, used to interact with other devices or computers for the
purpose of inputting data.

Batteries and Accessories

Devices that convert stored energy into electrical current; the two main types are chemical
batteries and physical batteries such as solar cells, nuclear energy and thermal batteries.
 RAJALAKSHMI ENGINEEING COLLEGE, EEE DEPT.

Lighting Fixtures and Lamps

Lighting fixtures and lamps are used for illumination purposes or to provide a source of light fora
specific application. This category includes Halogen, Incandescent, Fluorescent, and Lighting
Fixtures.

Fluorescent Lamps
Fluorescent lamps are high-efficiency lamps that use electrical discharge through low-pressure
mercury vapor to produce ultraviolet (UV) energy, which is then transformed into visible light.
Incandescent Lamps
Incandescent lamps generate light by passing an electric current through a thin filament wire
(usually of tungsten) until the wire is extremely hot.

Carrying Cases and Equipment Cases

Carrying cases and equipment cases protect contents from impact, shock, vibration, rain, and
dust.

Terminal and Junction Boxes

Terminal and junction boxes are used to house electrical components and facilitate wiring. Theyare
T-shaped or rectangular, made from a variety of materials, and available in many different sizes,
sealing configurations and mounting styles.
 RAJALAKSHMI ENGINEEING COLLEGE, EEE DEPT.

EXP. 1 RESIDENTIAL HOUSE WIRING USING SWITCHES, FUSE,

INDICATOR, LAMP AND ENERGY METER
Aim:

To implement residential house wiring using switches, fuse, indicator, lamp and energy meter.

Apparatus Required:

S.No. Components Required Range Quantity

1. Switch SPST, 5A 3 No.s
2. Incandescent lamp 40W 2 No.s
3. Lamp Holder - 2 No.s
4. Indicator - 1 No
5. Scoket 10A 1 No.
6. Wires - As per required
7. Energy meter 300V , 16A 1 No.s
750 rev 50Hz

Tools Required: Wire mans tool kit - 1 No.

Theory:
Conductors, switches and other accessories should be of proper capable of carrying the
maximum current which will flow through them. Conductors should be of copper or aluminum.
In power circuit, wiring should be designed for the load which it is supposed to carry current.
Power sub circuits should be kept separate from lighting and fan sub – circuits. Wiring should be
done on the distribution system with main and branch distribution boards at convenient centers.
Wiring should be neat, with good appearance. Wires should pass through a pipe or box, and
should not twist or cross. The conductor is carried in a rigid steel conduit conforming to
standards or in a porcelain tube.

A switch is used to make or break the electric circuit. It must make the contact finely.
Under some abnormal conditions it must retain its rigidity and keep its alignment between switch
contacts. The fuse arrangement is made to break the circuit in the fault or overloaded conditions.
The energy meter is used to measure the units (KWh) consumed by the load.

Procedure:

1. Study the given wiring diagram

2. Make the location points for energy meter, main witch box, switchboard, and lamp.
3. Draw the lines for wiring on the wooden board.
4. Place the wires along with the line and fix.
5. Fix the bulb holder, Switches, Socket in marked positions on the wooden board.
6. Connect the energy meter and main switch box in marked positions on the wooden board.
7. Give a supply to the wires circuit.
8. Test the working of light and socket.
 RAJALAKSHMI ENGINEEING COLLEGE, EEE DEPT.

Circuit Diagram:

Residential wiring diagram:

 RAJALAKSHMI ENGINEEING COLLEGE, EEE DEPT.

VIVA QUESTIONS:

1. What is the purpose of neutral in the circuit?

2. What kind of supply is given to the circuit?

3. What is the supply for single phase?

4. What is the purpose of fuse in a circuit?

5. What is series and parallel connection of components?

REC
DEPT. OF EEE
MAX OBT
MARKS MARKS
ATTENDANCE 5
OBSERVATION 5
RECORD 5
VIVA 5
TOTAL 20

Result:

Thus the simple house wiring by using switches, fuse, indicator, filament lamps and energy
meter was studied.
 RAJALAKSHMI ENGINEEING COLLEGE, EEE DEPT.

EXP. 2 FLUORESCENT LAMP WIRING

Aim:

To make connections of a fluorescent lamp wiring and to study the accessories of the same.

Apparatus Required:
S.No Components Range/Type Quality
1. Fluorescent Lamp fixture 4 ft 1
2. Fluorescent lamp 40W 1
3. Choke 40W, 230V 1
4. Starter - 1
5. Connecting wires - As required

Tools Required:

Wire man’s tool Kit - 1 No

Theory:

1. The electrode of the starter which is enclosed in a gas bulb filled with argon gas, cause
discharge in the argon gas with consequent heating.
2. Due to heating, the bimetallic strip bends and causes in the starter to close. After this, the
choke, the filaments (tube ends) to tube and starter becomes connected in series.
3. When the current flows through the tube end filaments the heat is produced. During the
process the discharge in the starter tube disappears and the contacts in the starter move apart.
4. When sudden break in the circuit occur due to moving apart of starter terminals, this causes a
high value of EMF to be induced in the choke.
5. According to Lenz’s law, the direction of induced EMF in the choke will try to oppose the fall
of current in the circuit.
6. The voltage thus acting across the tube ends will be high enough to cause a discharge to occur
in the gas inside the tube. Thus the tube starts giving light.
7. The fluorescent lamp is a low pressure mercury lamp and is a long evacuated tube. It contains
a small amount of mercury and argon gas at 2.5 mm pressure. At the time of switching in the
tube, mercury is in the form of small drops. Therefore, to start the tube, filling up of argon gas
is necessary. So, in the beginning, argon gas starts burning at the ends of the tube; the mercury
is heated and controls the current and the tube starts giving light. At each end of the tube,
there is a tungsten electrode which is coated with fast electron emitting material. Inside of the
tube is coated with phosphor according to the type of light.
8. A starter helps to start the start the tube and break the circuit.
9. The choke coil is also called blast. It has a laminated core over which enameled wire is
wound. The function of the choke is to increase the voltage to almost 1000V at the time of
switching on the tube and when the tube starts working, it reduces the voltage across the tube
and keeps the current constant.
 RAJALAKSHMI ENGINEEING COLLEGE, EEE DEPT.

Circuit diagram:

Tabulation:
S.no. Switch Position Lamp condition
1 S=0
2 S=1
 RAJALAKSHMI ENGINEEING COLLEGE, EEE DEPT.

Procedure

1. Give the connections as per the circuit diagram.

2. Fix the tube holder and the choke in the tube.
3. The phase wire is connected to the choke and neutral directly to the tube
4. Connect the starter in series with the tube.
5. Switch on the supply and check the fluorescent lamp lighting.

VIVA QUESTIONS:

1. What are the gases filled in the fluorescent tube.

2. What is the use of choke?

3. Why is starter used in fluorescent tube?

4. Will the tube light glow if the starter is removed after the tube light is on?

5. What is the material used for coating the tube light?

REC
DEPT. OF EEE
MAX OBT
MARKS MARKS
ATTENDANCE 5
OBSERVATION 5
RECORD 5
VIVA 5
TOTAL 20
Result:

Thus the fluorescent lamp circuit is studied and assembled.

 RAJALAKSHMI ENGINEEING COLLEGE, EEE DEPT.

EXP. 3 STAIRCASE WIRING

Aim:

To control a single lamp from two different places.

Apparatus Required:

S.No Components Quality/ Range

1 Incandescent Lamp 1(230 V,40W)
2 Lamp holder 1
3 Two way switches 2 (230V, 5A)
4 Connecting Wires As required

Tools Required:

Wire mans tool Kit - 1No.

Theory:

1. A two way switch is installed near the first step of the stairs. The other two way switch
is installed at the upper part where the stair ends.
2. The light point is provided between first and last stair at an adequate location and
height if the light is switched on by the lower switch. It can be switched off by the
switch at the top or vice versa.
3. The circuit can be used at the places like bed room where the person may not have to
travel for switching off the light to the place from where the light is switched on.
4. Two numbers of Two-way switches are used for the purpose. The supply is given to the
switch at the short circuited terminals.
5. The connection to the light point is taken from the similar short circuited terminal of the
second switch. Other two independent terminals of each circuit are connected through
cables.

Procedure:

1. Give the connections as per the circuit diagram.

2. Verify the connections.
3. Switch on the supply.
4. Verify the conditions.
 RAJALAKSHMI ENGINEEING COLLEGE, EEE DEPT.

Circuit Diagram:

Tabulation:

Position of switches
Condition of lamp
S1 S2
 RAJALAKSHMI ENGINEEING COLLEGE, EEE DEPT.

VIVA QUESTIONS:

1. What is the type of switch using in this experiment?

2. What are the applications?

3. What is the difference between 1-way and 2-way switch?

4. What is staircase wiring?

5. What is meant by incandescent lamp?

REC
DEPT. OF EEE
MAX OBT
MARKS MARKS
ATTENDANCE 5
OBSERVATION 5
RECORD 5
VIVA 5
TOTAL 20

Result:

Thus the circuit to control the single lamp from two different places is studied and verified.
 RAJALAKSHMI ENGINEEING COLLEGE, EEE DEPT.

EXP. 4 MEASURMENT OF ELECTRICAL QUANTITES – VOLTAGE,

CURRENT, POWER AND POWER FACTOR IN RL CIRCUIT
Aim:

To measure electrical quantities - voltage, current, power and to calculate power factor for RL
load

Apparatus Required:

S.No. Components Range Quantity

1. Voltmeter (0-300)V, MI type 1
2. Ammeter (0-10)A, MI type 1
3. Wattmeter 300V, 10A, UPF 1
4. Autotransformer 1KVA, 230/(0-270)V 1
5. Resistive, inductive &
capacitive load - 1
6. Connecting wires - -

Theory:

Power in an electric circuit can be measured using a wattmeter. A wattmeter consists of two
coils, namely current coil and pressure coil or potential coil. The current coil is marked as ML
and pressure coil is marked as CV. The current coil measures the quantity that is proportional to
current in the circuit and the pressure coil measures quantity that is proportional to voltage in the
circuit. An ammeter is connected in series to the wattmeter to measure current. A voltmeter is
connected in parallel to wattmeter to measure voltage. The power consumed by the load is
measured using the wattmeter. The power factor of the circuit is calculated using the relation
given below:

Formulae:

Actual power = OR x Multiplication factor; Where OR – Observed wattmeter reading

Apparent power = VI watts; Where V – Voltmeter reading, I – Ammeter reading
Power Factor, cosφ = Actual Power / Apparent Power

Procedure:

1. Connect the circuit as shown in the circuit diagram.

2. Switch on the supply and vary the auto transformer to build the rated voltage.
3. Observe the readings of ammeter, voltmeter & power for various load values.
4. After taking all the readings, bring the voltage to minimum in the autotransformer.
Switch off the power supply.
5. Calculate the power factor by the given formula.
 RAJALAKSHMI ENGINEEING COLLEGE, EEE DEPT.

Circuit Diagram:

Tabulation:
MF = Multiplication factor

Wattmeter Reading (Watts)

Voltage Current Obs.Reading Act. Reading Power factor
S.No
(V) (A) =(OR) Watts =(ORxMF) Watts Cosφ
 RAJALAKSHMI ENGINEEING COLLEGE, EEE DEPT.

Model Calculation:

VIVAQUESTIONS:
1. Define Voltage and Current?

2. Define power and power factor?

3. What is an auto-transformer?

4. what is the function of auto transformer?

5. What is the use of wattmeter?

REC
DEPT. OF EEE
MAX OBT
MARKS MARKS
ATTENDANCE 5
OBSERVATION 5
RECORD 5
VIVA 5
TOTAL 20

Result:

Thus the electrical quantities – voltage, current and power are measured for RLC load and
corresponding power factor is calculated.
 RAJALAKSHMI ENGINEEING COLLEGE, EEE DEPT.

EXP. 5 MEASUREMENT OF EARTH RESISTANCE USING MEGGER

Aim:

To measure the resistance to earth / insulation resistance of the order of mega ohms.

Apparatus Required:

S.No. Components Range Quantity

1. Insulation Tester (Megger) 500V, 0-200MΩ 1
2. Voltmeter (0 – 600)V, MC type 1
3. Any electrical equipment - 1
(Transformer, cable)

Theory:

For this experiment we have to use the Megger. It is an instrument for testing the
insulation resistance of the order of mega ohms. It consists of a hand-driven DC generator and
a direct reading ohm meter. A simplified circuit diagram of the instrument is shown in
Figure.1

Figure 1: Simple Megger Circuit Diagram

The moving element of the ohm meter consists of two coils, A and B, which are
rigidly mounted to a pivoted central shaft and are free to rotate over a C-shaped core(C on
Figure 1). These coils are connected by means of flexible leads. The moving element may
point in any meter position when the generator is not in operation.

As current provided by the hand-driven generator flows through Coil B, the coil will
tend to set itself at right angles to the field of the permanent magnet. With the test terminals
open, giving an infinite resistance, no current flows in Coil A. Thereby, Coil B will govern
 RAJALAKSHMI ENGINEEING COLLEGE, EEE DEPT.

Circuit Diagram:

Tabulation:

S.No. Voltage Reading (V) Resistance Reading (Ω)

1.

2.

3.

4.

5.

Avg. Resistance=
 RAJALAKSHMI ENGINEEING COLLEGE, EEE DEPT.

the motion of the rotating element, causing it to move to the extreme counter-clockwise
position, which is marked as infinite resistance.

Coil A is wound in a manner to produce a clockwise torque on the moving element. With
the terminals marked "line" and "earth" shorted, giving a zero resistance, the current flow
through the Coil A is sufficient to produce enough torque to overcome the torque of Coil B. The
pointer then moves to the extreme clockwise position, which is marked as zero resistance.
Resistance (Rl) will protect Coil A from excessive current flow in this condition.

When an unknown resistance is connected across the test terminals, line and earth, the
opposing torques of Coils A and B balance each other so that the instrument pointer comes to
rest at some point on the scale. The scale is calibrated such that the pointer directly indicates the
value of resistance being measured.

Procedure:

1. Connections are given as per the circuit diagram.

2. The required voltage is generated with the help of hand driven generator.
3. The value of resistance of an electrical equipment is directly read from the display of the
insulation tester.
4. Take the value of resistance at different voltages and find the average value of resistance.

VIVA QUESTIONS:
1. What is the instrument used for finding earth resistance?

2. What is purpose of Megger? Mention other name of Megger.

3. From where power is generated for megger?

4. What is earth of electrical equipment?

5. Where the earth terminal of electrical equipment is taken?

 RAJALAKSHMI ENGINEEING COLLEGE, EEE DEPT.

REC
DEPT. OF EEE
MAX OBT
MARKS MARKS
ATTENDANCE 5
OBSERVATION 5
RECORD 5
VIVA 5
TOTAL 20

Result:
Thus the measured value of the resistance to earth / insulation resistance of
differentelectrical equipment were noted and verified successfully.
 RAJALAKSHMI ENGINEEING COLLEGE, EEE DEPT

EXP. 6 STUDY OF CEILING FAN

Aim:
To study the ceiling fan.
Introduction:
 Ceiling fan is nothing but a single phase induction motor.
 Single phase motors are the most familiar of all electric motors because they are extensively
used inhome appliances, shops, office etc.
 It is true that single phase motors are less efficient substitute for three phase motors but three
phasepower is normally not available except in large commercial and industrial establishments.
 Since electric power was originally generated and distributed for lighting only, millions of homes
were given single phase supply.
 This lead to the development of single phase motors. Even where 3 phase mains are present,
thesingle phase supply may be obtained by using one of the three lines and the neutral.

Mechanism:
 Normally ceiling fans contain three blades in equidistance from each other.
 The blades of the fan should be kept away from the ceiling.
 If not, it is not possible to drive air from behind. Ceiling fan should be fitted by passing a strong
boltthrough a rubber bobbin placed inside a „U‟ shaped clamp on the ceiling.
 Care should be taken for avoiding bending of blades from its original shape.
 The resistance type regulator, ON/OFF switch on the wall is connected in series with the phase
lineof the motor to control speed and ON/OFF control respectively.
 Neutral line is directly connected to the fan motor.
 Fan is factory wired for the correct rotation and the wire ends are connected to a phase and
neutral lines in the Connector point.
 The parts of ceiling fan are stator, rotor and ball bearings. Stator is rotating and the rotor being
stationary.
 Capacitor (2 or 2.5μF) and Connector is fitted inside the canopy at the top of the fan motor. Line
(L) is connected to the common point of a main and the auxiliary winding (auxiliary winding is also called
starting winding).
 These two windings are connected in parallel through a capacitor at auxiliary winding
 The fan ON/OFF control is done by the switch and speed of the fan is controlled by varying the
regulator knob position.
 Regulator is nothing but a length of resistance with some fixed output terminals.
 So the full speed is attained by disconnecting resistance from the circuit and the fan is
directlyconnected to the supply.
 So in ceiling fan, the electrical energy is converted into mechanical energy and that mechanical
motionof the blade makes air to flow away from the fan.
RAJALAKSHMI ENGINEEING COLLEGE, EEE DEPT
 RAJALAKSHMI ENGINEEING COLLEGE, EEE DEPT

REC
DEPT. OF EEE
MAX OBT
MARKS MARKS
ATTENDANCE 5
OBSERVATION 5
RECORD 5
VIVA 5
TOTAL 20

Result:
Thus the study of ceiling fan was completed.
 RAJALAKSHMI ENGINEEING COLLEGE, EEE DEPT

EXP 6 STUDY OF ELECTRIC IRON-BOX

Aim:
To study of Electric Iron Box.

The electric iron is used to iron the clothes. It is of two types (a) ordinary electric iron (b)
automatic type.

Ordinary Iron:
It has following main parts:
Sole plate, heating element, pressure plate, hood assembly.

Sole Plate:
It is made of cast iron and its bottom is nickel plate which is very shining like glass. The top of the
plate has a smooth surface and two has threaded holes.

Heating Element:
The heating element is made from flat nichrome wire wound on a mica sheet. The bottom and the top
of the element is covered with thick mica sheets and are riveted with the element. The elements are
available to different wattages like 450, 750 and 1000 Watt. The element of ordinary iron differ from
the element used in automatic iron in construction and wattage. In ordinary iron 450W or 750W
element is used. Whereas in automatic iron 750W or 1000W element is used.

Pressure Plate:
The pressure plate is made of cast iron. Its shape resembles with the
heating element. Pressure plate sets and presses the element on sole plate with the help of two machine
screws and nuts. It must be tightly fitted. If this plate is kept loose, the element will fuse quickly. The
surface bottom side of the pressure plate must be smooth like sole plate. Any projected portion in any
of the two plates pressure plate and sole plate, will fuse the element quickly.

Hood Assembly:
It is used to cover all the above stated parts. It is made of iron sheet with nickel plating. Terminal box
to give connection to the element is also housed in the handle in many irons and in iron sheet in many
other types. For readymade handles are available in the markets.

Automatic Iron:
In such iron box the extra part than the ordinary iron is the thermostat assembly
which disconnects the supply from the element automatically when the press reaches its preset heat
range. This iron is costlier than the ordinary iron. A dial knob is fitted outside and on the cover and
under the handle. On this dial cotton, rayon, woolen words are written. By giving rotation the knob is
set accordingly. When the iron temperature increases beyond the preset limit, the thermostat opens a
pair of contact point to interrupt the current flow. Then when the temperature drops below the preset
limit, the thermostat recluses the contact points. Turning of heat control knob place more or less
pressure on a spring. This then determines how far the thermostat must warm before the contacts open
and thus what temperature is required for this action. The figure shows the wires, iron connector, plug
and an ordinary iron.
 RAJALAKSHMI ENGINEEING COLLEGE, EEE DEPT

REC
DEPT. OF EEE
MAX OBT
MARKS MARKS
ATTENDANCE 5
OBSERVATION 5
RECORD 5
VIVA 5
TOTAL 20

Result:

Thus the study of iron box was completed.