ITP (Cast-In Place Concrete - Box Culvert)
ITP (Cast-In Place Concrete - Box Culvert)
1.0 Shop Drawing Before start of IFC & Approved Shop Section 01 00 00_1.04; Approved from
N/A
works Drawings; Section 01 00 Section 03 30 00_1.3.A RH H RH NEOM.
00_1.04; Section 03 30
00_1.3.A
2.0 Method Statement Before start of Section 01 00 00_1.03 Section 01 00 00_1.03 Approved from
N/A RH H RH
works NEOM
3.0 Material Submittals for Ready Prior to Purchase Section 03 30 00_1.3.H; Section 03 Approved from
Document Review and Deliver at Site Section 03 20 00_1.3; 3000_1.3.H; Section
Mixed Concrete Design, Steel NEOM
Reinforcement, Embedded 10-721501-0000100244- 03 20 00_1.3 ; 10- RH R/H RH T
Items (Piping, Sleeves, KAA-STR-DRG- 721501-0000100244-
061001_03 KAA-STR-DRG-
Anchors, Water stop.) 061001_03
4.0 Material Receiving Steel Document Review
Every Delivery of Section 03 20 00_Part 2; Section 03 20 00_Part (WIR) Inspection
Reinforcement, Embedded Material Section 03 30 00_Part 2; 2 Section 03 30 Request, Material
& Visual Inspection
Items (Piping, Sleeves, 10-721501-0000100244- 00_Part 2; 10-721501- Test Certificates,
H S R/H
KAA-STR-DRG- 0000100244-KAA- Delivery Notes,
Anchors, Water stop . . .etc.)
061001_03 STR-DRG-061001_03 IFC Drawing /Shop
Drawing
5.0 Survey: Visual Survey Each Layer/Lift IFC & Approved Shop Section 01 00 00_1.10 (WIR) Inspection
Bench Mark, Survey Inspection Drawings; Section 01 00 Request, Survey
Control Points 00_1.10 W W W Report
Location & Lay-out
Area of each Lift/Layer
0000100324- CIVIL INSPECTION AND TEST PLAN
6.0 Lean Concrete Visual Inspection Every Location IFC & Approved Shop 10-721501-0000100244- (WIR) Inspection
Placement & Survey Drawings; 10-721501- KAA-STR-DRG- Request, Inspection
0000100244-KAA-STR-DRG- 061001_03; 10-662171- W H W Checklist, Survey
061001_03; 10-662171- 0000100324-FTC-CIV- Reports, Approved
0000100324-FTC-CIV-SHD- SHD-000001 - 000021 Drawings
000001 - 000021
7.0 Pre-pouring Inspection Visual Inspection Every Location Prior IFC & Approved Shop Section 03 11 00_3.10 ; (WIR) Inspection
(Fixing/Installation of & Survey to Concrete Drawings; Section 03 11 Section 03 20 00_Part 3; Request, Inspection
Reinforcements, Placement 00_3.10 ; Section 03 20 10-721501-0000100244- H H H Checklist, Survey
00_Part 3 ; 10-721501- KAA-STR-DRG-
Formworks, Embedded Reports, Approved
0000100244-KAA-STR-DRG- 061001_03
Items) Drawings
061001_03
8.0 Concrete Testing, Visual Inspection 1 set of 6 cylinders, IFC & Approved Shop Section 03 30 00_Part 2 (WIR) Inspection
Placement and / Sampling, every 20 cu.m. Drawings;, Section 03 30 & 3 ; 10-721501- Request, Inspection
Inspection Testing Temperature < 32ºC 00_Part 2 & 3 ; 10-721501- 0000100244-KAA-STR- W H W T Checklist, Test
& Slump 100 ±25mm 0000100244-KAA-STR-DRG- DRG-061001_03
Report, Approved
every truck delivered 061001_03
Drawings
9.0 Post-Pour Concrete Visual Inspection Every Location IFC & Approved Shop Section 03 11 00-5_3.6; (WIR) Inspection
Inspection Drawings; Section 03 11 00- Section 03 30 00-5_H.; Request, Inspection
(Formworks Removal & 5_3.6; Section 03 30 00-5_H.; Section 03 30 00- Checklist, Approved
W H W
Section 03 30 00_3.10.A.; 10- 23_3.10.A.; 10-721501-
Workmanship / Drawings
721501-0000100244-KAA- 0000100244-KAA-STR-
Concrete Repair Works) DRG-061001_03
STR-DRG-061001_03
10.0 Concrete Curing Visual Inspection Every Location IFC & Approved Shop Section 03 30 00- (WIR) Inspection
Inspection Drawings; Section 03 30 00- 9_2.2.F.; Section 03 30 Request, Inspection
(Curing Materials / 9_2.2.F.1; Section 03 30 00- 00-20_3.7; 10-721501- Checklist, Approved
W H W
20_3.7; 10-721501- 0000100244-KAA-STR-
Protection) Drawings
0000100244-KAA-STR-DRG- DRG-061001_03
061001_03
11.0 Concrete Testing Final Visual Every Sample IFC Drawings; Section 03 30 00_3.11 (WIR) Inspection
Acceptance Inspection/ Cylinders Section 03 30 00_3.11 Request, Inspection
Sampling, R/W H R/W T Checklist, Test
Testing
reports
Contractor QC Date & Signature /Stamp No. NEOM Insp. (Date & Signature.) Others
Legend: R – Document Review; S – Surveillance; T – Testing; W - Witness Point; H - Hold Point; RH – Review & Approval of Documents
0000100324-Inspection Checklist for Structural Concrete Pre-Pouring Inspection
CIVIL
PROJECT TITLE CONTRACT NUMBER CONTRACTOR
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Materials Inspection
Reinforcing Steel: Deformed 60 ksi yield grade steel, SASO 2 or ASTM A 615 and SECTION 03 20
01
supplementary requirements S1 or ASTM A 706 for welding. 00, 2.1.B
Plain Dowel Bars for Expansion Joints: Smooth grade 60 ksi yield grade steel, SECTION 03 20
02
SASO 2 or ASTM A 615 00, 2.1.E
PVC waterstops size shall be as recommended by manufacturer for the intended
SECTION 03 30
03 application, unless otherwise shown on Drawings, with minimum 10 mm thickness
00, 2.2.B
and not less than 150 mm width.
Polyethylene sheeting conforming to ASTM D 4397, minimum 200 microns thick
SECTION 03 30
04 having a vapor permeance rating not exceeding 0.063 perms, and shall be laid with
00, 2.2.C
300 mm overlapping.
SECTION 31 12
05 All Materials to be used musty be Submitted and Approved prior to used.
13, 3.4.3
Reinforcement & Embedded Items Installation Inspection
All reinforcement to be free of loose mill scale, loose or thick rust, dirt, paint, oil or SECTION 03 20
01
grease. 00, 3.1.A
Place all reinforcement in the exact position indicated. With tie wire, tie bars
SECTION 03 20
02 together at all intersections except where spacing is less than 12 inches in each
00, 3.1.B
direction, in which case tie alternate intersections.
Maintain the distance from vertical forms and between layers of reinforcement by SECTION 03 20
03
means of prefabricated chairs, ties, hangers, or other approved devices. 00, 3.1.C
Furnish all reinforcement in the full lengths indicated unless otherwise permitted.
SECTION 03 20
04 Splicing of bars, except where indicated is not permitted without written approval.
00, 3.2.A
Stagger splices where possible.
Place all sleeves, inserts, anchors and embedded items prior to concrete SECTION 03 20
07
placement. Temporarily fill voids in embedded items to prevent entry of concrete. 00, 3.3.A
Provide expansion joints to permit both horizontal and vertical differential SECTION 03 30
08
movements. Place expansion joints at locations shown on the Drawings. 00, 3.4.B
CIVIL
PROJECT TITLE CONTRACT NUMBER CONTRACTOR
Faced with material which will produce smooth and uniform texture on concrete,
SECTION 03 11
01 unless indicated otherwise. Do not use material with raised grain, patches, or other
00, 2.1
defects which will impair texture of concrete surface.
SECTION 03 11
02 Forms sufficiently tight to prevent loss of concrete.
00, 3.1.A
Unless indicated otherwise, place chamfer strips in corners of forms to produce SECTION 03 11
03
bevelled edges on permanently exposed exterior corners. 00, 3.1.B
Provide temporary ports in formwork to facilitate cleaning and Inspection. Locate SECTION 03 11
06
openings at bottom of forms to allow flushing water to drain. 00, 3.1.E
Before commencing a pour, to verify connections, form alignment, ties, inserts and SECTION 03 11
07
Shoring are placed and secure. 00, 3.10.B
REMARKS:
CIVIL
PROJECT TITLE CONTRACT NUMBER CONTRACTOR
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
CIVIL
PROJECT TITLE CONTRACT NUMBER CONTRACTOR
REMARKS:
CIVIL
PROJECT TITLE CONTRACT NUMBER CONTRACTOR
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
SECTION 03 11
01 Do not pry against face of concrete. Use only wooden wedges.
00-5, 3.6.A
Loosen wood forms for wall openings as soon as it can be accomplished SECTION 03 11
04
without damage to concrete. 00-5, 3.6.D
Formwork for columns, walls, sides of beams, and other members not
SECTION 03 11
05 supporting the weight of concrete may be removed as soon as the concrete
00-5, 3.6.E
has hardened sufficiently to resist damage from removal.
SECTION 03 30
07 Correct deficient concrete as directed by the Engineer at no cost to Owner.
00-5, H.2
Repair and patch defective areas with cement mortar immediately SECTION 03 30
08
after removal of forms, but only when directed by the Engineer. 00-23, 3.10.1
Cut out honeycomb, rock pockets, voids over 12 mm diameter, and holes
left by tie rods and bolts, down to solid concrete but in no case, to a depth
of less than 25 mm. Make edges of cuts perpendicular to the concrete
SECTION 03 30
09 surface. Before placing the cement mortar, thoroughly clean, dampen with
00-23, 3.10.2
water, and brush-coat area to be patched with neat cement grout.
Proprietary patching compounds may be used when acceptable to the
Engineer.
For exposed to public view surfaces, blend white Portland cement and
standard Portland cement so that when dry, the patching mortar will match
the color of the surrounding concrete. Provide test areas at inconspicuous SECTION 03 30
10
location to verify mixture and color match before proceeding with the 00-24, 3.10.3
patching. Compact mortar in place and strike off slightly higher than the
surrounding surface.
CIVIL
PROJECT TITLE CONTRACT NUMBER CONTRACTOR
CIVIL
PROJECT TITLE CONTRACT NUMBER CONTRACTOR
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Absorptive Cover: Conform to AASHTO M 182, Class 3; burlap cloth made SECTION 03 00
01
from jute or kenaf and with a minimum density of 290 gm/m². 00-9, 2.2.F.1
Protect freshly placed concrete from premature drying and excessive hot
temperature, and maintain without drying at a relatively constant SECTION 03 30
02
temperature for the period of time necessary for hydration of the 00-20, 3.7.A.1
cement and proper hardening of the concrete.
Use only water that is free of impurities which could etch or discolor SECTION 03 30
04
exposed, natural concrete surfaces. 00-20, 3.7.B.1.a
REMARKS: