Mackie SR1530 Service Manual
Mackie SR1530 Service Manual
SR1530
Active Speaker
SERVICE MANUAL
2
Click on any item to open that page
CONTENTS
Introduction ..................................................................... 3
Overview .......................................................................... 4
Specifications ................................................................... 5
Test procedure ................................................................. 6
Safety test ........................................................................ 8
Parts ................................................................................... 9
Service bulletins ............................................................... 19
Fold-out Sections
Schematics and PCB layouts
Amplifier board .......................................................... Amp-1
Filter board ................................................................. Filter-1
Wiring diagrams ......................................................... Wiring-1
ALL BOARDS
INTRODUCTION
SERVICE ON THIS EQUIPMENT IS TO BE PERFORMED BY
EXPERIENCED REPAIR TECHNICIANS ONLY
This manual contains basic service information. It is essential that you have a copy of the
user’s manual as this contains the complete operating instructions.
DISCLAIMER
The information contained in this manual is proprietary to Mackie Designs, Inc. The entire
manual is protected under copyright and may not be reproduced by any means without
express written permission from Mackie Designs, Inc.
3
OVERVIEW
The SR1530 is a high output, horn loaded, 3-way, wide dispersion, active sound
reinforcement system. It features a one-piece 90º x 40º horn, which includes both the mid
and high frequency sections in a proprietary “Optimal Wavefront” design. Unlike typical
mid/high horn designs, the high frequency section is positioned to fire down into the six-
inch mid-range’s dispersion pattern. This creates a focused, single wave front with
excellent phase and power response characteristics.
The mid-range transducer operates between 700Hz and 3000Hz, eliminating the
placement of a crossover point in the middle of critical voice frequencies. Frequencies
above 3000Hz are reproduced by a 1-inch exit compression driver. The low frequencies
are produced through a high output 15-inch woofer.
The SR1530 accepts a line-level signal via a female XLR input jack. A male XLR Thru jack is
provided for daisy-chaining the signal to additional SR1530 cabinets.
Two built-in power amplifiers provide 100 watts each for the mid-frequency and high-
frequency drivers. The low-frequency driver is powered by a high-efficiency, high-current
Class G topology amplifier providing 300 watts of power. The amplifier modules sit on a
large heatsink that eliminates the need for fans, dramatically extending life expectancy,
and eliminating maintenance cycles.
The cabinet is constructed using both 18mm multi-layered plywood and pressure injected
structural resin. Two carrying handles are integrated into each side for easy loading and
transport.
4
SPECIFICATIONS
System Specifications Power Amplifiers
Frequency Range 40Hz–20kHz Low-Frequency Power Amplifier
Frequency Response (–3 dB) Burst Capability 300 watts
45Hz–18kHz Rated THD < 0.05%
Horizonal Coverage Angle (–6 dB) Design Class G, High
90º averaged 2kHz to 10kHz Efficiency/High
Vertical Coverage Angle (–6 dB) Current
40º averaged 2kHz to 10kHz Mid and High-Frequency Power Amplifiers
Directivity Factor; DI (Q) Burst Capability 100 watts
10.77 (11.95) Rated THD < 0.1%
averaged 2kHz to 10kHz Design: Integrated Module
Maximum SPL @ 1m 123 dB Line Input Power
Peak Output @ 1m 126 dB US 120V, 60Hz
Crossover Points 700Hz, 3000Hz Recommended Amperage Service
Dynamic Range > 100 dB 8 amps
Phase Response ±40º from 500Hz to Europe 230V, 50Hz
10kHz Recommended Amperage Service
Input Type Balanced 5 amps
differential Physical Properties
Input Impedance 50K ohms
Input Protection Monitoring and Height 43.9” (1116mm)
limiting of Front Width 19.1” (484mm)
continuous rms Rear Width 13.9”(352mm)
output of the Depth 18.1” (460mm)
amplifiers Weight 100 lbs.
(45.5kg)
Thermal Protection Input stage Enclosure 18mm thick multi-layered
muting, plywood, top and bottom
auto-reset high pressure resin injected
“caps”
Transducer Specifications Enclosure Geometry
Trapezoidal, 10º angle
Low-Frequency Transducer sides
Diameter 15” (381mm) Mounting Methods
Voice Coil Diameter 2.5” (63mm) Floor mount
Power Handling 250 watts rms
Mid-Frequency Transducer Disclaimer
Diameter 6” (152mm)
Voice Coil Diameter 2” (50mm) Since we are always striving to make our
Power Handling 60 watts rms products better by incorporating new and
High-Frequency Transducer improved materials, components, and
Diaphragm Diameter 1” (25mm) manufacturing methods, we reserve the right
Voice Coil Diameter 1” (25mm) to change these specifications at any time
Power Handling 25 watts rms without notice.
Diaphragm Material Mylar “Mackie” and the “Running Man” figure are
trademarks or registered trademarks of Mackie
Designs Inc.
All other brand names mentioned are
trademarks or registered trademarks of their
respective holders, and are hereby
acknowledged.
©2000 Mackie Designs Inc.
All Rights Reserved.
Printed in Italy.
5
Amplifier Test Procedure
TEST EQUIPMENT
1 INSPECTION
1.1 Inspect all components, solder, wires, connectors, screws, heatsink screws. Make
sure all transistors and IC amps are secured correctly to the heatsink.
2 CONNECTIONS
2.1 Connect the two 16 ohm loads to the Low and High outputs (Low+ Low- and Hi+ Hi -).
2.2 Connect the 8 ohm load to the Mid outputs (Mid+ and Mid -).
2.3 Connect the audio generator’s output to the XLR input of the SR1530.
2.5 Initially connect the analyser and scope to the 16 ohm load on the Low Freq section.
3 POWER UP
3.1 Slowly bring the Variac up to 115 Vac (230 Vac for European models).
3.4 Verify with a DC voltmeter the values of the two DC rails (± 25 Vdc; ± 50 Vdc)
with a tolerance of approx 1.5 Vdc for the 25V rail and approx 2 Vdc for the
50V rail.
6
4 VERIFICATION OF THE LOW FREQUENCY SECTION.
4.2 Increase the input signal slowly until the limiter starts to stabilize the output to
35V (approximately 76.7W) with an input of approx 250 mV.
4.3 Lower the input signal until the limiter is not operating. The input signal should be approx
220\230mV) and the output signal should be 32V (approx 63.5 W into the 16 ohm load).
4.4 Bypass the limiter temporarily by shorting the led section of the optocoupler, and
increase the input signal until the output signal is clipping. Verify this occurs at approx 53
volts (180 W into the 16 ohm load). The input signal should be approx 380mV.
4.5 Remove the short circuit and verify that the limiter kicks in after 7 or 8 seconds.
5.1 Connect the analyser and scope to the 16 ohm load on the High Freq section.
5.3 Increase the input signal slowly until the limiter starts to stabilize the output to
10.1V (approx 6.4W into 16 ohms) with an input of approx 240 mV.
5.4 Lower the input signal until the limiter is not operating. The input signal should be approx
190\200mV) and the output signal should be 7.9V (approx 3.9 W into 16 ohms).
5.5 Bypass the limiter temporarily by shorting the led section of the optocoupler, and
increase the input signal until the output signal is clipping. Verify this occurs at
approx 19.2 volts (23 W into 16 ohms). The input signal should be approx 441 mV.
5.6 Remove the short circuit and verify that the limiter kicks in after 6 to 7 seconds.
6.1 Connect the analyser and scope to the 8 ohm load on the Mid Freq section.
6.3 Increase the input signal slowly until the limiter starts to stabilizes the output to
14.6V (approx 26.7W into 8 ohms) with an input of approx. 560 mV.
6.4 Lower the input signal until the limiter is not operating. The input signal should be approx
490\500mV) and the output signal should be 12.9V (approx 20.9 W into 8 ohms).
6.5 Bypass the limiter temporarily by shorting the led section of the optocoupler, and
increase the input signal until the output signal is clipping. Verify this occurs at
approx 24 volts (72 W into 16 ohms). The input signal should be approx 940 mV.
6.6 Remove the short circuit and verify that the limiter kicks in after 5 to 6 seconds.
7
Safety test
You must perform the following leakage test before returning the unit to your customer.
Take every safety precaution to protect yourself while doing this test.
1. Make a small loading RC circuit as shown in the diagram below, and connect the AC
volt meter between the AC power source ground and any exposed metal on the unit
under test.
2. Connect the unit under test to an AC power source using a ground-lift adaptor, leaving
the unit’s safety ground floating. Turn the unit on.
3. The meter reading should be less than 750mVAC (note: this is equivalent to 0.5mA of
leakage current).
4. Flip the plug over in the receptical so the hot and neutral are swapped.
Verify that the reading is still less then 750mVAC.
5. If either reading is greater than 750mVAC, then you must investigate and repair the unit
before returning it to your customer.
8
SR1530 PARTS LIST
RECONE KIT 18
9
13110050 SR 1530 ASSEMBLY 115V
PART# DESCRIPTION QTY COMMENTS
SC034351 WIRING DIAGRAM REVD 1
21110110 LOUDSPEAKER L15-64-MAS 1530 REVA 1 WOOFER
21110120 MR 160-MAS 1530 REVA 1 MIDRANGE
23020480 LED BOARD ASSEMBLY 1
23030110 FILTER ASSEMBLY 1 SEE PAGE 13
23103130 AMPLIFIER SUBASSEMBLY 1 SEE PAGE 11
23103150 LOUDSPEAKER CABLE ASSEMBLY 1
23103490 LED CABLE ASSEMBLY 1
25110160 TWEETER N 270-MAS 1530 REVA 1 TWEETER
33090410 CABINET 34231 1
33090460 HANDLE HOUSING 34278 2
33161060 WOOFER GASKET 23630 1
33180120 TOP VENTILATION PLATE 34332 1 FITS ON TOP OF AMPLIFIER
33180360 LOWER VENTILATION PLATE 35271 1 FITS ON BOTTOM OF AMPLIFIER
33221510 FRONT GRILL 35723 1
33890150 VIBRATION-DAMPING MATERIAL 23418 1 MOUNTS INSIDE, NEAR THE HOLE
FOR THE STAND
33890190 CABINET FEET 34344 4
33900120 SIDE HANDLE BAR 33939 2 HANDLE BAR
33900360 CIRCULAR PLUGS 34360 2 TOP/BOTTOM PLUGS WITH LOGO
33900470 REFLEX PORT 35255 2 CIRCULAR BASS REFLEX PORTS
33910660 ABSORBENT FOAM 35724 1
33910670 ABSORBENT FOAM 35739 2
33920590 PLASTIC SIDE HANDLE GRIP 34280 2 HANDLE GRIP
33920650 TOP HANDLE 34335REV B 2 TOP HANDLE
33951530 MACKIE LABEL 34342 1
33951540 MACKIE ACTIVE LOGO 34343 1
33951980 RUNNING MAN LOGO 34844 1
33990990 PACKAGING BOX 34357 1
33991000 INTERNAL PACKAGING 34358 1
33991010 INTERNAL PACKAGING 34367 4
33994410 INTERNAL PACKAGING 35551 1
33995370 ANGLE 1800 33302
33995500 PACKAGE COVER 35706 1
33995510 PALLET 35705 1 WOODEN PALLET PACKAGING
43900580 RUBBER “U” PROFILE 200S 1
43900600 GROMMET 34582 2
43900820 GASKET 32181 1
51150351 SCREW V.TC+M4 X30ZNN U7687 8
51170415 SCREW V.TSC+M5 X10ZNN U7689 8
51190230 SCREW V.TCEI M5 X20 ZNN U5931 10559 1/2 2
51240211 SCREW V.TC+AB 2,9X9,5ZNN U6954 12600 1/2 1
51310402 SCREW V.TC+SL 3,5X10 ZNN 1
51310523 SCREW V.TC+SL 4X20 ZNN 6175 1/2 16
51310545 SCREW V.TC+SL 4X40 ZNN 22
51510221 SCREW V.TC+AUTOP.DK3,5X19ZNC UNI 8118 4
51991009 SCREW V.TC+AUTOM. SW M4X10 ZNN U8112 4
51992013 SCREW V.T1/2T+SL 4X16 ZNN 34462 12
52100110 WASHER 4,3X 9ZNN U6592 6329 1/2 39
52100116 WASHER 5,3X10ZNC U6592 11618 1/2 2
52201004 WASHER 5 DIN6798 0239 2
54302001 LOCK WASHER 35059 2
83483019 POWER CORD-USA C3C83-012E003 1
83483013 POWER CORD EU 1
83483021 POWER CORD U.K. 1
NOTE: The earlier models used a dual voltage transformer as shown above. Later models use a
different transformer for each of the four voltage models: 100, 115, 230 and 240VAC, as shown
below and on the next two pages.
18
SR1530 active speaker modification
Models affected:
All SR1530 active speakers before serial number: EA 14008
Add this as part of your normal repair procedures.
Symptom:
Lack of midrange frequencies, or intermittent midrange
Possible Cause:
Poor connection of the midrange wires to the midrange transducer.
Solution: Midrange/tweeter
Improve the connections to the midrange transducer. assembly
Safety Warning:
Caution! These instructions are for use by qualified personnel only. To avoid electric shock, do not
perform any servicing unless you are qualified to do so. Refer all service to qualified personnel.
Tools Required:
Phillips screwdriver, electrical cutters, safety glasses.
Procedure:
1. Remove all cords (including the power cable and input cable) from the speaker.
2. Lay the speaker on its back on a soft carpet or surface.
3. Take off the front grill, taking care to undo the LED wire connector. Undo the 14 screws and
washers holding the midrange/tweeter assembly to the front of the cabinet.
4. Lift up the midrange/tweeter assembly and remove the wires from the transducers. Make sure the
gasket does not get torn. Place the assembly face down on a soft surface.
5. Bend the tabs on the midrange terminal strip, so they are pointing approximately 45 degrees
the terminal board. See diagram 5 below.
6. Remove the plastic housing around the end of each of the midrange wires, see diagram 6.
7. Refit the black and the green wires onto the midrange terminals and make sure they are tight
and fully inserted. The negative terminal is smaller than the positive. Fit the tweeter wires securely.
8. Check that the gasket is in the correct position, then reassemble the speaker. Check the front
grill gaskets (top and bottom) are in the correct position and the LED wires are reconnected.
9. Perform a complete specification and safety test.
5 6 7
x2
Green (+)
Fully
insert
Black (-)
Terminal board of the
midrange transducer SR1530 modification SSE August 2000
SR1530 mod.pdf, page 1 of 1