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Rev A4 Concept

This document is a technical drawing for a component related to Harley-Davidson, detailing specifications such as dimensions, heat treatment processes, and surface finish requirements. It includes notes on manufacturing tolerances, machining processes, and regulatory compliance. The document is marked as a restricted confidential document and outlines the proprietary nature of the information contained within.
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© © All Rights Reserved
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0% found this document useful (0 votes)
66 views2 pages

Rev A4 Concept

This document is a technical drawing for a component related to Harley-Davidson, detailing specifications such as dimensions, heat treatment processes, and surface finish requirements. It includes notes on manufacturing tolerances, machining processes, and regulatory compliance. The document is marked as a restricted confidential document and outlines the proprietary nature of the information contained within.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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6 5 4 3 2 1

DRW DATE
BY ECN NUMBER ZONE DESCRIPTION
REV (YYYY-MM-DD)

A 2025-03-11 TCS TBD INITIAL RELEASE

D (.627) .248 D
45
45
.248
.146
2X .445 .060 E F G .967
BOTH SIDES .957
B1 .030 E F G
B2 .9282
.9278
B1 .004 E F
IMPRESSION
NUMBER AND 16
SCALE 0.500 G
HEAT CODE THIS SIDE
B2 (.928)
.002 E F G
NOTES:
BEND PLANE (.928) 1. HEAT TREATMENT NOTES:
1.610
.003 E F G CARBURIZE, QUENCH AND TEMPER PER ES805-41100, #8822
.030 E F G TWIST PLANE TEMPERING TO BE COMPLETED AT 400F FOR A MINIMUM OF 2 HOURS.
.541
X Y
INDUCTION SOFTEN STEM & SMALL END OF ROD POST CARBURIZE,
QUENCH AND TEMPER
C - STEM & SMALL END SURFACE HARDNESS: 30 - 48 HRC C
X - STEM & SMALL END CORE HARDNESS: 25 HRC MIN
- TRANSITION FROM LARGE END BORE TO STEM SURFACE
Y HARDNESS: 48 - 58 HRC
- REFERENCE SHEET 2 FOR ADDITIONAL INDUCTION SOFTENING
2X 8.460 REQUIREMENTS
.685
8.015
.090 E F G 2. UNLESS OTHERWISE SPECIFIED:
125
MACHINED SURFACE FINISH

57 BREAK ALL SHARP EDGES .015 MAX

3. REF: ES805-41120 POST HEAT TREAT MACHINING


4.108 DAMAGE ON STEEL BEARING SURFACES.
CONSULT POWERTRAIN ENGINEERING
WITH MACHINING PROCESS CHANGES
.553 4. CLEANLINESS PER ES831-002 REV 7
.944 CLASS II-11 MG/PART
.932 SURFACE TO BE HONED WHITE TOWEL TEST MAXIMUM GRADE 3
.014 E F G
RA 1 TO 10 5. FOR DIMENSIONS NOT SHOWN, USE CAD DATA
B RPK 1 TO 8 2.259 B
2X CAD DATA IS BASIC AND:
RK 1 TO 20 2.229
.060E F G
2X .955
C1
6. MANUFACTURING DATA ONLY:
DATUM TARGET POINTS B1 & B2
SHALL BE WITHIN .055E F G
C1
C2 DATUM TARGET POINTS C1 & C2
C2 SHALL BE WITHIN .050E F G
.886
.972 SEE DETAIL A 7. DIMENSION TO BE CAPABLE IN PRE-HEAT TREAT
(1.908) .950 6 2X .955
STATE. DIMENSION TO BE CORRECT AFTER HEAT
.014 E F G .0035 E TREATMENT ONLY ON THE NON-SLOT (CLOSED)
2.046 SIDE OF FEATURE
45 45 F
375

375

2.042 IDENTIFIES IDENTIFIES

SEE NOTE 7 2.2049 KEY PRODUCT REGULATORY


HARLEY-DAVIDSON MOTOR COMPANY
2X SEE NOTE 3
CHARACTERISTIC CHARACTERISTIC

.542
(KPC) (RC)
2.2046 DRAWING UNITS ENGLISH MILWAUKEE, WI, USA
.200 SECTION A-A
X .000 DIMENSIONS INCHES
RESTRICTED CONFIDENTIAL DOCUMENT
.030 E F G
TOLERANCES AFTER FINISH UNLESS SPECIFIED THIS CAD DOCUMENT AND ALL INFORMATION DISCLOSED HEREIN ARE THE EXCLUSIVE PROPERTY OF THE

.00015 X. - ANGLES 1.0


HARLEY-DAVIDSON MOTOR COMPANY ("H-D"), AND ARE SUBMITTED TO THE RECIPIENT ONLY ON A CONFIDENTIAL
BASIS. IN CONSIDERATION OF RECEIVING THIS CAD DOCUMENT, THE RECIPIENT AGREES: (1) NOT TO USE
THIS CAD DOCUMENT OR ANY OF THE INFORMATION DISCLOSED HEREIN TO PRODUCE ANY PRODUCT OR FOR ANY

X Y X.X 0.1 CHAMFERS 5 OTHER PURPOSE EXCEPT AS AUTHORIZED IN WRITING BY H-D; (2) NOT TO REPRODUCE THIS CAD DOCUMENT;
(3) TO RETURN THIS CAD DOCUMENT TO H-D UPON REQUEST; AND (4) THAT NO DISCLOSURE OF THIS CAD

7.5
DOCUMENT OR ANY OF THE INFORMATION DISCLOSED HEREIN WILL BE MADE TO ANY THIRD PARTY WITHOUT THE
X.XX 0.02
3.220
MACHINED 250 PRIOR WRITTEN CONSENT OF H-D.
SURFACES
MATERIAL

A E X.XXX 0.010
A
FINISH (AA)

THIRD ANGLE PROJECTION GD& T PER ASME Y14.5-2009 N/A


DO NOT SCALE FINISH
DRAWING
PART SHALL BE FREE OF N/A
BURRS AND SHARP EDGES
DESIGNER HEAT TREAT

Y TCS
.030 SEE NOTES
2X X 45 EDGE BREAK
.005
TECHNICAL REVIEWER SUBSTANCE IN PRODUCT - SIP

X P. EDLBECK SUBSTANCE COMPLIANCE AS PER EG574-700


.020 E F G DESIGN ENGINEER NAME
2X R.075 B. GILLEN CONN ROD-MACH,FORK
X Y
DETAIL A R.325 TYP
ENGINEERING TECH MANAGER / LEAD PLM MODEL REV PLM DRAWING REV DRAWING REVISION

SCALE 1.000 J. BEERS A.4 A.4 A


1 FORGING-CONN ROD, FORK 23700097 1
Y EMISSION COMP REGULATORY REFERENCE PART NUMBER OR T-PANEL NUMBER SCALE SHEET SIZE

QTY NAME PART NUMBER ITEM N Y 23700095 1.000 1 OF 2 D

6 5 4 3 2 1
6 5 4 3 2 1

D D
SURFACE HARDNESS
TEMPERING BOUNDARY
30-48 HRC

INDUCTION TEMPERING ZONE


C C
A A

B SURFACE HARDNESS CORE HARDNESS AT B


ON THRUST FACE 58-63 HRC SMALL END 25 HRC MIN

CORE HARDNESS 25-48 HRC


CASE DEPTH TEST LOCATION

45-53 MM INDUCTION 10-15 MM TRANSITION ZONE


SOFTENING START ZONE SURFACE HARDNESS 48-58 HRC
A-A

REMARK: TEMPERING BOUNDARY CONSIDERED BASED ON THE PART


DIMENSION AND EXACT BOUNDARY DIMENSION DETAILS WILL BE
PROVIDE DURING PROTO SAMPLE

A A

HARLEY-DAVIDSON MOTOR COMPANY


MILWAUKEE, WI, USA
NAME

CONN ROD-MACH,FORK
PLM MODEL REV PLM DRAWING REV DRAWING REVISION

A.4 A.4 A
PART NUMBER OR T-PANEL NUMBER SCALE SHEET SIZE

23700095 2.000 2 OF 2 D

6 5 4 3 2 1

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