ENS0103
ENS0103
1. PURPOSE
This specification defines recommended contamination determination methods and cleanliness acceptance
criteria for hydraulic and mechanical components.
2. SCOPE
This specification applies to hydraulic and mechanical components used in CNH Industrial Agricultural and
Construction Equipment. Contamination determination method and cleanliness acceptance criteria must
be specified on the component part drawing. In addition, this specification will also be incorporated into
any CNH Industrial Ag/CE related engineering standards as needed.
This specification supersedes both CNH ENS0100 and all of the other specifications and standards listed
in Section 4.2, Replaced Standards. Cleanliness requirements must be displayed on all new hydraulic fluid
power system component part drawings.
Existing drawings with cleanliness requirements may be updated to CNH ENS0103 as defined in Section 8,
Conversion of Cleanliness Requirements and Codes.
This specification shall be referenced as needed on all new Ag/CE mechanical component drawings.
Significant additions and / or revisions to the text have been highlighted in grey.
Figure captions and table titles for new or revised figures or tables will also be highlighted.
THE INFORMATION HEREON IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF CNH INDUSTRIAL N.V. AND/OR
ITS SUBSIDIARIES OR DIVISIONS. ANY USE, EXCEPT THAT FOR WHICH IT MAY BE LOANED, IS PROHIBITED.
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ENS0103
Engineering Specification 48158400
Component Cleanliness and Rev C
Acceptance Criteria Page 2 of 13
Table of Contents
1. PURPOSE............................................................................................................................................ 1
2. SCOPE................................................................................................................................................. 1
3. ACRONYMS/DEFINITIONS ................................................................................................................. 3
3.1 ACRONYMS.................................................................................................................................. 3
3.2 DEFINITIONS................................................................................................................................ 3
4. RELATED DOCUMENTS..................................................................................................................... 4
4.1 RELATED STANDARDS ............................................................................................................... 4
4.2 REPLACED (SUPERSEDED) STANDARDS................................................................................. 4
5. COMPONENT CLEANLINESS REQUIREMENT CODE ...................................................................... 5
5.1 COMPONENT CLEANLINESS CODES ........................................................................................ 5
5.1.1 Cleanliness Levels.................................................................................................................. 6
5.1.2 Maximum Particle Size ........................................................................................................... 7
5.2 COMPONENT CLEANLINESS SPECIFICATION.......................................................................... 8
5.2.1 Recommended Component Cleanliness................................................................................. 8
5.2.2 Special Component Cleanliness ............................................................................................. 9
5.3 EXTRACTION METHODS........................................................................................................... 10
6. CLEANLINESS AUDIT ...................................................................................................................... 10
7. DESIGNATION ON DRAWINGS AND IN STANDARDS ................................................................... 11
7.1 CLEANLINESS SYMBOL ............................................................................................................ 11
7.2 SYMBOL FOR SPECIAL CLEANLINESS REQUIREMENTS ...................................................... 11
7.3 SYMBOL FOR MULTIPLE CLEANLINESS REQUIREMENTS .................................................... 12
8. CONVERSION OF CLEANLINESS REQUIREMENTS AND CODES ................................................ 12
APPENDIX A............................................................................................................................................. 13
Examples of Particle Measurement per ISO 16232-7:2007(E)........................................................ 13
THE INFORMATION HEREON IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF CNH INDUSTRIAL N.V. AND/OR
ITS SUBSIDIARIES OR DIVISIONS. ANY USE, EXCEPT THAT FOR WHICH IT MAY BE LOANED, IS PROHIBITED.
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ENS0103
Engineering Specification 48158400
Component Cleanliness and Rev C
Acceptance Criteria Page 3 of 13
3. ACRONYMS/DEFINITIONS
3.1 ACRONYMS
3.2 DEFINITIONS
Cleanliness – Condition of a product, surface, device, gas, liquid, etc., characterized by the absence of
particulate contamination
Cleanliness Level – Amount and/or nature of contamination present on the controlled surfaces and/or
controlled volumes of a component
Component/Part – A part, assembly or collection of parts that performs a function in a fluid power system
Contaminant – Undesirable substance or particle, which is in suspension in a fluid or in or on a component
Contamination – All contaminants in a fluid, system or on a component
Controlled Surface – Surface of a component subjected to cleanliness requirement and/or the subject of a
cleanliness inspection or measurement
Controlled Volume – Volume of a component subjected to a cleanliness requirement and/or the subject of
a cleanliness inspection or measurement
Gravimetric Analysis – Measurement of the mass of contaminants extracted from a liquid or a component
and carried out according to a specific method
Inspection Method – Procedure for contaminant collection, analysis and data reporting that is used to
evaluate component cleanliness as specified by the inspection document
Particle – Solid material, removable in specific conditions and possessing mechanical cohesion
Particle, Brittle/Thin – Particle that may be present on the component or in the system fluid that break
apart under low pressure, i.e. rubbing between fingers. Typical examples include paint, zinc plating,
aluminum, etc.
Particle, Fiber/Hair – Compliant, threadlike particles whose maximum size is defined in Table 2
Particle Size – Size of particle as defined by the particle’s longest dimension. Maximum particle size
defined in Table 2
Particle Size Distribution – Cumulative or differential number of particles as a function of particle size
Wetted Surface Area – Surface of a component exposed to the system fluid (e.g. water, oil, air) as agreed
between parties
Wetted Volume – Volume of a component in which the system fluid (e.g. water, oil, and air) is to be found
in the end use-operating conditions as agreed between parties
THE INFORMATION HEREON IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF CNH INDUSTRIAL N.V. AND/OR
ITS SUBSIDIARIES OR DIVISIONS. ANY USE, EXCEPT THAT FOR WHICH IT MAY BE LOANED, IS PROHIBITED.
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ENS0103
Engineering Specification 48158400
Component Cleanliness and Rev C
Acceptance Criteria Page 4 of 13
4. RELATED DOCUMENTS
The required cleanliness of a component is determined by selecting the method and the cleanliness level
(according to Table 1a/b/c) and the maximum particle size (according to Table 2).
Example: D B 6
D: Method (D = Distribution)
B: Cleanliness Level (B = 19 / 17 / 14)
6: Maximum Particle Size (6 = 600
THE INFORMATION HEREON IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF CNH INDUSTRIAL N.V. AND/OR
ITS SUBSIDIARIES OR DIVISIONS. ANY USE, EXCEPT THAT FOR WHICH IT MAY BE LOANED, IS PROHIBITED.
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ENS0103
Engineering Specification 48158400
Component Cleanliness and Rev C
Acceptance Criteria Page 6 of 13
The maximum allowable contamination for each cleanliness level and each method is listed in the
following tables.
No direct correlation exists between the cleanliness levels of the contamination determination methods
outlined in Tables 1a, 1b, and 1c.
TABLE 1a: Distribution Method based on Particle Size Distribution (ISO 4406:1999)
Maximum Particle Size
Cleanliness Level Distribution
4 µm(c) / 6 µm(c) / 14 µm(c)1
DA 18 / 16 / 13
DB 19 / 17 / 14
DC 20 / 18 / 15
DD 21 / 19 / 16
DE -- / 20 / 17
DF -- / -- / 18
DS Special (Section 5.2.2)
Note 1: The term µm(c) denotes that particle size measurements are carried out using an automatic particle counter
that has been calibrated in accordance with ISO 11171.
The distribution method is intended to be the particle size distribution in the flushing media used to flush
components or the particle size distribution of the fluid used at end of line test stands. Measurements shall
be taken just before the end of the flushing or testing phase. Flushing methodology and flushing
parameters such as type of fluid, temperature, time of flushing, filtration system of the flushing media are
being defined in component specifications.
THE INFORMATION HEREON IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF CNH INDUSTRIAL N.V. AND/OR
ITS SUBSIDIARIES OR DIVISIONS. ANY USE, EXCEPT THAT FOR WHICH IT MAY BE LOANED, IS PROHIBITED.
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ENS0103
Engineering Specification 48158400
Component Cleanliness and Rev C
Acceptance Criteria Page 7 of 13
THE INFORMATION HEREON IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF CNH INDUSTRIAL N.V. AND/OR
ITS SUBSIDIARIES OR DIVISIONS. ANY USE, EXCEPT THAT FOR WHICH IT MAY BE LOANED, IS PROHIBITED.
UNCONTROLLED COPY When Printed
ENS0103
Engineering Specification 48158400
Component Cleanliness and Rev C
Acceptance Criteria Page 8 of 13
THE INFORMATION HEREON IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF CNH INDUSTRIAL N.V. AND/OR
ITS SUBSIDIARIES OR DIVISIONS. ANY USE, EXCEPT THAT FOR WHICH IT MAY BE LOANED, IS PROHIBITED.
UNCONTROLLED COPY When Printed
ENS0103
Engineering Specification 48158400
Component Cleanliness and Rev C
Acceptance Criteria Page 9 of 13
A special component cleanliness code can be created by selecting the method, the required cleanliness
level and the maximum particle size according to Section 5.1.
With respect to the various cleanliness levels, the special (S) cleanliness level designation allows for
adjustment of the contamination distribution or the maximum allowed weight of contamination based on
special application requirements. When using the special cleanliness level the design engineer must
specify the maximum contamination limit per the specified contamination determination method on the
drawing beneath the CNH ENS0103 Cleanliness Symbol according to section 7.1.
THE INFORMATION HEREON IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF CNH INDUSTRIAL N.V. AND/OR
ITS SUBSIDIARIES OR DIVISIONS. ANY USE, EXCEPT THAT FOR WHICH IT MAY BE LOANED, IS PROHIBITED.
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ENS0103
Engineering Specification 48158400
Component Cleanliness and Rev C
Acceptance Criteria Page 10 of 13
ISO 18413 outlines guidelines for selecting contaminant extraction and analysis procedures as well as
guidelines for reporting. Recommended contaminant extraction methods for the various components are
outlined in Table 4. Other processes must be approved by SQE.
TABLE 4: Guidelines for the Selection of Contamination Extraction Methods, ISO 18413:2015(E)
6. CLEANLINESS AUDIT
The method of compliance to cleanliness requirements for each supplier and product family will be defined
through the supplier’s control plan. Acceptable methods to show compliance can include but will not be
limited to a continuous monitoring of the process (long-term statistics, I-MR chart) or through periodic
audits. SQE is in charge of determining the requirements placed in the control plan based on the maturity
of the supplier process and product family. Verification of the results and maintaining corrective actions in
the case of non-conformance is the responsibility of SQE and Product Engineering.
Evidence of the supplier’s conformance to the control plan must be submitted at the time of PPAP
(Production Part Approval Process) or at defined intervals as defined within the control plan.
THE INFORMATION HEREON IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF CNH INDUSTRIAL N.V. AND/OR
ITS SUBSIDIARIES OR DIVISIONS. ANY USE, EXCEPT THAT FOR WHICH IT MAY BE LOANED, IS PROHIBITED.
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ENS0103
Engineering Specification 48158400
Component Cleanliness and Rev C
Acceptance Criteria Page 11 of 13
This specification must be used in all new component drawings and existing drawings subject to a major
revision. In addition, all CNH Industrial engineering standards released or revised after the issue date of
this specification should reference this specification as needed.
Designation XXX corresponds to the alphanumeric component cleanliness codes as outlined in Section 5,
which respectively indicate the Method, Cleanliness Level and Maximum Particle Size. The code is
displayed without any spaces between the individual elements.
In those instances when the cleanliness symbol is not available, the cleanliness requirement must be
conveyed by means of the following note:
It is highly recommended to indicate only one cleanliness code for each component drawing. If the design
engineer is not sure what cleanliness code should be used, he/she should contact the Hydraulic / Driveline
Engineering team or Supplier Quality Engineering (SQE) for assistance.
The use of two cleanliness codes on the same drawing is not recommended, but may be required in those
instances when a component is supplied by different suppliers (different locations) using different methods
to evaluate contamination levels. The design engineer must ensure that all cleanliness requirements on a
drawing are technically equivalent for the specified component. SQE and the supplier must agree on which
method will be used.
If the design engineer is not sure what cleanliness code should be used, he/she should contact the
Hydraulic / Driveline Engineering team or Supplier Quality Engineering (SQE) for assistance.
THE INFORMATION HEREON IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF CNH INDUSTRIAL N.V. AND/OR
ITS SUBSIDIARIES OR DIVISIONS. ANY USE, EXCEPT THAT FOR WHICH IT MAY BE LOANED, IS PROHIBITED.
UNCONTROLLED COPY When Printed
ENS0103
Engineering Specification 48158400
Component Cleanliness and Rev C
Acceptance Criteria Page 13 of 13
Appendix A
THE INFORMATION HEREON IS THE CONFIDENTIAL AND PROPRIETARY PROPERTY OF CNH INDUSTRIAL N.V. AND/OR
ITS SUBSIDIARIES OR DIVISIONS. ANY USE, EXCEPT THAT FOR WHICH IT MAY BE LOANED, IS PROHIBITED.
UNCONTROLLED COPY When Printed