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Mackie SR1530 Service Manual

The SR1530 Service Manual provides essential service information for the Mackie SR1530 active speaker system, which features a high output, horn-loaded, 3-way design. It includes specifications, test procedures, safety tests, and a parts list, emphasizing that service should only be performed by experienced technicians. Technical assistance is available from Mackie Designs, and the manual is protected under copyright laws.

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© © All Rights Reserved
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0% found this document useful (0 votes)
45 views19 pages

Mackie SR1530 Service Manual

The SR1530 Service Manual provides essential service information for the Mackie SR1530 active speaker system, which features a high output, horn-loaded, 3-way design. It includes specifications, test procedures, safety tests, and a parts list, emphasizing that service should only be performed by experienced technicians. Technical assistance is available from Mackie Designs, and the manual is protected under copyright laws.

Uploaded by

curro0210
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 19

Go To Bulletins

SR1530
Active Speaker

SERVICE MANUAL

2000 MACKIE DESIGNS, INC.


SERVICE ON THIS EQUIPMENT IS TO BE PERFORMED BY
EXPERIENCED REPAIR TECHNICIANS ONLY

2
Click on any item to open that page

CONTENTS
Introduction ..................................................................... 3
Overview .......................................................................... 4
Specifications ................................................................... 5
Test procedure ................................................................. 6
Safety test ........................................................................ 8
Parts ................................................................................... 9
Service bulletins ............................................................... 19

Fold-out Sections
Schematics and PCB layouts
Amplifier board .......................................................... Amp-1
Filter board ................................................................. Filter-1
Wiring diagrams ......................................................... Wiring-1

ALL BOARDS

INTRODUCTION
SERVICE ON THIS EQUIPMENT IS TO BE PERFORMED BY
EXPERIENCED REPAIR TECHNICIANS ONLY

This manual contains basic service information. It is essential that you have a copy of the
user’s manual as this contains the complete operating instructions.

SERVICE TECHNICAL ASSISTANCE


Mackie Designs, Service Technical Assistance, is available 8AM - 5PM PST, Monday through
Friday for Authorized Mackie Service Centers, at 1-800-258-6883. Feel free to call with any
questions and speak with a carefully-calibrated technician. If one is not available, leave
a detailed message and a qualified Mackoid will return your call asap.

DISCLAIMER
The information contained in this manual is proprietary to Mackie Designs, Inc. The entire
manual is protected under copyright and may not be reproduced by any means without
express written permission from Mackie Designs, Inc.

3
OVERVIEW
The SR1530 is a high output, horn loaded, 3-way, wide dispersion, active sound
reinforcement system. It features a one-piece 90º x 40º horn, which includes both the mid
and high frequency sections in a proprietary “Optimal Wavefront” design. Unlike typical
mid/high horn designs, the high frequency section is positioned to fire down into the six-
inch mid-range’s dispersion pattern. This creates a focused, single wave front with
excellent phase and power response characteristics.
The mid-range transducer operates between 700Hz and 3000Hz, eliminating the
placement of a crossover point in the middle of critical voice frequencies. Frequencies
above 3000Hz are reproduced by a 1-inch exit compression driver. The low frequencies
are produced through a high output 15-inch woofer.
The SR1530 accepts a line-level signal via a female XLR input jack. A male XLR Thru jack is
provided for daisy-chaining the signal to additional SR1530 cabinets.
Two built-in power amplifiers provide 100 watts each for the mid-frequency and high-
frequency drivers. The low-frequency driver is powered by a high-efficiency, high-current
Class G topology amplifier providing 300 watts of power. The amplifier modules sit on a
large heatsink that eliminates the need for fans, dramatically extending life expectancy,
and eliminating maintenance cycles.
The cabinet is constructed using both 18mm multi-layered plywood and pressure injected
structural resin. Two carrying handles are integrated into each side for easy loading and
transport.

4
SPECIFICATIONS
System Specifications Power Amplifiers
Frequency Range 40Hz–20kHz Low-Frequency Power Amplifier
Frequency Response (–3 dB) Burst Capability 300 watts
45Hz–18kHz Rated THD < 0.05%
Horizonal Coverage Angle (–6 dB) Design Class G, High
90º averaged 2kHz to 10kHz Efficiency/High
Vertical Coverage Angle (–6 dB) Current
40º averaged 2kHz to 10kHz Mid and High-Frequency Power Amplifiers
Directivity Factor; DI (Q) Burst Capability 100 watts
10.77 (11.95) Rated THD < 0.1%
averaged 2kHz to 10kHz Design: Integrated Module
Maximum SPL @ 1m 123 dB Line Input Power
Peak Output @ 1m 126 dB US 120V, 60Hz
Crossover Points 700Hz, 3000Hz Recommended Amperage Service
Dynamic Range > 100 dB 8 amps
Phase Response ±40º from 500Hz to Europe 230V, 50Hz
10kHz Recommended Amperage Service
Input Type Balanced 5 amps
differential Physical Properties
Input Impedance 50K ohms
Input Protection Monitoring and Height 43.9” (1116mm)
limiting of Front Width 19.1” (484mm)
continuous rms Rear Width 13.9”(352mm)
output of the Depth 18.1” (460mm)
amplifiers Weight 100 lbs.
(45.5kg)
Thermal Protection Input stage Enclosure 18mm thick multi-layered
muting, plywood, top and bottom
auto-reset high pressure resin injected
“caps”
Transducer Specifications Enclosure Geometry
Trapezoidal, 10º angle
Low-Frequency Transducer sides
Diameter 15” (381mm) Mounting Methods
Voice Coil Diameter 2.5” (63mm) Floor mount
Power Handling 250 watts rms
Mid-Frequency Transducer Disclaimer
Diameter 6” (152mm)
Voice Coil Diameter 2” (50mm) Since we are always striving to make our
Power Handling 60 watts rms products better by incorporating new and
High-Frequency Transducer improved materials, components, and
Diaphragm Diameter 1” (25mm) manufacturing methods, we reserve the right
Voice Coil Diameter 1” (25mm) to change these specifications at any time
Power Handling 25 watts rms without notice.
Diaphragm Material Mylar “Mackie” and the “Running Man” figure are
trademarks or registered trademarks of Mackie
Designs Inc.
All other brand names mentioned are
trademarks or registered trademarks of their
respective holders, and are hereby
acknowledged.
©2000 Mackie Designs Inc.
All Rights Reserved.
Printed in Italy.

5
Amplifier Test Procedure
TEST EQUIPMENT

Audio generator/analyser NOTE: The amplifiers are


Oscilloscope operated in mono, so the negative
Voltmeter output terminals must not be
2 load resistors 16 ohm, 200W grounded by your test equipment.
1 load resistor 8 ohm, 100W Use an oscilloscope in Differential
Variac with voltage and current-draw meters mode.

1 INSPECTION

1.1 Inspect all components, solder, wires, connectors, screws, heatsink screws. Make
sure all transistors and IC amps are secured correctly to the heatsink.

2 CONNECTIONS

2.1 Connect the two 16 ohm loads to the Low and High outputs (Low+ Low- and Hi+ Hi -).

2.2 Connect the 8 ohm load to the Mid outputs (Mid+ and Mid -).

2.3 Connect the audio generator’s output to the XLR input of the SR1530.

2.5 Initially connect the analyser and scope to the 16 ohm load on the Low Freq section.

2.6 Connect the variac to the AC connector of the SR1530.

2.7 Set the frequency to 200 Hz, at minimum output.

2.8 Turn on the SR1530 Power Switch

3 POWER UP

3.1 Slowly bring the Variac up to 115 Vac (230 Vac for European models).

3.2 Verify that the green led is illuminated.

3.3 Verify an ac current draw of: 340 mA ± 10 % (115 Vac)


170 mA ± 10 % (230 Vac).

3.4 Verify with a DC voltmeter the values of the two DC rails (± 25 Vdc; ± 50 Vdc)
with a tolerance of approx 1.5 Vdc for the 25V rail and approx 2 Vdc for the
50V rail.

6
4 VERIFICATION OF THE LOW FREQUENCY SECTION.

4.1 Initially set the input signal to 30 mV at 100Hz.

4.2 Increase the input signal slowly until the limiter starts to stabilize the output to
35V (approximately 76.7W) with an input of approx 250 mV.

4.3 Lower the input signal until the limiter is not operating. The input signal should be approx
220\230mV) and the output signal should be 32V (approx 63.5 W into the 16 ohm load).

4.4 Bypass the limiter temporarily by shorting the led section of the optocoupler, and
increase the input signal until the output signal is clipping. Verify this occurs at approx 53
volts (180 W into the 16 ohm load). The input signal should be approx 380mV.

4.5 Remove the short circuit and verify that the limiter kicks in after 7 or 8 seconds.

5 VERIFICATION OF THE HIGH FREQUENCY SECTION.

5.1 Connect the analyser and scope to the 16 ohm load on the High Freq section.

5.2 Initially set the input signal to 100 mV at 10 kHz.

5.3 Increase the input signal slowly until the limiter starts to stabilize the output to
10.1V (approx 6.4W into 16 ohms) with an input of approx 240 mV.

5.4 Lower the input signal until the limiter is not operating. The input signal should be approx
190\200mV) and the output signal should be 7.9V (approx 3.9 W into 16 ohms).

5.5 Bypass the limiter temporarily by shorting the led section of the optocoupler, and
increase the input signal until the output signal is clipping. Verify this occurs at
approx 19.2 volts (23 W into 16 ohms). The input signal should be approx 441 mV.

5.6 Remove the short circuit and verify that the limiter kicks in after 6 to 7 seconds.

6 VERIFICATION OF THE MID FREQUENCY SECTION.

6.1 Connect the analyser and scope to the 8 ohm load on the Mid Freq section.

6.2 Initially set the input signal to 120 mV at 1 kHz.

6.3 Increase the input signal slowly until the limiter starts to stabilizes the output to
14.6V (approx 26.7W into 8 ohms) with an input of approx. 560 mV.

6.4 Lower the input signal until the limiter is not operating. The input signal should be approx
490\500mV) and the output signal should be 12.9V (approx 20.9 W into 8 ohms).

6.5 Bypass the limiter temporarily by shorting the led section of the optocoupler, and
increase the input signal until the output signal is clipping. Verify this occurs at
approx 24 volts (72 W into 16 ohms). The input signal should be approx 940 mV.

6.6 Remove the short circuit and verify that the limiter kicks in after 5 to 6 seconds.

7
Safety test
You must perform the following leakage test before returning the unit to your customer.
Take every safety precaution to protect yourself while doing this test.

1. Make a small loading RC circuit as shown in the diagram below, and connect the AC
volt meter between the AC power source ground and any exposed metal on the unit
under test.

2. Connect the unit under test to an AC power source using a ground-lift adaptor, leaving
the unit’s safety ground floating. Turn the unit on.

3. The meter reading should be less than 750mVAC (note: this is equivalent to 0.5mA of
leakage current).

4. Flip the plug over in the receptical so the hot and neutral are swapped.
Verify that the reading is still less then 750mVAC.

5. If either reading is greater than 750mVAC, then you must investigate and repair the unit
before returning it to your customer.

8
SR1530 PARTS LIST

PART# DESCRIPTION PAGE

13110050 SR1530 ASSEMBLY 10

23103130 AMPLIFIER SUBASSEMBLY 11

23103130 AMPLIFIER SUBASSEMBLY (dual volt) 11

23103130 AMPLIFIER SUBASSEMBLY (115V) 11

23103810 AMPLIFIER SUBASSEMBLY (100V) 12

23103710 AMPLIFIER SUBASSEMBLY (230V) 13

23103820 AMPLIFIER SUBASSEMBLY (240V) 13

3020490 AMPLIFIER PCB ASSEMBLY 14

23030110 FILTER PCB ASSEMBLY 15

EARLY AMPLIFIER ASSEMBLY 16

LATEST AMPLIFIER COMMON PARTS 18

RECONE KIT 18

WARNING: IN THE PAGES WHICH FOLLOW, PARTS WHICH ARE


MARKED WITH THE WARNING TRIANGLE SHOULD ONLY BE REPLACED
WITH EXACT REPLACEMENT PARTS. THIS IS REQUIRED TO MAINTAIN
PRODUCT SAFETY.

9
13110050 SR 1530 ASSEMBLY 115V
PART# DESCRIPTION QTY COMMENTS
SC034351 WIRING DIAGRAM REVD 1
21110110 LOUDSPEAKER L15-64-MAS 1530 REVA 1 WOOFER
21110120 MR 160-MAS 1530 REVA 1 MIDRANGE
23020480 LED BOARD ASSEMBLY 1
23030110 FILTER ASSEMBLY 1 SEE PAGE 13
23103130 AMPLIFIER SUBASSEMBLY 1 SEE PAGE 11
23103150 LOUDSPEAKER CABLE ASSEMBLY 1
23103490 LED CABLE ASSEMBLY 1
25110160 TWEETER N 270-MAS 1530 REVA 1 TWEETER
33090410 CABINET 34231 1
33090460 HANDLE HOUSING 34278 2
33161060 WOOFER GASKET 23630 1
33180120 TOP VENTILATION PLATE 34332 1 FITS ON TOP OF AMPLIFIER
33180360 LOWER VENTILATION PLATE 35271 1 FITS ON BOTTOM OF AMPLIFIER
33221510 FRONT GRILL 35723 1
33890150 VIBRATION-DAMPING MATERIAL 23418 1 MOUNTS INSIDE, NEAR THE HOLE
FOR THE STAND
33890190 CABINET FEET 34344 4
33900120 SIDE HANDLE BAR 33939 2 HANDLE BAR
33900360 CIRCULAR PLUGS 34360 2 TOP/BOTTOM PLUGS WITH LOGO
33900470 REFLEX PORT 35255 2 CIRCULAR BASS REFLEX PORTS
33910660 ABSORBENT FOAM 35724 1
33910670 ABSORBENT FOAM 35739 2
33920590 PLASTIC SIDE HANDLE GRIP 34280 2 HANDLE GRIP
33920650 TOP HANDLE 34335REV B 2 TOP HANDLE
33951530 MACKIE LABEL 34342 1
33951540 MACKIE ACTIVE LOGO 34343 1
33951980 RUNNING MAN LOGO 34844 1
33990990 PACKAGING BOX 34357 1
33991000 INTERNAL PACKAGING 34358 1
33991010 INTERNAL PACKAGING 34367 4
33994410 INTERNAL PACKAGING 35551 1
33995370 ANGLE 1800 33302
33995500 PACKAGE COVER 35706 1
33995510 PALLET 35705 1 WOODEN PALLET PACKAGING
43900580 RUBBER “U” PROFILE 200S 1
43900600 GROMMET 34582 2
43900820 GASKET 32181 1
51150351 SCREW V.TC+M4 X30ZNN U7687 8
51170415 SCREW V.TSC+M5 X10ZNN U7689 8
51190230 SCREW V.TCEI M5 X20 ZNN U5931 10559 1/2 2
51240211 SCREW V.TC+AB 2,9X9,5ZNN U6954 12600 1/2 1
51310402 SCREW V.TC+SL 3,5X10 ZNN 1
51310523 SCREW V.TC+SL 4X20 ZNN 6175 1/2 16
51310545 SCREW V.TC+SL 4X40 ZNN 22
51510221 SCREW V.TC+AUTOP.DK3,5X19ZNC UNI 8118 4
51991009 SCREW V.TC+AUTOM. SW M4X10 ZNN U8112 4
51992013 SCREW V.T1/2T+SL 4X16 ZNN 34462 12
52100110 WASHER 4,3X 9ZNN U6592 6329 1/2 39
52100116 WASHER 5,3X10ZNC U6592 11618 1/2 2
52201004 WASHER 5 DIN6798 0239 2
54302001 LOCK WASHER 35059 2
83483019 POWER CORD-USA C3C83-012E003 1
83483013 POWER CORD EU 1
83483021 POWER CORD U.K. 1

Components noted with this symbol shall be replaced only by the


10
component specified. This is required to maintain product safety.
23103130 AMPLIFIER SUBASSEMBLY (115V Dual-voltage Xformer)
PART# DESCRIPTION QTY COMMENTS
SE034341 SCHEMATIC 1
23020490 AMPLIFIER CIRCUIT BOARD ASSEMBLY 1 SEE PAGE 12
23102690 WIRE ASSEMBLY UR 2
23103140 WIRE ASSEMBLY UR 1
33120320 HEATSINK 34322 1 HEATSINK
33951510 STICKER AMPLIFIER 34334 1
51150316 SCREW V.TC+M4 X10ZNN U7687 6233 6
51180571 SCREW V.TE M8 X90ZNN U5739 1 TRANSFORMER BOLT
51240110 SCREW V.TC+AB 2,2X9,5ZNC U6954 50452 8
51240211 SCREW V.TC+AB 2,9X9,5ZNN U6954 12600 1/2 4
51250211 SCREW V.TSP+AB2,9X9,5ZNN U6955 12596 2
52100110 WASHER 4,3X 9ZNN U6592 6329 1/2 6
52100138 WASHER 8,4X17ZNN U6592 2
52201003 WASHER 4 DIN6798 11647 1/2 6
52201005 WASHER 8 DIN6798 176 2
53301025 NYLOCK NUT M8 1 TRANSFORMER NUT
81751005 C1T51-008A -POWER TRANSFORMER 1 DUAL VOLTAGE TRANSFORMER
83111141 C3P11-003T402-FUSE 4 AT 2 FUSES
83242013 C3S42-015 -SWITCH 1
83482004 C3C82-004M003-RECESSED AC SOCKET 1 AC SOCKET

NOTE: The earlier models used a dual voltage transformer as shown above. Later models use a
different transformer for each of the four voltage models: 100, 115, 230 and 240VAC, as shown
below and on the next two pages.

23103130 AMPLIFIER SUBASSEMBLY (115V Transformer)


PART# DESCRIPTION QTY COMMENTS

23020490 AMPLIFIER CIRCUIT BOARD ASSEMBLY 1


23102690 WIRE ASSEMBLY UR 2
23102740 WIRE ASSEMBLY UR 2
23103680 WIRE ASSEMBLY GREEN/YELLOW 1
33120320 HEATSINK 34322 1
33890200 SPACER 35717 2
33951510 STICKER AMPLIFIER 34334 1
51150331 SCREW V.TC+M4 X16ZNN U7687 6
51160335 SCREW V.TSP+M4 X16ZNN U7688 1
51190475 SCREW V.TCEI M8X90 ZNN U5931 1
51240211 SCREW V.TC+AB 2.9X9.5ZNN U6954 12600 1/2 4
51240303 SCREW V.TC+ B 3.5X6.5ZNC U6954 11620 10
51250211 SCREW V.TSP+AB2.9X9.5ZNN U6955 12596 2
52100110 WASHER 4.3X 9ZNN U6592 6329 1/2 7
52100138 WASHER 8.4X17ZNN U6592 2
52100142 WASHER 3.2X6 ZNN U6592 4
52201003 WASHER 4 DIN6798 11647 1/2 8
52201005 WASHER 8 DIN6798 176 2
53102010 NUT M 4 U5588-A-6S 01880 1/2 2
53301025 NUT M8 NYLOCK 1
81751111 C1T51-092A -POWER TRANSFORMER 1
83111144 C3P11-003T802-FUSE 8 AT 2
83242013 C3S42-015 -POWER SWITCH 1
83482004 C3C82-004M003-AC SOCKET 1
83822008 C3A22-008 -ANCORAGGIO SN 1

Components noted with this symbol shall be replaced only by the


11
component specified. This is required to maintain product safety.
23103810 AMPLIFIER SUBASSEMBLY (100V Transformer)
PART# DESCRIPTION QTY COMMENTS
23020490 AMPLIFIER CIRCUIT BOARD ASSEMBLY 1
23102690 WIRE ASSEMBLY UR 2
23102740 WIRE ASSEMBLY UR 2
23103680 WIRE ASSEMBLY GREEN/YELLOW 1
33120320 HEATSINK 34322 1
33890200 SPACER 35717 2
33951510 STICKER AMPLIFIER 34334 1
33953510 STICKER 100V 35698 1
51150331 SCREW V.TC+M4 X16ZNN U7687 6
51160335 SCREW V.TSP+M4 X16ZNN U7688 1
51190475 SCREW V.TCEI M8X90 ZNN U5931 1
51240211 SCREW V.TC+AB 2.9X9.5ZNN U6954 12600 1/2 4
51240303 SCREW V.TC+ B 3.5X6.5ZNC U6954 11620 10
51250211 SCREW V.TSP+AB2.9X9.5ZNN U6955 12596 2
52100110 WASHER 4.3X 9ZNN U6592 6329 1/2 7
52100138 WASHER 8.4X17ZNN U6592 2
52100142 WASHER 3.2X6 ZNN U6592 4
52201003 WASHER 4 DIN6798 11647 1/2 8
52201005 WASHER 8 DIN6798 176 2
53102010 NUT M 4 U5588-A-6S 01880 1/2 2
53301025 NUT M8 NYLOCK 1
81751110 C1T51-091A -POWER TRANSFORMER 1
83111144 C3P11-003T802-FUSE 8 AT 2
83242013 C3S42-015 -POWER SWITCH 1
83482004 C3C82-004M003-AC SOCKET 1
83822008 C3A22-008 -ANCORAGGIO SN 1

23103710 AMPLIFIER SUBASSEMBLY (230V Transformer)


PART# DESCRIPTION QTY COMMENTS
23020490 AMPLIFIER CIRCUIT BOARD ASSEMBLY 1
23102690 WIRE ASSEMBLY UR 2
23102740 WIRE ASSEMBLY UR 2
23103680 WIRE ASSEMBLY GREEN/YELLOW 1
33120320 HEATSINK 34322 1
33890200 SPACER 35717 2
33951510 STICKER AMPLIFIER 34334 1
33953000 STICKER 230V 35543 1
51150331 SCREW V.TC+M4 X16ZNN U7687 6
51160335 SCREW V.TSP+M4 X16ZNN U7688 1
51190475 SCREW V.TCEI M8X90 ZNN U5931 1
51240211 SCREW V.TC+AB 2.9X9.5ZNN U6954 12600 1/2 4
51240303 SCREW V.TC+ B 3.5X6.5ZNC U6954 11620 10
51250211 SCREW V.TSP+AB2.9X9.5ZNN U6955 12596 2
52100110 WASHER 4.3X 9ZNN U6592 6329 1/2 7
52100126 WASHER 9X24 ZNC U6593 1
52201003 WASHER 4 DIN6798 11647 1/2 8
52201005 WASHER 8 DIN6798 176 2
53102010 NUT M 4 U5588-A-6S 01880 1/2 2
53301025 NUT M8 NYLOCK 1
81751112 C1T51-093A -POWER TRANSFORMER 1
83111141 C3P11-003T402-FUSE 4 AT 2
83242013 C3S42-015 -POWER SWITCH 1
83482004 C3C82-004M003-AC SOCKET 1

Components noted with this symbol shall be replaced only by the


12
component specified. This is required to maintain product safety.
23103820 AMPLIFIER SUBASSEMBLY (240V Transformer)
PART# DESCRIPTION QTY COMMENTS
23020490 AMPLIFIER CIRCUIT BOARD ASSEMBLY 1
23102690 WIRE ASSEMBLY UR 2
23102740 WIRE ASSEMBLY UR 2
23103680 WIRE ASSEMBLY GREEN/YELLOW 1
33120320 HEATSINK 34322 1
33890200 SPACER 35717 2
33951510 STICKER AMPLIFIER 34334 1
33953520 STICKER 240V 35697 1
51150331 SCREW V.TC+M4 X16ZNN U7687 6
51160335 SCREW V.TSP+M4 X16ZNN U7688 1
51190475 SCREW V.TCEI M8X90 ZNN U5931 1
51240211 SCREW V.TC+AB 2.9X9.5ZNN U6954 12600 1/2 4
51240303 SCREW V.TC+ B 3.5X6.5ZNC U6954 11620 10
51250211 SCREW V.TSP+AB2.9X9.5ZNN U6955 12596 2
52100110 WASHER 4.3X 9ZNN U6592 6329 1/2 7
52100138 WASHER 8.4X17ZNN U6592 2
52100142 WASHER 3.2X6 ZNN U6592 4
52201003 WASHER 4 DIN6798 11647 1/2 8
52201005 WASHER 8 DIN6798 176 2
53102010 NUT M 4 U5588-A-6S 01880 1/2 2
53301025 NUT M8 NYLOCK 1
81751113 C1T51-094A -POWER TRANSFORMER 1
83111141 C3P11-003T402-FUSE 4 AT 2
83242013 C3S42-015 -POWER SWITCH 1
83482004 C3C82-004M003-AC SOCKET 1
83822008 C3A22-008 -ANCORAGGIO SN 1

Components noted with this symbol shall be replaced only by the


13
component specified. This is required to maintain product safety.
3020490 AMPLIFIER PCB ASSEMBLY
PART# DESCRIPTION QTY COMMENTS
33030370 PCB 34341 1 PCB
33120310 HEATSINK X TRANSISTOR 34329 1
33180100 BRACKET X TRANSISTOR 34327 4 TRANSISTOR BRACKETS
33912310 INSULATING STRIP 33238 6 INSULATING STRIPS
51150216 SCREW V.TC+M3 X8 ZNN U7687 6686 11
51150316 SCREW V.TC+M4 X10ZNN U7687 6233 6
52100103 WASHER 3,2X 6ZNC U6592 12272 3
52100110 WASHER 4,3X 9ZNN U6592 6329 1/2 6
52201002 WASHER 3 DIN6798 11628 1/2 8
81121000 C1R21-251J0R0-RES.STR. 1/4W5% 0 1 RESISTORS
81121001 C1R21-251J010-RES.STR. 1/4W5% 1 1
81121013 C1R21-251J100-RES.STR. 1/4W5% 10 1
81121021 C1R21-251J470-RES.STR. 1/4W5% 47 4
81121025 C1R21-251J101-RES.STR. 1/4W5% 100 6
81121031 C1R21-251J331-RES.STR. 1/4W5% 330 4
81121036 C1R21-251J821-RES.STR. 1/4W5% 820 15
81121037 C1R21-251J102-RES.STR. 1/4W5% 1K 3
81121041 C1R21-251J222-RES.STR. 1/4W5% 2,2K 2
81121043 C1R21-251J332-RES.STR. 1/4W5% 3,3K 1
81121045 C1R21-251J472-RES.STR. 1/4W5% 4,7K 1
81121046 C1R21-251J562-RES.STR. 1/4W5% 5,6K 1
81121049 C1R21-251J103-RES.STR. 1/4W5% 10K 21
81121053 C1R21-251J223-RES.STR. 1/4W5% 22K 6
81121057 C1R21-251J473-RES.STR. 1/4W5% 47K 1
81121061 C1R21-251J104-RES.STR. 1/4W5% 100K 1
81121073 C1R21-251J105-RES.STR. 1/4W5% 1M 8
81127322 C1R27-202K100-RES.FUSE 2W10% 10 2 FUSIBLE RESISTOR
81136001 C1R36-162J010-RES.MET. 1,6W5% 1 2
81136075 C1R36-162J122-RES.MET. 1,6W5% 1,2K 2
81136081 C1R36-162J222-RES.MET. 1,6W5% 2,2K 4
81241019 C1F41-302J3R3-RES.FILO 3W5% 3,3 8 RESISTOR-WIRE WOUND
81413007 C1C13-101K103-COND.FILM100V10% 10N 4 CAPACITORS-FILM
81413009 C1C13-101K223-COND.FILM100V10% 22N 4
81413013 C1C13-101K104-COND.FILM100V10% 100N 16
81413026 C1C13-500K224-COND.FILM50V10% 220N 4
81421007 C1C21-500K100-COND.CER.50V10% 10 P 1 CAPACITORS-CERAMIC
81421019 C1C21-500K101-COND.CER.50V10% 100 P 1
81421023 C1C21-500K221-COND.CER.50V10% 220P 7
81426045 C1C26-500K105-COND.CER.50V10% 1U 4
81426055 C1C26-500J681-COND.CER.50V5% 680P 2
81521047 C1E21-250*100-COND.EL. 25V 10U 5 CAPACITORS-ELECTROLYTIC
81521048 C1E21-250*220-COND.EL. 25V 22U 6
81521050 C1E21-250*101-COND.EL. 25V 100U 2
81533036 C1E33-250*103-COND.EL. 25V 10000U 4
81533047 C1E33-101*222-COND.EL. 100V 2200U 1
82112001 C2D12-750*151-DIODE 1N4148 23 DIODES
82122014 C2D22-201*352-DIODE BYV28 4
82122015 C2D22-101*402-DIODE MUR410 2
82131015 C2D31-132J150-ZENER 1,3W 15V 1 ZENER DIODES
82131050 C2D31-501J120-ZENER 0,5W 12V 6
82131051 C2D31-501J130-ZENER 0,5W 13V 2
82175011 C2D75-211*802-BRIDGE 8A 2 BRIDGE RECTIFIER

Components noted with this symbol shall be replaced only by the


14
component specified. This is required to maintain product safety.
PART# DESCRIPTION QTY COMMENTS
82212002 C2T12-101B450-TRANSISTOR BC560/C 2 TRANSISTORS
82212019 C2T12-101C450-TRANSISTOR BC550 6
82232020 C2T32-102B101-TRANSISTOR TIP30 1
82232021 C2T32-102A101-TRANSISTOR TIP29 1
82262017 C2T62-143A101-MOSFET IRF530 2 FETS
82262018 C2T62-193B101-MOSFET IRF9540 2
82312005 C2A12-25532 -IC NE5532 1 INTEGRATED CIRCUIT
82322010 C2A22-1*3886 -IC LM3886 6 INTEGRATED CIRCUIT
82511006 C2F11-006 -DIODE LED RED 1 LED
82512008 C2F12-008 -DIODE LED GREEN 1
82561001 C2F61-001*5C8-OPTOCOUPLER VTL 1 OPTOCOUPLER
83121006 C3P21-006*102-THERMAL SWITCH 1 THERMAL SWITCH
83142005 C3P42-251K224-COND.FILM.250V10%0,22 1 CAPACITOR-FILM
83414023 C3C14-019M003-CONNECTOR XLR MALE 1
83414024 C3C14-019F003-CONNECTOR XLR FEMALE 1
83432089 C3C32-022F005-CONNECTOR 5P 2
83432090 C3C32-022F010-CONNECTOR 10P 1
83434001 C3C34-001M001-FASTON 90 24
83811002 C3A11-002 -INSULATOR 6 INSULATOR
83812001 C3A12-001 -INSULATING WASHER 12 INSULATOR

23030110 FILTER ASSEMBLY


PART# DESCRIPTION TYPE QTY REF. DESIGNATORS
C1R21-251F1501RES.STR. 1K5 2 R6 R19
C1R21-251F3323RES.STR. 330k 1 R8
C1R21-251F5600RES.STR. 560R 3 R4 R7 R30
81121592 C1R21-251F3320RES.STR. 330 5% 1 R27
81121638 C1R21-251F1001RES.STR. 1K 5% 6 R1-2 R15-16 R25-26
81121671 C1R21-251F2211RES.STR. 2K2 3 R37
81121688 C1R21-251F3321RES.STR. 3K3 5% 7 R5 R9-11 R13 R20 R29
C1R21-251F3901RES.STR. 3K9 5% 1 R22
C1R21-251F6801RES.STR. 6K8 5% 2 R12 R21
C1R21-251F8201RES.STR. 8K2 5% 2 R14 R35
81121734 C1R21-251F1002RES.STR. 10K 5% 3 R17-18 R23
81121767 C1R21-251F2212RES.STR. 22K 5% 1 R36
C1R21-251F4702RES.STR. 47K 5% 1 R28
C1R21-251F4703RES.STR. 470K 5% 1 R3
81413022 C1C13-630K474-COND.FIL .047 10% 5 C1 C6 C8-9 C27
81413013 C1C13-101K104-COND.FIL .01 2.0% 4 C10 C12-13 C15
81413003 C1C13-101K222-COND.FIL .0022 2.0% 1 C14
81413004 C1C13-101K332-COND.FIL .0033 2.0% 1 C18
81413005 C1C13-101K472-COND.FIL .0047 2.0% 1 C11
81413013 C1C13-101K104-COND.FIL .1 10% 7 C2 C4
81413026 C1C13-500K224-COND.FIL .22 10% 3 C3 C29
C1C13-101K122-COND.FIL .0012 2.0% 1 C16
81421124 C1C21-500J101-COND.CER 100PF 10% 1 C28
81521074 C1E21-630*4R7-COND.LYTIC 4.7UF 10% 1 C17
LED GREEN 2 D1-2
82312005 C2A12-25532 -CIRC.INT NE5532AN 6 U1-6
C3C32-022F10 2 J1 J3
C3C32-022F20 1 J2
2 J6-7

Components noted with this symbol shall be replaced only by the


15
component specified. This is required to maintain product safety.
This is an older amplifier board. It may be useful as it shows Mackie-US part num-
bers and some reference designators.
PART# DESCRIPTION VALUE REFERENCE DESIGNATORS
110-001-00 RES CF .25W 5% 10 OHM 10 5% R81
110-017-00 RES CF .25W 5% 47 OHM 47 5% R84-87
110-025-00 RES CF .25W 5% 100 OHM 100 5% R56-57 R66-67 R76 R92
110-037-00 RES CF .25W 5% 330 OHM 330 5% R51-52 R61-62
110-047-00 RES CF .25W 5% 820 OHM 820 5% R21-23 R26-27 R34-36 R39-40 R47 R58
R69-71
110-049-00 RES CF .25W 5% 1K OHM 1K 5% R1 R3
110-057-00 RES CF .25W 5% 2K2 OHM 2K2 5% R10 R13 R17 R90-91 R106
110-061-00 RES CF .25W 5% 3K3 OHM 3K3 5% R99
110-065-00 RES CF .25W 5% 4K7 OHM 4K7 5% R82
110-067-00 RES CF .25W 5% 5K6 OHM 5K6 5% R83
110-073-00 RES CF .25W 5% 10K OHM 10K 5% R2 R4-7 R12 R15-16 R19-20 R32-3 3 R4
R74-75 R78-79 R88-89 R93 R98
110-081-00 RES CF .25W 5% 22K OHM 22K 5% R28 R31 R41 R44 R48 R68
110-089-00 RES CF .25W 5% 47K OHM 47K 5% R9
110-097-00 RES CF .25W 5% 100K OHM 100K 5% R77
110-121-00 RES CF .25W 5% 1M OHM 1M 5% R8 R11 R14 R18 R80 R95-97
121-081-00 RES MO 1W 5% 2K2 OHM 2K2 5% R102-105
122-025-00 RES MO 2W 5% 1 OHM 1 5% R53 R63
122-037-00 RES MO 2W 5% 3.3 OHM 3.3 5% R24 R30 R37 R43 R49-50 R59-60
122-075-00 RES MO 2W 5% 1K2 OHM 1K2 5% R55 R65 R100-101
153-025-00 RES FUS 2W 5% 10 OHM 10 5% R72-73
200-027-02 PLY .1UF 5% 100V TR 0.1 5% C11-12 C16-19 C21-22 C26-29
C56-57 C64-66
200-028-02 PLY .01UF 5% 100V TR 0.01 5% C36-37 C44-45
200-031-02 PLY .022UF 2% 50V TR 0.022 5% C58-61
200-042-02 PLY/BX .22UF 10%250V TR 0.22 C30 C33 C39 C41
210-002-02 CER 100PF 10% 50V RAD TR 100PF 10% C6
210-023-02 CER DIP 10PF NPO 100V 10pF C5
210-024-02 CER DIP 220PF NPO 100V 220pF C10 C14 C20 C24 C31 C40 C55
210-025-02 CER DIP 680PF NPO 100V 680pF C2-3
210-026-02 CER DIP 1UF X7R 50V 1UF C1 C4 C38 C46
220-001-02 LYT 22UF 20% 25V RAD TR 22UF 10% C34-35 C42-43 C47 C53
220-011-02 LYT 100UF 20% 25V RAD 100UF 10% C15 C25 C32 C54
220-027-02 LYT 10UF 20% 50V RAD TR 10UF 10% C7-9 C13 C23
220-056-00 LYT 10000UF 20% 25V 30X25 10,000uF 20% C48-51
220-057-00 LYT 2200UF 20% 100V 35X25 2,200UF 20% C52
300-001-00 DIO SIG 1N4148 100V 500MW 1N4148 D1-4 D7-19 D26-27 D36 D38-39 D6
66
301-001-00 DIO STKY BYV27-200 BYV27 D23 D25 D31 D33
301-032-00 DIO PWR BRDG 8A 600V SIP 8A D34-35
302-026-00 DIO ZEN 1N4744A 15V 1W 1N4744 D37
302-027-00 DIO ZEN 1N4742A 12V 1W 1N4742 D20 D22 D24 D28 D30 D32
302-028-00 DIO ZEN 1N4743A 13V 1W 1N4743 D21 D29
304-001-00 LED RED T-1 RED D44
304-004-00 LED GREEN T-1 GRN D45
310-002-02 XSTR PNP 2N4403 T&R 2N4403 Q1 Q12
310-007-02 XSTR NPN 2N4401 T&R 2N4401 Q2-5 Q11 Q14
310-019-00 XSTR NPN TIP31A TIP31A Q13
310-020-00 XSTR PNP TIP32A TIP32A Q10
310-059-00 XSTR MOSFET N-CH IRF530 IRF530 Q6 Q8
310-060-00 XSTR MOSFET P-CH IRF9540 IRF9540 Q7 Q9
320-017-00 OPAMP NE5532AN NE5532AN U1
325-093-00 LM3886 11P ZIP LM3886 U3-8
329-070-00 VTL5C8 OPTOCOUPLER VTL5C8 U2

Components noted with this symbol shall be replaced only by the


16
component specified. This is required to maintain product safety.
PART# DESCRIPTION VALUE REFERENCE DESIGNATORS
400-141-00 XLR 3P F VERT A-SERIES XLR1
400-142-00 XLR 3P M VERT A-SERIES XLR2
400-243-00 HDR 2P .098X1 SHRD JP1
400-255-00 SKT HDR 10P .100X2 STR K2-3
400-256-00 SKT HDR 20P .100X2 STR K4
400-269-00 TERM QDISC RTA .250 PCMT J1-24
450-266-00 PCB, MAS1530 MAIN Z2 (older prototype board)
500-026-00 THERMOSTAT 67F070 PCMNT 67F070 SW1
660-002-00 JUMPER WIRE 24GA T&R P1-2

Components noted with this symbol shall be replaced only by the


17
component specified. This is required to maintain product safety.
NOTE: This common parts list is for later models. The dual-voltage power transformer was replaced with
four different transformers, one for each of the main primary voltages: 100V, 115V, 230V, 240V.

PART# DESCRIPTION QUANTITY


21110110 WOOFER L15-64 SR 1530 1
11464001 RE-CONE KIT L15-64 SR 1530 1
21110120 MR 160 SR 1530 1
23020480 PCB ASSY LED 1
23030110 PCB ASSY XOVER 1
23103710 PCB SR 1530 AMPLIFIER 230V 1
23103820 PCB SR 1530 AMPLIFIER 240V 1
23103130 PCB SR 1530 AMPLIFIER 115V 1
23103810 PCB SR 1530 AMPLIFIER 100V 1
82312005 C2A12-25532 -CIRC.INT. NE5532 6
82212024 C2T12-601A400-TRANSISTOR 2N4401 6
82212025 C2T12-601B400-TRANSISTOR 2N4403 2
82232020 C2T32-102B101-TRANSISTOR TIP30 1
82232021 C2T32-102A101-TRANSISTOR TIP29 1
82262017 C2T62-143A101-MOSFET IRF530 2
82262018 C2T62-193B101-MOSFET IRF9540 2
82322010 C2A22-1*3886 -CIRC.INT. LM3886 6
83121006 THERMAL RELAY 1
81751113 SA XFMR 240 V 1
81751111 SA XFMR 115 V 1
81751112 SA XFMR 230 V 1
81751110 SA XFMR 100 V 1
83242013 SWITCH 1
25110160 TWEETER N270 SR 1530 1
15410091 DIAPHRAGM N270 SR 1530 1
33090410 SPKR CABINET 1
33090460 HANDLE CASE 2
33161060 WOOFER GASKET 1
33221510 PROTECTION GRILLE 1
33890190 CABINET FEET 4
33900470 REFLEX 2
23103910 HANDLE ASSY 2
33951530 LBL LOGO SPKR FRONT 1
33951540 LBL ACTIVE BLUE 1
33951980 LBL LOGO SPKR RUNNING MAN 1
83483013 POWER CORD EU 1
83483021 POWER CORD U.K. 1
83483019 POWER CORD USA 1

WOOFER RECONE KIT


PART# DESCRIPTION QUANTITY
11464001 RE-CONE KIT L15-64 SR 1530 1

18
SR1530 active speaker modification
Models affected:
All SR1530 active speakers before serial number: EA 14008
Add this as part of your normal repair procedures.

Symptom:
Lack of midrange frequencies, or intermittent midrange

Possible Cause:
Poor connection of the midrange wires to the midrange transducer.

Solution: Midrange/tweeter
Improve the connections to the midrange transducer. assembly

Safety Warning:
Caution! These instructions are for use by qualified personnel only. To avoid electric shock, do not
perform any servicing unless you are qualified to do so. Refer all service to qualified personnel.

Tools Required:
Phillips screwdriver, electrical cutters, safety glasses.

Procedure:
1. Remove all cords (including the power cable and input cable) from the speaker.
2. Lay the speaker on its back on a soft carpet or surface.
3. Take off the front grill, taking care to undo the LED wire connector. Undo the 14 screws and
washers holding the midrange/tweeter assembly to the front of the cabinet.
4. Lift up the midrange/tweeter assembly and remove the wires from the transducers. Make sure the
gasket does not get torn. Place the assembly face down on a soft surface.
5. Bend the tabs on the midrange terminal strip, so they are pointing approximately 45 degrees
the terminal board. See diagram 5 below.
6. Remove the plastic housing around the end of each of the midrange wires, see diagram 6.
7. Refit the black and the green wires onto the midrange terminals and make sure they are tight
and fully inserted. The negative terminal is smaller than the positive. Fit the tweeter wires securely.
8. Check that the gasket is in the correct position, then reassemble the speaker. Check the front
grill gaskets (top and bottom) are in the correct position and the LED wires are reconnected.
9. Perform a complete specification and safety test.

5 6 7
x2

Green (+)
Fully
insert
Black (-)
Terminal board of the
midrange transducer SR1530 modification SSE August 2000
SR1530 mod.pdf, page 1 of 1

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