TeleStacker Conveyor Shiploading Solutions Literature (Low Res)
TeleStacker Conveyor Shiploading Solutions Literature (Low Res)
Telestacker Conveyor
®
marine
Terminal
& Shiploading
A P P L I C A T I O N S
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TABLE OF CONTENTS
4 Superior History
5 Superior Today
6 Why Invest in Mobile Superior Conveying Equipment?
7 Conveyor Features
8 Product Range
10 Conveyor Dimensions
11 Quay/Dock Dimensions
12 Ship Loading Dimensions
13 Conveyor Mobility
14 Mobility Options
15 Stinger Operation
16 Conveyor Safety
17 Safety Features
18 Superior Conveyor Components
20 Electrical Functions
21 Controls and Systems
22 Dust Containment
23 Dust Suppression and Containment Options
23 Standard Colors
24 Finishes
25 Conveyor Structure
26 Containerized Shipping
27 Ship Loading Equipment in Various Applications
36 Barge Loading and Unloading Photo Gallery
37 TeleStacker Conveyor with Set Back Axles
39 Other Applications
41 Additional Ship Loading Equipment
42 Additional Marine Terminal Equipment
43 Site and Vessel Characteristics
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SUPERIOR HISTORY
ROCK FOUNDATION
Founded in 1972, Superior Industries was born to serve portable sand and gravel producers
in the Upper Midwestern region of the United States. Within a couple decades, construction
aggregate companies throughout all of North America considered Superior Industries the leading
manufacturer of portable conveying equipment.
INNOVATIVE DESIGNS
These innovative designs significantly reduced the time they needed to set up and dismantle
conveyors while relocating from quarry to quarry. It meant more time for production of their
money-making bulk material.
SUPERIOR BUILT
Designing and manufacturing its own idlers, pulleys and conveyor accessories created further originality
in the marketplace for Superior. Conveyor components play a vital role in an efficient material handling
operation, but few conveyor manufacturers design and build their own. Superior expertly customizes
these parts to best serve each individual application. Today, engineers are equipped with thousands of
solutions to choose from and direct knowledge of past performance.
PORTABLE POPULARITY
Mobile proficiency and comprehensive design knowledge were two reasons Superior’s TeleStacker®
Conveyor quickly earned dominant market share status not long after its 1997 debut. First it built
desegregated stockpiles in quarries, then loaded barges and railcars, and eventually became a compact,
multi-functional, mobile ship loader.
REFRESHING APPROACH
Unlike most of its competitors, Superior is a
privately owned company with a strong emphasis
on eliminating bureaucracy and doing what’s right.
This means all employees are trained to personally
care for customers and can promptly make decisions
to benefit owners and operators having difficulties.
It’s a refreshing approach to assuring customer
satisfaction and produces long-term relationships
built on trust, cooperation and uptime!
4 Superior Industries
SUPERIOR TODAY ROCK FACE TO LOAD OUT®
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WHY INVEST IN MOBILE SUPERIOR CONVEYING EQUIPMENT?
Signi-cantly lower capital investment Faster lead times compared to -xed New machinery installation times
than highly-engineered, -xed systems.systems requiring excessive engineering.
measures in hours and days versus wee
or months.
Portable conveyors have high resale valueQuality of material maintained Telescopic technology reaches multipl
and can even increase in value. throughout conveyor handling process. targets from one feed point.
6 Superior Industries
TELESTACKER® CONVEYOR FEATURES
07
11 10
03
05 09 12
06
08
01
02 04
01/ INTEGRATED TRUCK UNLOADING 05/ EXCLUSIVE CONVEYOR PARTS 09/ FB® UNDERCARRIAGE
Attached truck unloader eliminates double Superior brand components are designed and Variable height, hydraulically-powered
handling of material during truck-to-ship built to operate efficiently, reduce maintenance undercarriage designed for maximum support
transfer. and replace easily. and rigid stability.
02/ 60° SWIVEL 06/ MAINFRAME COVERS 10/ STINGER SAFETY CATCH
Rear unloading model rotates 30° in both Manufactured of 22-gauge steel with corrugated Time-tested and proven, mechanical technology
directions and lifts while transporting package construction, hoods protect material from activates in event of cable failure to maintain
around dock. weather and reduce dust. position of stinger.
03/ FIXED TRANSITION POINT 07/ TELESCOPING STINGER COVER 11/ HEAVY-DUTY LOAD ROLLERS
Eliminates task of repositioning feed point when Sliding canvas cover retracts and extends with Large rollers support stinger conveyor while
ship loading conveyor is relocated. Also, reduces the conveyor to protect material and center pivot design distributes weight equally on
spillage and dust. prevent dust. all rollers.
04/ FD™ AXLE AT TAIL 08/ ONBOARD POWER 12/ TELESCOPING CHUTE
Hydraulic fold-down tires to pick up rear-end of Self-contained engine allows flexibility to quickly Lubricity of UHMW combined with spyglass
ship loading conveyor, which increases mobility. move anywhere throughout the dock...anytime! shape resists plugging. Sensor detects and
reports blockage.
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TELESTACKER CONVEYOR SHIP LOADING PRODUCT RANGE
8 Superior Industries
CONVEYOR DIMENSIONS TELESTACKER CONVEYOR SHIPLOAD NEW MODEL
30°
158’ 1” (48.18 m)
25’ (7.62 m )
32’ 5” (9.88 m)
68’ 4” (20.83 m)
axle centers
158’ 1” (48.18 m)
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CONVEYOR DIMENSIONS
C
E
H
OPERATING DIMENSIONS
110TSFD 150TSSA 170TSSL 170TSSA 190TSSA 210TSPP
ft (m) ft (m) ft (m) ft (m) ft (m) ft (m)
Conveyor Length A 110’ -0” (33.5) 150’ -0” (45.7) 169’-1” (51.5) 170’ -0” (51.8) 190’ -0” (57.9) 210’ -0” (64.0)
Highest Extended Discharge Height B 38’ -6” (11.8) 49’ -4” (15.0) 50’-1” (15.3) 56' -0” (17.0) 63' -8" (19.4) 72' -0” (22.0)
Lowest Extended Discharge Height C 14’ -0” (4.3) 15’ -4” (4.7) 30’-5” (9.3) 15' -0” (4.5) 20' -0” (6.0) 24' -0” (7.3)
Highest Retracted Discharge Height D 23’ -10” (7.3) 29’ -6” (9.0) 31’-9” (9.7) 39' -0” (11.9) 42' -11" (13.0) 48' -2" (14.7)
Lowest Retracted Discharge Height E 9’ -6” (2.9) 10’ -6” (3.2) 18’-0” (5.5) 11' -6" (3.5) 15' -0” (4.5) 17' -6" (5.3)
Anchor Pivot to Center of Axle F 43’ -6” (13.3) 62’ -0” (19.0) 72’-6” (22.1) 75' -0” (22.8) 150' -6" (45.8) 82' -4" (25.1)
Anchor Pivot to Discharge G 100’ -6” (30.6) 138’ -11” (42.3) 163’-9” (49.9) 157' -9" (48.0) 175' -7" (53.5) 193' -11" (59.1)
Feed Height H 9’ -6” (2.9) 10’ -6” (3.2) 7’-1/2” (2.1) 11' -0” (3.35) 12' -0” (3.7) 12' -0” (3.7)
Operating Width 32’ -9” (10) 32’ -3” (9.8) 25’ - 0” (7.6) 32' -3" (9.8) 33' -0” (10.0) 33' -0” (10.0)
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QUAY/DOCK DIMENSIONS
B
E
OPERATING DIMENSIONS
110TSFD 150TSSA 170TSSL 170TSSA 190TSSA 210TSPP
ft (m) ft (m) ft (m) ft (m) ft (m) ft (m)
Undercarriage Length A 40' -4” (12.3) 61' -0” (18.5) 72’ 6” (22.1m) 74' -0” (22.5) 76' -0” (23.1) 87’ -0” (26.5)
Clearance (Raised) B 38' -6" (11.8) 46' -6" (14.2) 60’ 4” (18.4m) 58' -2” (17.7) 64' -5" (19.7) 68' -2” (20.8)
Clearance (Lowered) C 17' -0” (5.2) 12' -6" (3.8) 41’ 0” (12.5m) 12' -0” (3.7) 20' -8” (6.3) 20' -0” (6.1)
Stinger Conveyor Extension Distance D 45' -0” (13.7) 64' -9" (19.8) 51’ 2” (15.6m) 55' -0” (16.8) 85' -0" (25.9) 87' -8” (26.7)
Max Height of Main Conveyor E 19’ -0” (5.7) 25’ -0” (7.6) 31’ 4” (9.3m) 31 -6” (9.6) 33’ -9” (10.2) 37’ -3” (11.3)
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SHIP LOADING DIMENSIONS
A
C
D E
OPERATING DIMENSIONS
110TSFD 150TSSA 170TSSL 170TSSA 190TSSA 210TSPP
ft (m) ft (m) ft (m) ft (m) ft (m) ft (m)
Maximum Radial Travel Distance of Extended Conveyor at 90˚ Arc A 145’ -0” (44.0) 204’ -6” (62.3) 225’ -0” (68.5) 225’ -0” (68.5) 252’ -6” (7.0) 279’ -0” (85.0)
Distance From Rear of Conveyor to Edge of Jetty B 65' -0” (19.8) 97' -2" (29.6) 119' -4" (36.4) 119' -4" (36.4) 128' -8" (39.3) 138' -0” (42.0)
Distance From Rear of Conveyor to Discharge Point C 105' -5" (32.1) 144' -0” (43.9) 163' -0” (39.7) 163' -0” (39.7) 182' -0” (55.5) 200' -6" (61.1)
Minimum Radial Travel Distance of Retracted Conveyor at 90˚ Arc D 85’ -6” (26.0) 135’ -0” (41.0) 152’ -0” (46.3) 152’ -0” (46.3) 163’ -0” (49.8) 163’ -0” (49.8)
Stinger Conveyor Extension Distance E 42' -6" (13.0) 61' -7" (18.8) 52' -3" (15.9) 52' -3" (15.9) 74' -3" (22.6) 88'-0” (26.8)
12 Superior Industries
CONVEYOR MOBILITY
PARALLEL TRAVEL
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MOBILITY OPTIONS AT CONVEYOR TAIL
14 Superior Industries
STINGER OPERATION
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CONVEYOR SAFETY
16 Superior Industries
SAFETY FEATURES
EMERGENCY STOP ROPE PULL CORD BELT ALIGNMENT SWITCH BELT RIP DETECTION
» Safety control provides quick positive shut off of » Designed to prevent damage to belts and » Warn personnel of impending belt failures due
dangerous equipment in emergencies or normal equipment due to a misalignment condition of to rips, punctures, splice failures, or sharp objects
operation. the conveyor belt. protruding through the belt fabric.
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SUPERIOR CONVEYOR COMPONENTS
IN-HOUSE DESIGNED AND BUILT IN OUR OWN PRODUCTION FACILITIES.
URATHON® RETURN ROLL EXTERRA® SFL DUAL BELT CLEANER EXTERRA® PRIMARY CLICK TENSIONING
» Non-Stick urethane rejects sticky material and » Primary and secondary scraper blades that BELT CLEANER
last 3X longer than rubber. share one pole. SFL technology automatically » The robust blade has up to 40% more urethane
maintains accurate tension. than competitive scrapers and lasts longer.
18 Superior Industries
SUPERIOR CONVEYOR COMPONENTS
IN-HOUSE DESIGNED AND BUILT IN OUR OWN PRODUCTION FACILITIES.
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ELECTRICAL FUNCTIONS
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CONTROLS AND SYSTEMS
WIRELESS REMOTE CONTROL
» Operates hydraulic functions:
» Raise and lower conveyor
» Extend and retract stinger
» Left and right radial
» Start and stops the belts
» Works from up to 1000’ (304.8m)
» Raise / lower telescoping chute
» All transport functions:
» Tow
» Radial » Carousel
» Transverse » Parallel
» Crab » Inline
CONTROL SYSTEM
» Electrical panel with optional stainless steel to withstand corrosion
» Operator control devices and status lights for operation
» Complete Electrical package to fully operate the ship loader
» Optional custom automation available
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DUST CONTAINMENT
MASS FLOW CHUTE
» Cascading
» Winch for raising and lowering
» Minimizes degradation of materials
» Sizes up to 80 feet (25 meters)
CONE CHUTES
» Nesting cone retractable chute
» Winch for raising and lowering
» Free falling material creates vacuum effect
reducing dust
» Steel or stainless steel for heavy duty
applications
» Up to 40 feet (12 meters)
» Optional trimming spoon
SPYGLASS CHUTES
» Completely sealed retractable chute
» Winch for raising and lowering
MASS FLOW CHUTE CONE CHUTES » Steel or stainless steel for heavy duty
applications
» Up to 80 feet (24 meters)
» UHMW also available for lighter duty
applications
» Tilt switch option for raise detection
CHUTE HOPPER
» Condense the product into a reduced volume
stream
» Allows free falling loading with minimal dust
» Simple design with a single cone
» Lighter than a retractable chute
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DUST SUPPRESSION AND CONTAINMENT OPTIONS
TRANSFER POINT DUST SUPPRESSION
» Donaldson cartridge based filter
» PowerCore CP Series
» 70% smaller than traditional bag house
collectors
» Quick change out of filter cartridges
» Pulse cleaning system
CONVEYOR COVERS
TRANSFER POINT DUST SUPPRESSION BELT COVERS » Galvanized, Corrugated
» Easy to remove sections for maintenance
» Material unexposed to outside elements and
wind
SPRAY BARS
» Wet material at transfer points to reduce dust
STINGER CONVEYOR COVER SPRAY BARS
DRIP PANS
» Catches material that falls off the belt
» Can be applied on both stinger and main
conveyors
» Painted, galvanized or stainless steel options
» Optional clean out openings
» HEX # 55565A » HEX # 9DA1AA » RGB # 171, 84, 16 » RGB # 239, 239, 240 » RGB # 247, 238, 212 » RGB # 219, 216, 189
» HEX # AB5410 » HEX # EFEFF0 » HEX # F7EED4 » HEX # DBD8BD
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FINISHES
EPOXY COATING IS A THICK, PROTECTIVE MATERIAL USED TO PRESERVE STEEL FROM EXTERIOR DETERIORATION.
CHOOSE FROM CUSTOMER FINISH AND COLOR COMBINATIONS TO MATCH YOUR COMPANY’S BRANDING.
24 Superior Industries
CONVEYOR STRUCTURE
SPECIALTY BELTING
» Oil resistant, fire resistant, cold resistant, and/or
cleated belting.
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CONTAINERIZED SHIPPING
26 Superior Industries
SHIP LOADING EQUIPMENT IN VARIOUS APPLICATIONS
TSFD WITH VARIABLE HEIGHT FEED HOPPER AT THE TAIL, WHICH ADJUSTS TO UNIQUE FEED HEIGHTS
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SHIP LOADING EQUIPMENT IN VARIOUS APPLICATIONS
COLD WEATHER OPTIONS INCLUDE FULLY-ENCLOSED CONVEYORS, LOW-FRACTURE STEEL, HEATING ELEMENTS SPECIALLY-BLENDED OILS
28 Superior Industries
SHIP LOADING EQUIPMENT IN VARIOUS APPLICATIONS
RAZERTAIL TRUCK UNLOADER WITH OPERATOR STATION TO MONITOR TRUCKS AND PERFORM TIMELY MAINTENANCE
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SHIP LOADING EQUIPMENT IN VARIOUS APPLICATIONS
TRACKED MOBILE PIVOT BASE OVERCOMES STABILITY ISSUES IN LOW PRESSURE SOILS
30 Superior Industries
SHIP LOADING EQUIPMENT IN VARIOUS APPLICATIONS
48 X 170 TSFD SHIPLOADER WITH CASCADING CHUTE, LOCATED IN PORT ARTHUR, TEXAS
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SHIP UNLOADING EQUIPMENT IN VARIOUS APPLICATIONS
32 Superior Industries
SHIP UNLOADING EQUIPMENT IN VARIOUS APPLICATIONS
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SHIP UNLOADING EQUIPMENT IN VARIOUS APPLICATIONS
72” X 190’ (1,828MM X 57M) MOVE UP TO 5,000 TPH (4,535 MTPH) FROM SHIP TO STOCKPILE
34 Superior Industries
SHIP UNLOADING EQUIPMENT IN VARIOUS APPLICATIONS
DUAL LANE RAZERTAIL TRUCK UNLOADER ALLOWS MULTIPLE TRUCKS TO ACCESS TRANSITION HOPPER AT ONE TIME
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BARGE LOADING & UNLOADING
HIT MULTIPLE BARGES FROM ONE FEED POINT MAINTAIN MATERIAL QUALITY FROM TRUCK TO BARGE
FIXED MODEL REACHES DEEPER SECTION OF RIVER RAZERTAIL TRUCK UNLOADER TO TELESTACKER CONVEYOR
CAPPING LAKE BOTTOM AFTER DREDGE PROJECT COMPACT 55’ (16.8M) MODEL FITS BARGE FOOTPRINT
36 Superior Industries
TELESTACKER CONVEYOR WITH SET BACK AXLE FOR BARGE UNLOADING
VERSATILE MACHINE UNLOADS TO OTHER BARGES OR LAND-BASED STOCKPILES, HOPPERS AND TRUCKS
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TELESTACKER CONVEYOR WITH SET BACK AXLE FOR BARGE UNLOADING
38 Superior Industries
TELESTACKER CONVEYOR - OTHER APPLICATIONS
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TELESTACKER CONVEYOR - OTHER APPLICATIONS
NORMALLY 18°, THIS UNIT RAISES TO 25° WHICH ALLOWS CONVEYOR TO REACH SHIP HOLD AT HIGH TIDE
HYDRAULICALLY-CONTROLLED GATE CONTROLS MATERIAL FLOW FROM HOPPER. WALKWAY FOR CONVENIENT MAINTENANCE
40 Superior Industries
ADDITIONAL SHIP LOADING EQUIPMENT
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ADDITIONAL MARINE TERMINAL EQUIPMENT
RAZERLINK® CONVEYOR
» Tires or tracks.
» Adjustable height discharge conveyor with telescopic extension.
» Discharge conveyor with luffing and slewing capabilities.
» Remote control powered, independent mobility.
42 Superior Industries
SITE AND VESSEL CHARACTERISTICS
F
C B
D A
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2023-10SPLT1230EN-04