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Bidirectional DCDC Converter Design

The document outlines a detailed MCU signal list, specifying various signals such as EADC1 for 12V feedback and EADC2 for 48V feedback, along with their corresponding connections and components. It includes information on current measurements for multiple phases, cycle limits, and fast turn-off oring signals. Additionally, it details PWM signals for controlling low and high side gates across different phases.
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© © All Rights Reserved
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Available Formats
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0% found this document useful (0 votes)
68 views7 pages

Bidirectional DCDC Converter Design

The document outlines a detailed MCU signal list, specifying various signals such as EADC1 for 12V feedback and EADC2 for 48V feedback, along with their corresponding connections and components. It includes information on current measurements for multiple phases, cycle limits, and fast turn-off oring signals. Additionally, it details PWM signals for controlling low and high side gates across different phases.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

1 2 3 4 5 6

DIRECTION CUR_CMD
MCU signal list
1. EADC1 --> 12V feedback COJ1
J1
3.3VA 3.3VD
1
PIJ101 2
PIJ102 PGND 3.3VA 3.3VD
COR15
R15
2. EADC2 --> 48V feedback 5
3
PIJ103 4
PIJ104
6 COR24
COJ8
J8 PIR1501 PIR1502

POUSB0V33
USB_V33 PIJ105 PIJ106 R24 1 0
3. AD08 --> Phase 1 current measure 7
PIJ107
9
8
PIJ108
10
PIR2401
100
PIR2402
PMBUS_ALERT SYNC PIJ801
2
PIJ802
PIC1601 PIC1701 PIC1801 PIC1901 PIC210 PIC20 1
PIJ109 PIJ1010 PIR1301 PIR1302 PMBUS_DATA COC16
C16 COC17
C17 COC18
C18 COC19
C19 COC21
C21 COC20
C20
4. AD09 --> Phase 2 current measure COR13
R13
22-27-2021 PIC1602 0.01uF/16V 1u/16V PIC1702 PIC1802 0.1u/16V PIC1902 0.1u/16V PIC2102 0.1u/16V PIC20 2 1u/16V
PIC2 02
A 5103308-1 PIC1401 1.50k PGND CONT1
NT1 COC22 A
5. AD10 --> Phase 3 current measure COC14
C14 PINT101 PINT102
PIC2 01
C22
2.2uF/10V
PIC1402 33pF COJ9
J9 Net-Tie
6. AD11 --> Phase 4 current measure COR14
R14
PIR1401 PIR1402
PMBUS_CLK SYNC
1
PIJ901 PGND
1.50k 2
7. EADC0 --> Current feedback COR26
PIC1501
PIJ902 AGND
R26 COC15
C15 22-27-2021
8. AD02 --> phase 1 cycle by cycle limit PIR2601
100
PIR2602 PMBUS_CTRL
PIC1502 33pF PGND POBP18
BP18

POCUR0MD

CUR_CMD
9. AD04 --> phase 2 cycle by cycle limit PIC2401 PIC2301
COC24
C24 COC23
C23
10. AD07 --> phase 3 cycle by cycle limit PGND PIC2402 0.1u/16V PIC2302 1uF/16V

11. AD13 --> phase 4 cycle by cycle limit PIC1 501

PO48VSEN0ADC PO12VSEN0ADC

48Vsen_EADC

12Vsen_EADC
COC115
C115
12. TMS --> Save the standby power PIC1 502 0.01uF PGND
BUCK BOOST DIRECTION

POI0SEN

I_sense
13. TDI --> Phase1 Fast turn off oring

PO12VSEN0ADC

12Vsen_ADC
PIR102 PIR1602 PIR1702 AGND
COR1 COR16 COR17
14. TDO --> Phase2 Fast turn off oring R1
330
R16
330
R17
1.00k
AGND

POI UT04 POI UT02 POI UT01 PO30 VA

Iout_4

Iout_2

Iout_1

3.3VA
AGND AGND AGND
15. TCK --> Phase3 Fast turn off oring PIR101 PIR1601 3.3VD
PIR1701
16. TCAP --> Phase4 Fast turn off oring PID201 PID1601 PIU308 PIU3079 PIU3078 PIU307 PIU3076 PIU3075 PIU3074 PIU3073 PIU3072 PIU3071 PIU307 PIU3069 PIU3068 PIU3067 PIU306 PIU3065 PIU3064 PIU3063 PIU3062 PIU3061

80

79

78

77

76

75

74

73

72

71

70

69

68

67

66

65

64

63

62

61
1

1
COU3
U3
17. DPWM0A --> Phase 1 low side gate COD2
D2 COD16
D16 UCD3138128PFC

EAN2

EAN1

EAN0
AGND

AGND

AGND

XTAL_IN
AD11

AD09

AD08

AD14

AD05

AD02

AD01

AD00

EAP2

EAP1

EAP0
V33A

XTAL_OUT
Red Red
18. DPWM0B --> Phase 1 high side gate PID20 PID1602
2

2
B B

19. DPWM1A --> Phase 2 low side gate 1


Phase4_CBC PIU301 AD13
POPHASE40CBC 60
DGND PIU3060 PGND
20. DPWM1B --> Phase 2 high side gate PGND
2
PIU302
AD12 V33D
59 PO303VD
PIU3059
3.3VD
21. DPWM2A --> Phase 3 low side gate POIOUT03 3
Iout_3 PIU303 AD10 BP18
58
PIU3058
BP18
3.3VD
22. DPWM2B --> Phase 3 high side gate POPHASE30CBC 4
Phase3_CBC PIU304 AD07
57
V33DIO PIU3057 3.3VD
23. DPWM3A --> Phase 4 low side gate 48Vsen_EADC PO48VSEN0ADC
48Vsen_ADC
5
PIU305 AD06 DGND
56
PIU3056 PGND COJ10
J10
24. DPWM3B --> Phase 4 high side gate PIC2501 6 55 PIJ1001
1
COC25
C25 POPHASE20CBC
Phase2_CBC PIU306 AD04 FAULT3 PIU3055 2
PIJ1002
PO48VSEN
48Vsen
PIC2502 0.01uF
7 54
POPHASE10CBC
Phase1_CBC PIU307 AD03 FAULT2 PIU3054PODIRECTION
DIRECTION 800-10-002-10-001000
8 53 POMASTER0SLAVE
Master/Slave
COR117
AGND 3.3VD PIU308 V33DIO SPI_MISO PIU3053 PIR1 802
R117 COR118
R118
PIR11701 PIR11702 48Vsen_ADC 9 52
COR19
R19 PGND PIU309
DGND SPI_MOSI PIU3052 10.0k
COTP8
TP8 COTP17
TP17
1.00k PIC2601 3.3VD
1.0k PIR1 801
COC26
C26 10 51
PIR1901 PIR1902 PIU3010 RESET SPI_CLK PIU3051
PITP801 PITP1701 PIC2602 0.022uF
11 50
PIS102 PIU3011 PWM2 SPI_CS PIU3050 PGND
2

PIC2801 12 49
COS1
S1 COC28
C28 PIU3012 PWM3 TCAP0/TCAP1 PIU3049POSYNC
SYNC
AGND
SKRKAEE010 PIC2802 0.1uF/25V
13 48
PIS10 SYNC PIU3013 TCAP1/TCAP0 TMS PIU3048
1

C AGND PGND C
14
PIU3014 47
ADC_EXT_TRIG TDI/TCAP0/TCAP1 PIU3047 Master/Slave
12Vsen_EADC 15 46
PIC2701 PGND
POPMBUS0CLK
PMBUS_CLK PIU3015 PMBUS_CLK TDO/TCAP0/TCAP1 PIU3046 POBUCK
BUCK
C27
COC27
16 45
PO12VSEN
12Vsen
PIC2702 0.01uF POPMBUS0DATA
PMBUS_DATA PIU3016 PMBUS_DATA TCK/RTC_IN/XTAL_CLK_OUT PIU3045

17 44
POPMBUS0ALERT
PMBUS_ALERT PIU3017 PMBUS_ALERT FAULT1 PIU3044POBOOST
BOOST
AGND
R119
COR119 18 43
PIR11901 PIR11902 12Vsen_ADC
POPMBUS0CTRL
PMBUS_CTRL PIU3018 PMBUS_CTRL FAULT0 PIU3043 SYNC
1.00k PIC10301 19 42
C103
COC103 PIU3019 I2C_CLK INT_EXT PIU3042
PIC10302 0.022uF
20 41
COTP59
TP59 COTP60
TP60 PIU3020 I2C_DATA DGND PIU3041 PGND
TSW-104-07-G-S

DPWM0A

DPWM0B

DPWM1A

DPWM1B

DPWM2A

DPWM2B

DPWM3A

DPWM3B
COJ12
J12

SCI_RX0

SCI_RX1
SCI_TX0

SCI_TX1
PITP5901 PITP60 1 AGND

GPIOC

GPIOD
GPIOA

GPIOB
U19
COU19

PWM0

PWM1
DGND
1

SYNC
PIJ1201
1 7 2
CAN_TX PIU1901 D CANH PIU1907 PIJ1202
4 6 3
CAN_RX PIU1904 R CANL PIU1906 PIJ1203
4
PIJ1204
PIU3021 PIU302 PIU3023 PIU3024 PIU3025 PIU3026 PIU3027 PIU3028 PIU3029 PIU30 PIU301 PIU30 2 PIU30 3 PIU30 4 PIU30 5 PIU306 PIU307 PIU30 8 PIU30 9 PIU304
21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40
8 5
PIR13502 PIR13501
PIU1908 RS LBK PIU1905
R135
COR135 0
PIR4302
PODWM0A PODWM0B PODWM1A PODWM1B PODWM2A PODWM2B PODWM3A PODWM3B
DPWM0A

DPWM0B
PO WM0 PO WM1
DPWM1A

DPWM1B

DPWM2A

DPWM2B

DPWM3A

DPWM3B

PWM0

PWM1
SYNC
3 2
3.3VD PIU1903 VCC GND PIU1902 PGND PIR1R125
2COR125
502 PIR12702
R43
COR43
AGND SN65HVD233D
PIR43010
PIR12402 1.0k PIR12602
COR124
R124 R126
COR126
C62PIC6201
COC62 PIC3901 AGND 1.0k PIR12501 1.0k PIR12701
COR127
R127
1.0k
C39
COC39 PIR12401 PIR12601
D 4.7µF PIC6202 PIC3902 0.1µF AGND
AGND D

POSAFTY0W1 POSAFTY0W2 POCAN0TX POCAN0RX POSAFTY0SW3 POSAFTY0W4


Safty_SW1

Safty_SW2

Safty_SW3

Safty_SW4
CAN_RX
CAN_TX
AGND AGND

Designed for: Automotive Mod. Date: 3/17/2016


Project Title: Bidirectional DCDC converter
Number: TIDA-00653 Rev: AA1 Sheet Title: MCU
Texas Instruments and/or its licensors do not warrant the accuracy or completeness of this specification or any information contained therein. Texas Instruments and/or its licensors do not SVN Rev: Not in version control Assembly Variant: 001 Sheet: 1 of 6
warrant that this design will meet the specifications, will be suitable for your application or fit for any particular purpose, or will operate in an implementation. Texas Instruments and/or its Drawn By: File: [Link] Size: B [Link]
licensors do not warrant that the design is production worthy. You should completely validate and test your design implementation to confirm the system functionality for your application. Engineer: Ray Chang Contact: [Link] ?Texas Instruments 2014

1 2 3 4 5 6
1 2 3 4 5 6

COH1
H1 COH2
H2 COH3
H3 COH4
H4
1
PIH101 1
PIH201 1
PIH301 1
PIH401

NY PMS 440 0025 PH NY PMS 440 0025 PH NY PMS 440 0025 PH NY PMS 440 0025 PH

COH5
H5 COH6
H6 COH7
H7
A 1 1 1 A
PIH501 PIH601 PIH701

NY PMS 440 0025 PH NY PMS 440 0025 PH NY PMS 440 0025 PH

You should delete the nylon screws/standoffs and/or the


bumpons as needed for your design (or substitute other parts
from [Link]). Bumpons are cheaper, but provide less
clearance.
COFID1
FID1 COFID2
FID2 COFID3
FID3
Deleting anything else from this page may result in your EVM
submission being rejected (until you add them back).
COLogo1 COLogo2 COLogo3
Update the Label Text in the Label Table as needed for each
PCB Number: TIDA-00653 PCB PCB PCB Assembly Variant.
PCB Rev: E1 LOGO LOGO LOGO
Texas Instruments Pb-Free Symbol FCC disclaimer
CO!PCB You can delete this note too.

COLogo4 COLogo5

B B

DANGER HIGH VOLTAGE DANGER HIGH VOLTAGE

Label Table
Variant Label Text

001 ChangeMe!
LBL1
COLBL1
PCB Label 002 ChangeMe! COLogo6
Size: 0.65" x 0.20 "

COZZ1
ZZ1
Label Assembly Note
This Assembly Note is for PCB labels only CAUTION HOT SURFACE

C COZZ2
ZZ2 C
Assembly Note
These assemblies are ESD sensitive, ESD precautions shall be observed.

COZZ3
ZZ3
Assembly Note
These assemblies must be clean and free from flux and all contaminants. Use of no clean flux is not acceptable.

COZZ4
ZZ4
Assembly Note
These assemblies must comply with workmanship standards IPC-A-610 Class 2, unless otherwise specified.

D D

Orderable: EVM_orderable Designed for: Automotive Mod. Date: 3/17/2016


TID #: TID Project Title: Bidirectional DCDC converter
Number: TIDA-00653 Rev: AA1 Sheet Title: Hardware_ANSI-B
Texas Instruments and/or its licensors do not warrant the accuracy or completeness of this specification or any information contained therein. Texas Instruments and/or its licensors do not SVN Rev: Not in version control Assembly Variant: 001 Sheet: 3 of 3
warrant that this design will meet the specifications, will be suitable for your application or fit for any particular purpose, or will operate in an implementation. Texas Instruments and/or its Drawn By: File: Hardware_ANSI-[Link] Size: B [Link]
licensors do not warrant that the design is production worthy. You should completely validate and test your design implementation to confirm the system functionality for your application. Engineer: Ray Chang Contact: [Link] © Texas Instruments 2014

1 2 3 4 5 6
1 2 3 4 5 6

A A

COR122
COC114
C114
R122
PIR12201 PIR12202PIC11402 PIC11401
49.9
COT1
T1 100pF/100V
750342460
[Link] COD1
D1 16VS COD17
D17
PIT1044 1
PID101 3
PID103 PID1701 PID1702 Bat_12V
BAS21-7-F MBR0540T1G
6 PIT106
3
PIT103

PIT1022
COR2
COC1
C1
B
R2
PIR201 PIR202 PIC102 PIC101 5 PIT105 PIC201 B
39.0k
COC2
C2
3300pF PIT1011 PIC20 10uF/25V

PIC301
COC3
C3
COU1
U1 PIC302 0.1uF/50V
LM34927MR
PGND
1PIU101
RTN
8
SW PIU108
PIC401 12V bat can power UCD when DC/DC is disable DC/DC
COC4
C4
POBAT048V 2PIU102 7 PIC402 0.1uF/25V PGND
Bat_48V
PIR302 VIN BST PIU107 COD3
D3 COD4
D4 COD5 UCD is powered by bias when DC/DC is enabled
D5
COR3
R3 3PIU103 6 3 1 1 3
150k/1% ULVO VCC PIU106 PID303 PID301 PO12VS
12VS PID401 PID403 PID502 PID501
COR4
PIR301 R4
PIR401 4PIU104
PIR402 RON
5
FB PIU105
BAS21-7-F BAS21-7-F MBR0540T1G
RTN

120k COR5
COC5
C5
R5 COQ1
Q1 COU2
U2
PIR501 PIR502
PIC502 PIC501
PIU109 PIR602 49.9 FDN302P TLV1117-33IDCY PO303VD
3.3VD
9

COQ2
Q2 COR6
R6 100pF/100V COD6
D6 3.3V/0.8A/0.5% 3.3VD

PIQ203 2N7002E-T1-E3 27.0k 2 3 3 2


3

Bat_12V PID602 PID601


PIQ102 PIQ103 PIU203 IN OUT PIU202
PIR702 PIR601 PIR802 PAD PIU204

GND
PIC601 PIC701 COR7
R7
DNP
1 Bias_ctr
PIQ201 MBR0540T1G COR8
R8 PIR902
COC6 COC7 PIC801 PIR10 2 COR9
PIC602
C6 C7
PIC702 0.4uF/100VPIR701
10.0k
PIQ20 PIC901 PIC10 1 PIC1 01
1k_1%
PIR801 PIQ10 PIU201
R9

1
2.2uF/100V COC8
C8 COR10
R10 330
COC9 COC10 PIR1 02 COC11 PIC802 PIR901
2

1
C9 C10 C11 10uF/16V 560
PIC902 2.2u/16V PIC10 2 100pF/16V COR11
R11 PIC1 02 10uF/16V PIR10 1 Bias_ctr
3.0k PIC1201 PIC1301 PID701

1
PIR1 01 COC12
C12 COC13
C13
C PIC120 10uF/25V PIC1302 10uF/6.3V D7
COD7 C
Red
COTP1
TP1
PID702

2
PITP10
PGND
POPGND
PGND
PGND
POBAT012V
Bat_12V

COJ11
J11
PIJ1101
1
2
PIJ1102
PIQ30

3
22-27-2021
1 ON/OFF
DNPPIQ301
COQ3
Q3
PIR1202
2N7002E-T1-E3
PIQ302 High-> disable DC/DC

2
R12
COR12
100k
PIR1201
PGND

D D

Designed for: Automotive Mod. Date: 3/17/2016


Project Title: Bidirectional DCDC converter
Number: TIDA-00653 Rev: AA1 Sheet Title: Aux Power Supply
Texas Instruments and/or its licensors do not warrant the accuracy or completeness of this specification or any information contained therein. Texas Instruments and/or its licensors do not SVN Rev: Not in version control Assembly Variant: 001 Sheet: 3 of 6
warrant that this design will meet the specifications, will be suitable for your application or fit for any particular purpose, or will operate in an implementation. Texas Instruments and/or its Drawn By: File: Aux Power [Link] Size: B [Link]
licensors do not warrant that the design is production worthy. You should completely validate and test your design implementation to confirm the system functionality for your application. Engineer: Ray Chang Contact: [Link] ?Texas Instruments 2014

1 2 3 4 5 6
1 2 3 4 5 6

Bat_12V

A PIC12301 PIC1 601 PIC1 701 PIC1 801 PIC1 901 PIC120 1 PIC12101 PIC12 01 A
COC123
C123 COC116
C116 COC117
C117 COC118
C118 COC119
C119 COC120
C120 COC121
C121 COC122
C122
PIC12302 47uF/16V PIC1 602 47uF/16V PIC1 702 47uF/16V PIC1 802 47uF/16V PIC1 902 47uF/16V PIC120 2 47uF/16V PIC12102 47uF/16V PIC12 02 47uF/16V

POPGND
PGND

COQ4
Q4
30V/53A/0.69m
CSD17570Q5B
PIQ408
PIQ407
PIQ406
PIQ405 PIQ403
PIQ402
PIQ401
7,8 1,2,3 COJ2
J2
COL1
L1 5,6, 1
PIJ201
COR36
R36
XAL1580-102MEB
COXF1
IPB017N10N5
PIQ40 PIR3601 PIR3602

4
COTP2
TP2 POBAT048V
COL2
L2 PO48V0CON
XF1 COTP3
TP3 COTP4
TP4 COL3
L3 0.002 POBAT012V
COTP5
TP5 90562
COJ3
J3
Bat_48V 48V_con COQ5
Q5 Bat_12V COJ4
J4
1 PITP201 PITP301 Phase14 SW1 PITP401 COR27
R27 PITP501 1
PIJ301 PIL101 PIL102
PIL201 PIL202 PIXF101 PIXF103 PIQ504 PIQ503
PIQ502
PIQ507
PIQ506
PIQ505 PIL301 PIL302 PIQ808
PIQ807
PIQ806
PIQ805 PIQ803
PIQ802
PIQ801 PIR2701 PIR2702 PIJ401
COQ16
Q16 8 1,2,3
PID802

2,3,5,6,7
PIXF102 PIXF104 PIQ1608 SER2915H-472KL 7,8 0.002
90562 PIR2802 PIC3701 PIC3801 XAL1580-102MEB PIC3901 3587 3
PIQ1603
7
PIQ1607 5,6, PIR2902 90562
B COTP6
TP6 COR28
R28 COC37
C37 COC38
C38 COC39
C39 PIC40 1 PIC4101 PIC4201 PIQ501 PIQ1602
2 6
PIQ1606
COQ8
Q8
PIQ804 PIC5601 PIC4301 COR29
R29 B
PIC3702 22uF/50VPIC3802 22uF/50V PIC3902 COC40 COC41 COC42 COC56 COC43

4
PITP601
33.0k
PIR2801 PIC4501
1000pF
PIC40 2
C40
22uF/50VPIC4102
C41
22uF/50V
C42
PIC4202 10uF/100V PIQ1601
1
COD13
D13
PIQ1604
5
PIQ1605
UPS115UE3/TR7
PIQ604
CSD17570Q5B
30V/53A/0.69m PID801
COD8
D8
MMSZ4699-V PIC5602
C56
47uF/16V
C43
PIC4302 1uF/16V
8.06k
PIR2901 PITP701
COTP7
TP7

4
PO48VSEN
48Vsen COC45 COD19 PO12VSEN
12Vsen
PIR3 02 PIR30 2 PIR3402 PIC4601 PIR3502

4
C45 PID1301 PID1302
D19
COR33
R33 PIC4701 COC47
C47 PIC4502 1000pF PIC5401 ECH8102-TL-H
COR30
R30 PID1902 PID1901
PIQ601
1 COQ6
Q6 COR34
R34 COC46
C46 COR35
R35
1.10k 330uF/100V
COC54
C54 UPS115UE3/TR7 10.0k 10.0k PIC4602 1uF/16V PIC4801 COC48
C48 1.00k
PIR3 01 PIC4702 PIC4901 PIC50 1 PIC5101 10uF/100V PIC5402 TP9 PITP901 PIR30 1 PIR3401 PIC4 01 470u/16VPIR3501 Q11
COTP9
PIQ170 PIQ1702 PIQ1703 PIQ607532 IPB017N10N5 12V COQ11

1
2
3
Oring_ctr 2,3,5,6,7
PIQ1403 COC49
C49 COC50
C50 COC51
C51 PIC5201 PIC5301 PH1_H COTP10
TP10
PIQ1203 COC44
C44 PIC5 01 PIC4802 PIQ1 03
2N7002E-T1-E3
3

3
PIC4902 22uF/50VPIC50 2 22uF/50V PIC5102 1000pF COC52
C52 COC53
C53 PIC4 02 47uF/16V COC55
C55 60V/0.24A COTP11
TP11
3.3VD 1
PIQ1401
E PIC5701 PIC5202 22uF/50V PIC5302 22uF/50V PH1_L 4
PIQ1704
COQ17
Q17 1
Safty_SW1 PIQ1201
POSAFTY0SW1 DNP
PITP10 1 COQ12
Q12 PIC5 02 1uF/16V 1 3.3VD
PIQ1101 PITP1 01
PIR3802 COC57
C57 PIR3902 ECH8102-TL-H 2N7002E-T1-E3 PIC5801 PIR40 2
COR38
R38
PIQ1402 COQ14
Q14 PIC5702 1000pF COR39
R39 100V/124A /4.9m PIC10701 PIQ120 COC58
C58
PIQ1 02 COR40
R40
PIC5802 1uF/16V
PIQ1705 PIQ1706 PIQ170 PIQ1708
2

2
COJ5
J5 1.0k 2N7002E-T1-E3 10.0k C107
COC107 E 1.0k_1% J6
COJ6
PIR3801 PITP2301 PIR3901 PIC10702 PITP2401 PIR40 1

5
6
7
8
PIJ501
1 60V/0.24A 1000pF PIJ601
1
COTP23
TP23 COTP24
TP24
90562 90562
PGND COQ15
Q15 100V/0.6A/SOT23 COJ7
J7
PGND Phase1 2 3 ZXMP10A13FTA 1
PIQ1502 PIQ1503 PIJ701

90562
COD9
D9
PIQ1501 COR41
R41
COTP13
TP13

1
PID901 PID902PIR4102 PIR4101 POORING0CTR COR43
R43
MMSZ4699-V
Oring_ctr
1.0k_1% COR44
R44 ZCD COR42
R42 PITP1301
10.0k PIR4301 PIR4302 PIR4401 PIR4402 PIR4201 PIR4202 POPHASE10CBC
Phase1_CBC
12V 26.1k COC91
C91 120
COTP14
TP14 PIC9101 PIC9102
PIC5901
COU4
U4 UCC2721XDRM 16VS PIR120 2 COC59 BW : 4MHz
C59
PO12VS
12VS
1PIU401
VDD
8
LO PIU408
PITP1401 PH1_L
BUCK
0.1uF R120
COR120 PIC5902 330pF
0
3.3VD 3.3VP
PIU508

8
COR20
R20
C
PIR2001 PIR2002 2PIU402
HB VSS PIU407
COTP15
7 TP15
COR128
R128 COR130
R130
U5A
COU5APGND PIR120 1 COTP16
TP16 C

0 ZCD PIR12801 2 OPA2211AIDDA AGND


PIR12802 PIR13002 PIR13001 PIU502
0.1u/25V PIC60 1 PH1_H 3PIU403
HO LI PIU406
6 PITP1501 PODPWM0A
DPWM0A 75.0 PIC10501 10.0 COC29
C29 COR46
R46 PIU501
1 PIR4501 PIR4502
PITP1601 POIOUT01
Iout_1
COC60
C60 DNPC105 COC105 1.0k_1% 3 COR45
R45
PIC2902 PIC2901 PIR4601 PIR4602 PIU503
PIC6101 PIC60 2 PIC10502 330pF COU12A
SW1 U12A
PIU1208 1.0k_1%
PWPD

4PIU404 5

8
HS HI PIU405
PITP1901 PODPWM0B
DPWM0B C105 NL PIC3201 PIC9401
C61
COC61 TLV3202AID 2.2uF 3.3VD
COC32 PIU509 PIU504 COC94

9
4
PIC6102 2.2uF/16V 2
PIU1202
PGND
C22 NL
DNPC32 C94
PIU409 COTP19
TP19
COR109
R109 COR110
R110
PGND
COR111
R111 A
V+ 1
PIU1201 PIC30 1 PIC320 22pF PIC9402 2.2u/10V
COC30
9

3 V- C30
PIR10901 PIR10902 PIR11001 PIR11002 PIR11101 PIR11102 PIU1203
2.00k 2.00k 1.00k R112
COR112
PIC30 2 2.2uF COR49
R49 PIR4902 PGND
U15
PIC9 01 PIC10 01 PGND 3 COU15
PGND
PIR11202 PIR11201
PIU1204 26.1k PIU1503
4

COC99
C99 COC100
C100 100k
PIU1305 3.3VP AGND

5
PIC9 02 2.2uF PIC10 02 2.2uF PGND U13
COU13 R51
COR51
PIR4901 1 2
PIR5101 PIR5102 PIU1501 PIU1502
U14
COU14 1 SN74AHC1G08DBV PITP20 1

V+
PIU1301 A 1.64k_1%
POPWM0
PWM0
3
PIU1403 2A
4
2Y PIU1404
3.3VD PGND 4
Y PIU1304 POSYNC
SYNC
REF1112AIDBZT PIR4702
PGND 2 COTP20
TP20 COC106
C106 PGND COR47
R47 COTP18
TP18
PIU1302 B

V-
PGND
2
PIU1402 GND
5
VCC PIU1405
PIC3102 PIC10602 PIC10601
26.1k
COC31 PIR4701 PITP1801
C31
PIU130 POI0SENSE
I_sense

3
POPWM1
PWM1
1
PIU1401 1A 1Y
6
PIU1406
PIC3101 2.2uF 3.3VP 1µF PIR4802 PIC6301
R48
COR48 C63
COC63
COR121
R121 40.2k PIC6302 0.01u/10V
SN74LVC2G34DRL
PIU1208 PGND
8

PIR12101 PIR12102
COR113
R113
PGND
COR114
R114
U12B
COU12B
31.6k_1% PIR4801
TLV3202AID
6
PIU508

8
PIR11301 PIR11302 PIR11401 PIR11402 PIU1206
2.00k 2.00k V+ 7 U5B
COU5B
R115
COR115 B PIU1207
PIC10101 PIC10201 PIR11501 PIR11502
5
PIU1205
V- 6
PIU506
OPA2211AIDDA AGND
COC101
C101 COC102
C102 PIC3 01 1.00k 7
PIC10102 PIC10202 R116
COR116 PIU507
2.2uF 2.2uF C33
COC33
PIR11602 PIR11601
PIU1204 5
PIU505
4

D PIC3 02 100pF 100k PIC104 1 Offset : 1.25V D


C104
COC104
PIU509 PIU504 Rang : -40A~40A(0~2.5V)

9
4
PIC104 2 22pF
PGND PGND

PGND
BOOST Designed for: Automotive Mod. Date: 3/17/2016
Project Title: Bidirectional DCDC converter
Number: TIDA-00653 Rev: AA1 Sheet Title: Phase 1
Texas Instruments and/or its licensors do not warrant the accuracy or completeness of this specification or any information contained therein. Texas Instruments and/or its licensors do not SVN Rev: Not in version control Assembly Variant: 001 Sheet: 4 of 6
warrant that this design will meet the specifications, will be suitable for your application or fit for any particular purpose, or will operate in an implementation. Texas Instruments and/or its Drawn By: File: [Link] Size: B [Link]
licensors do not warrant that the design is production worthy. You should completely validate and test your design implementation to confirm the system functionality for your application. Engineer: Ray Chang Contact: [Link] ?Texas Instruments 2014

1 2 3 4 5 6
1 2 3 4 5 6
COQ7
Q7
CSD17570Q5B
30V/53A/0.69m

PIQ708
PIQ707
PIQ706
PIQ705 PIQ703
PIQ702
PIQ701
7,8 1,2,3
5,6, COR57
R57
COXF3
IPB180N08S402ATMA1
COTP22 PIQ704 PIR5701 PIR5702

4
XF3 TP22 COL4 0.002
COQ18
Q18 L4
Phase24 SW2 PITP2 01 COR52
R52
48V_con PIXF301 PIXF303 PIQ1804 PIQ1803
PIQ1802
PIQ1807
PIQ1806
PIQ1805 PIL401 PIL402 PIQ2008
PIQ2007
PIQ2006
PIQ2005 PIQ2003
PIQ2002
PIQ2001 PIR5201 PIR5202
Bat_12V
1,2,3
PID102

2,3,5,6,7
A
PIXF302 PIXF304 COQ24
Q24 SER2915H-472KL 7,8 0.002 A
3587 8
PIQ2408 5,6,
PIQ1801 3
PIQ2403 7
PIQ2407
COQ20
Q20
PIQ20 4 PID10

4
2
PIQ2402 6
PIQ2406 100V/124A /4.9m CSD17570Q5B
1 5 UPS115UE3/TR7
PIQ2 04 30V/53A/0.69m

4
PIQ2401 PIQ2405
COD20 PIR5302 COD21 PIR5602 PIC6501
COTP21
D20
PIQ240
COR53
D21
COQ22 COR56 COD10 COC65

4
TP21 PID2001 PID2002
R53 PID2102 PID2101 PIQ22011 Q22 R56 D10 C65
ECH8102-TL-H 10.0k IPB180N08S402ATMA1 10.0k MMSZ4699-V PIC6502 47uF/16V
PH2_HPITP2101 UPS115UE3/TR7 PIR5301 PIR5601
PIQ2701 PIQ270 PIQ2703 PIQ2 076532 12V

1
2
3
2,3,5,6,7 COTP25
TP25
PIQ230

3
PIC6 01 PIC6401 PIC6701
COC66
C66 COC64
C64 PH2_L 4
PIQ2704
COQ27
Q27 POSAFTY0SW2 1
DNP
Safty_SW2 PIQ2301
PITP2501 COQ23
Q23 COC67
C67
PIC6 02 10uF/100V PIC6402 10uF/100V PIR5902 ECH8102-TL-H 2N7002E-T1-E3 PIC6702 47uF/16V
COTP31 COR59 PIC1 01 COTP36
TP31 R59
PIQ2705 PIQ2706 PIQ270 PIQ2708 PIQ2302 TP36

2
10.0k COC111
C111
PITP3101 PIR5901 PIC1 02 PITP3601

5
6
7
8
1000pF

COTP26
TP26
PGND COR61
R61 PGND
COR62
R62 COR60
R60 PITP2601
PIR61011.0k_1%
PIR6102 PIR6201 PIR6202 PIR6001 PIR6002 POPHASE20CBC
Phase2_CBC
COTP27
TP27 COD11
D11 26.1k 120
COU6
U6 UCC2721XDRM
COR63
R63
MMSZ4699-V 16VS COC93
C93 PIC6801
1PIU601 8 PITP2701 PH2_L 12V 0.1uF COC68
C68 BW : 4MHz
12VS VDD LO PIU608 Oring_ctr PIR6302 PIR6301
PID1102 PID1101 PIC9302 PIC9301 PGND
10.0k PIQ2501 PIU70 PIC6802 330pF

7
COR21
R21 2PIU602 7 COTP28
TP28 COTP29
TP29
PIR2101 PIR2102 HB VSS PIU607
0 COQ25
Q25 PIU702
2 COR64
R64
0.1u/25V PIC6901 PH2_H 3PIU603 PIU6066
PITP2801 PODPWM1A 3
PIQ2503 2
PIQ2502 Phase2 COR65
R65 6
PIU706
AGND
PIR6401 1.0k_1%
PIR6402
PITP2901 POIOUT02
HO LI DPWM1A Iout_2
COC69
C69 1.0k_1%
PIR6501 PIR6502 PIU703
3 PIR6 02
PIC70 1 PIC6902 SW2 ZXMP10A13FTA PIC3401 OPA211AID COR66
R66
PWPD

B 4PIU604 5 PODPWM1B B
COC70 HS HI PIU605 DPWM1B
PITP3201 DNPCOC34 PIC7101
PIC70 2
C70 100V/0.6A/SOT23 C34
PIC3402 22pF PIU704 COU7A
U7A 26.1k
PIR6 01 COC71

4
2.2uF/16V C71
PIU609 COTP32 PIR6702 PIC7201 I_sense PIC7102 2.2u/10V
TP32
COR67 COC72
9

R67 C72
COR68
R68 PIR6802 PGND PGND 40.2k PIC720 0.01u/10V
PGND 26.1k PIU1703
3 COU17
U17 PIR6701 U7B
COU7B
3.3VP 1
COR70
R70 NC PIU701
PIR7001 PIR7002
PIR6801 1
PIU1701 PIU1702
2 5
NC PIU705
COQ26
Q26 1.64k_1% PITP3 01 AGND AGND 8
NC PIU708
CSD17570Q5B REF1112AIDBZT
30V/53A/0.69m COTP33
TP33 COC109
C109 PGND OPA211AID
PIC10902 PIC10901
Offset : 1.25V
PIQ2608
PIQ2607
PIQ2606
PIQ2605 PIQ2603
PIQ2602
PIQ2601
Rang : -40A~40A(0~2.5V)
7,8 1,2,3 1µF
5,6, COR76
R76
COXF5
IPB180N08S402ATMA1
PIQ2604 PIR7601 PIR7602

4
XF5 COTP35
TP35 COL5 0.002
Q28
COQ28 L5
Phase3
4 SW3 PITP3501 R71
COR71
PO48V0CON
48V_con PIXF501 PIXF503 PIQ2804 PIQ2803
PIQ2802
PIQ2807
PIQ2806
PIQ2805 PIL501 PIL502 PIQ3008
PIQ3007
PIQ3006
PIQ3005 PIQ3003
PIQ3002
PIQ3001 PIR7101 PIR7102 POBAT012V
Bat_12V
1,2,3
PID120
2,3,5,6,7

PIXF502 PIXF504 COQ36 SER2915H-472KL 7,8 0.002


Q36 8
3587 PIQ3608 5,6,
PIQ2801 PIQ3603
3 7
PIQ3607
COQ30
Q30
PIQ30 4 PID1201
1

100V/124A /4.9m
2 6 CSD17570Q5B 4
PIQ3602 PIQ3606
UPS115UE3/TR7
1 5
PIQ3204 30V/53A/0.69m
4

PIQ3601 PIQ3605
COD22
COD23
D22
D23 PIR7202 PIR7502
PIQ3604 PIC7401
4

PID2201 PID2202
R72
COR72 1
PID2302 PID2301 PIQ3201
Q32
COQ32 R75
COR75 COD12
D12
ECH8102-TL-H 10.0k IPB180N08S402ATMA1 10.0k MMSZ4699-V COC74
C74
C COTP37
PH3_H
TP37 PITP3701
UPS115UE3/TR7 PIR7201 PIQ3701 PIQ3702 PIQ3703 PIQ3207653 PIR7501 12V PIC7402 47uF/16V C
1
2
3

2,3,5,6,7
PIC7501 COTP38
TP38
PIQ340
3
COC75
C75 PIC7301
PIC7502 10uF/100V COC73
C73 PH3_L 4 COQ37
Q37 PITP3801 1 DNP COQ34
Q34 PIC7601
PIQ3704 POSAFTY0SW3
Safty_SW3 PIQ3401 COC76
PIC7302 10uF/100V PIR7802 ECH8102-TL-H 2N7002E-T1-E3 C76
COTP43
TP43 R78
COR78 100V/124A /4.9m PIC1 0 1 PIQ3402 COTP44
TP44 PIC7602 47uF/16V
COC110
2
10.0k C110
PITP4301 PIR7801 PIQ3705 PIQ3706 PIQ370 PIQ3708 PIC1 0 2 PITP4 01
5
6
7
8

1000pF
COTP39
TP39

PGND COR80
R80 PGND R79
COR79 PITP3901
1.0k_1% COR81
R81 PIR7901 PIR7902 POPHASE30CBC
Phase3_CBC
PIR8001 PIR8002 PIR8101 PIR8102 120
COTP40
TP40 COD18
D18 26.1k PIC7 01
U8
COU8 UCC2721XDRM MMSZ4699-V 16VS C95
COC95 COC77 BW : 4MHz
C77
COR82
R82
PO12VS
12VS
1PIU801
VDD
8
LO PIU808
PITP40 1 PH3_L
Oring_ctr PIR8202
POORING0CTR PIR8201
PID1802 12V
PID1801 PIC9502 0.1uF
PIC9501 PGND
PIC7 02 330pF
10.0k
PIQ3501 PIU907
1

7
COR22
R22 2PIU802 COTP41
7 TP41 COTP42
TP42
PIR2201 PIR2202 HB VSS PIU807 AGND
0 COQ35
Q35 2
PIU902
COR83
R83
0.1u/25VPIC7801 PH3_H 3PIU803 6 PITP4101 PODPWM2A 3 2 Phase3 R84
COR84 6 1.0k_1% PITP4201 POIOUT03
HO LI PIU806 DPWM2A PIQ3503 PIQ3502 PIU906 PIR8301 PIR8302 Iout_3
COC78
C78 1.0k_1%
PIR8401 PIR8402
3
PIU903 PIR8502
PIC7901 PIC7802 SW3 ZXMP10A13FTA PIC3501 U9A COR85
R85
PWPD

4 5 COU9A
PIU804 HS HI PIU805
PITP4501 PODPWM2B
DPWM2B
PIC80 1
PIC7902
C79
COC79 100V/0.6A/SOT23 DNPC35 COC35
PIC3502 22pF PIU904 OPA211AID 26.1k
PIR8501 COC80

4
2.2uF/16V C80 U9B
COU9B
PIU809 COTP45
TP45 PIR8602 PIC8101 POI0SENSE
I_sense
PIC80 2 2.2u/10V 1
NC PIU901
9

R86
COR86 C81
COC81 5
40.2k NC PIU905
PGND PGND PIC8102 0.01u/10V 8
NC PIU908
PGND COR87
R87 PIR8702 COU16
PIR8601
D 26.1k 3 U16 OPA211AID D
PIU1603
3.3VP
COR89
R89 PIR8701 1 2 AGND AGND
PIR8901 PIR8902 PIU1601 PIU1602
1.64k_1% PITP4601
REF1112AIDBZT Offset : 1.25V
TP46
COTP46 C108
COC108 PGND Rang : -40A~40A(0~2.5V)
PIC10802 PIC10801
Designed for: Automotive Mod. Date: 3/17/2016
Project Title: Bidirectional DCDC converter
1µF Number: TIDA-00653 Rev: AA1 Sheet Title: Phase 2 and 3
Texas Instruments and/or its licensors do not warrant the accuracy or completeness of this specification or any information contained therein. Texas Instruments and/or its licensors do not SVN Rev: Not in version control Assembly Variant: 001 Sheet: 5 of 6
warrant that this design will meet the specifications, will be suitable for your application or fit for any particular purpose, or will operate in an implementation. Texas Instruments and/or its Drawn By: File: bidirectional-Phase2&[Link] Size: B [Link]
licensors do not warrant that the design is production worthy. You should completely validate and test your design implementation to confirm the system functionality for your application. Engineer: Ray Chang Contact: [Link] ?Texas Instruments 2014

1 2 3 4 5 6
1 2 3 4 5 6

A A

COQ9
Q9
CSD17570Q5B
30V/53A/0.69m

PIQ908
PIQ907
PIQ906
PIQ905 PIQ903
PIQ902
PIQ901
7,8 1,2,3
5,6, COR95
COXF7
IPB017N10N5
PIQ904 R95
PIR9501 PIR9502

4
XF7
COQ38
COTP48
TP48 COL6
L6 COQ39 0.002
Q38 Q39
COR90
PO48V0CON
48V_con PIXF701 PIXF703Phase4 4
PIQ3804 PIQ3803
PIQ3802
PIQ3807
PIQ3806
PIQ3805 SW4 PITP4801 PIL601 PIL602 PIQ3908
PIQ3907
PIQ3906
PIQ3905 PIQ3903
PIQ3902
PIQ3901
R90
PIR9001 PIR9002 POBAT012V
Bat_12V
1,2,3
PID1402

2,3,5,6,7
PIXF702 PIXF704 COQ46
Q46 SER2915H-472KL 7,8 0.002
3587 8
PIQ4608 5,6,
PIQ3801 3
PIQ4603 7
PIQ4607
PIQ3904 PID140

4
2 100V/124A /4.9m
PIQ4602
6
PIQ4606
PIC8301
1 UPS115UE3/TR7 5 30V/53A/0.69m
CSD17570Q5B PIQ420 30V/53A/0.69m

4
PIQ4601 PIQ4605
COD24 COD25 PIR9102 PIR9402 COC83
D24 D25
PIQ460 PIC8302
C83

4
B COTP47
TP47PID2401 PID2402 COR91
R91 PID2502 PID2501 PIQ4201 1 COQ42
Q42 COR94
R94 COD14
D14 47uF/16V B
ECH8102-TL-H 10.0k 10.0k MMSZ4699-V PIC8501
PH4_H PITP4701
UPS115UE3/TR7 PIR9101
IPB017N10N5
PIQ4701 PIQ4702 PIQ4703
12V
PIQ4207653 PIR9401 COC85
C85

1
2
3
PIC8401 PIC8201 2,3,5,6,7 PIC8502
COTP49
TP49
PIQ430 47uF/16V

3
COC84
C84 COC82
C82
PIC8402 10uF/100V PIC8202 10uF/100V PH4_L 4 COQ47
Q47 PITP4901 1 DNP COQ43
Q43
PIQ4704 POSAFTY0SW4
Safty_SW4 PIQ4301
PIR9702 ECH8102-TL-H 2N7002E-T1-E3
COTP55
TP55 COR97
R97 100V/124A /4.9m PIC1 301 PIQ4302 COTP58
TP58
COC113

2
PITP5 01
10.0k
PIR9701 PIQ4705 PIQ4706 PIQ470 PIQ4708
C113
PIC1 302 PITP5801

5
6
7
8
1000pF

COTP50
TP50
PGND COR99
R99 PGND
1.0k_1% COR100
R100 COR98
R98 PITP50 1
PIR9901 PIR9902 PIR10001 PIR10002 PIR9801 PIR9802 POPHASE40CBC
Phase4_CBC
COTP51
TP51 COD15
D15 26.1k 120
COU10
U10 UCC2721XDRM
COR101
MMSZ4699-V 16VS COC97
C97 PIC8601
PO12VS
12VS
1PIU1001
VDD LO PIU10088 PITP5101 PH4_L R101
Oring_ctr PIR10102
POORING0CTR PIR10101 12V
PID1502 PID1501 PIC9702 PIC97010.1uF PGND
COC86
C86 BW : 4MHz
PIC8602
10.0k PIQ4501 PIU1 07 330pF

7
COR23
R23 2PIU1002 COTP52
7 TP52 COTP53
TP53
PIR2301 PIR2302
HB VSS PIU1007

0 COQ45
Q45 2
PIU1102
COR102
R102
PIC8701 PH4_H 3PIU1003
HO
6
LI PIU1006
PITP5201 PODPWM3A
DPWM3A PIQ4503
3 PIQ4502
2 Phase4 COR103
R103 6
PIU1106
AGND
PIR10201
1.0k_1% PITP5301
PIR10202 POIOUT04
Iout_4
COC87
C87 PIR103011.0k_1%
PIR10302 3
PIU1103 PIR104 2
PIC8 01 0.1uF/25V PIC8702 SW4 PIC3601 COU11A
U11A COR104
R104
PWPD

4PIU1004 5
HS HI PIU1005
PITP5601 PODPWM3B
DPWM3B
PIC8901
PIC8 02
COC88
C88 ZXMP10A13FTA DNPCOC36 C36
PIC3602 22pF PIU1 04 OPA211AID
PIR104 1
26.1k
COC89

4
2.2uF/16V 100V/0.6A/SOT23 C89
COTP56 COU11B POI0SENSE
I_sense
PIU10 9 TP56 U11B PIR105 2 PIC90 1 PIC8902 2.2u/10V
9

1 R105
COR105 C90
COC90
NC PIU1101
PGND PGND 5
NC PIU1105
40.2k PIC90 2 0.1uF/16V
C PGND COR106
R106 PIR106 2 COU18
8
NC PIU1108
PIR105 1 C
26.1k 3 U18
PIU1803
3.3VP OPA211AID
R108
COR108 PIR106 1 1 2 AGND AGND
PIR10801 PIR10802 PIU1801 PIU1802
1.64k_1% PITP5701
REF1112AIDBZT
COC112
C112 PGND
COTP57
TP57
PIC11202 PIC11201

1µF
Offset : 1.25V
Rang : -40A~40A(0~2.5V)

D D

Designed for: Automotive Mod. Date: 3/17/2016


Project Title: Bidirectional DCDC converter
Number: TIDA-00653 Rev: AA1 Sheet Title: Phase 4
Texas Instruments and/or its licensors do not warrant the accuracy or completeness of this specification or any information contained therein. Texas Instruments and/or its licensors do not SVN Rev: Not in version control Assembly Variant: 001 Sheet: 6 of 6
warrant that this design will meet the specifications, will be suitable for your application or fit for any particular purpose, or will operate in an implementation. Texas Instruments and/or its Drawn By: File: [Link] Size: B [Link]
licensors do not warrant that the design is production worthy. You should completely validate and test your design implementation to confirm the system functionality for your application. Engineer: Ray Chang Contact: [Link] ?Texas Instruments 2014

1 2 3 4 5 6
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