AUTOMOTIVE

POWER
DISTRIBUTION

TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION

INNOVATIVE
TECHNOLOGIES
TE Connectivity (TE) is a leader in automotive connectivity and sensor technology. Our engineers
are always working to meet complex requirements. We connect every electronic function in the
vehicle – from alternative power systems to infotainment and sensor technologies. Our technologies
withstand harsh environments and tolerate high temperature, vibration, shock, pressure and long-life
in electronic control systems.

INTERCONNECTION SYSTEMS
Our electrical and electronic interconnection products and solutions are
used to electrically and mechanically connect wires and cables, printed
circuit boards, integrated circuit packages, batteries and more …

CABLE ASSEMBLIES
TE is your partner for vehicle-specific cable assemblies. We offer research
and development capabilities, prototypes and samples, as well as
manufacturing facilities.

HYBRID & ELECTRIC MOBILITY SOLUTIONS

Our technologies leverage decades of innovation and experience with
high-voltage transmission and distribution. Our hybrid and electric mobility
solutions include a complete line of connectors, terminals, sensors,
cable assemblies, contactors, and battery connection protection to help
safeguard the flow of power in hybrid and electric vehicles. Connection
after connection, you can count on TE for smaller, greener, lighter and
smarter solutions you can trust.

PAGE II TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION

 SENSOR SOLUTIONS
Data is critical for making vehicles safer, more connected and greener.
Customers rely on our sensor technology to provide data for control,
adaptation and response of vehicle functions and features that increase
safety, comfort, efficiency, and more. We collaborate to provide solutions
for demanding and harsh applications such as automated transmissions,
engines, clutch, brake and exhaust. Our products can be found in vehicles
traveling the world’s roads and highways.

INFOTAINMENT
Our wide range of infotainment solutions are ideal for consumer port
connections, high data rate applications, next-generation harness
architecture, board-to-board connections and vehicle-to-vehicle
communication.

RELAYS
From passenger comfort and infotainment to higher DC voltages and
power levels to harsh environments, our relays and contactors provide
critical switching functions in multiple vehicle applications. With increased
contact gaps and other key design features, our relays are ideal for harsh
environments such as shock and vibration.

TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION PAGE III

Catalog 1654390-1
Published 10-2015 IP Code
Elements and Significance acc. to IEC 60529 and DIN 40050

PAGE IV TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION

Catalog 1654390-1
Published 10-2015 IP Code
Elements and Significance acc. to IEC 60529 and DIN 40050

TE AUTOMOTIVE /// HP
AUTOMOTIVE
/ HPSL SEALED
POWER
CONNECTORS
DISTRIBUTION
FOR THE AUTOMOTIVE INDUSTRY PAGE V
Catalog 1654390-1
Published 10-2015 Quality Guidelines

PAGE VI TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION

Catalog 1654390-1
Published 10-2015 Quality Guidelines

TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION PAGE VII

Catalog 1654390-1
Published 10-2015 RoHS* Ready
* Restriction on the Use of Hazardous Substances (RoHS)

At TE Connectivity, we support your RoHS requirements. We’ve assessed more than 1.5 million
end items/components for RoHS compliance, and issued new part numbers where any change was
required to eliminate the restricted materials. Part numbers in this catalog are identified as:

RoHS Compliant
Getting the information you need Part numbers in this catalog are RoHS

Our comprehensive on-line RoHS Customer Compliant, unless marked otherwise. These

Support Center provides a forum to answer products comply with European Union

your questions and support your RoHS needs. Directive 2002/95/EC as amended 1 January

A RoHS FAQ (Frequently Asked Questions) 2006 that restricts the use of lead, mercury,

is available with links to more detailed cadmium, hexavalent chromium, PBB, and

information. You can also submit RoHS PBDE in certain electrical and electronic

questions and receive a response within 24 products sold into the EU as of 1 July 2006.

hours during a normal work week. Note: For purposes of this Catalog, included

The Support Center also provides: within the definition of RoHS Compliant are
products that are clearly “Out of Scope” of
Cross-Reference from Non-compliant to the RoHS Directive such as hand tools and
Compliant Products other non-electrical accessories.

Ability to browse RoHS Compliant Products in Non-RoHS Compliant

our on-line catalog: These part numbers are identified with a “t”
www.te.com/commerce/alt/RohsAltHome.do symbol. These products do not comply with
the material restrictions of the European
Downloadable Technical Data Customer
Union Directive 2002/95/EC.
Information Presentation
5 of 6 Compliant
More detailed information regarding the
definitions used above A “l” symbol identifies these part numbers.
These products do not fully comply with
the European Union Directive 2002/95/
EC because they contain lead in solderable
interfaces (they do not contain any of the
other five restricted substances above allowable limits). However, these
products may be suitable for use in RoHS applications where there is an application-based
exception for lead in solders, such as the server, storage, or networking infrastructure exemption.

Note: Information regarding RoHS compliance is provided based on reasonable inquiry of our
suppliers and represents our current actual knowledge based on the information provided by our
suppliers. This information is subject to change. For latest compliance status, refer to our website
referenced below. So whatever your questions when it comes to RoHS, we’ve got the answers at
http://www.te.com/customersupport/rohssupportcenter/

PAGE VIII TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION

Catalog 1654390-1
Published 10-2015 Conversion Tables
AWG Conversion Table (Average Value)

AWG Code Diameter (Inch) Diameter (mm) F (mm2)

000000 0.5800 14.733 170.0
00000 0.5165 13.130 135.0
0000 0.4600 11.684 103.8
000 0.4096 10.400 079.0
00 0.3648  9.270 067.5
0 0.3249  8.25 053.4
1 0.2893  7.34 042.2
2 0.2576  6.55  33.7
3 0.2294  5.82  26.6
4 0.2043  5.18  21.0
5 0.1819  4.62  16.9
6 0.1620 04.115  13.25
7 0.1443  3.66  10.25
8 0.1285  3.26   8.34
9 0.1144  2.90   6.6
10 0.1019  2.59   5.27
11 0.0907  2.30   4.15
12 0.0808  2.05   3.3
13 0.0720  1.83   2.63
14 0.0641  1.63   2.08
15 0.0571  1.45   1.65
16 0.0508  1.29   1.305
17 0.0453  1.14   1.01
18 0.0403  1.02   0.79
19 0.0359  0.91   0.65
20 0.0320  0.81   0.51
21 0.0285  0.72   0.407
22 0.0253  0.64   0.32
23 0.0226 00.57   0.255
24 0.0201 00.51   0.205
25 0.0179 00.455   0.162
26 0.0159 00.400   0.125
27 0.0142 00.360   0.102
28 0.0126 00.320   0.08
29 0.0113 00.287   0.0646
30 0.0100 00.254   0.0516
31 0.0089 00.226   0.04
32 0.0080 00.203   0.0324
33 0.0071 00.180   0.0255
34 0.0063 00.160   0.02
35 0.0056 00.142   0.0158
36 0.0050 00.127   0.0127
37 0.0045 00.114   0.01
38 0.0040 00.101   0.008
39 0.0035 00.089   0.0062
40 0.0031 00.079   0.0049
41 0.0028 00.071   0.00395
42 0.0025 00.064   0.00321
43 0.0022 00.056   0.00246
44 0.00198 00.050   0.00196
45 0.00176 00.045
46 0.00157 00.040
47 0.00140 00.036
48 0.00124 00.031
49 0.00110 00.028
50 0.00099 00.025

Remark: Starting from 0.03 mm2 (AWG 32) a wire can be crimped.

TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION PAGE IX

Catalog 1654390-1
Published 10-2015 Table of Contents

Automotive
Power

Body & Chassis

Convenience

Information
Powertrain
Distribution

Safety &
Systems

Systems

Systems
Security

Driver
Page
Automotive Power Distribution

Introduction 1

MFINITY Fuse and Relay Box

Introduction 3

Battery Distribution Unit

Introduction 5

Fuse and Relay Holder 3 / 5 / 7 -

6 l l l l
High Current Fuses

MFINITY – Pre-Fuse SF 30 Module,

7 l l l l
8 Positions

MFINITY – Tye A Fuse Module,

8 l l l l
14 Positions – Busbar Version

MFINITY – Tye A Fuse Module,

9 l l l l
14 Positions – Wire-by-wire Version

Module Components:
Fuse Holder | Relay Holder

Introduction 11

10 Miniature Fuses Holder 12 l l l l

MFINITY – Miniature Fuse Module,

13 l l l l
16 Positions

Fuse Holder for Miniature Fuse

14 l l l l
(8 Miniature Fuses)

High Current Fuses Holder,

15 l l l l
2 Positions

High Current Fuses Holder,

16 l l l l
2 Positions

MFINITY – Medium Fuse Module,

17 l l l l
12 Positions

Medium Fuse Holder,

18 l l l l
4 Positions

MFINITY – Mini Relay Module,

19 l l l l
2 Positions

Relays Holder Gen1 – 1 Mini Relay 35-40 A 20 l l l l

Modular Relays Holder Gen2 – Relay 35-40 A 21 l l l l

MFINITY – Micro Relay Module,

22 l l l l
4 Positions

PAGE X TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION

Catalog 1654390-1
Published 10-2015 Table of Contents

Automotive
Power

Body & Chassis

Convenience

Information
Powertrain
Distribution

Safety &
Systems

Systems

Systems
Security

Driver
Page
Module Components:
Fuse Holder | Relay Holder

Modular Relays Holder Gen2 – 2 Micro Relays 23 l l l l

Relays Holder Gen1 - 2 Micro Relays 24 l l l l

MFINITY – Maxi Relay Module,

25 l l l l
2 Positions

Modular Relays Holder Gen 2 – Relay 50-70 A 26 l l l l

Relays Holder Gen1 – 1 Maxi Relay 50-60 A 27 l l l l

Relays Holder Gen1 – 1 Maxi Relay 70 A 28 l l l l

Fuse and Relay Box

Introduction 29

Fuse and Relay Holder – 6 Miniature Fuses 30 l l l l

Fuse and Relay Holder – 36 Miniature Fuses 31 l l l l

Medium Fuse Holder – 5 Positions 32 l l l l

Medium Fuse Holder – 12 Positions 33 l l l l

Busbars, Terminals and Accessories

Introduction 35

Shorting Busbar Miniature Fuses 36 l l l l

MFINITY – Bracket Module, 180° 37 l l l l

MFINITY – Bracket Module, 90° 38 l l l l

Brackets for Modular Relay or Fuse Holder,

39 l l l l
1 Position

Brackets for Modular Relay or Fuse Holder,

40 l l l l
2 Positions

MFINITY – Spare Fuse Module 41 l l l l

MFINITY –
42 l l l l
Cover for Pre-Fuse SF30 Module

MFINITY –
43 l l l l
Cover for Type A Fuse Module

24 V Plug-in Relays

Introduction 45

Micro Relay A VFMA

Power Relay B 46 l l l l

Power Relay F7

TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION PAGE XI

Catalog 1654390-1
Published 10-2015 Table of Contents

Automotive
Power

Body & Chassis

Convenience

Information
Powertrain
Distribution

Safety &
Systems

Systems

Systems
Security

Driver
Page
Application Tooling and Equipment

Introduction 47

M2000MC Automatic Insertion Machine –

48
Specification

Numerical Index 49

TE Connectivity online 50

Global Contacts 51

Imprint 51

PAGE XII TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION

POWERTRAIN SYSTEMS

✔
SAFETY & SECURITY SYSTEMS

✔
CONVENIENCE

✔
DRIVER INFORMATION

BODY & CHASSIS SYSTEMS

Automotive Power Distribution

INTRODUCTION

TE Connectivity (TE) has developed a wide panel of Products

switching and protection holder devices suitable for
■ Fuse Holders
different terminal families, linked to our terminal and
connector competency. ■ Relay Holders

TE can propose stand-alone module or modular ■ Holder Guides

architecture philosophies which allow us to offer ■ Fuse and Relay Boxes
a solution for each costumer need. ■ Modular Concept – MFINITY Fuse and Relay Box
In addition, TE Connectivity can support you for
specific requirements. Thanks to our engineering
competency and expertize, TE can offer you cost
Applications
effective solutions for each of your requirements. ■ Convenience Harness
■ Engine Harness
■ Battery Departure Unit
■ Fuse and Relay Box

Product Features
■ Product dedicated to most types of fuse
applications available in the market
■ Product dedicated to plug-in relay: Micro, Iso, Power
■ Direct wire fuse and relay solutions
■ Protection and switching devices
■ Stand-alone solution or coupling solution

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 1
Catalog 1654390-1
Published 10-2015 Automotive Power Distribution

PAGE 2 TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION

POWERTRAIN SYSTEMS

✔
SAFETY & SECURITY SYSTEMS

✔
CONVENIENCE

✔
DRIVER INFORMATION

BODY & CHASSIS SYSTEMS

✔
MFINITY
Fuse and Relay Box

INTRODUCTION

TE Connectivity (TE) has developed a All modules and accessories shown in this catalogue
complete modular hard wired box family are standard products. Upon request, TE will design
and manufacture custom modules, wire dress, frame
called MFINITY.
or cover to meet specific customer requirements. With
The MFINITY Fuse and Relay Box offer limit- its proven technology, the MFINITY Fuse and Relay
less combinations with various modules, Box offers flexible, off the shelf products targeting low
easily assembled into a complete power volume customers to create their own configurations.

distribution panel, without any tooling cost.

Products
■ Fuse Holders
■ Relay Holders
■ Holder Guides
■ Fuse and Relay Boxes
■ Modular Concept – MFINITY

Applications
■ Body Harness
■ Engine Harness

Product Features
■ Direct wire fuse and relay solutions
■ Pre-fuse modules
■ ISO standard
■ Modular design
■ Temperature class -40° C to +85° C

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 3
Catalog 1654390-1
Published 10-2015 Automotive Power Distribution

PAGE 4 TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION

POWERTRAIN SYSTEMS

✔
SAFETY & SECURITY SYSTEMS

✔
CONVENIENCE

✔
DRIVER INFORMATION

BODY & CHASSIS SYSTEMS

Battery Distribution Unit

INTRODUCTION

TE Connectivity has developed pre-fuse modules

which protect main wires in the harness and allow
battery life time increase.
Our modules are compliant with most of automotive
OEM requirements and offer a high reliability level.

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 5
Catalog 1654390-1
Published 10-2015 Automotive Power Distribution
Battery Distribution Unit

Fuse and Relay Holder 3 / 5 / 7 – High Current Fuses

Applications
J Convenience Harness
J Engine Harness

Technical Features
J Busbar technology supplying
up to 7 high current fuses
J Compliant with MAXI, MINI and
ATO fuse technology
Contact used:
Timer and NG family
Housing Material:
PBT GF 10
Can contain up to:
3 to 7 high current fuses
1 Micro relay
1 Medium fuse
3 Miniature fuses
Temperature Class:
-40°C to +100°C
Vibration Class:
3G
Sealed / Unsealed:
Unsealed
Product Specification:
108-15407
Application Specification:
408-15006
Can be used as stand-alone
module or in association with:
PN 1801627-2

PN 1801628-6 PN 1801628-5 PN 1801628-4

Represented Represented Represented

Fuse and Relay Holder 3 / 5 / 7 – High Current Fuses

Wire Size Range
Part Number Housing Color Material Recaptacles Mating Contacts OCEAN Applicator
(mm2)
964280-2 0.2 – 0.5 2151065
964284-2 0.5 – 1.0 2151099
JPT Receptacle
965999-2 1.0 – 2.5 2151062
1241978-2 2.5 – 4.0 2266277
1801628-4
927831-2 0.5 – 1.0 2151176
1801628-5 Black PBT GF 10
SPT Receptacle 144617-1 1.0 – 3.0 2151989
1801628-6
144433-1 3.0 – 5.0 2266635
1801431-1 3.0 – 5.0 2266645
NG Receptacle 1801432-1 6.0 – 7.0 2266646
1801433-1 7.0 – 10 2266647

PAGE 6 TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION

Catalog 1654390-1
Published 10-2015 Automotive Power Distribution
Battery Distribution Unit

MFINITY – Pre-Fuse SF 30 Module, 8 Positions

Technical Features

Material:
PBT
Product Specification:
108-94263
Application Specification:
114-94090

Order Information
Screw M8 for B+ Connection
with wire up to 35mm2
Part Number 2141034-1
Used with 8 x M5 Bolt
Part Number 1534968-2

Can be used as stand-alone

module or in association with:
PN 2141022-1
PN 2141024-1
Pre-fuse SF 30 Module, 8 Positions
PN 2141026-1
PN 2141028-1 Product Dimensions
Module Part Number Module Name
PN 2141029-1 L x W x H (mm)
PN 2141040-x 2141034-1 Pre-fuse SF 30 Module 137 x 70 x 24.1
PN 2141031-x

Mating Cover see page 42

Part Number 2141033-1

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 7
Catalog 1654390-1
Published 10-2015 Automotive Power Distribution
Battery Distribution Unit

MFINITY – Type A Fuse Module, 14 Positions – Busbar Version

Technical Features

Material:
PA6
Product Specification:
108-94263
Application Specification:
114-94090

Order Information
Screw M8 for B+ Connection
with wire up to 35mm2
14x Type A Fuse (J-Case)
Part Number 2141040-1
2x Spare Fuse places

Can be used as stand-alone

module or in association with:
PN 2141022-1
PN 2141024-1 Type A Fuse Module, 14 Positions – Busbar Version
PN 2141026-1
Product Dimensions
PN 2141028-1 Module Part Number Module Name
L x W x H (mm)
PN 2141029-1
PN 2141034-x 2141040-1 Type A Fuse Module (Busbar Version) 155.55 x 47 x 57.3
PN 2141031-x

Suitable Terminals
Wire Size Range
Part Number Description Plating
(mm2)
1670225-1 6.3 Busbar & Single Tab Tin Hot Dipped 4–6
963755-1 6.3 Single Tab Pre-Tinned 2.5 – 4

Mating Cover see page 43

Part Number 2141039-1

PAGE 8 TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION

Catalog 1654390-1
Published 10-2015 Automotive Power Distribution
Battery Distribution Unit

MFINITY – Type A Fuse Module, 14 Positions –Wire-by-wire Version

Technical Features

Material:
PA6
Product Specification:
108-94263
Application Specification:
114-9409

Order Information
B+ Connection via
wire to busbar – Tab
14x Typ A Fuse (J-Case)
Part Number 2141040-2
2x Spare Fuse places

Can be used as stand-alone

module or in association with:
PN 2141022-1
PN 2141024-1 Type A Fuse Module, 14 Positions –Wire-by-wire Version
PN 2141026-1
PN 2141028-1 Product Dimensions
Module Part Number Module Name
L x W x H (mm)
PN 2141029-1
PN 2141034-x 2141040-2 Type A Fuse Module 144.55 x 47 x 57.3
PN 2141031-x

Suitable Terminals
Wire Size Range
Part Number Description Plating
(mm2)
1670225-1 6.3 Busbar & Single Tab Tin Hot Dipped 4–6
963755-1 6.3 Single Tab Pre-Tinned 2.5 – 4

Mating Cover see page 43

Part Number 2141039-1

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 9
Catalog 1654390-1
Published 10-2015 Automotive Power Distribution

PAGE 10 TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION

POWERTRAIN SYSTEMS

✔
SAFETY & SECURITY SYSTEMS

✔
CONVENIENCE

✔
DRIVER INFORMATION

BODY & CHASSIS SYSTEMS

✔
Module Components:
• Fuse Holder
• Relay Holder

INTRODUCTION

TE Connectivity proposes module components holder

for basic protection or switching devices. It can
combine different protection technologies or different
plug-in relay types.
They can be a stand-alone module or mechanically/
electrically assembled with other devices in order to
create a complete power distribution device.

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 11
Catalog 1654390-1
Published 10-2015 Automotive Power Distribution
Fuse and Relay Holder

10 Miniature Fuses Holder

Applications
J Convenience harness
J Engine harness

Technical Features
J Compliant with
MINI fuse technology

Contact used:
Timer family
Housing Material:
PP GFM 25/15
Can contain up to:
10 Miniature fuses
Temperature Class:
-40°C to +100°C
Vibration Class:
3G
Sealed / Unsealed:
Unsealed
Product Specification:
108-15406
Application Specification:
408-15008

Can be used as stand-alone

module or in association with:
PN 1801617
PN 1801618
PN 1801619
PN 1801620 10 Miniature Fuses Holder
PN 1801764
Mating Contacts Wire Size Range
PN 1801627 Part Number Housing Color Material
JPT Receptacle (mm2)
PN 1801773
964280-2 0.2 – 0.5
964284-2 0.5 – 1.0
1801616-1 Black PP GFM 25/15
965999-2 1.0 – 2.5
1241978-2 2.5 – 4.0

PAGE 12 TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION

Catalog 1654390-1
Published 10-2015 Automotive Power Distribution
Fuse and Relay Holder

MFINITY – Miniature Fuse Module, 16 Positions

Technical Features

Material:
PBT
Product Specification:
108-94263
Application Specification:
114-94090

Order Information
16x Miniature (Mini) Fuse
Part Number 2141029-1

Can be used as stand-alone

module or in association with:
PN 2141022-1
PN 2141024-1
PN 2141026-1
PN 2141028-1
PN 2141034-1
PN 2141031-x
PN 2141040-x Miniature Fuse Module, 16 Positions
Product Dimensions
Module Part Number Module Name
L x W x H (mm)
2141029-1 Miniature Fuse Module 69.3 x 47 x 43

Suitable Terminals
Wire Size Range
Part Number Description Material Plating
(mm2)
1-1355844-1 Fuse Contact Busbar 4–6
1-1355877-1 1 – 2.5
CuNiSi Pre-Tinned
1-1355833-1 Fuse Contact Single 0.5 – 1.0
1-1355880-1 2.5 – 4

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 13
Catalog 1654390-1
Published 10-2015 Automotive Power Distribution
Fuse and Relay Holder

Fuse Holder for Miniature Fuse (8 Miniature Fuses)

Applications
37.0
J Convenience harness
J Engine harness

Technical Features
J Compliant with 37.6
MINI fuse technology

Contact used:
AMP MCP family,
Housing Material: 28.0
PA 66
Can contain up to:
8 Miniature fuses 33.6

Temperature Class:
-40° C to +85° C
Vibration Class:
3G
Sealed / Unsealed:
Unsealed
Product Specification:
108-15399
Application Specification:
411-15744

Fuse Holder for Miniature Fuse (8 Miniature Fuses)

Package Mating Contacts Wire Size Range
Part Number Housing Color Material
Quantity AMP MCP 2.8 Terminals (mm2)
1-968880-1
0.2 – 0.5
1-968880-3
1-968849-1
1-968849-2 0.5 – 1.0
1-968849-3
1801567-1 Natural PA66 550 1-968851-1
1-968851-2 1.5 – 2.5
1-968851-3
1-968853-1
1-968853-3 2.5 – 4.0
See Table Drawing 1355036

PAGE 14 TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION

Catalog 1654390-1
Published 10-2015 Automotive Power Distribution
Fuse and Relay Holder

High Current Fuses Holder - 2 Positions

Applications
J Convenience harness
J Engine harness

Technical Features
J Compliant with
MAXI fuse technology

Contact used:
NG family Fastener interface
according to PN 1801775
Housing Material:
PBT GF10
Can contain up to:
2 Medium fuses
Temperature Class:
-40° C to +100° C
Vibration Class:
3G
Sealed / Unsealed:
Unsealed
Product Specification:
108-15411
Application Specification: Fastener interface
408-15011 according to PN 1801632

Can be used as stand-alone

module or in association with:
PN 1801616
PN 1801617
PN 1801618
PN 1801619
PN 1801620 High Current Fuses Holder – 2 Positions
PN 1801628
Mating Contacts Wire Size Range
PN 1801764 Part Number Housing Color Material
NG Receptacle (mm2)
PN 1801773
1801627-2 1801431-1 3–5
Black PBT GF10 1801432-1 6–7
1801627-3 1801433-1 7 – 10

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 15
Catalog 1654390-1
Published 10-2015 Automotive Power Distribution
Fuse and Relay Holder

High Current Fuses Holder - 2 Positions

Applications
J Convenience harness

Technical Features
J Compliant with 35.0
MAXI fuse technology

Contact used:
MPT family
Housing Material: 37
PA 66
Can contain up to:
2 high current fuses 11.5
Temperature Class:
-40° C to +85° C
Vibration Class:
3G 30.0

Sealed / Unsealed:
Unsealed
Product Specification:
108-18047 20.0

Application Specification:
114-18075

High Current Fuses Holder – 2 Positions

Package Mating Contacts Wire Size Range
Part Number Housing Color Material
Quantity MPT Receptacles (mm2)
962928-1 > 2.5 – 4.0
964595-1 Orange PA66-GF13 300 962930-1 4.0 – 6.0
962932-1 6.0 – 10

PAGE 16 TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION

Catalog 1654390-1
Published 10-2015 Automotive Power Distribution
Fuse and Relay Holder

MFINITY – Medium Fuse Module – 12 Positions

Technical Features

Material:
PBT
Product Specification
108-94263
Application Specification
114-94090

Order Information
12x (ATO) Medium Fuse
Part Number 2141028-1

Can be used as stand-alone

module or in association with:
PN 2141022-1
PN 2141024-1
PN 2141026-1
PN 2141029-1
PN 2141034-1
PN 2141031-x
PN 2141040-x Medium Fuse Module – 12 Positions
Product Dimensions
Module Part Number Module Name
L x W x H (mm)
2141028-1 Medium Fuse Module 69.3 x 47 x 43

Suitable Terminals
Wire Size Range
Part Number Description Material Plating
(mm2)
881572-3 Fuse Contact Busbar Pre-Tinned 4–6
880397-2 Pre-Tinned 0.5 – 1.5
Brass
880398-1 Fuse Contact Single – > 1 – 2.5
880398-2 Pre-Tinned > 1 – 2.5

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 17
Catalog 1654390-1
Published 10-2015 Automotive Power Distribution
Fuse and Relay Holder

Medium Fuse Holder – 4 Positions

Applications
J Body harness 38.0

Technical Features
J Detection of
partially inserted receptacle 31.6

Temperature Class:
-40° C to +85° C
Vibration Class:
28.0
3G
Sealed / Unsealed:
Unsealed
Product Specification: 33.5

108-15160
Application Specification:
411-15587

Medium Fuse Holder – 4 Positions

Package Mating Contacts Wire Size Range
Part Number Housing Color Material
Quantity SPT Receptacles (mm2)

185847-1 927831-2 0.5 – 1.0

144617-1 1.0 – 3.0
Natural PA66 550
144433-1 3.0 – 5.0
185847-2 144434-1 5.0 – 7.0

PAGE 18 TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION

Catalog 1654390-1
Published 10-2015 Automotive Power Distribution
Fuse and Relay Holder

MFINITY – Mini Relay Module – 2 Positions

Technical Features

Material:
PBT
Product Specification:
108-94263
Application Specification:
114-94090

Order Information
2x ISO Mini Relays
Part Number 2141024-1

Can be used as stand-alone

module or in association with:
PN 2141022-1
PN 2141026-1
PN 2141028-1
PN 2141029-1
PN 2141034-1
PN 2141031-x
PN 2141040-x Mini Relay Module – 2 Positions
Product Dimensions
Module Part Number Module Name
You can find suitable relays on L x W x H (mm)
page 47 of this catalog. 2141024-1 Mini Relay Module 69.3 x 47 x 42.5

Suitable Terminals
Wire Size Range
Part Number Description Plating
(mm2)
LEAR – 6.3mm
2208343-1 0.5 – 1.5
361330-YF200
Pre-Tinned
LEAR – 6.3mm
2208343-3 3–5
361030-YF200

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 19
Catalog 1654390-1
Published 10-2015 Automotive Power Distribution
Fuse and Relay Holder

Relays Holder Gen1 – 1 Mini Relay 35-40 A

Applications
J Convenience harness
28.0

Technical Features
J Detection of partially inserted
receptacle
Contact used: 37.6
Timer family
Housing Material:
PA 66
Can contain up to:
1 Mini relay
Temperature Class:
-40° C to +85° C
34.0
Vibration Class:
3G
Sealed / Unsealed:
Unsealed
Product Specification:
108-15131
Application Specification:
411-15551

Relays Holder Gen1 (1 Mini Relay 35-40 A)

Housing Package Wire Size Range
Part Number Material Mating Contacts
Color Quantity (mm2)

185403-1 Natural 144431-1 0.35 – 1.0

JPT Receptacle
185403-2 Black 144432-1 1.0 – 3.0
P66 550
927831-2 0.5 – 1.0
185403-3 Gray
144617-1 1.0 – 3.0
SPT Receptacle
144433-1 3.0 – 5.0
185403-4 Brown
144434-1 5.0 – 7.0

PAGE 20 TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION

Catalog 1654390-1
Published 10-2015 Automotive Power Distribution
Fuse and Relay Holder

Modular Relays Holder Gen2 – Relay 35-40 A

Applications
J Convenience harness
J Engine harness

Technical Features
J Detection of partially inserted
receptacle by counterpart

Contact used:
Timer family
Housing Material:
PP-GFM25/15
Temperature Class:
-40° C to +100° C
Vibration Class:
3G
Sealed / Unsealed:
Unsealed
Product Specification:
108-15412
Application Specification:
408-15010

Can be used as stand-alone

module or in association with:
PN 1801616
PN 1801617
PN 1801619
PN 1801620
PN 1801627
PN 1801764 Modular Relays Holder Gen2 (Relay 35-40 A)
PN 1801773
Housing Package Wire Size Range
Part Number Material Mating Contacts
Color *) Quantity (mm2)
964280-2 0.2 – 0.5
964284-2 0.5 – 1.0
JPT Receptacle
965999-2 1.0 – 2.5
1801618-1 Black PP-GFM25/15 300 1241978-2 2.5 – 4.0
927831-2 0.5 – 1.0
SPT Receptacle 144617-1 1.0 – 3.0
144433-1 3.0 – 5.0
*) Other colors (Natural) upon request

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 21
Catalog 1654390-1
Published 10-2015 Automotive Power Distribution
Fuse and Relay Holder

MFINITY – Micro Relay Module – 4 Positions

Technical Features

Material:
PBT
Product Specification:
108-94263
Application Specification:
114-94090

Order Information
4x ISO Micro Relays
Part Number 2141022-1

Can be used as stand-alone

module or in association with:
PN 2141022-1
PN 2141026-1
PN 2141028-1
PN 2141029-1
PN 2141034-1
PN 2141031-x
PN 2141040-x Micro Relay Module – 4 Positions
Product Dimensions
Module Part Number Module Name
You can find suitable relays on L x W x H (mm)
page 47 of this catalog. 2141022-1 Micro Relay Module 69.3 x 47 x 40.75

Suitable Terminals
Wire Size Range
Part Number Description Plating
(mm2)
LEAR – 6.3mm
2208343-2 Pre-Tinned 1.5 – 2.0
361430-YF200
Molex – 4.8mm
2208342-2 N/A N/A
33113-0003
Molex – 4.8mm
2208342-1 N/A N/A
33113-0005

PAGE 22 TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION

Catalog 1654390-1
Published 10-2015 Automotive Power Distribution
Fuse and Relay Holder

Modular Relays Holder Gen2 – 2 Micro Relays

Applications
J Convenience harness
J Engine harness

Technical Features
J Detection of partially inserted
receptacle by counterpart

Contact used:
Timer family
Housing Material:
PP-GFM25/15
Can contain up to:
2 Micro relays
Temperature Class:
-40° C to +100° C
Vibration Class:
3G
Sealed / Unsealed:
Unsealed
Product Specification:
108-15412
Application Specification:
408-15010

Can be used as stand-alone

module or in association with:
PN 1801616
PN 1801617
PN 1801618
PN 1801619 Modular Relays Holder Gen2 (2 Micro Relays)
PN 1801627
Housing Package Wire Size Range
PN 1801764 Part Number Material Mating Contacts
Color *) Quantity (mm2)
PN 1801773
964280-2 0.2 – 0.5
JPT Receptacle
964284-2 0.5 – 1.0
1801620-1 Black PP-GFM25/15 300 927831-2 0.5 – 1.0
SPT Receptacle 144617-1 1.0 – 3.0
144433-1 3.0 – 5.0
*) Other colors (natural) upon request

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 23
Catalog 1654390-1
Published 10-2015 Automotive Power Distribution
Fuse and Relay Holder

Relays Holder Gen1 – 2 Micro Relays

Applications
J Convenience harness 28.0

Technical Features
J Detection of a partially inserted
receptacle by counterpart
37.6
Contact used:
Timer family
Housing Material:
PA 66
Can contain up to:
2 Micro relays
Temperature Class: 34.0
-40° C to +85° C
Vibration Class:
3G
Sealed / Unsealed:
Unsealed
Product Specification:
108-15131
Application Specification:
411-15551
411-15591

Relays Holder Gen1 (2 Micro Relays)

Housing Package Wire Size Range
Part Number Material Mating Contacts
Color Quantity (mm2)
144431-1 0.35 – 1.0
185402-1 Natural JPT Receptacle
144432-1 1.0 – 3.0
927831-2 0.5 – 1.0
185402-2 Black PA 66 550
144617-1 1.0 – 3.0
SPT Receptacle
144433-1 3.0 – 5.0
185402-3 Gray
144434-1 5.0 – 7.0

PAGE 24 TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION

Catalog 1654390-1
Published 10-2015 Automotive Power Distribution
Fuse and Relay Holder

MFINITY – Maxi Relay Module – 2 Positions

Technical Features

Material:
PBT
Product Specification:
108-94263
Application Specification:
114-94090

Order Information
2x ISO Maxi Relays
Part Number 2141026-1

Can be used as stand-alone

module or in association with:
PN 2141022-1
PN 2141026-1
PN 2141028-1
PN 2141029-1
PN 2141034-1
PN 2141031-x
PN 2141040-x Maxi Relay Module – 2 Positions
Product Dimensions
Module Part Number Module Name
You can find suitable relays on L x W x H (mm)
page 47 of this catalog. 2141026-1 Maxi Relay Module 69.3 x 47 x 59

Suitable Terminals
Wire Size Range
Part Number Description Plating
(mm2)
1-1355849-1 9.5 Single Tab CuNiSi 6 –10
LEAR – 6.3mm Pre-Tinned
2208343-1 N/A 0.5 – 1.5
361330-YF200

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 25
Catalog 1654390-1
Published 10-2015 Automotive Power Distribution
Fuse and Relay Holder

Modular Relays Holder Gen2 – Relay 50-70 A

Applications
J Convenience harness
J Engine harness

Technical Features
J Detection of a partially inserted
receptacle by counterpart

Contact used:
Timer family
Housing Material:
PP GFM25/15
Temperature Class:
-40° C to +100° C
Vibration Class:
3G
Sealed / Unsealed:
Unsealed
Product Specification:
108-15412
Application Specification:
408-15010

Can be used as stand-alone

module or in association with:
PN 1801616
PN 1801617
PN 1801618
PN 1801620
PN 1801627
PN 1801773 Modular Relays Holder Gen2 (Relay 50-70 A)
PN 1801764
Housing Package Wire Size Range
Part Number Material Mating Contacts
Color *) Quantity (mm2)
962928-1 2.5 – 4.0
MPT Receptacle 962930-1 4.0 – 6.0
962932-1 7.0 – 10
1801619-1 Black PP-GFM25/15 300
927831-2 0.5 – 1.0
SPT Receptacle 144617-1 1.0 – 3.0
144433-1 3.0 – 5.0

*) Other colors (Natural) upon request

PAGE 26 TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION

Catalog 1654390-1
Published 10-2015 Automotive Power Distribution
Fuse and Relay Holder

Relays Holder Gen1 – 1 Maxi Relay 50-60 A

Applications
J Convenience harness 32.0

Technical Features
J Detection of a partially inserted
receptacle
38.1

Contact used:
Timer family
Housing Material:
PBT
Can contain up to: 28.0

1 Maxi relay
Temperature Class:
33.5
-40° C to +85° C
Vibration Class:
3G
Sealed / Unsealed:
Unsealed
Product Specification:
108-15208
Application Specification:
411-15620

Relays Holder Gen1 (1 Maxi Relay 50-60 A)

Housing Package Wire Size Range
Part Number Material Mating Contacts
Color Quantity (mm2)
927831-2 0.5 – 1.0
953615-1 Red 144617-1 1.0 – 3.0
SPT Receptacle
144433-1 3.0 – 5.0
PBT 500 185283-1 5.0 –6.0
160759-3 0.5 – 1.5
953615-2 Purple Positive Lock
154718-3 0.7 – 2.0
MK1
154717-3 2.5 – 4.0

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 27
Catalog 1654390-1
Published 10-2015 Automotive Power Distribution
Fuse and Relay Holder

Relays Holder Gen1 – 1 Maxi Relay 70 A

Applications
J Convenience harness 44.0

Technical Features
J Detection of a partially inserted
receptacle 38.1

Contact used:
Timer family
Housing Material:
PBT 28.0

Can contain up to:

1 Maxi relay
Temperature Class:
-40° C to +85° C
Vibration Class:
3G
Sealed / Unsealed:
Unsealed
Product Specification:
108-15208
Application Specification:
33.5
411-15620

Relays Holder Gen1 (1 Maxi Relay 70 A)

Housing Package Wire Size Range
Part Number Material Mating Contacts
Color Quantity (mm2)

1-953615-1 Red 160759-3 0.5 – 1.5

Positive Lock
154718-3 0.7 – 2.0
MK1
1-953615-2 Purple 154717-3 2.5 – 4.0
PBT 450
2-953615-1 Natural 962928-1 2.5 – 4.0
MPT Receptacle 962930-1 4.0 – 6.0
2-953615-2 Black 962932-1 6.0 – 10

PAGE 28 TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION

POWERTRAIN SYSTEMS

✔
SAFETY & SECURITY SYSTEMS

✔
CONVENIENCE

✔
DRIVER INFORMATION

BODY & CHASSIS SYSTEMS

Fuse and Relay Box

INTRODUCTION

TE Connectivity proposes power distribution systems

which combine several protection and/or switching
functions, and include some functions electrically
coupling together.

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 29
Catalog 1654390-1
Published 10-2015 Automotive Power Distribution
Fuse and Relay Box

Fuse and Relay Holder – 6 Miniature Fuses

Applications
45.0
J Convenience harness
J Engine harness

Technical Features
42.9
J Compliant with Mini fuse and 28.0
ATO fuse technology

Contact used: 54.0

Timer family 0.9

Housing Material:
PBT GF 10 or
PP GFM 25/15
Can contain up to:
2 Micro relays
1 Mini relay
2 Medium fuses
4 Miniature fuses
2 Diodes or miniature fuses
Temperature Class:
-40° C to +100° C
Vibration Class:
3G
Sealed / Unsealed:
Unsealed
Product Specification:
108-15406
Application Specification:
408-15009

Can be used as stand-alone Fuse and Relay Holder – 6 Miniature Fuses

module or in association with:
Housing Wire Size Range
PN 1801616 Part Number Material Mating Contacts
Color (mm2)
PN 1801618
PN 1801619 964280-2 0.2 – 0.5
PN 1801620 964284-2 0.5 – 1.0
PN 1801764 1801773-1 PBT GF10 JPT Receptacle
965999-2 1.0 – 2.5
PN 1801627
Black 1241978-2 2.5 – 4.0
927831-2 0.5 – 1.0
1801617-1 PP GFM 25/15 SPT Receptacle 144617-1 1.0 – 3.0
144433-1 3.0 – 5.0

PAGE 30 TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION

Catalog 1654390-1
Published 10-2015 Automotive Power Distribution
Fuse and Relay Box

Fuse and Relay Holder – 36 Miniature Fuses

Applications
J Convenience harness
J Engine harness
J Switching and protection device

Technical Features
J Compliant with Minifuse and
ATO fuse technology
J 4 sets of 4 minitaure fuses with
common power supply

Contact used:
Timer family, shorting busbar
Housing Material:
PBT GF 10
Can contain up to:
36 Miniature fuses
3 Medium fuses
2 Mini relay
4 Shorting busbars
Temperature Class:
-40 °C to +100 °C
Vibration Class:
3G
Sealed / Unsealed:
Unsealed
Product Specification:
108-15406
Application Specification:
408-15007
Fuse and Relay Holder – 36 Miniature Fuses
Can be used as stand-alone
Housing Wire Size Range Shorting Wire Size Range
module or in association with: Part Number
Color
Material Mating Contacts
(mm2) Busbar (mm2)
PN 1801616
964280-2 0.2 – 0.5
PN 1801617
JPT 964284-2 0.5 – 1.0
PN 1801618
Receptacle 965999-2 1.0 – 2.5
PN 1801619 2.5 - 4.0 1801614-3 2.5 – 4.0
1801764-1 Black PBT GF10 1241978-2
PN 1801620 1801614-4 5.0 – 6.0
PN 1801627 927831-2 0.5 – 1.0
SPT
PN 1801773 144617-1 1.0 – 3.0
Receptacle
144433-1 3.0 – 5.0

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 31
Catalog 1654390-1
Published 10-2015 Automotive Power Distribution
Fuse and Relay Box

Medium Fuse Holder - 5 Positions

Applications
J Convenience harness
J Engine harness

Technical Features
J Busbar technology supplying
up to 5 Medium fuses
J Compliant with
ATO fuse technology
J Detection of partially inserted
receptacle

Contact used:
SPT family
NG family
Housing Material:
66.3
PBT GF 10
65.3
Can contain up to:
5 Medium fuses
50.5
Temperature Class:
-40° C to +100° C
27.8
Vibration Class:
3G
Sealed / Unsealed:
Unsealed
Product Specification:
108-15332
Application Specification:
411-15678

Fuse and Relay Holder – 6 Miniature Fuses

Package Mating Contacts Part Crimping
Part Number Housing Color Material
Quantity (6.3mm Terminals) Number Range (mm2)
Clip 8mm
1544128-1 6.0 – 10.0
PBT, with safety lock
1544647-1 Black 305
UL 94-HB rated Rec Housing 8mm
1544129-1 2.0 –10.0
with safety lock

PAGE 32 TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION

Catalog 1654390-1
Published 10-2015 Automotive Power Distribution
Fuse and Relay Box

Medium Fuse Holder - 12 Positions

Applications
J Convenience harness
J Engine harness

Technical Features
J Busbar technology supplying
up to 5 Medium fuses
J Compliant with
ATO fuse technology
J Detection of partially inserted
receptacle

Contact used:
SPT family
NG family
Housing Material:
PBT GF 10 120.0
Can contain up to: 50.2

12 Medium fuses
Temperature Class: 26.5
-40° C to +100° C
Vibration Class:
3G
Sealed / Unsealed:
Unsealed
Product Specification:
108-15332
Application Specification:
411-15678

Fuse and Relay Holder – 6 Miniature Fuses

Package Mating Contacts Part Crimping
Part Number Housing Color Material
Quantity (6.3mm Terminals) Number Range (mm2)
Clip 8mm
1544128-1 6.0 – 10.0
PBT, with safety lock
1544266-1 Black 182
UL 94-HB rated Rec Housing 8mm
1544129-1 2.0 –10.0
with safety lock

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 33
Catalog 1654390-1
Published 10-2015 Automotive Power Distribution

PAGE 34 TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION

POWERTRAIN SYSTEMS

✔
SAFETY & SECURITY SYSTEMS

✔
CONVENIENCE

✔
DRIVER INFORMATION

BODY & CHASSIS SYSTEMS

✔
Busbars, Terminals
and Accessories

INTRODUCTION

TE Connectivity proposes specific busbars or termi-

nals, developed for power distribution devices. We can
also offer accessories, optional devides like covers or
brackets.

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 35
Catalog 1654390-1
Published 10-2015 Automotive Power Distribution
Busbars, Terminals and Accessories

Shorting Busbar Miniature Fuses

Applications
J Convenience harness
J Engine harness

Technical Features
J Compliant with Mini fuse
technology
J Busbar technology supplying up to
0.64
4 Miniature fuses

Temperature Class:
-40° C to +125° C
Vibration Class: 30.0
3G
Sealed / Unsealed:
Unsealed
Product Specification:
108-15415 28.8

Application Specification:
114-15124

Can be used with Fuse and Relay 21.7 14.3

Holder:
PN 1801764

1801614-3 1801614-4

Shorting Busbar Miniature Fuses

Crimp Design
Housing Package Mating
Part Number Material Wire Size Range Insulation Range
Color Quantity Components
(mm2) (mm)

1801614-3 2.5 – 6.0 3.0 – 3.7

up to
Black Tin plated 2000
4 Miniature fuses
1801614-4 5.0 – 6.0 4.0 – 4.3

PAGE 36 TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION

Catalog 1654390-1
Published 10-2015 Automotive Power Distribution
Busbars, Terminals and Accessories

MFINITY – Bracket Module, 180°

Applications
J Convenience harness
J Engine harness

Technical Features

Material:
PBT
Product Specification:
108-94263
Application Specification:
114-94090

Order information:
Mounting Bracket for Screw M8
Part Number 2141031-1

Can be used with:

PN 2141022-1
PN 2141024-1
PN 2141026-1 MFINITY – Bracket Module, 180°
PN 2141028-1
PN 2141029-1 Product Dimensions
Module Part Number Module Name
PN 2141034-1 L x W x H (mm)
PN 2141040-x 2141031-1 Bracket Module 180° 42 x 31.5 x 26.5

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 37
Catalog 1654390-1
Published 10-2015 Automotive Power Distribution
Busbars, Terminals and Accessories

MFINITY – Bracket Module, 90°

Applications
J Convenience harness
J Engine harness

Technical Features

Material:
PBT
Product Specification:
108-94263
Application Specification:
114-94090

Order information:
Mounting Bracket for Screw M8
Part Number 2141031-1

Can be used with:

PN 2141022-1
PN 2141024-1
PN 2141026-1 MFINITY – Bracket Module, 90°
PN 2141028-1
PN 2141029-1 Product Dimensions
Module Part Number Module Name
PN 2141034-1 L x W x H (mm)
PN 2141040-x 2141031-2 Bracket Module 90° 42 x 31.5 x 26.55

PAGE 38 TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION

Catalog 1654390-1
Published 10-2015 Automotive Power Distribution
Busbars, Terminals and Accessories

Brackets for Modular Relay or Fuse Holder, 1 Position

Applications
20.5
J Convenience harness

Technical Features

Housing Material: 32.0

PA 66 38.0

Temperature Class:
-40° C to +85° C
Vibration Class:
3G
Sealed / Unsealed:
Unsealed
Product Specification: 4.5
108-15219
Application Specification:
411-15616
5.0

Bradckets for Modular Relay or Fuse Holder, 1 Position

Package Mating
Part Number Housing Color Material
Quantity Components
Modular Relay Holder
185402-1
185402-2
185402-3
Modular Relay Holder for Relays
(4 positions / 5 positions)
185403-1
185403-2
185403-3
185403-4
Medium Fuse Holder
(4 positions)
185847-1
185847-2
PA 66
953653-2 Black 1000 Modular Relay Holder
Glass Fiber
(50 – 60 A)
953615-x
Modular Relay Holder
(50 – 60 A and 70 A)
953615-x
Relay Holder Gen2
1801618-x
1801619-x
1801620-x
Fuse and Relay Holder
1801616-x
1801627-x
1801628-x
1801764-x

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 39
Catalog 1654390-1
Published 10-2015 Automotive Power Distribution
Busbars, Terminals and Accessories

Brackets for Modular Relay or Fuse Holder, 2 Positions

Applications
J Convenience harness

Technical Features

Housing Material: 3.0

PA 66
Temperature Class:
-40° C to +85° C
Vibration Class: 32.0
3G
Sealed / Unsealed:
Unsealed
Product Specification:
108-15162
68.5
Application Specification:
411-15589

Bradckets for Modular Relay or Fuse Holder, 2 Positions

Package Mating
Part Number Housing Color Material
Quantity Components
Modular Relay Holder
185402-1
185402-2
185402-3
Modular Relay Holder for Relays
(4 positions / 5 positions)
185403-1
185403-2
185403-3
185403-4
Medium Fuse Holder
(4 positions)
185847-1
PA 66 185847-2
185695-1 (*) Black 450
Glass Fiber
Modular Relay Holder
(50 – 60 A)
953615-x
Modular Relay Holder
(50 – 60 A and 70 A)
953615-x
Relay Holder Gen2
1801618-x
1801619-x
1801620-x
High Current Fuse Holder
1801627-3
1801628-x
(*) On request; please contact your TE Connectivity representative for any query.

PAGE 40 TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION

Catalog 1654390-1
Published 10-2015 Automotive Power Distribution
Busbars, Terminals and Accessories

MFINITY – Spare Fuse Module

Applications
J Convenience harness
J Engine harness

Technical Features

Material:
PBT
Product Specification:
108-94263
Application Specification:
114-94090

Can contain up to:

– 7x Medium (ATO) Fuses
used in module
Part Number 2141028-1
– 6x Miniature (Mini) Fuses
used in module
Part Number 2141029-1
– 1x Fuse Puller
MFINITY – Spare Fuse Module
Can be used as stand-alone Product Dimensions
module or in association with: Module Part Number Module Name
L x W x H (mm)
PN 2141022-1 1-2141095-1 Spare Fuse Module 69.1 x 46.7 x 40
PN 2141024-1
PN 2141026-1
PN 2141029-1
PN 2141034-1
PN 2141031-x
PN 2141040-x

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 41
Catalog 1654390-1
Published 10-2015 Automotive Power Distribution
Busbars, Terminals and Accessories

MFINITY – Cover for Pre-Fuse SF30 Module

Technical Features

Material:
PP
Product Specification:
108-94263
Application Specification:
114-94090

MFINITY – Cover for Pre-Fuse SF30 Module

Module Product Dimensions
Module Name
Part Number L x W x H (mm)
2141033-1 Cover for SF30 Fuse Module 140.4 x 62 x 28.5

Mating Cover see page 7

Part Number 2141034-1

PAGE 42 TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION

Catalog 1654390-1
Published 10-2015 Automotive Power Distribution
Busbars, Terminals and Accessories

MFINITY – Cover for Type A Fuse Module

Technical Features

Material:
PP
Product Specification:
108-94263
Application Specification:
114-94090

Order Information
Cover for B+ Protection
Part Number 2141039-1

MFINITY – Cover for Type A Fuse Module

Product Dimensions
Module Part Number Module Name
L x W x H (mm)
2141039-1 Cover for Type A Fuse Module 60 x 33.4 x 26

Mating Module see page 8 + 9

Part Number 2141040-1

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 43
Catalog 1654390-1
Published 10-2015 Automotive Power Distribution

PAGE 44 TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION

POWERTRAIN SYSTEMS

✔
SAFETY & SECURITY SYSTEMS

✔
CONVENIENCE

✔
DRIVER INFORMATION

BODY & CHASSIS SYSTEMS

24V Plug-in Relays

INTRODUCTION

In addition to the holder devices TE provides Products

high-performing ISO plug-in relays suitable ■ Micro Relay A / VFMA
for 12V, 24V and 48V power supply systems. ■ Power Relay B
Plug-in relays are available in make, change- ■ Power Relay F7

over, double make and bridging make con-

Applications
tact arrangements.
Cross carline for all electromechanical functions.
For the holder devices featured in this Please contact TE Application Engineering
catalog the following micro, mini and maxi for specific support.

ISO relay product families for 24 V systems

Features
are suited:
■ High performance ISO plug-in relays for 24V systems
■ Make and changeover contact arrangements
(special arrangements on request)
■ Serial and parallel components
■ Standard covers and covers with brackets

More information online

http://relays.te.com/ >> Automotive, Truck, Bus and
Off-Road Relays
■ Fast, reliable and up-to-date information
right to the point.
■ Online product catalog with empowered relay
findability by categories: High Current, High Volt-
age, PCB and Plug-In including relay modules and
sockets.
■ Technical documentation for all existing product
families, product flyers, white papers and videos
for new products.

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 45
Catalog 1654390-1
Published 10-2015 Automotive Power Distribution
Relays

Micro ISO, Micro Relay A / VFMA (24 V)

Arrangement Cover Coil. Suppr. Part Number

Diode V23074-A2002-A402 6-1393292-2
Micro Make (NO) Standard V23074-A1002-A402 8-1393292-9
Resistor (680 Ω)
VFMA-11H41-S01 6-1415008-2
Diode V23074-A2002-A403 6-1393292-3
Micro Changeover (CO) Standard
Resistor (680 Ω) V23074-A1002-A403 3-1393292-8

For detailed information find our data sheets under http://relays.te.com/telectronics.asp

Mini ISO, Power Relay B (24 V)

Arrangement Cover Coil. Suppr. Part Number

N/A V23234-A0004-X055 2-1904025-6
Standard Diode (cathode 86) V23234-A0004-X051 2-1904025-3
Micro Changeover (CO) Resistor (1400 Ω) V23234-A0004-X053 2-1904025-5
N/A V23234-A1004-X050 1-1904027-1
Bracket
Resistor (1400 Ω) V23234-A1004-X054 3-1904027-2
N/A V23234-C0004-X020 1-1904015-3
Standard
Resistor (1400 Ω) V23234-C0004-X018 2-1904015-1
Mini Make (NO – 2x87)
N/A V23234-C1004-X17 5-1904014-1
Bracket
Resistor (1400 Ω) V23234-C1004-X085 0-1904015-5

For detailed information find our data sheets under http://relays.te.com/telectronics.asp

Maxi ISO Power Relay F7 (24 V)

Arrangement Cover Coil. Suppr. Part Number

N/A V23134-J0053-D642 9-1393303-7
Standard
Maxi Make (NO) Resistor (1200 Ω) V23134-J0056-X408 0-1393304-5
Bracket N/A V23134-J1053-D642 1-1393304-1

For detailed information find our data sheets under http://relays.te.com/telectronics.asp

PAGE 46 TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION

Catalog 1654390-1
Published 10-2015 Automotive Power Distribution
Application Tooling

APPLICATION TOOLING
AND EQUIPMENT
FOR AUTOMOTIVE
POWER DISTRIBUTION

High Quality. High Reliability. High Volume. Equipment is segregated into two types and managed
With the CE approved M2000MC automatic insertion accordingly:
machine for fuses and relays, TE Application Tooling
provides a high-quality solution for high-volume Generic equipment
production within the automotive industry. The
M2000MC automatically inserts mini fuses into a Where we can supply you with sufficient information
Junction Box (J/B) according to the programmed referenced by Part Number such that you can identify
sequence, ensuring that the correct fuses are inserted and order what you need yourself.
in the correct location for consistent quality. The
machine reduces the number of operators required in Specialised Equipment
the production process, increasing productivity in the
factory, whereas the operator needs to ensure that the Where you will need help from our specialist product
machine is supplied with junction boxes and fuses. The managers to identify what’s just right for your
M2000MC can also be optionally equipped with Application.
insertion force monitoring and insertion depth control.

Outstanding features deliver tangible benefits Finding Equipment Online

■ Dependable high-volume production www.tooling.te.com
■ Insertion depth checking by linear scale ■ Powerful searches to find generic equipment
■ Insertion force monitoring – checking maximum options (Hand Tools / Applicators)
force during insertion ■ Brochures and more detailed flyers for the
■ OCR of fuse before insertion to prevent specialised equipment.
wrong fuse insertion ■ It’s quick, easy and more importantly the latest and
■ No stopping of production during supply most up to date information is available online.
to the bowl feeder
■ Robot arm with ionizer that cleans
inside the robot arm Regional Assistance
■ XY table positioning www.te.com/support-center
■ Up to 6 heads (fuse)

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 47
Catalog 1654390-1
Published 10-2015 Automotive Power Distribution
Application Tooling

M2000MC Automatic Insertion Machine –Specification

Layout XY Table Speed Abbreviation Explanation

LxDxH = 1957.6 x 2584 x 1627.1mm 90 m/min OCR: Optical character
(without tower lamp) – dimensions Device Insertion Speed recognition
may be altered following a technical (per point) (Vision sensor checks
meeting. Various per component size and J/B color or characters
Machine Weight design. on the components)
2,500 kg (inc. blow feeders) – - Low profile mini fuse: SATA: Connection type between
Changeable with various J/B design. 0.35 ~ 0.55 sec PC mother board and
- Relay: 0.8 ~ 1.0 sec memory unit
Electrical Supply (CD ROM or hard disk).
AC 110 V, single phase, 50/60 Hz, 30 - SB fuse: 0.45 ~ 0.7 sec
SB Fuse: Slow Blow Fuse
KVA – other specific requirements Max. J/B Size (type of electric fuse)
may be met. 250 x 250mm – may be altered to
Power Consumption meet specific customer requirements
2.1 kW XY Positioning Accuracy
Air Supply +/- 0.01mm
4.5-7.0 kgf /cm2 Insertion Depth Monitoring
Air Consumption available in 0.01mm steps
600 l/min Insertion Force Monitoring
Temperature and Humidity available in 0.01 N steps
10~35° C, 30~70% Cmk Assessment Data
Noise Level >1.67 (X and Y axis)
< 75 dB(A) Machine Configuration
Operating System Stand-alone only.
Windows XP Professional (Embedded Inline configuration is available on
POS-READY2009) Service pack3 request.
PC Specification
(incl. Accessories)
Intel Pentium(R) 2.6 GHz, 1GB
RAMSSD hard disk drive by SATA
(capacity: 120 GB) 17” LCD touch
screen & equipped with keyboard,
mouse, DVD ROM drive
Available Languages
English and Korean

PAGE 48 TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION

Catalog 1654390-1
Published 10-2015 Automotive Power Distribution
Numerical Index

PNPage PNPage PNPage

1-1355833-1 13 1801773-1 30 962932-1 16, 26, 28

1-1355844-1 13 185283-1 27 963755-1 8, 9
1-1355849-1 25 185402-1 24, 39, 40 964280-2 6, 12, 21, 23, 30, 31
1-1355877-1 13 185402-2 24, 39, 40 964284-2 6, 12, 21, 23, 30, 31
1-1355880-1 13 185402-3 24, 39, 40 964595-1 16
1-1393304-1 46 185403-1 20, 39, 40 965999-2 6, 12, 21, 30, 31
1-1904015-3 46 185403-2 20, 39, 40
1-1904027-1 46 185403-3 20, 39, 40
1-2141095-1 41 185403-4 20, 39, 40
1-953615-1 28 185695-1 40
1-953615-2 28 185847-1 18, 39, 40
1-968849-1 14 185847-2 18, 39, 40
1-968849-2 14 1904015-5 46
1-968849-3 14 2-1904015-1 46
1-968851-1 14 2-1904025-3 46
1-968851-2 14 2-1904025-5 46
1-968851-3 14 2-1904025-6 46
1-968853-1 14 2-953615-1 28
1-968853-3 14 2-953615-2 28
1-968880-1 14 2141022-1 22
1-968880-3 14 2141024-1 19
1241978-2 6, 12, 21, 30, 31 2141026-1 25
1393304-5 46 2141028-1 17
144431-1 20, 24 2141029-1 13
144432-1 20, 24 2141031-1 37
144433-1 6, 18, 20, 21, 23, 2141031-2 38
24, 27, 30, 31 2141033-1 42
144434-1 18, 20, 24 2141034-1 7
144443-1 26 2141039-1 43
144617-1 6, 18, 20, 21, 23, 2141040-1 8
24, 26, 27, 30, 31 2141040-2 9
1544128-1 32, 33 2208342-1 22
1544129-1 32, 33 2208342-2 22
1544266-1 33 2208343-1 19, 25
1544647-1 32 2208343-2 22
154717-3 27, 28 2208343-3 19
154718-3 27, 28 3-1393292-8 46
160759-3 27, 28 3-1904027-2 46
1670225-1 8, 9 5-1904014-1 46
1801431-1 6, 15 6-1393292-2 46
1801432-1 6, 15 6-1393292-3 46
1801433-1 6, 15 6-1415008-2 46
1801567-1 14 8-1393292-9 46
1801614-3 31, 36 880397-2 17
1801614-4 31, 36 880398-1 17
1801616-1 12 880398-2 17
1801617-1 30 881572-3 17
1801618-1 21 9-1393303-7 46
1801619-1 26 927831-2 6, 18, 20, 21, 23,
1801620-1 23 24, 26, 27
1801627-2 15 927831-2 30, 31
1801627-3 15 953615-1 27
1801628-4 6 953615-2 27
1801628-5 6 953653-2 39
1801628-6 6 962928-1 16, 26, 28
1801764-1 31 962930-1 16, 26, 28

All specifications subject to change. Consult TE Connectivity for latest specifications. PAGE 49
TE CONNECTIVITY
ONLINE
TE.com offers an enhanced digital experience, with more than 250,000 parts profiled. The site has
deep, rich product data and easier access to tools and services. Other offerings include improved
search and navigation and knowledge and idea sharing.

LITERATURE
TE.com offers a variety of product-specific catalogs, brochures,
white papers and other technical information. To download our
literature visit
www.te.com/usa-en/industries/automotive/automotiveliterature.html

PRODUCT INFORMATION
Search for a specific product by category, part number or
document number.
www.TE.com

STAY CONNECTED
You can rely on TE’s PIC Team to answer your general or technical
questions. To contact a PIC representative, visit
www.TE.com/support-center

PAGE 50 TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION

Catalog 1654390-1
Published 10-2015 Contact
Automotive
/ Imprint
Power Distribution

EUROPE UNITED STATES SOUTH AMERICA AFRICA

Germany – Bensheim United States – Harrisburgh South America South Africa –
Port Elizabeth
Product Information Center: Product Information Center: Phone: +54 11-4733-2015
Phone: +49 6251-133-1999 Phone: +1 800-522-6752 Fax: +54 11-4733-2083 Phone: +27 41-503-4500
Fax: +49 6251-133-1988 Fax: +1 717-986-7575 Fax: +27 41-581-0440

ASIA / PACIFIC
Australia – Sydney People’s Republic of China People’s Republic of China Korea – Seoul

Product Information Center: Hong Kong Shanghai Phone: +82 2-3415-4500

Phone: +61 2-9840-8200 Phone: +852 2738-8731 Phone: +86 21-3398-0000 Fax: +82 2-3486-3810
Fax: +61 2-9634-6188 Fax: +852 2735-0243 Fax: +86 21-3398-1999

DISCLAIMER
While TE Connectivity (TE) has made every reasonable effort to ensure the accuracy of the information in this catalog,
TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the
information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information cont-
ained herein at any time without notice.

TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any
implied warranties of merchantability or fitness for a particular purpose. The dimensions in this catalog are for reference
purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for
the latest dimensions and design specifications.

TRADEMARKS
AMP MCP, MFINITY, TE, TE Connectivity, TE connectivity (logo), and EVERY CONNECTION COUNTS are trademarks.
Other product names, logos, and company names mentioned herein may be trademarks of their respective owners.

COPYRIGHT
© 2015 TE Connectivity family of companies.
All rights reserved.

TE Connectivity Germany GmbH certified acc. ISO 14001 and ISO/TS 16949:2002

TE Connectivity Germany GmbH

AMPèrestrasse 12–14 | 64625 Bensheim | Germany
Phone: +49 (0)6251 133-0
Fax: +49 (0)6251 133-1600

TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION PAGE 51

 1654390 -1 | Published 10 -2015

TE AUTOMOTIVE /// AUTOMOTIVE POWER DISTRIBUTION