Dokumen - Pub Black Amp Decker The Complete Outdoor Builder
Dokumen - Pub Black Amp Decker The Complete Outdoor Builder
OUTDOOR BUILDER
UPDATED EDITION
Planning
Building Materials
Lumber
Metals & Plastics
Cast Blocks
Natural Stone
Concrete
Mortar
Estimating & Ordering Materials
Basic Tools
Power & Rental Tools
Masonry Tools
Fasteners & Hardware
Codes & Courtesies
Measuring
Challenges
Decks
Deck Building Codes
Building a Deck: A Step-by-Step Overview
Installing a Ledger
Locating Post Footings
Digging & Pouring Footings
Installing Posts
Installing Beams
Hanging Joists
Laying Decking
Building Stairs
Deck Railing Basics
Floating Octagon Island Deck
Deck Benches
Deck Skirting
H omeowners no longer
think of their yards as
great expanses of lawn, but as
outdoor living spaces.
Permanent outdoor structures
can add to the beauty and
function of these outdoor rooms.
For example, a deck can provide
additional space for entertaining
or relaxing, a wall can provide
privacy and texture, and a walkway or path can unify areas.
But before you can begin building, you have to organize your
ideas and create a plan for materials, tools, inspections, measuring,
and construction. Proper planning will help you create an outdoor
project that is beautiful now and will last for years to come—an
important consideration, since landscaping contributes about 30
percent to your home’s total value.
This opening section will provide you with all the information
you need in order to plan and design the projects of your choice.
We’ll look at new and standard materials for outdoor projects—
including wood, metal, plastic, manufactured and natural stone, and
concrete—and show you how to estimate and order supplies. You
will find information on basic and specialty tools and a discussion of
the common types of hardware and fasteners used for outdoor
projects. We’ll also review the basics of building codes, including
permits and inspections. And to ensure you get the results you want,
we’ll show you the techniques you’ll need to design your own
projects.
By following these planning strategies, you will save time and
money and enjoy your outdoor home for years to come.
IN THIS CHAPTER:
• Building Materials
• Lumber
• Metals & Plastics
• Cast Blocks
• Natural Stone
• Concrete
• Mortar
• Estimating & Ordering Materials
• Basic Tools
• Power & Rental Tools
• Masonry Tools
• Fasteners & Hardware
• Codes & Courtesies
• Measuring
• Challenges
BUILDING MATERIALS
1 2 3 4
2 3/4 1 1/2 2 1/4 3
2 1/3 2/3 1 4
3 1/2 1 1 1/2 6
4 2/3 1 1/3 2 8
5 1 2 3 10
10 2 4 6 20
Measure the width and length of the project in feet, then multiply
the dimensions to get the square footage. Measure the thickness in
feet (4" thick equals 1/3 ft.), then multiply the square footage times the
thickness to get the cubic footage. For example, 1 ft. × 3 ft. × 1/3 ft. =
1 cu. ft. Twenty-seven cubic feet equals one cubic yard.
Concrete Coverage
Volume Thickness Surface Coverage
1 cu. yd. 2" 160 sq. ft.
1 cu. yd. 3" 110 sq. ft.
1 cu. yd. 4" 80 sq. ft.
1 cu. yd. 5" 65 sq. ft.
1 cu. yd. 6" 55 sq. ft.
1 cu. yd. 8" 40 sq. ft.
BASIC TOOLS
M asonry work involves two steps: preparing the site and laying
the concrete. To work effectively with masonry products, you
will have to buy or rent some special-purpose tools.
You may want to purchase some smaller landscaping tools,
including a pick for excavating hard or rocky soil; a weed trimmer
for removing brush and weeds before digging; a posthole digger for
digging just one or two holes; a come-along for moving large rocks
and other heavy objects without lifting; and a garden rake for
moving small amounts of soil and debris.
To lay concrete you will need trowels, floats, edgers, and jointers.
These are hand tools used to place, shape, and finish concrete and
mortar. Chisels are used to cut and fit brick and block. You can also
equip your circular saw with blades and your power drill with bits
designed for use with concrete and brick.
Always make sure you have the necessary safety equipment on
hand before you start a masonry project, including gloves and
protective eye wear.
Mason’s tools include: a darby (A) for smoothing screeded
concrete; mortar hawk (B) for holding mortar; pointing trowel (C) for
tuck-pointing stone mortar; wide pointing tool (D) for tuck-pointing or
placing mortar on brick and block walls; jointer (E) for finishing mortar
joints; brick tongs (F) for carrying multiple bricks; narrow tuck-pointer
(G) for tuck-pointing or placing mortar on brick and block walls;
mason’s trowel (H) for applying mortar; masonry chisels (I) for splitting
brick, block, and stone; bull float (J) for floating large slabs; mason’s
hammers (K) for chipping brick and stone; maul (L) for driving stakes;
square-end trowel (M) for concrete finishing; side edger (N) and step
edger (O) for finishing inside and outside corners of concrete; joint
chisel (P) for removing dry mortar; control jointer (Q) for creating
control joints; tile nippers (R) for trimming tile; sled jointer (S) for
smoothing long joints; steel trowel (T) for finishing concrete;
magnesium or wood float (U) for floating concrete; screed board (V)
for screeding concrete.
FASTENERS & HARDWARE
FENCES
• Height: The maximum height of a fence may be restricted by your
local building code. In some communities, backyard fences are
limited to 6 ft. in height, while front yard fences are limited to 3 ft.
or 4 ft.—or prohibited altogether.
• Setback: Even if not specified by your building code, it’s a good
idea to position your fence 12" or so inside the official property
line to avoid any possible boundary disputes. And don’t assume
that a neighbor’s fence marks the exact boundary of your property.
Before digging an elaborate planting bed up to the edge of your
neighbor’s fence, it’s best to make sure you’re not encroaching on
someone else’s land.
• Gates: Gates must be at least 3 ft. wide. If you plan to push a
wheelbarrow through it, your gate width should be 4 ft.
Fences should be set back at least 1 ft. from the formal property
lines.
DRIVEWAYS
• Width: Straight driveways should be at least 10 ft. wide; 12 ft. is
better. On sharp curves, the driveway should be 14 ft. wide.
• Thickness: Concrete driveways should be at least 6" thick.
• Base: Because it must tolerate considerable weight, a concrete or
brick paver driveway should have a compactable gravel base that
is at least 6" thick.
• Drainage: A driveway should slope 1/4" per foot away from a
house or garage. The center of the driveway should be crowned so
it is 1" higher in the center than on the sides.
• Reinforcement: Your local building code probably requires that
all concrete driveways be reinforced with iron rebar or steel mesh
for strength.
Driveways should be at least 10 ft. wide to accommodate vehicles.
STEPS
• Proportion of riser to tread depth: In general, steps should be
proportioned so that the sum of the depth plus the riser, multiplied
by two, is between 25 and 27". A 15" depth and 6" rise, for
example, is a comfortable step (15 + 12 = 27), as is an 18" depth
and 4" rise (18 + 8 = 26).
• Railings: Building codes may require railings for any stairway
with more than three steps, especially for stairs that lead to an
entrance to your home.
Concrete steps should use a comfortable tread depth and riser
height.
CONCRETE PATIOS
• Base: Concrete patios should have a subbase of compactable
gravel at least 4" thick. Concrete slabs for patios should be at least
3" thick.
• Reinforcement: Concrete slabs should be reinforced with wire
mesh or a grid of rebar.
Concrete patios require reinforcement with steel mesh or rebar.
GARDEN WALLS
• Footings: Mortared brick or stone garden walls more than 4 ft. in
height often require concrete footings that extend below the winter
frost line. Failure to follow this regulation can result in a hefty fine
or a demolition order, as well as a flimsy, dangerous wall.
• Drainage: Dry-set stone garden walls installed without concrete
footings should have a base of compactable gravel at least 6" thick
to ensure the stability of the wall.
SWIMMING POOLS
• Fences: Nearly all building codes require a protective fence
around swimming pools to keep young children and animals away
from the water.
• Location: In some areas, building codes require that below-ground
swimming pools be at least 10 ft. away from a building
foundation.
A pool requires a protective fence to keep neighborhood children and
animals from falling in.
SHEDS
• Permits: Sheds greater than 120 sq. ft. generally require a permit,
but temporary buildings generally do not. Additionally, if you live
in a city or a suburban association, there may be restrictions on
where and how you may build a shed. If you live in a rural
community, you may not need a permit if the shed will not house
humans or animals.
• Site: Choose a location that enhances your property in all seasons.
Consider setback requirements, yard grade, drainage, sun
exposure, foliage, and the shed’s function.
• Size: Choose a shed size based on what will be housed in the shed
and how much room is needed to maneuver objects inside. Most
sheds are built with a 3 to 4 ratio, 6-ft. wide by 8-ft. long, for
example.
• Style: Zoning laws may dictate acceptable shed styles for your
area. Try to choose a design that blends with existing home and
neighborhood architecture.
• Foundation: The type of foundation you will need will depend on
the shed’s size and purpose, as well as the climate and soil
conditions in your region. Cost and local building codes may also
play a role in foundation type.
PORCHES
• Permits: Permits are required for any additions to a home. Have
all gas or electrical elements added to the porch inspected before
walls or floors are closed up and finished. In some areas,
inspections may also be required for the footings, framing, and
insulation.
• Slope: When building an open porch, slope floors away from the
home to permit water runoff, and construct a roof overhang of 16"
to enjoy the porch in the rain.
• Cost: To reduce costs, build a porch on a wooden deck, rather than
on a concrete slab.
• Foundation: Always prime and paint wood support members
before installation, including the ends, to prevent rot.
A series of short retaining walls, rather than one tall wall, is the
best way to handle a slope.
PONDS
• Safety: To ensure child safety, some communities restrict
landscape ponds to a depth of 12 to 18", unless surrounded by a
protective fence or covered with heavy wire mesh.
DECKS
• Structural members: Determining the proper spacing and size for
structural elements of a deck can be a complicated process, but if
you follow these guidelines, you will satisfy code requirements in
most areas:
Create a quick mock-up to help you plan your patio’s size, shape, and location. Mark
the proposed space with rope or garden hose, and set out any furniture you’ll use. See
how it all looks from different points on your lot, as well as from inside the house.
SIZE & LAYOUT
The ideal size and configuration for your patio is determined by the
space needed for each activity, including plenty of room for easy
access and intervening traffic. With the floor space allocated, you
can begin playing around with different layouts, design elements,
and shapes until the form of the space complements all of its
functions. All the while, keep the big picture in mind—make sure
the proportions and general design of the patio complement your
house and the rest of the landscape.
HOW MUCH SPACE?
Time to think again about all the uses you have planned for the
patio. If you already have the patio furniture, set it up on the
proposed site and experiment with different arrangements to get a
sense of how much space each furniture grouping will need. If you
don’t have the furniture yet, see the illustration below for
suggestions on spacing. Next, decide which areas you want to be
dedicated for specific activities and which can be rearranged for
multiple uses. Cooking and dining areas are best as static, or
anchored, stations, while an informal sunbathing spot defined by a
couple of lounge chairs can easily be rearranged or moved as
needed.
To plan traffic routes, allow a minimum of 22 inches of width
for main passages between and alongside activity areas (32 inches
minimum for wheelchair access). The main goal is having enough
room for people to move around the patio without disrupting any
activities.
TAKE A STEP BACK
As your patio plans develop, try to envision the design within its
context. Does the size seem appropriate for the house and lot? How
do the size and layout translate to atmosphere? While it’s important
to make a patio large enough for all its intended uses, there’s also a
risk in making it too large. With interior rooms, some people like
the grandeur and openness of a sprawling great room with a
cathedral ceiling, while others find the expansive space
uncomfortable for personal activities like reading or quiet
conversation.
Architects often design in terms of “human scale,” creating
spaces that are large enough to accommodate the human body in its
everyday activities but small enough to provide a comfortable
sense of space and enclosure. On a patio, you can establish the
proper scale with clear barriers, such as fences and overheads, or
with boundaries that rely more on perception—low walls,
plantings, or even just a change in flooring materials.
When arranging your patio, consider the placement of furniture
and permanent structures as well as the space needed for primary
traffic routes. These routes should have a minimum width of 22" to
allow for comfortable passage throughout the patio.
ZONING LAWS, BUILDING CODES &
UTILITIES
A perimeter trench filled with drainage gravel and drain tile can help
remove excess patio runoff that doesn’t drain well into the yard.
CLIMATE CONTROL
Careful planning can’t change the weather, but it can help you
make the best of prevailing conditions. By controlling or using
sunlight and shade, wind, and natural air currents, you can make
your patio the most comfortable place in your outdoor landscape.
Consider the following:
Sunlight and shadows: The unalterable pattern of the sun is
one of the few climatic systems you can count on. The tricky part is
positioning your patio so it receives the right amount and intensity
of sunlight at the time of day—and the season—when you’ll use it
most. Remember that the sun’s path changes throughout the year.
In summer, it rises high in the sky along the east-west axis, creating
shorter shadows and more exposure overall. In winter, the sun’s
angle is relatively low, resulting in long shadows in the northwest,
north, and northeast directions. To avoid shadows altogether, locate
your patio away from the house and other structures.
Sketch your designs onto clean copies of the site plan, or use an
overlay of tracing paper for each new drawing. As you refine your
plans, create more detailed, smaller-scale drawings of the
patio/walkway site and immediate surroundings.
SAMPLE PATIO PLAN 1
Like most lots in established urban neighborhoods, this backyard
space was short on both space and privacy. But by devoting most of
the area to two patios and the rest to planting beds, this design
provides ample room for entertaining, outdoor dining, and even
gardening.
The main patio space is paved with cut stone for a natural yet
clean look and a smooth surface that’s good for nighttime parties
and frequent traffic between the house and the back gate. In one
corner, a flagstone coffee table and fountain define a casual
“lounge” area; the fountain also helps dampen the city’s noise. A
vine-covered arbor (or trellis) provides shade and privacy for half
of the lounge area and a portion of the smaller planting bed.
Opposite the lounge area, a cozy corner patio is the perfect stage
for intimate gatherings and everyday meals. Its natural flagstone
floor is two short steps up from the main patio surface. This, along
with the decorative post-and-beam gate, gives the dining space a
special, secluded feel. A fan-shaped arbor could be added here for
shade and more privacy.
This multifunctional design adds privacy while creating multiple
spaces for entertaining.
SAMPLE PATIO PLAN 2
Sloping ground can be a challenge for patio plans, but can also be
an opportunity for creating dramatic features or perspectives you
can’t get with a flat surface. In this backyard site, the area near the
middle of the house was relatively close to grade. Adding a few
retaining walls allowed the patio to extend out to both sides. One
retaining wall cuts into the slope along the south end of the site,
providing space and a boundary for a paver walkway linking the
patio to the front yard. This abuts a four-foot-tall masonry wall that
carves a 90-degree space into the slope and provides a backdrop
(and backsplash) for an L-shaped outdoor kitchen.
The low wall at the north end of the patio retains earth for the
patio surface and helps create a lofty feel for the sitting area outside
the home’s master bedroom. A planter with trees provides a subtle
barrier between the sitting area and the main patio space. Out on
the yard’s planted slope, a set of stone steps leads to gently
climbing stepping stone paths laid out for either strolling through
the foliage or tending to garden plants.
To make the most of a sloping yard, use retaining walls, steps,
and paths to emphasize grand views and allow easy access to
garden areas.
SAMPLE PATIO PLAN 3
This grand design, created for a large suburban or rural property,
has a setting for every mood and occasion: the expansive brick
patio provides an elegant venue for both formal and casual
entertaining. Guests (and kids) will feel more than welcome to step
out onto the lawn for backyard games or a stroll through the
grounds.
In addition to its ample open space, the brick patio serves as an
entryway to a screened porch—a welcome retreat for hot, wet, or
buggy weather. At the other end, the patio surrounds a small sun
deck designed for a few lounge chairs or perhaps a bistro set used
for drinks or everyday meals.
Away from the main patio, two destinations offer getaways of
distinctly different character: follow the pebbled stepping-stone
path through the archway to the sun-sheltered garden view from the
gazebo. Or, stroll across the lawn after dark for stargazing around
the open fire on the circular gravel patio.
This design provides outdoor rooms for all purposes—gathering
around a fire, dining, sunbathing, relaxing in a screened-in porch, or
enjoying the view from a gazebo.
SAMPLE PATIO PLAN 4
Casual and organic in feel, this plan with sandset flagstone surfaces
embodies the spirit of the ranch home, in which the patio is used as
an extension of the indoor spaces. Running the full length of the
home, the patio is accessible from several different rooms and is
likewise visible from each.
An arbor with vine-covered trellis screen defines and shelters a
dining space located just outside of the home’s kitchen. And for the
cook, a large planting bed adjacent to the patio provides easy
access to fresh herbs, fruits, and vegetables. An integrated sandbox
keeps the kids near the house and out of the hot afternoon sun.
Both the sandbox and integrated flowerbed are simply excavated
areas filled with play sand over soil and landscape fabric.
In keeping with the natural look of the patio paving, flagstones
are used for a well-traveled walkway between the front and back
yards, while a compacted gravel path with natural stone edging
creates an attractive service road leading from the shed to the back
garden.
This sandset flagstone patio is accessible from multiple areas
around the house, seamlessly integrating indoor and outdoor living.
SAMPLE PATIO PLAN 5
This new suburban property presented a challenge to the standard
patio plan: the back of the house seemed just right for a full-sized
patio, but the neighboring property was so close that the view from
the patio would be dominated by the neighbor’s kitchen (and their
backyard patio). The better view was from the front of the house.
Therefore, this design places the main patio space around the front
door, incorporating the existing entry stoop and portico. A second,
smaller patio made with circular concrete pavers serves as a
landing and casual sitting area just outside the patio door leading to
the back yard.
Because it faces the street, is well-integrated with the house, and
is partially sheltered with overheads, the entry patio feels a lot like
a traditional front porch. A low masonry wall adds definition and a
sense of enclosure to the patio. However, to maintain a welcoming
feel for the front entry, a large opening in the wall leaves plenty of
room for the existing concrete walkway. Also, the walkway
remains uninterrupted from the sidewalk to the front stoop, clearly
indicating the direct route to the front door. The patio paving is
level with the walkway so the entire space is useable as a patio
surface when needed.
If the best view of your home is in the front, consider constructing
a landscaped patio around your home’s existing entryway, as shown
in this design. A small patio in back is still a practical addition for
greater privacy.
LAYOUT & SURFACE PREPARATION
Set up batterboards for the layout strings so you can easily remove
and replace the strings without losing the slope and layout settings. A
story pole—measured against temporary cross strings—makes it
easy to check the depth of each layer as you work. Remember to
call utility companies to have them mark utility lines in or near the
project site before excavating.
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Drive pairs of batterboards about 2 ft. behind the stakes, holding
them plumb and level. The tops of the crosspieces should be about
12" above the ground. If the patio abuts the house, drive a single 2 ×
4 stake at each corner so one face of the stake is even with the
planned edge of the patio.
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Tie a mason’s string taut between an outer batterboard nail and
one of the house-side (or high edge of the patio) stakes. Attach a line
level (inset) to the string and adjust the stakes as needed until the
string is perfectly level.
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Begin setting the slope on the first layout string: stand the pole
next to the batterboard and mark the height of the level mason’s
string. Measure between the house (or high side) stake to the
batterboard, then calculate the drop distance for the string—a
common slope is 1/4" per linear foot.
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Using the story pole as a guide, drive the batterboard down until
the string is even with the drop distance mark. Make sure the
crosspiece remains level across the top so the string’s height won’t
change if you move the string later.
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Set up the remaining three string lines so they are even with the
outer edges of the finished patio and are just touching the first string.
First install the two strings parallel to the house, and use the line
level to confirm they are level. The final string (parallel to the first
string) will have the proper slope when it touches the intersecting
strings.
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Variation: Use a rope or a garden hose to lay out curved or freeform
patio edges. Mark the outline onto the ground with marking paint.
Once you complete the subbase, you can repeat the process to
guide the installation. Note: Curving patios still need a string layout
to guide the excavation and base prep.
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Make sure the string layout is perfectly square using the 3-4-5
squaring technique: starting at one of the string intersections,
measure along one string and make a mark at 3 ft. (or a multiple of 3
ft.). Measure along the perpendicular string and mark at 4 ft.
Measure between the two marks: the distance should equal 5 ft. If
not, adjust the strings as needed until the measurements come out
correctly. Repeat the process at the diagonally opposed corner. Mark
the string positions onto the batterboard crosspieces.
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Determine the finished height of the patio surface. If the patio
abuts the house, the finished surface should be 1 to 3" below the
typical threshold of an entry door. At the low end of the patio it’s
desirable to have the finished surface rise at least 1" above the
surrounding ground to facilitate drainage and prevent dirt and mud
from washing onto the patio.
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On your story pole, mark a top line for the distance from the string
line (measured at the high edge of the patio) to the full excavation
depth. A second line represents the distance from the string to the
top of the compacted gravel base. Be sure to account for the
thickness of the paving material and sand bed as needed.
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Cut the sod along the project outline using a flat-end spade or a
power lawn edger. To compensate for edging, extend the excavation
about 6" beyond the finished patio outline. Reserve healthy sod for
covering soil backfill behind the edging.
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Strip the sod or vegetation inside the outlined area and then
excavate the construction area to a depth that allows for a 6"-thick
gravel subbase, a 1" layer of sand, and the paver thickness; account
for the finished height aboveground also.
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Grade and compact the soil. First use a bow rake to achieve the
proper slope, and then compact the soil with a rented plate or hand
tamper. Set up temporary cross strings for reference to simplify the
excavation and the gravel installation later.
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Use the story pole to check the depth as you work. Drive a pair of
2 × 2 stakes outside of the original string layout, and tie on the cross
string so it’s just touching the layout strings. Check the depth at
several points along the cross string, removing or adding soil as
needed to achieve the proper depth. Once that’s done, move the
cross string to the next section and repeat. Note: Thoroughly tamp
any soil that’s been added to a low spot to minimize future settling.
For the same reason, it’s best to use soil from the immediate area
(instead of purchased topsoil) or fill low areas with compacted sand
or gravel.
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Variation: For loose-fill patios, install a layer of high-quality
landscape fabric to inhibit weed growth before adding the gravel
base. Overlap rows of fabric by at least 6". If desired, pin the fabric in
place with U-shaped wire stakes.
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Add the first layer of compactable gravel (or start with landscape
fabric; see Variation this page). Dump wheelbarrow loads of gravel
into evenly distributed pods, then spread out each pod in all
directions with a shovel and a bow rake. Use the rake to create a
flat, smooth surface.
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Thoroughly tamp each layer of gravel before adding more, as
needed. If using a hand tamper, compact the gravel in 2"-thick
layers; if using a plate compactor, compact every 4" of gravel. Use
cross strings and the story pole to check the gravel height as you
work. A straight 2 × 4 also helps for smoothing gravel prior to
compacting and for checking for high and low spots.
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Extend a plumb bob from the layout strings to the base to mark the
exact corners and edges of the finished patio for the surface
installation. Mark each point with paint or a small stake. Find and
mark the corners of the patio by hanging the plumb bob from each
string intersection. Proceed to the installation portion of your project.
EDGING
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Install professional-grade paver edging along chalk lines (chalk
lines are snapped directly below the outlines you've created with the
mason's strings). The paver edge should rest on the compacted
gravel.
RIGID PAVER EDGING
Choose heavy-duty edging that’s strong enough to contain your
surface materials. If your patio or walkway has curves, buy plenty
of notched, or flexible, edging for the curves. Also, buy 12-inch-
long galvanized spikes: one for every 12 inches of edging plus
extra for curves.
Invisible Edging
Invisible edging is so named for its low-profile edge that stops about
halfway up the side edges of pavers. The exposed portion of the edging
is easily concealed under soil and sod or groundcover.
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Rigid plastic edging installs easily and works well for both curved and straight
walkways made from paving stones or brick pavers set in sand.
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Cover the outside of the edging with soil and/or sod after the
paving is complete. Tip: On two or more sides of the patio or path,
you can spike the edging minimally, in case you have to make
adjustments during the paving. Anchor the edging completely after
the paving is done.
BRICK PAVER EDGING
Brick edging can be laid in several different configurations (see
below): on-end with its edge perpendicular to the paved surface
(“soldiers”); on its long edges; or laid flat, either parallel or
perpendicular to the paving. For mortared surfaces, brick can also
be mortared to the edge of a concrete slab for a decorative finish
(see pages 74 to 77 and 142 to 149).
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Brick "soldier" edging with ends upward
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Brick set on long edges
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Brick set on faces, edge-to-edge or end-to-end
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Set the edging bricks into the trench after installing the gravel
subbase and landscape fabric. If applicable, use your layout strings
to keep the bricks in line and to check for the proper height. Backfill
behind the bricks with soil and tamp well as you secure the bricks in
place. Install the patio surface material. Tap the tops of the bricks
with a rubber mallet and a short 2 × 4 to level them with one another
(inset).
STONE EDGING
Cut stone or dressed stone makes better edging than flagstone,
which often has jagged edges that create an uneven border. Semi-
dressed stone, with one or more flat sides, is a good option for a
more natural look.
Trimming Stone
Trim irregular stones for a tight fit: first score a cutting line with a
small stone chisel and maul, then complete the cut with a pitching
chisel. Use a pointing chisel or the pick end of a mason’s hammer to
knock off small bumps and smooth rough edges.
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HOW TO INSTALL STONE EDGING
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Excavate the patio or walkway site and dig a perimeter trench to
accommodate the stone edging. Add the landscape fabric and then a
gravel base, as required. Place each stone into the trench and tap it
with a rubber mallet to set it into the gravel. Use your layout strings
to keep the edging in line and at the proper height.
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Backfill behind the stones with soil and tamp with a shovel handle
or a board to secure the stones in the trench. If desired, fill the
spaces between stones with sand or soil to help lock them together.
CONCRETE CURB EDGING
Poured concrete edging is perfect for curves and custom shapes,
especially when you want a continuous border at a consistent
height. Keeping the edging low to the ground (about one inch
above grade) makes it work well as a mowing strip, in addition to a
patio or walkway border. Use fiber-reinforced concrete mix, and
cut control joints into the edging to help control cracking.
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Concrete edging draws a sleek, smooth line between surfaces in
your yard and is especially effective for curving paths and walkways.
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Dig a trench between the layout lines 8" wide (or 3" wider than the
finished curb width) at a depth that allows for a 4"-thick (minimum)
curb at the desired height above grade. Compact the soil to form a
flat, solid base.
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Stake along the edges of the trench, using 1 × 1 × 12" wood
stakes. Drive a stake every 18" along each side edge.
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Build the form sides by fastening 4"-wide strips of 1/4" hardboard to
the insides of the stakes using 1" wood screws. Bend the strips to
follow the desired contours.
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Add spacers inside the form to maintain a consistent width. Cut
the spacers from 1 × 1 to fit snugly inside the form. Set the spacers
along the bottom edges of the form at 3-ft. intervals.
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Fill the form with concrete mixed to a firm, workable consistency.
Use a margin trowel to spread and consolidate the concrete.
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Tool the concrete: once the bleed water disappears, smooth the
surface with a wood float. Using a margin trowel, cut 1"-deep control
joints across the width of the curb at 3-ft. intervals. Tool the side
edges of the curb with an edger. Allow to cure. Seal the concrete, as
directed, with an acrylic concrete sealer, and let it cure for 3 to 5
days before removing the form.
LANDSCAPE TIMBER EDGING
Pressure-treated landscape or cedar timbers make attractive,
durable edging that’s easy to install. Square-edged timbers are best
for geometric pavers like brick and cut stone, while loose materials
and natural flagstone look best with rounded or squared timbers.
Choose the size of timber depending on how bold you want the
border to look.
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Lumber or timber edging can be used with any patio surface
material. Here, this lumber edging is not only decorative, it also holds
all of the loose material in place.
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Drill 1/2" holes through each timber, close to the ends and every 24"
in between. Cut a length of 1/2"-diameter (#4) rebar at 24" for each
hole using a reciprocating saw and metal-cutting blade. Set the
timbers in the trench and make sure they lie flat. Use your layout
strings as guides for leveling and setting the height of the timbers.
Anchor the timbers with the rebar, driving the bar flush with the wood
surface.
LUMBER EDGING
Dimension lumber makes for an inexpensive edging material and a
less-massive alternative to landscape timbers; 2 × 4 or 2 × 6 lumber
works well for most patios and walkways. Use only pressure-
treated lumber rated for ground contact or all-heart redwood or
cedar boards to prevent rot. For the stakes, use pressure-treated
lumber, since they will be buried anyway and appearance is not a
concern.
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Wood edging is a popular choice for simple flagstone or paver
walkways and for patios with a casual look.
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Fasten the boards to the stakes with pairs of 21/2" deck screws.
Where boards meet at corners and butt joints, fasten them together
with screws. Use your layout strings as guides for leveling and
setting the height of the edging. Backfill behind the edging to support
the boards and hide the stakes.
LOOSE ROCK LANDSCAPE PATH
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Loose materials can be used as filler between solid surface
materials, like flagstone, or laid as the primary ground cover, as
shown here.
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To ensure that the edges of the pathway are exactly parallel, create a spacer bar
and use it as a guide to install the edging. Start with a piece of 2 × 4 that’s a bit longer
than the path width. Near one end, cut a notch that will fit snugly over the edging. Trim
the spacer so the distance from the notch to the other end is the planned width of the
pathway.
HOW TO CREATE A GRAVEL PATHWAY
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Lay out one edge of the path excavation. Use a section of hose or
rope to create curves, and use stakes and string to indicate straight
sections. Cut 1 × 2 spacers to set the path width and establish the
second pathway edge; use another hose and/or more stakes and
string to lay out the other edge. Mark both edges with marking paint.
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Remove sod in the walkway area using a sod stripper or a power
sod cutter (see option, at right). Excavate the soil to a depth of 4 to
6". Measure down from a 2 × 4 placed across the path bed to fine-
tune the excavation. Grade the bottom of the excavation flat using a
garden rake. Note: If mulch will be used outside the path, make the
excavation shallower by the depth of the mulch. Compact the soil
with a plate compactor.
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Option: Use a power sod cutter to strip grass from your pathway
site. Available at most rental centers and large home centers, sod
cutters excavate to a very even depth. The cut sod can be replanted
in other parts of your lawn.
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Lay landscaping fabric from edge to edge, lapping over the
undisturbed ground on either side of the path. On straight sections,
you may be able to run parallel to the path with a single strip; on
curved paths, it’s easier to lay the fabric perpendicular to the path.
Overlap all seams by 6".
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Install edging over the fabric. Shim the edging with small stones, if
necessary, so the top edge is 1/2" above grade (if the path passes
through grass) or 2" above grade (if it passes through a mulched
area). Secure the edging with spikes. To install the second edge, use
a 2 × 4 spacer gauge that’s been notched to fit over your edging (see
facing page).
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Stone or vertical-brick edges may be set in deeper trenches at the
sides of the path. Place these on top of the fabric also. You do not
have to use additional edging with paver edging, but metal (or other)
edging will keep the pavers from wandering.
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Trim excess fabric, then backfill behind the edging with dirt and
tamp it down carefully with the end of a 2 × 4. This secures the
edging and helps it to maintain its shape.
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Add a 2- to 4"-thick layer of compactable gravel over the entire
pathway. Rake the gravel flat. Then, spread a thin layer of your
surface material over the base gravel.
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Tamp the base and surface gravel together using a plate
compactor. Be careful not to disturb or damage the edging with the
compactor.
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Fill in the pathway with the remaining surface gravel. Drag a 2 × 4
across the tops of the edging using a sawing motion, to level the
gravel flush with the edging.
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Set the edging brick flush with the gravel using a mallet and 2 × 4.
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Tamp the surface again using the plate compactor or a hand
tamper. Compact the gravel so it is slightly below the top of the
edging. This will help keep the gravel from migrating out of the path.
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Rinse off the pathway with a hose to wash off dirt and dust and
bring out the true colors of the materials.
STEPPING STONE LANDSCAPE PATH
Choosing Steppers
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Select beefy stones (minimum 21/2 to 31/2" thick) with at least one flat
side. Thinner stepping stones tend to sink into the pebble infill. Stones
that are described as stepping stones usually have two flat faces. For the
desired visual effect on this project, we chose steppers and 12 to 24"
wide fieldstones with one broad, flat face (the rounded face is buried in
the ground, naturally).
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Stepping stones blend beautifully into many types of landscaping,
including rock gardens, ponds, flower or vegetable gardens, or
manicured grass lawns.
HOW TO MAKE A STEPPING STONE
LANDSCAPE PATH
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Excavate and prepare a bed for the path as you would for the
gravel pathway (see pages 58 to 61), but use coarse building sand
instead of compactable gravel for the base layer. Screed the sand
flat so it’s 2" below the top of the edging. Do not tamp the sand. Tip:
Low-profile plastic landscape edging is a good choice because it
does not compete with the pathway.
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Moisten the sand bed, then position the stepping stones in the
sand, spacing them for comfortable walking and the desired
appearance. As you work, place a 2 × 4 across three adjacent
stones to make sure they are even with one another. Add or remove
sand beneath the steppers, as needed, to stabilize and level the
stones.
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Pour in a layer of larger infill stones (2"-dia. river rock is seen
here). Smooth the stones with a garden rake. The infill should be
below the tops of the stepping stones. Reserve about 1/3 of the
larger diameter rocks.
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Add the smaller infill stones that will migrate down and fill in
around the larger infill rocks. To help settle the rocks, you can tamp
lightly with a hand tamper, but don’t get too aggressive—the larger
rocks might fracture easily.
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Scatter the remaining large infill stones across the infill area so
they float on top of the other stones. Eventually, they will sink down
lower in the pathway and you will need to lift and replace them
selectively to maintain the original appearance.
VARIATIONS
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Move from a formal space to a less orderly area of your landscape
by creating a pathway that begins with closely spaced steppers on
the formal end and gradually transforms into a mostly-gravel path on
the casual end, with only occasional clusters of steppers.
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Combine concrete stepping pavers with crushed rock or other
small stones for a path with a cleaner, more contemporary look.
Follow the same basic techniques used on these two pages, setting
the pavers first, then filling in between with the desired infill
material(s).
SANDSET BRICK WALKWAY
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A curving brick walkway can be as much a design statement as a
course for easy travel. Curves require more time than straight
designs, due to the extra cutting involved, but the results can be all
the more stunning.
Tools & Materials
Tape measure
3/4" braided rope
Marking paint
Excavation tools
Plate compactor
Mason’s string
Stakes
Hand tamp
2- or 4-ft. level
Drill bits
Rubber mallet
Straightedge
Trowel
Masonry saw
Push broom
1 × 2 or 2 × 2 lumber
Compactable gravel
Straight 2 × 4
Duct tape
Coarse sand
Landscape fabric
Landscape staples
Brick paver units
Plastic patio edging
1/8" hardboard
Paver joint sand
Eye and ear protection
Work gloves
12" galvanized spikes
Maul
HOW TO INSTALL A SANDSET BRICK
WALKWAY
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Lay out the walkway curved edges using 3/4" braided rope (or use
mason’s strings for straight sections; shown as variation). Cut 1 × 2
or 2 × 2 spacers to the desired path width and then place them in-
between the ropes for consistent spacing. Mark the outlines along
the inside edges of the ropes onto the ground with marking paint.
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Excavate the area 6" outside of the marked lines along both sides
of the path. Remove soil to allow for a 4"-thick subbase of gravel, a
1" layer of sand, and the thickness of the brick pavers (minus the
height of the finished paving above the ground). The finished paving
typically rests about 1" aboveground for ease of lawn maintenance.
Thoroughly tamp the area with a plate compactor.
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Spread out an even layer of compactable gravel—enough for a
4"-thick layer after compaction. Grade the gravel to follow a
downward slope of 1/4" per foot (most long walkways slope from side
to side, while shorter paths or walkway sections can be sloped along
their length). Use a homemade slope gauge to screed the gravel
smooth and to check the slope as you work (see step 5, page 43).
Tamp the subbase thoroughly with the plate compactor, making sure
the surface is flat and smooth and properly sloped.
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Cover the gravel base with professional-grade landscape fabric,
overlapping the strips by at least 6". If desired, tack the fabric in
place with landscape staples.
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Spread a 1"-layer of coarse sand over the landscape fabric.
Screed the sand with a board so it is smooth, even, and flat.
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Tamp the screeded sand with a hand tamper or a plate compactor.
Check the slope of the surface as you go.
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Begin the paving at one end of the walkway, following the desired
pattern. Use 1/8"-thick hardboard spacers in-between the bricks to
set the sand-joint gaps. Tip: It’s best to start the paving against a
straightedge or square corner. If your walkway does not connect to a
patio or stoop, set a temporary 2 × 4 with stakes at the end of the
walkway to create a straight starting line.
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Option: If your walkway includes long straight sections between
curves, set up guidelines with stakes and mason’s strings to keep
the ends of the courses straight as you pave.
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Set the next few courses of brick, running them long over the side
edges. With the first few courses in place, tap the bricks with a
rubber mallet to bed them into the sand.
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Lay out the curved edges of the finished walkway using 3/4"
braided rope. Adjust the ropes as needed so that the cut bricks will
be roughly symmetrical on both edges of the walkway. Also measure
between the ropes to make sure the finished width will be accurate
according to your layout. Trace along the ropes with a pencil to mark
the cutting lines onto the bricks.
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Variation: Cut field bricks after installing the edging. Mark each brick
for cutting by hlding it in position and drawing the cut line across the
top face.
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Cut the bricks with a rented masonry saw (wet saw), following the
instructions from the tool supplier. Make straight cuts with a single,
full-depth cut. Curved cuts require multiple straight cuts made
tangentially to the cutting line. After cutting a brick, reset it before
cutting the next brick.
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Align the border bricks (if applicable) snug against the edges of
the field paving. Use a straightedge or level to make sure the border
units are flush with the tops of the field bricks. Set the border bricks
with a rubber mallet. Dampen the exposed edges of the sand bed,
and then use a trowel to slice away the edge so it’s flush with the
paving.
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Install rigid paver edging (bendable) (see page 49) or other edge
material tight against the outside of the walkway.
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Fill and tamp the sand joints one or more times until the joints are
completely filled. Sweep up any loose sand.
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Soak the surface with water and let it dry. Cover the edging sides
with soil and sod or other material, as desired.
POURED CONCRETE WALKWAY
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Poured concrete walkways can be designed with straight lines,
curves, or any angles you desire. The flat, hardwearing surface is
ideal for frequently traveled paths and will stand up to heavy
equipment and decades of snow shoveling.
Tools & Materials
Drill, bits
Circular saw
Mason’s string
Line level
Excavation tools
2- or 4-ft. level
Plate compactor
Heavy-duty wire cutters or bolt cutters
Concrete mixing tools
Shovel
Hammer
Magnesium float
Edger tool
Groover tool
Magnesium trowel
Push broom
Lumber (2 × 2, 2 × 4)
Drywall screws (21/2", 31/2")
7/16" hardboard siding
Compactable gravel
6 × 6" 10/10 welded wire mesh (wwm)
Tie wire
2" bolsters
Isolation board and construction adhesive
Release agent
4,000 psi concrete (or as required by local code)
Clear polyethylene sheeting
Eye and ear protection
Work gloves
4" deck screws
#3 rebar (optional)
Wood stakes
Tape measure
SLOPING A WALKWAY
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Straight slope: Set the concrete form lower on one side of the walk-
way so the finished surface is flat and slopes downward at a rate of
1/4" per foot. Always slope the surface away from the house
foundation or, when not near the house, toward the area best suited
to accept water runoff.
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Crowned slope: When a walkway does not run near the house
foundation, you have the option of crowning the surface so it slopes
down to both sides. To make the crown, construct a curved screed
board by cutting a 2 × 2 and a 2 × 4 long enough to rest on both
sides of the concrete form. Sandwich the boards together with a 1/4"-
thick spacer at each end, then fasten the assembly with 4" deck
screws driven at the center and the ends. Use the board to screed
the concrete (see step 8, page 76).
REINFORCING A WALKWAY
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As an alternative to the wire mesh reinforcement used in the
following project, you can reinforce a walkway slab with metal rebar
(check with the local building code requirements). For a 3-ft.-wide
walkway, lay two sections of #3 rebar spaced evenly inside the
concrete form. Bend the rebar as needed to follow curves or angles.
Overlap pieces by 12" and tie them together with tie wire. Use wire
bolsters to suspend the bar in the middle of the slab’s thickness.
HOW TO INSTALL A POURED CONCRETE
WALKWAY
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Lay out the precise edges of the finished walkway using stakes (or
batterboards) and mason’s string (see pages 43 to 47 for additional
help with setting up and using layout strings). Where possible, set
stakes 12" or so outside of the walkway edges so they’re out of the
way. Make sure any 90° corners are square using the 3-4-5
measuring technique. Level the strings, then lower the strings on one
side of the layout to create a downward slope of 1/4" per foot (if the
walkway will be crowned instead of sloped to one side, keep all
strings level with one another. Cut away the sod or other plantings 6"
beyond the layout lines on all sides of the site.
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Excavate the site for a 4- to 6"-thick gravel subbase, plus any
subgrade (below ground level) portion of the slab, as desired.
Measure the depth with a story pole (see page 45) against the high-
side layout strings, making sure to use a slope gauge to grade the
slope 1/4" per foot away from foundations. Tamp the soil thoroughly
with a plate compactor.
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Cover the site with a 4- to 6"-layer of gravel and screed the surface
flat, checking with a slope gauge to set the proper grade. Compact
the gravel so the top surface is 4" below the finished walkway height.
Reset the layout strings at the precise height of the finished walkway.
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Build the concrete form with straight 2 × 4 lumber so the inside
faces of the form are aligned with the strings. Drive 2 × 4 stakes for
reinforcement behind butt joints. Align the form with the layout
strings, and then drive stakes at each corner and every 2 to 3 ft. in
between. Fasten the form to the stakes so the top inside corner of
the form boards are just touching the layout strings. The tops of the
stakes should be just below the tops of the form.
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Add curved strips made from 1/4- to 3/8"-thick plywood hardboard or
lauan to create curved corners, if desired. Secure curved strips by
screwing them to wood stakes. Recheck the gravel bed inside the
concrete form, making sure it is smooth and properly sloped.
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Lay reinforcing wire mesh over the gravel base, keeping the edges
1 to 2" from the insides of the form. Overlap the mesh strips by 6"
(one square) and tie them together with tie wire. Prop up the mesh
on 2" bolsters placed every few feet and tied to the mesh with wire.
Install isolation board where the walkway adjoins other slabs or
structures. When you’re ready for the concrete pour, coat the insides
of the form with a release agent or vegetable oil.
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Drop the concrete in pods, starting at the far end of the walkway.
Distribute it around the form by placing it (don’t throw it) with a
shovel. As you fill, stab into the concrete with the shovel, and tap a
hammer against the back sides of the form to eliminate air pockets.
Continue until the form is evenly filled, slightly above the tops of the
form.
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Immediately screed the surface with a straight 2 × 4: two people
pull the board backward in a side-to-side sawing motion with the
board resting on top of the form. As you work, shovel in extra
concrete to fill low spots or remove concrete from high spots, and re-
screed. The goal is to create a flat surface that’s level with the top of
the form.
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Float the concrete surface with a magnesium float, working back
and forth in broad arching strokes. Tip up the leading edge of the tool
slightly to prevent gouging the surface. Stop floating once the
surface is relatively smooth and has a wet sheen. Be careful not to
over-float, indicated by water pooling on the surface. Allow the bleed
water to disappear and the concrete to harden sufficiently (see page
144).
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Use an edger to shape the side edges of the walkway along the
wood form. Carefully run the edger back and forth along the form to
create a smooth, rounded corner, lifting the leading edge of the tool
slightly to prevent gouging.
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Mark the locations of the control joints onto the top edges of the
form boards, spacing the joints at intervals 11/2 times the width of the
walkway.
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Cut the control joints with a 1" groover guided by a straight 2 × 4
held (or fastened) across the form at the marked locations. Make
several light passes back and forth until the groove reaches full
depth, lifting the leading edge of the tool to prevent gouging.
Remove the guide board once each joint is complete. If desired,
smooth out the marks made by the groover using a magnesium
trowel.
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Create a nonslip surface with a broom finish: starting at the far side
edge of the walkway, steadily drag a broom backward over the
surface in a straight line using a single pulling motion. Repeat in
single, parallel passes (with minimal or no overlap), and rinse off the
broom bristles after each pass. The stiffer and coarser the broom,
the rougher the texture will be.
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Cure the concrete by misting the walkway with water, then covering
it with clear polyethylene sheeting. Smooth out any air pockets
(which can cause discoloration), and weight down the sheeting along
the edges. Mist the surface and reapply the plastic daily for 1 to 2
weeks.
DECORATIVE CONCRETE PATH
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Concrete path molds are available in a range of styles and
decorative patterns. Coloring the wet concrete is a great way to add
a realistic look to the path design.
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Mix a batch of concrete for the first section, following the product
directions (see page 80 to add color, as we have done here). Place
the form at the start of your path and level it, if desired. Shovel the
wet concrete into the form to fill each cavity. Consolidate and smooth
the surface of the form using a concrete margin trowel.
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Promptly remove the form, and then trowel the edges of the
section to create the desired finish (it may help to wet the trowel in
water). For a nonslip surface, broom the section or brush it with a
stiff brush. Place the form against the finished section and repeat
steps 2 and 3 to complete the next section.
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After removing each form, remember to trowel the edges of the
section to create the desired finish. Repeat until the path is finished.
If desired, rotate the form 90° with each section to vary the pattern.
Cure the path by covering it with polyethylene sheeting for 5 to 7
days, lifting the plastic and misting the concrete with water each day.
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Fill walkway joints with sand or mortar mix to mimic the look of
hand-laid stone or brick. Sweep the sand or dry mortar into the
section contours and spaces between sections. For mortar, mist the
joints with water so they harden in place.
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Create custom surface finishes by pressing small stones or pea gravel
into the wet concrete or by brushing on a layer of sand. Apply finish
materials after the concrete has reached its initial set (thumb print hard)
but is still damp—approximately one hour after placing.
1. Combine liquid concrete colorant with water and mix into each bag-
quantity of dry concrete mix, following the manufacturer’s
instructions. Blend thoroughly for consistent coloring, then add
clean water to the mix, as needed, to achieve the proper consistency
for pouring the concrete.
2. After placing and finishing the path sections, cure the concrete
carefully to produce the best color quality. If curing conditions will
be less than ideal, apply concrete sealer to ensure slow, even curing
and good coloring.
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Coloring gives molded concrete a more natural-looking finish and is
great for blending your path or walkway into your landscape design.
HOW TO CREATE A CURVED DECORATIVE
CONCRETE PATH
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After removing the form from a freshly poured section (see page
79, steps 1 through 3), reposition the form in the direction of the
curve and press down to slice off the inside corner of the section
(photo left). Trowel the cut edge (and the rest of the section) to finish.
Pour the next section following the curve (photo right). Cut off as
many sections as needed to complete the curve. Cure the path by
covering it with plastic sheeting for 5 to 7 days, lifting the plastic and
misting the concrete with water each day.
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Sprinkle the area around the joint or joints between pavers with
polymer-modified jointing sand after the concrete has cured
sufficiently so that the sand does not adhere. Sweep the product into
the gap to clean the paver surfaces while filling the gap.
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Mist the jointing sand with clean water, taking care not to wash
the sand out of the joint. Once the water dries, the polymers in the
mixture will have hardened the sand to look like a mortar joint.
Refresh as needed.
MORTARED BRICK OVER A CONCRETE
PATH
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The natural, warm color of brick is a dramatic yet DIY-friendly
upgrade for a tired looking gray slab.
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Sweep the old concrete, then hose off the surface and sides with
water to clear away dirt and debris. Soak the pavers with water
before mortaring; dry pavers absorb moisture, weakening the mortar
strength. Mix a small batch of mortar according to manufacturer’s
directions. For convenience, place the mortar on a scrap of plywood.
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Install edging bricks by applying a 1/2"-layer of mortar to the side of
the concrete slab and to one side of each brick. Set bricks into the
trench, against the concrete. Brick edging should be 1/2" higher than
the thickness of the brick pavers.
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Finish the joints on the edging bricks with a V-shaped mortar tool,
then mix and apply a 1/2"-thick bed of mortar to one end of the
sidewalk using a trowel. Mortar hardens very quickly, so work in
sections no larger than 4 sq. ft.
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Make a screed board for smoothing the mortar by notching the
ends of a straight 2 × 4 or 2 × 6 to fit between the edging bricks. The
depth of the notches should equal the thickness of the pavers. Drag
the screed across the mortar bed until the mortar is smooth.
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Lay the paving bricks one at a time into the mortar, maintaining a
1/2" gap between pavers. (A piece of scrap plywood works well as a
spacing guide.) Set the pavers by tapping them lightly with a rubber
mallet.
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As each section of pavers is completed, check with a
straightedge or level to make sure the tops of the pavers are even. If
a paver is too high, press it down or tap it with the rubber mallet; if
too low, lift it out and butter its back face with mortar and reset it.
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When all the pavers are installed, use a mortar bag to fill the joints
between the pavers with fresh mortar. Work in 4-sq.-ft. sections, and
avoid getting mortar on the tops of the pavers.
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Use a V-shaped mortar tool to finish the joints as you complete
each 4 sq.-ft. section. For best results, finish the longer joints first,
then the shorter joints. Use a trowel to remove excess mortar.
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Let the mortar dry for a few hours, then scrub the pavers with a
coarse rag and water. Cover the walkway with polyethylene sheeting
and let the mortar cure for at least 24 hours. Remove sheeting, but
do not walk on the pavers for at least three days.
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Variation: As an alternative to paving over an entire walkway (if the
old concrete still looks good), add a decorative touch with a border of
mortared pavers along the edges. The same treatment is great for
dressing up the exposed edges of a concrete patio, stoop, or steps.
To install edging along a walkway, follow the basic techniques shown
in steps 1 to 4 on page 83, but set the pavers flush with the walkway
surface. Position the pavers horizontally or vertically, depending on
the height of the walkway and the desired effect. After the pavers are
set and tooled, follow step 10 above to complete the job.
BOARDWALK DECK ON A SLAB
Image
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Turn a boring or failing concrete slab into an attractive walkout or
entertainment space with a short utility or “Boardwalk” deck installed
on top of it.
Cutaway View
Supplies
Galvanized metal corner brackets (16)
2" and 3" galvanized deck screws
2" composite shims
Circular saw
Miter saw
Power drill and bits
Treated lumber (2 × 4 and 2 × 2)
Caulk gun and glue
Level
8" plastic shims
Chalk line
Stain
Work gloves
Eye and ear protection
Cutting List
Key A
Qty 3
Size 1 1/2 × 3 1/2 × 128"
Part Frame side
Material PT pine
Key B
Qty 2
Size 1 1/2 × 1 1/2 × 128"
Part Nailer
Material PT pine
Key C
Qty 2
Size 1 1/2 × 3 1/2 × 76"
Part Frame end
Material PT pine
Key D
Qty 60
Size 1 1/2 × 3 1/2 × (cut to fit)
Part Decking
Material PT pine
Image
HOW TO BUILD A BOARDWALK DECK
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Build and assemble the frame offsite by cutting and measuring
10-ft. 2 × 4s to length and securing them together with galvanized
metal corner brackets.
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Install the nailer joists by measuring and cutting parallel boards to
the length of the frame. Use 2" deck screws and galvanized metal
corner brackets to secure the nailer joists to the frame.
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Clear away any dust and debris from the concrete slab. Set the
frame atop the slab and use 8" plastic shims to level it. Glue shims in
place and cut off excess so shims are flush with the frame.
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Use a level as you work with the shims to ensure an even plane on
which to build the deck.
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Remove the frame from the slab before installing the decking.
Stagger the 2 × 4s in a crosshatch pattern in opposing 45° angles
from the center nailing joist. Attach the boardwalk pattern to the
frame using 3" deck screws. Boards should abut one another the
length of the joist and allow for at least 1" of overhang from the
frame.
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Mark 1" overhang on all sides of the frame using a chalk line, and
cut off excess decking using a circular saw equipped with a carbide
blade.
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Use a helper to install the decking atop the concrete slab, checking
for level and using shims to adjust as necessary.
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Clear away dust and debris and stain the decking as desired.
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Here we use gravel (small aggregate river rock), a common surface
for paths and rock gardens, for the tread surfaces. Other tread
surfaces include bricks, cobbles, and stepping stones. Even large
flagstones can be fit to the tread openings.
TIMBER GARDEN STEPS
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Create trenches filled with tamped gravel for the returns (the
timbers running back into the hill, perpendicular to the cleat and
risers). The returns should be long enough to anchor the riser and
returns of the step above. Dig trenches back into the hill for the
returns and compact 2 to 4" of gravel into the trenches so each
return will sit level on the cleat and gravel.
CONSTRUCTION DETAILS: TIMBER STEP
FRAMES
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Cutting Timbers
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Large landscape timbers (6 × 6" and bigger) can be cut accurately and squarely with
a circular saw, even though the saw’s cutting capacity isn’t big enough to do the job
completely. First, draw cutting lines on all four sides of the timber using a speed square
as guide. Next, cut along the line on all four sides with the saw set for maximum blade
depth. Finally, use a hand saw to finish the cut. For most DIYers, this will yield a
straighter cut than saws that can make the cut in one pass, such as a reciprocating
saw.
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Cut and position the returns and the first riser. Using a 2 × 4 as a
level extender, check to see if the backs of the returns are level with
each other and adjust by adding or removing gravel in the trenches.
Drill four 3/8"-dia. holes and fasten the first riser and the two returns
to the cleat with spikes.
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Excavate and add tamped gravel for the second set of returns. Cut
and position the second riser across the ends of the first returns,
leaving the correct unit run between the riser faces. Note that only
the first riser doesn’t span the full width of the steps. Cut and position
the returns, check for level, then pre-drill and spike the second riser
and returns to the returns below.
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Build the remaining steps in the same fashion. As you work, it may
be necessary to alter the slope with additional excavating or
backfilling (few natural hills follow a uniform slope). Add or remove
soil as needed along the sides of the steps so that the returns are
exposed roughly equally on both sides. Also, each tread should
always be higher than the neighboring ground.
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Install the final riser. Typically, the last timber does not have returns
because its tread surface is integral with the path or surrounding
ground. The top of this timber should be slightly higher than the
ground. As an alternative, you can use returns to contain pathway
material at the top of the steps.
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Lay and tamp a base of compactable gravel in each step tread
area. Use a 2 × 4 as a tamper. For proper compaction, tamp the
gravel in 2" or thinner layers before adding more. Leave about 2" of
space in each tread for the surface material.
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Fill up the tread areas with gravel or other appropriate material.
Irregular crushed gravel offers maximum surface stability, while
smooth stones, like the river rock seen here, blend into the
environment more naturally and feel better underfoot than crushed
gravel and stone.
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Create or improve pathways at the top and bottom of the steps.
For a nice effect, build a loose-fill walkway using the same type of
gravel that you used for the steps. Install a railing, if desired or if
required by the local building code.
HOW TO BUILD TIMBER & CONCRETE
GARDEN STEPS
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Mark the sides of the step site with stakes and string. The stakes
should be positioned at the front edge of the bottom step and the
back edge of the top step.
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Add the width of the timber (5") to the tread depth, then measure
back this distance for the stakes and drive additional stakes to mark
the back edge of the first step. Connect these stakes with string to
mark the digging area for the first step.
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Excavate for the first step, creating a flat bed with a very slight
forward slope, no more than 1/8" from back to front. The front of the
excavation should be no more than 2" deep. Tamp the soil firmly.
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Arrange the timbers to form the step frame and endnail them
together with 12" spikes.
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Set the timber frame in position. Use a carpenter’s square to
make sure the frame is square, and adjust as necessary. Drill two 1"
guide holes in the front timber and the back timber, 1 ft. from the
ends, using a spade bit and bit extension.
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Anchor the steps to the ground by driving a 21/2-ft. length of 3/4"
pipe through each guide hole until the pipe is flush with the timber.
When pipes are driven, make sure the frame is level from side to
side and has the proper forward pitch. Excavate for the next step,
making sure the bottom of the excavation is even with the top edge
of the installed timbers.
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Build another step frame and position it in the excavation so the
front timber is directly over the rear timber on the first frame. Nail the
steps together with three 12" spikes, then drill guide holes and drive
two pipes through only the back timber to anchor the second frame.
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Continue digging and installing the remaining frames until the
steps reach full height. The back of the last step should be at ground
level.
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Staple plastic over the timbers to protect them from wet concrete.
Cut away the plastic so it does not overhang into the frame opening.
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Pour a 2" layer of compactable gravel subbase into each frame,
and use a 2 × 4 to smooth it out.
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Mix concrete in a wheelbarrow, adding just enough water so the
concrete holds its shape when sliced with a trowel.
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Shovel concrete into the bottom frame, flush with the top of the
timbers. Work the concrete lightly with a garden rake to help remove
air bubbles, but do not overwork the concrete.
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Screed the concrete by dragging a 2 × 4 across the top of the
frame. If necessary, add concrete to low areas and screed again until
the surface is smooth and free of low spots.
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While the concrete is still wet, scatter mixed gravel on the surface.
Sand-and-gravel suppliers and garden centers sell colorful gravel
designed for seeding. For best results, select a mixture with stones
no larger than 1/2" in diameter.
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Press the seeded gravel into the surface of the concrete using a
concrete float, until the tops of the stone are flush with the surface of
the concrete. Remove any concrete that spills over the edges of the
frame using a trowel.
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Pour concrete into the remaining steps, screeding and seeding
each step before moving on to the next. For a neater appearance,
use an edging tool (inset) to smooth the cracks between the timbers
and the concrete as each step is finished.
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When the sheen disappears from the poured concrete (4 to 6
hours after pouring), use a float to smooth out any high or low spots
in each step. Be careful not to force seeded gravel too far into the
concrete. Let the concrete dry overnight.
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After concrete has dried overnight, apply a fine mist of water to
the surface, then scrub it with a stiff brush to expose the seeded
gravel.
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Variation: To create a nonslip surface on smooth concrete without
seeding, draw a stiff-bristled brush or broom once across the
concrete while it is still wet.
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Remove the plastic from the timbers, and cover the concrete with
burlap. Allow the concrete to cure for several days, spraying it
occasionally with water to ensure even curing. Note: Concrete
residue can be cleaned from timbers using a solution of 5% muriatic
acid and water.
FLAGSTONE GARDEN STEPS
Step Variations
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Pave the slope. Sometimes the best solution for garden steps is simply to lay some
broad, flat rocks down on a pathway more or less as you find it. Make some effort to
ensure that the surface of each rock is relatively flat and safe to walk on. Do not use
this approach on steep slopes (greater than 2 in 12) or in heavily traveled areas.
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These terraces are made from large flagstone steppers supported by stacked riser
stones. They function as steps in managing the slope, but they look and feel more like
a split-level patio. For a natural look and the best visual effect, terrace-type steps
should mimic the topography of your yard.
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Cut stone blocks that are roughly uniform in size are laid in a step formation to create
a stately passageway up this small hill. A hand-formed mortar cap adorns the sides of
the outdoor stairway for a more finished appearance.
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Stacked slabs cannot be beat for pure simplicity, longevity, and ease of maintenance.
The initial cost is high, and stacking stones that weigh several hundred pounds (or
more) does require professionals with heavy equipment. But once these lovely garden
steps are in place they’ll stay put for generations with hardly any attention beyond a
simple hosing off.
HOW TO BUILD FLAGSTONE GARDEN
STEPS
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Measure the height and length of the slope to calculate the rise
and run dimensions for each step (see page 23 for help with
designing and laying out steps). Plot the footprint of your steps on
the ground using marking paint. Purchase wall stones for your risers
and returns in a height equal to the rise of your steps. Also buy
flagstone (with approx. 40% overage) for the step treads.
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Begin the excavation: for the area under the first riser and return
stones, dig a trench to accommodate a 4"-layer of gravel, plus the
thickness of an average flagstone tread. For the area under the back
edge of the first step’s tread and the riser and return stones of the
second step, dig to accommodate a 4"-layer of gravel, plus a 1"-layer
of sand. Compact the soil with a 2 × 4 or 4 × 4.
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Add a layer of compactable gravel to within 1" of the planned
height and tamp. Add a top layer of compactable gravel and level it
side to side and back to front. This top layer should be a flagstone’s
thickness below grade. This will keep the rise of the first step the
same as the following steps. Leave the second layer of gravel
uncompacted for easy adjustment of the riser and return stones.
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Set the riser stones and one or two return stones onto the gravel
base. Level the riser stones side to side by adding or removing
gravel as needed. Level the risers front to back with a torpedo level.
Allow for a slight up-slope for the returns (the steps should slope
slightly downward from back to front so the treads will drain). Seat
the stones firmly in the gravel with a hand maul, protecting the stone
with a wood block.
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Line the excavated area for the first tread with landscape fabric,
draping it to cover the insides of the risers and returns. Add layers of
compactable gravel and tamp down to within 1" of the tops of the
risers and returns. Fill the remainder of the bed with sand and level it
side to side with a 2 × 4. Slope it slightly from back to front. This
layer of sand should be a little above the first risers and returns so
that the tread stones will compact down to sit on the wall stones.
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Set the second group of risers and returns: first, measure the
step/run distance back from the face of your first risers and set up a
level mason’s string across the sand bed. Position the second-step
risers and returns as you did for the first step, except these don’t
need to be dug in on the bottom because the bottom tread will
reduce the risers’ effective height.
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Fold the fabric over the tops of the risers and trim off the excess.
Set the flagstone treads of the first step like a puzzle, leaving a
consistent distance between stones. Use large, heavy stones with
relatively straight edges at the front of the step, overhanging the
risers by about 2".
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Fill in with smaller stones near the back. Cut and dress stones
where necessary using stone chisels and a maul or mason’s
hammer. Finding a good arrangement takes some trial and error.
Strive for fairly regular gaps, and avoid using small stones as they
are easily displaced. Ideally, all stones should be at least as large as
a dinner plate.
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Adjust the stones so the treads form a flat surface. Use a level as a
guide, and add wet sand under thinner stones or remove sand from
beneath thicker stones until all the flags come close to touching the
level and are stable.
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Shim between treads and risers with thin shards of stone. (Do not
use sand to shim here). Glue the shards in place with block and
stone adhesive. Check each step to make sure there is no path for
sand to wash out from beneath the treads. You can settle smaller
stones in sand with a mallet, but cushion your blows with a piece of
wood.
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Complete the second step in the same manner as the first. The
bottoms of the risers should be at the same height as the bottoms of
the tread on the step below. Continue building steps to the top of the
slope. Note: The top step often will not require returns.
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Fill the joints between stones with sand by sweeping the sand
across the treads. Use coarse, dark sand such as granite sand, or
choose polymeric sand, which resists washout better than regular
builder’s sand. Inspect the steps regularly for the first few weeks and
make adjustments to the heights of stones as needed.
SANDSET BRICK PATIO
T raditional clay brick pavers set in sand make for one of the
simplest yet most rewarding patio projects. The installation
process is straightforward and, because there’s no mortar involved,
you can complete the work at your own pace. The overall
installation time depends on the patio’s design.
Square-edged patios require fewer cuts and thus less time than
curved designs. But if you want something out of the ordinary,
sandset brick is a good material to work with—the small units are
perfect for making curves and custom features; even if you have a
lot of cuts, you can make them quickly and accurately with a rented
masonry saw.
To pave with any of the classic patterns, such as running bond or
herringbone, you’ll start at one corner of your patio border or
edging. To ensure accurate layout, check that the sides of the
edging form a 90-degree angle at the starting corner. If you’re not
using edging or any kind of formal border, set up mason’s strings to
guide the brick placement.
If you go with clay brick without spacing lugs, use spacers cut
from a sheet of 1/8-inch-thick hardboard to help set accurate sand-
joint gaps as you lay the units.
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Brick pavers set in sand create a classic patio surface that’s more
casual than mortared pavers. The inherent flexibility of the sandset
finish allows for easy repair and maintenance or changes in the
design over time. It also creates good drainage.
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Remove all sod and vegetation inside the area, reserving healthy
sod for patching in around the finished patio.
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Excavate the area to a depth that allows for a 6"-thick gravel
subbase, a 1" layer of sand, and the paver thickness; account for the
desired height of the finished surface above the surrounding ground.
Use cross strings and a story pole to check the depth as you work.
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Add an even 3"-layer of compactable gravel over the entire site,
and then tamp with a plate compactor. Repeat with another 3" layer.
The completed 6" gravel base prior to compacting must be smooth
and flat, and it must follow the slope of the layout strings.
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Install a layer of high-quality landscape fabric. Overlap rows of
fabric by at least 6". If desired, pin the fabric in place with U-shaped
wire stakes.
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Install rigid paver edging along two adjacent sides of the patio
area, creating a perfect 90° corner. Option: If you’ve laid out the
pavers and taken precise measurements, you can install edging
along three or four sides of the patio, as desired. Trim the fabric
along the back of the edging. Lay down lengths of 1"-dia. pipe in
parallel lines about 3 to 6 ft. apart.
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Add a 1"-thick layer of coarse sand. Smooth it out with a rake so it
just covers the pipes. Dampen the sand with water, then pack it
down lightly with a hand tamp.
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Screed the sand perfectly flat using a straight, long 2 × 4: rest the
board on top of the pipes, and pull it backward with a side-to-side
sawing motion. Fill in low spots with sand as you work. Dampen,
tamp, and screed the sand again until the surface is smooth and flat
and firmly packed. Remove the pipe(s) in the area where you will
begin the paving.
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Fill the depression left by the pipe with sand, and then smooth it
out with a short board or a trowel. Tamp the area with the hand tamp,
and smooth again as needed so the filled-in area is perfectly flat.
Note: Repeat this step as needed during the paving process.
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Begin setting the border bricks, starting at the right-angle corner
of the patio edging, using 1/8" hardboard spacers if necessary.
Complete the border row that will be parallel to the first course of
field brick, and continue several feet up the perpendicular side edge.
For gentle curves, use full bricks set with slightly angled (wedge-
shaped) sand joints; tighter curves require cut bricks for a good fit.
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Set the first course of field brick. These bricks should be centered
over the sand joints of the completed border row. Use a mason’s
string tied between two bricks to align the leading edges of the first-
course bricks. After setting several bricks, tap them with a rubber
mallet to bed them into the sand layer. Complete the first field
course, and then add some border units along the edge.
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Snug a piece of edging against the installed brick and anchor it in
place. Note: Install the remaining edging as the paving progresses.
Continue setting the brick using the mason’s string and spacers for
consistent spacing and alignment.
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If your design requires cuts, use a masonry saw (tub saw). These
water-lubricated cutting tools are available for rent at most building
centers and stone yards.
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Check each 4-ft. section for level to make sure the bricks are even
across the top. Remove low or high bricks and add or remove sand
beneath to bring them flush with the surrounding bricks. Work atop a
plywood platform to prevent displacing the bricks. Complete the
paving.
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Variation: If your patio design includes curves or rounded corners,
mark bricks for cutting curves by holding each brick in position and
marking the desired cutting line onto the top face, then make the
cuts with a masonry saw.
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Spread sand over the surface, then sweep the sand to fill the
joints. Sweep the surface clean, and then tamp the surface with the
plate compactor to settle the sand in the joints and lock the bricks in
place.
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Fill and tamp the sand joints one or more times until the joints are
completely filled after compaction. Sweep up any loose sand.
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Soak the surface with water and let it dry. If necessary, fill and
tamp again, then hose off the surface and let it dry.
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90° herringbone patterns require bricks that are twice as long as they are wide. Start
the pattern with two bricks set in the corner of your edging (edging must form a precise
90° angle). Add half-bricks next to the ends of the first two bricks. Complete the next
row, zigzagging full bricks following the first row. Repeat the zigzag pattern for the
remaining field bricks, adding half-bricks at the ends of rows as needed.
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45° herringbone patterns require bricks that are twice as long as they are wide.
Starting from a precise 90° corner, set the first row with two right-angle half-bricks.
Complete the second row with two right-angle half-bricks flanking a full brick. Begin
each remaining field row zig-zagging full bricks and finishing with right-angle half-
bricks or trimmed bricks beveled at 45°.
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Basketweave patterns require bricks that are twice as long as they are wide. To avoid
cuts (on square or rectangular patios), you can install edging on only one side and use
it as a baseline for the paving. Install the remaining three sides of edging after all
bricks are laid. Snap a chalk line down the center of the sand bed, making sure it is
perpendicular (90°) to the baseline edging. Working from the centerline out for each
section, lay bricks in a pyramid shape, setting 12 bricks total in the first row, 8 in the
second row, and 4 in the third row. Complete the paving by adding to each row
incrementally to maintain the pyramid shape. This ensures that every row stems from
the centerline to keep the layout straight.
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Pinwheels allow you to avoid cuts (on square or rectangular patios) by installing
edging on only two adjacent sides, starting from a precise 90° corner. Install the
remaining edging after the paving is complete. Set each square pattern using four full
bricks, as shown here, then fill the center cavity with a half-brick. For added accent,
the centerpiece can be a unique color, but it must be the same thickness as the full
bricks. Do not use a thinner brick for the center and compensate for the difference with
additional sand; the brick will eventually sink and create an uneven surface.
COBBLESTONE PAVER PATIO
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These convenient interlocking pavers are made with DIYers in
mind. They are easy to install and often come with fully plotted
patterns for simple design preparation and installation.
Cobblestones
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Today, the word cobblestone more often refers to cast concrete masonry
units that mimic the look of natural cobblestones. Although they are
tumbled to give them a slightly aged appearance, cast concrete cobbles
are more uniform in shape, size, and color. This is an advantage when it
comes to installation, but purists object to the appearance.
Cobblestone Paver Patio—Construction Details
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HOW TO BUILD A COBBLESTONE PAVER
PATIO
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Mark the corners of the finished patio with stakes, and remove
any sod or other plantings in the area. Set up grade stakes and
mason’s strings to guide the excavation and establish a downward
slope of 1/8" per foot away from the house foundation.
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Variation: Use batterboards and mason’s strings to establish the
layout of the project area. See pages 42 to 47 for detailed
instructions.
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Excavate the site to a depth that accommodates a 4" gravel
subbase, a 1" layer of sand, and the thickness of the pavers (minus
the desired height above the ground). Extend the excavation 6"
beyond the patio footprint. Use the layout strings or grade stakes to
check the depth and slope as you work. Tamp the soil with a plate
compactor.
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Add compactable gravel for a 4"-thick layer after compaction.
Screed the gravel flat with a straight 2 × 4 and use a level or the
layout strings to make sure the surface is properly sloped. Compact
the gravel thoroughly with a plate compactor.
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Set up a new string layout to guide the edging installation using
stakes and mason’s string. The strings should represent the inside
edges of the edging material. To make sure the layout has square
corners, measure diagonally between the corners: the layout is
square when the measurements are equal.
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Install rigid paver edging along one side edge of the patio: snap a
chalk line directly under the layout string along the edge, and then
remove that string. Set the edging to the line and secure it with paver
edge spikes, driving in the spikes only partially (in case you have to
make adjustments later).
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Lay lengths of 1"-dia. metal pipe in the project area to serve as
screed guides. Fill the patio area with coarse building sand to the
tops of the pipes. Screed the sand smooth and flat using a long,
straight 2 × 4, pulling the board back and forth with a sawing motion.
Remove the pipes, fill the voids with sand, and smooth the surface
flat. Tip: Dampen the sand before screeding.
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Set the pavers in the chosen pattern, starting at the 90° corner
formed by the patio edging and an adjacent layout string (called the
bond line). Lay border pavers along one or both edges before setting
the field pavers. For now, simply lay the pavers in place; later, you
will bed them into the sand with the plate vibrator.
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Option: Use additional layout strings to help guide the paver pattern.
Set up a string that is perpendicular to the bond line, using it to align
courses every few feet. Tie equidistant strings between the corners
and the end of the perpendicular string to assure a right angle with
the bond line.
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Install the remaining pieces of edging as you near the opposite
side and end of the patio, leaving enough room for the final course of
field pavers (plus border units, if applicable). Cut away the edges of
the sand bed so the edging rests on the gravel base only. Tip: If you
don’t need to cut pavers along the edges, you can install the edging
after all of the pavers are laid.
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Cut pavers to fit as needed to complete the paving using a rented
masonry saw (also see Making Curves on page 118). It’s preferable
to cut pavers a little too small than to have very tight fits; the joint
sand will fill small gaps. With the paving complete, drive the edging
stakes into the rigid edging to lock the pavers in place.
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Sweep joint sand over the pavers using a push broom. Continue
adding sand and sweeping until the joints between pavers are nearly
filled to the top surface.
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Tamp the patio surface with the plate compactor. Move the
compactor in circular motions, working from the outside in and
overlapping rings as you go. Repeat Steps 10 and 11 until the joints
are completely filled after compaction. Note: Some paver
manufacturers recommend sweeping excess sand from the pavers
before compacting.
Making Curves
At rounded corners and curves, install border pavers (A) in a fan
pattern with even gaps between the pavers. Gentle curves may
accommodate full-sized border pavers, but for sharper turns you usually
need to cut tapers into the paver edges so you don’t end up with wide
gaps at the outside. When using border pavers in a curved layout, the
field pavers will need to be trimmed to fit the odd spaces created where
the field and borders intersect (B).
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A traditional brick running-bond pattern can be created using rectangular pavers.
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This basketweave pattern is made with squares and large rectangles. A border of
small rectangles completes the design.
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Cobblestone paving with squares and large and small rectangles create this circular
pattern.
CIRCULAR PAVER PATIO
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A circular patio is visually dynamic and its shape makes it uniquely
suited to intimate outdoor dining and entertaining spaces. When
shopping for pavers, ask about color and texture options. Some
suppliers may allow you to mix and match finishes for a personalized
look.
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*as arranged on our palllet delivered by stoneyard
Most circular paver patios are made up of a few different paver shapes. The paver
manufacturer should supply a detailed drawing showing the paver layout for each ring
of the patio. Typically, the joints between pavers are offset with those of neighboring
rings. If the pavers have mixed coloring, plan the layout carefully for the desired
decorative effect.
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Fan-shaped pavers offer an eye-catching twist on circular patio designs.
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Combine paver sets to create intersecting circular patio sections for custom shaping
and sizing. Consult the paver distributor to learn about altering standard circular
layouts.
HOW TO INSTALL A CIRCULAR PAVER
PATIO
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Create a center pivot for defining the patio layout. Drive a stake at
the exact center of the desired location for the finished patio. Cut a
straight 2 × 2 about 12" longer than the radius of the patio. Drill a
large pilot hole at one end of the board, and fasten the board to the
center of the stake with a single nail. Note: For large patio areas, use
a string tied to a center nail instead of a board (inset).
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Mark the ground for excavation. Measuring out from the nail, mark
the board at a distance equal to the radius, plus 6". Tape a can of
marking paint to the board so the spray nozzle is centered on the
mark (inset). Spray a continuous line onto the ground while pivoting
the board to create a complete circle. Set up batterboards and
leveled layout strings in a square that’s about 1 ft. larger than the
excavated area. Remove all sod and other vegetation inside the
marked circle.
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Measure diagonally between opposing corners and adjust the
strings as needed until the measurements are equal (the layout is
square). Slope two of the parallel layout strings at 1/4" per foot using
the distance between the batterboards to calculate the drop distance
generally dropping away from your house.
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Excavate the site to the depth recommended by the paver
manufacturer. Make sure the soil is smooth, well compacted, and
properly sloped to 1/8" per foot.
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Prepare the subbase with a 4" layer of gravel. Thoroughly compact
the gravel with a plate compactor.
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Check the depth with cross strings and a story pole as you work
(shown). The completed base must be smooth and flat and follow
the slope setting.
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Install landscape fabric over the gravel subbase. Overlap the
edges of fabric strips by 6". Trim the fabric as needed, leaving the
ends a little long for now. Note: This helps keep the sand base in
place longer.
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Set two lengths of 1"-dia. pipe on top of the landscape fabric so
that one piece spans the full diameter of the gravel base and the
other spans across the base about 1/4 of the way in from the side of
the circle. Align the pipes parallel to each other. Fill half of the patio
site with sand even with the tops of the pipes.
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Use a straight 2 × 4 to screed the sand level with the pipes. Move
the short pipe to the opposite side of the site to complete the other
half of the sand layer. Remove the pipes and then fill all depressions
with sand. Tip: Moisten sand prior to screeding.
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Position the center paver, then measure out to the edge of the site
in several places to confirm that it is centered. Tip: Work on top of a
piece of plywood to avoid disturbing the sand bed.
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Set the first ring of pavers around the center paver. Check their
positions carefully, and make sure the spacing lugs are oriented
correctly. If the pavers don’t have lugs, gap them according to the
manufacturer’s specifications. Note: Do not hammer or tamp the
pavers into the sand bed unless the manufacturer directs otherwise.
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Set the remaining pavers, completing each ring according to your
layout diagram. Be sure to offset the paver joints between rows. The
pavers may be labeled, requiring them to be installed in a specific
order as you work around the circle. After a sizable area is laid, work
from your plywood platform set atop the pavers.
Image
Install rigid paver edging along the patio’s perimeter. Set the
edging on top of the gravel subbase but not the sand bed. Tip:
Dampening the sand bed along the patio edge makes it easy to cut
the sand away cleanly with a trowel before setting the edging.
Image
Inspect the paving to make sure all joints are aligned properly and
all gaps are consistent. Make minor adjustments to pavers as
needed using a flathead screwdriver as a pry bar. Be careful not to
mar the paver edges as you pry.
Image
Shovel joint sand over the entire patio surface, then use a push
broom to sweep the sand over the pavers to fill the joints. Repeat as
needed until the joints are completely filled, then sweep off excess
sand.
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Set the pavers into the sand bed using a plate compactor. Make a
first pass along the perimeter of the patio, then compact the interior
with parallel back-and-forth passes, overlapping the preceding pass
slightly as you go. Note: Avoid excessive tamping to prevent damage
to the paver surfaces. Add another application of sand. Tamp the
surface, but make the interior passes perpendicular to those of the
first tamping runs.
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Refill the joints with sand a final time and sweep the surface clean.
Spray thoroughly with water to settle the joint sand.
FLAGSTONE PATIO
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Sandset flagstone patios blend nicely with natural landscapes.
Although flagstone evokes a natural feel, the patio can appear rustic
or formal. This patio has clean, well-tamped joints and straight,
groomed edges along the perimeter that lends to a formal feel.
Plantings in the joints or a rough, natural perimeter would give the
same patio a more relaxed, rustic feel.
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A dry stone wall is a simple, beautiful addition to a flagstone patio. A
wall functions as extra seating, a place to set plants, or extra countertop
or tabletop space. It also provides visual definition to your outdoor
space.
Construction Details
Image
Lay flagstones so their tops are approximately 1/2 to 1" above the surrounding
ground. Because natural stones are not uniform in thickness, you will need to adjust
sand or dirt beneath each flagstone, as needed.
Image
A typical sandset patio has a layer of coarse sand for embedding the flagstones. A
subbase of compactable gravel is an option for improved stability and drainage. The
joints between stones can be filled with sand, gravel, or soil and plants. Edging
material is optional.
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Irregular flagstones look natural and are easy to work with in round layouts.
Image
Flagstones that are cut into rectangular shapes can be laid in square or rectangular
patterns with uniform gaps.
HOW TO BUILD A SANDSET FLAGSTONE
PATIO
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Outline the patio base using string and stakes for straight lines
and/or a rope or hose for curves. The base should extend at least 2
to 4" beyond the edges of the flagstones, except where the patio will
butt up to a wall. Transfer the outline to the ground with marking
paint. Remove any sod and vegetation within the base area.
Image
Set up layout strings to guide the excavation using stakes or
batterboards (see pages 42 to 47 for detailed steps on layout and
site preparation). Excavate the base to a depth of 2" plus the stone
thickness plus 1/2 to 1". Slope the ground away from the house
foundation at a rate of 1/4" per foot.
Lay sections of 1" pipe across the project area to serve as screed
gauges. These allow you to strike off sand at a consistent depth
when you drag a screed board over them. Note: Since large
flagstones can be held in place adequately by the surrounding soil,
edging for the patio is optional; it often looks best to allow
neighboring groundcover to grow up to the edges of the stones. If
you do plan to use edging, install it now.
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Fill the site with coarse sand slightly above the screed gauges.
With a helper, drag a straight 2 × 4 across the screed gauges to level
off the sand. Use a screed board that’s long enough so that you can
avoid stepping in the sand. Work the screed in a back-and-forth
sawing motion. Remove the pipes once each section is finished, fill
in the voids, and smooth the surface flat.
Fill in around the larger stones with smaller pieces cut to fit the
spaces, as needed, working from the outside in. After setting a band
of stones a few courses wide, lay a 2 × 4 across the stones to make
sure they’re level with one another. Add or remove sand below to
adjust their height, and dampen the sand occasionally to make it
easier to work with.
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Fill the joints between stones with sand-based, weed-seed-free
soil. Sweep the soil across the patio surface to fill the cracks, and
then water the soil so it settles. Repeat as needed until the soil
reaches the desired level. Plant plugs or seeds for groundcover to
grow up between the stones, if desired.
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Variation: To finish the patio with sand instead of soil and plants,
spread sand over the patio and sweep across the stones with a push
broom to fill the joints. Pack the sand with your fingers or a piece of
wood. Spray the entire area with water to help compact the sand. Let
the patio dry. Repeat filling and spraying until the joints are full and
the stones are securely locked in place.
• Alyssum
• Rock cress
• Thrift
• Miniature dianthus
• Candytuft
• Lobelia
• Forget-me-not
• Saxifrage
• Sedum
• Thymus
• Scotch moss
• Irish moss
• Woolly thyme
• Mock strawberry
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Patio “planting soil” (for planting between stones) is available in bulk or bags at most
garden centers. It is good for filling cracks because the sand base makes it dry and
smooth enough to sweep into cracks, yet the black compost will support plant growth.
Because it is bagged, you can be assured it doesn’t come with weeds.
CREATING A PERMEABLE SUBBASE
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A permeable subbase looks a little like a typical compacted gravel
subbase, but because the open-grade drainage rock is devoid of
fines it does not form a solid layer and thus it allows water to run
through, not off.
Image
The thickness of your permeable subbase depends on the soil
conditions. For stable soil with good drainage, a 4 to 6" subbase is
adequate. If you have loamy or sandy soil, go as thick as 10", with a
layer of larger-diameter drainage rock. Adding an underlayment of
geogrid textile will help stabilize the subbase in such cases. An
underlayment is not helpful in stable soil with good drainage.
Image
The components of a permeable subbase, from bottom to top,
include a 4 to 6" layer of 11/2" diameter open-grade drainage rock
(limestone is shown here); above that, a 2 to 4" layer of open-grade
rock; a top layer of coarse sand or pulverized granite for use as a
setting bed for flagstone or masonry units.
HOW TO INSTALL A PERMEABLE SUBBASE
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Drive corner posts with a maul and outline the patio area. Run
mason’s lines between the corner posts. Ideally, the patio should
slope away from an adjoining house at a rate of around 1/2" for every
10 ft. Set a level line along the edges of the patio perpendicular to
the house. Adjust the line downward to create the 1/4" per 1-ft. slope.
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Begin excavating the site. A typical permeable subbase is 8" below
grade when you allow for the thickness of the setting layer and the
pavers or other surfacing. Use your layout strings to establish your
digging depth. Measure the distance from the mason’s line to the
ground and add the depth of your excavation—8" in the project seen
here. Make a story pole with markings that match the distance from
the planned bottom of the excavation to the mason’s line. Keep the
lines in place as you dig (this does create an obstacle but it is the
best way to assure that you don’t overdig).
Image
Excavate the patio site using the story pole as a depth guide. Be
sure to call (in the US, simply dial “811”) and have any utility lines
flagged before you begin digging. Be careful not to dig too deeply, as
the best base for your subbase is undisturbed earth. Once the
excavation is complete, remove the strings and prepare for the
installation of the subbase.
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A permeable base is made with open-grade rock, which is simply
landscape rock that has no fines or binders, as typical subbase
(often called Class V or Class II) does. The bottom layer should be
rock that is not smooth and has diameters of 11/2" to 2" inches.
Spread a 2- to 4"-deep layer of rock over the excavation area.
OPTION: Install a layer of landscape fabric over the site to inhibit
weeds. Landscape fabric can be installed under the subbase or on
top of the subbase, but must be under the setting base layer.
Spread the rock out into an even layer. Use a garden rake or
landscape rake to spread it. The subbase should extend past the
planned edges of the project area by at least 10" on all open sides.
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Tamp the rock to compact it. You can use a hand tamper, but for
best results use a rented plate compactor. This is a very important
part of creating a solid patio base, so be sure to be diligent with your
efforts. Compact the rock as you go: do not compact more than 2" of
material at one time. Wear foam ear plugs or other ear protection.
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Add additional layers of large rock until the base layer is at least
4" thick. Then, switch to a smaller open-grade rock for the next layer.
Here, 3/4"-dia. buff limestone is being used. Add, spread, and
compact the smaller-grade rock until the leveled surface follows the
grade of the patio and the surface of the rock layer is 2", plus the
thickness of your surfacing material, below grade at the top of the
worksite. This completes your permeable subbase. Add a sand
setting layer and pavers according to the demands of your project.
SPACED MASONRY PAVERS
A bit of space between each paver and its neighbor is all it takes
to turn a mostly impervious surface like masonry pavers into
something that replenishes groundwater and spares storm drains.
You have several options for building these earth-friendly gaps into
your project: • Spaced conventional pavers. Boost the earth
friendliness of standard concrete pavers or bricks by installing them
with several inches of a gap between them. Filling the voids with
river rock or creeping plants permits water to drain easily.
Image
Using Spacers
One of the least expensive ways to make an earth-friendly patio is to
install conventional pavers with extra space between them for drainage.
Any amount of spacing helps, whether a mere 1/4-inch gap filled with
coarse sand or 3 inches or more for stone or plantings. The consistent
geometry of conventional pavers makes it relatively easy to achieve
straight courses. However, once you introduce a gap you’ll need to
contrive spacers to help keep the gap consistent and the pavers neatly
lined up. Guides can range from a few strips of 1/4-inch hardboard to 2×
and plywood combinations made to suit your arrangement.
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Simple strips of 1/4" hardboard or plywood work fine as gap guides. Adding a scrap
of 1 × 2 makes them easier to use. Make several so they are always handy. This
relatively small gap works well with smaller cast concrete pavers similar in size to brick
pavers.
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For a 11/2" gap, use a 2 × 2 as a spacer. Adding a scrap of 1/2" plywood to ride on
the paver tops makes the spacer easier to handle and helps you level adjacent pavers.
This spacing is good with medium-sized pavers, such as these 8 × 16 concrete pavers.
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To install a grid of square pavers, make a cross spacer about 16" by 16". Two 2 × 2s
gives you a roughly 3-inch gap without having to rip a 2 × 4. Add the cross made of
1/4- to 3/4" plywood to match to the thickness of the pavers and hold the 2 × 2s
together. For ease of use, attach a 1 × 2 handle. This is the spacer used for the
featured project to follow, which uses large 16 × 16" pavers.
HOW TO INSTALL A SPACED-PAVER PATIO
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Prepare a permeable subbase that extends at least 10" past the
planned borders of the patio where possible. Install rigid paver
edging around the border of the patio area to contain the coarse
sand or crushed granite setting base material.
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Embed 1"-dia. pieces of conduit into the sand at 4- to 6-ft.
intervals, making sure the conduit pieces are flush with one another
and follow any slope you want to build into the patio (a 1/2" in 10-ft.
slope away from the house is a good minimum). Scrape a piece of
straight 2 × 4 along strips of adjoining conduit to level the paver
setting medium. Slowly move the 2 × 4 back and forth in a sawing
motion. Avoid walking on the setting bed once it is smooth. Remove
the conduit and backfill the depressions.
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Lay a setting bed that is at least 2" thick on top of the subbase.
Level the setting bed. Do not use a power plate compactor on this
bed, as it will make adjusting the pavers very difficult. It is okay to
use a hand tamper to level things out and lightly compact the
material.
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Starting at a corner, set four tiles, using a cross spacer (see
previous page) to position the pavers. Note: When using spacers to
lay out a patio next to a house, always start at the house and work
outward. In cases (such as the example seen here) where you are
working in a closed corner, choose that corner to start. That way, if
the corner is slightly out of square, which is common, you can make
it up at the open sides of the patio where it is less noticeable.
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Continue to set pavers onto the setting bed, fanning outward from
the corner where you started. Rely on the spacer to position the
pavers, and go back to recheck the gaps as you work. For best
results, make many spacers and leave them in place as you work.
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Once you’ve set several pavers, also check to make sure you are
staying level. Lay a straight 2 × 4 across the tops and look for gaps
between the straightedge and the pavers.
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Add or remove bedding base from beneath the pavers as needed
to bring them to level. Use some restraint here, as it is very easy to
throw off your layout by adding too much bedding.
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Use a rubber mallet and a scrap of 2 × 4 to adjust out-of-kilter
pavers. Again, use restraint here and be mindful of the lines formed
by the grid pattern. Even slight deviations will show up very clearly.
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Place all the pavers, then add filler between the pavers. Here, the
same crushed (also called composted) granite that was used for the
setting base is used to fill in the gaps. Keep a supply of the material
around, as it is likely you’ll need to refresh it from time to time as the
level gets lower.
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Option: Fill the spaces between the pavers with topsoil or potting
soil so you can add attractive groundcover plants that don’t mind
being underfoot. Some may even add a pleasant fragrance as you
walk across them. For areas with full sun, consider Creeping Thyme
or Elfin Thyme. In partial sun, Goldmoss Sedum, Chamomile,
Dichondra, and Irish Moss work well. In shady areas, go with
Corsican Sandwort or Sweet Woodruff. Or, simply plant grass.
Image
CONCRETE SLAB PATIO
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The moldable nature of poured concrete makes it ideal for
creating patios with curves and custom shapes in addition to perfect
squares and rectangles. If your patio plans call for a neighboring
concrete walkway, see pages 72 to 77.
Concrete Coverage
Volume Slab Thickness Surface Area
1 cubic yard 2" 160 square feet
1 cubic yard 3" 110 square feet
1 cubic yard 4" 80 square feet
1 cubic yard 5" 65 square feet
1 cubic yard 6" 55 square feet
1 cubic yard 8" 40 square feet
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Excavate the site for a 6- to 8"-thick compactable gravel subbase
plus any sub-grade (below ground level) portion of the slab. If
building next to your house, grade the soil so it slopes away from the
house at 1/8" per foot. Measure down from the leveled cross strings
with a story pole to gauge the depth as you work. Compact the soil
after grading using a plate compactor or a hand tamper.
Image
Image
Set level lines for the form height. Replace batterboards and retie
the mason’s lines so they are level. If you are making a circular
patio, as seen here, add intermediate stakes between the
batterboards and the tie lines to divide the circle into at least eight
segments. Drop a plumb bob from the point where the lines
intersect, and drive a stake at this centerpoint. Use this stake to
create a string guide and redraw the patio outline (inset).
Image
Drive stakes for anchoring the forms around the perimeter of the
patio, just outside the outline. Drive the stakes deep enough that
they will be beneath the tops of the forms. Use a hand maul or
sledgehammer to drive the stakes. To prevent them from splitting,
use a scrap 2 × 4 as a hammer block to absorb the blows. Drive a
stake at each point where a string intersects the patio outline.
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Install forms. Here, 7/16"-thick pieces of hardboard lap siding have
been rip-cut into 31/2" strips to make bendable forms. Cut each strip
long enough to span three stakes as it follows the patio outline.
Screw the strip to the middle stake first, making sure the top is the
correct distance down from the layout string. Bend the form to follow
the outline and attach it to the other stakes.
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Drive stakes behind the forms anywhere where the strips require
additional bending or anchoring to follow the round outline. Attach
the forms to the stakes. Note: If you are installing straight 2 × 4
forms, drive screws through the outsides of the stake and into the
form boards to make them easier to remove later.
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Lay wire mesh over the gravel base, keeping the edges 1 to 2" from
the insides of the form. Overlap the mesh strips by 6" and tie them
together with tie wire. Prop up the mesh on 2" wire bolsters placed
every few feet and tied to the mesh with wire. If required, install
isolation board along the house foundation.
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Place 4,000 psi concrete in the form, starting at the side farthest
from the concrete source. Before pouring, construct access ramps
so wheelbarrows can roll over the forms without damaging them, and
coat the insides of the form with a release agent or vegetable oil to
prevent the forms from sticking. Distribute the concrete with a shovel
or masonry hoe. As you fill, hammer against the outsides of the
forms to eliminate air pockets.
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Screed the surface with a long, straight 2 × 4: have two people pull
the board backward in a side-to-side sawing motion, with the board
resting on top of the form. As you work, shovel in extra concrete to fill
the low spots or remove concrete from high spots, and re-screed.
The goal is to create a flat surface that’s level with the top of the
form.
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Float the concrete surface with a bull float: without applying
pressure, push and pull the float in straight, parallel passes,
overlapping each pass slightly with the next. Slightly tip up the
leading edge of the float to prevent gouging the surface. Stop
floating once the surface is relatively smooth and has a wet sheen.
Be careful not to over-float, indicated by water pooling on the
surface. Allow the bleed water to disappear.
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Use an edger to shape all edges of the slab that contact the wood
form. Carefully run the edger back and forth along the form to create
a smooth, rounded corner. Slightly lift the leading edge of the tool as
needed to prevent gouging.
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Cut a control joint (if required) using a 1" groover guided by a
straight 2 × 4. In most cases, you’ll need to erect a temporary bridge
to allow access for cutting in the center of the patio. Take great care
here. Be sure to cut grooves while concrete is still workable. Make
several light passes back and forth until the groove reaches full
depth, lifting the leading edge of the tool to prevent gouging.
Image
Flatten ridges and create a smooth surface with a magnesium
trowel. This will create a smooth surface that takes a finish well once
the concrete has dried. Another finishing option is simply to skip the
additional floating. Then, before the concrete dries completely, brush
lightly with a push broom to create a nonslip “broomed” surface.
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Cure the concrete by misting the slab with water, then covering it
with a single piece of polyethylene sheeting. Smooth out any air
pockets (which can cause discoloration), and weight the sheeting
along the edges. Mist the slab and reapply the plastic daily for 1 to 2
weeks.
MORTARED PAVER PATIO
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Nothing dresses up an old concrete patio like mortared pavers.
The mortaring process takes more time and effort than many
finishing techniques, but the look is timeless; and the surface is
extremely durable.
Tools & Materials
Stiff brush or broom
Rented masonry saw
Mason’s trowel
Mortar mixing tools
4-ft. level
Rubber mallet
Mortar bag
Jointing tool
Pointing trowel
Concrete cleaner or pressure washer
Brick or concrete pavers
3/8 or 1/2" plywood
Spray bottle
Isolation board
Mortar
Burlap
Plastic sheeting
Notched board
Mason’s string
Straight 2 × 4
Eye and ear protection
Push broom
Work gloves
HOW TO INSTALL A MORTARED PAVER
PATIO
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Prepare the patio surface for mortar by thoroughly cleaning the
concrete with a commercial concrete cleaner and/or a pressure
washer. Make sure the surface is completely free of dirt, grease, oil,
and waxy residue.
Image
Mist the concrete with water to prevent premature drying of the
mortar bed, and then mix a batch of mortar as directed by the
manufacturer. Tip: Install isolation board along the foundation wall if
the paving abuts the house; this prevents the mortar from bonding
with the foundation.
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Dry-lay the border pavers along the edge of the patio slab. Gap the
pavers to simulate the mortar joints using spacers cut from plywood
equal to the joint thickness (3/8 or 1/2" is typical). Adjust the pavers as
needed to create a pleasing layout with the fewest cuts possible.
Mark the paver locations on the slab and then set pavers aside.
Image
Begin laying the border pavers by spreading a 1/2"-thick layer of
mortar for three or four pavers along one edge of the patio using a
mason’s trowel. Lay the first few pavers, buttering the leading edge
of each with enough mortar to create the desired joint thickness.
Press or tap each paver in place to slightly compress the mortar bed.
If necessary, cut bricks with a rented masonry saw.
Image
Remove excess mortar from the tops and sides of the pavers. Use
a level to make sure the pavers are even across the tops, and check
the mortar joints for uniform thickness. Tool the joints with a jointer
as you go. Repeat the process to lay the remaining border pavers.
Allow mortar to dry.
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Option: To conceal the edges of a raised slab, build wood forms
similar to concrete forms. Set a gap between the forms and slab
equal to the paver thickness plus 1/2".
Dry lay the field pavers without buttering them. Use the plywood
spacers to set the gaps for mortar joints. Cut end pavers as needed
with a rented masonry saw. Tip: Keep the courses straight by setting
the pavers along a string line referenced from the border pavers.
Remove dry-laid pavers.
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Spread and then screed mortar for the field pavers. Trowel on a
1/2"-thick layer of mortar inside the border, covering only about 3 or 4
sq. ft. to allow for working time before the mortar sets. Screed the
mortar to a uniform 1/2" thickness using a notched board set atop the
border pavers (set the interior end on a lumber spacer, as needed).
Image
As you work, check the heights of the pavers with a level or a
straight 2 × 4 to make sure all units are level with one another. If a
paver is too high, press it down or tap it with a rubber mallet; if too
low, lift it out and butter its back face with mortar and reset it. Repeat
steps 6 through 8 to complete the paver installation, and then let the
mortar bed dry.
Image
Fill the paver joints with fresh mortar using a mortar bag to keep
the paver faces clean. Within each working section, fill the long joints
between courses first, and then do the short joints between the
paver ends. Overfill the joints slightly.
Image
Tool the joints with a jointing tool—again, complete the long joints
first and then fill the next section. As the mortar begins to set (turns
from glossy wet to flat gray) in each tooled section, scrape off excess
mortar with a pointing trowel, being careful not to smear mortar onto
the pavers.
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Let the mortar joints dry for a few hours, and then scrub the pavers
with a wet burlap rag to remove excess mortar and any other
residue. Cover the surface with plastic for 48 hours. Remove the
plastic, and let the surface cure undisturbed for one week before
using the patio.
DECKS
IN THIS CHAPTER:
• Deck Building Codes
• Building a Deck: A Step-by-Step Overview
• Installing a Ledger
• Locating Post Footings
• Digging & Pouring Footings
• Installing Posts
• Installing Beams
• Hanging Joists
• Laying Decking
• Building Stairs
• Deck Railing Basics
• Floating Octagon Island Deck
• Deck Benches
• Deck Skirting
DECK BUILDING CODES
≤ 6 FT. 30"
> 6 FT. & ≤ 8 FT. 23"
> 8 FT. & ≤ 10 FT. 18"
> 10 FT. & ≤ 12 FT. 15"
> 12 FT. & ≤ 14 FT. 13"
> 14 FT. & ≤ 16 FT. 11"
> 14 FT. & ≤ 18 FT. 10"
≤ 6 FT. 36"
> 6 FT. & ≤ 8 FT. 36"
> 8 FT. & ≤ 10 FT. 34"
> 10 FT. & ≤ 12 FT. 29"
> 12 FT. & ≤ 14 FT. 24"
> 14 FT. & ≤ 16 FT. 21"
> 14 FT. & ≤ 18 FT. 19"
JOIST SPAN 1/2" lag bolt with ≤ 1" sheathing or ≤ 1/2" sheathing and ≤
1/2" stacked washers
≤ 6 FT. 36"
> 6 FT. & ≤ 8 FT. 36"
> 8 FT. & ≤ 10 FT. 29"
> 10 FT. & ≤ 12 FT. 24"
> 12 FT. & ≤ 14 FT. 21"
> 14 FT. & ≤ 16 FT. 18"
> 14 FT. & ≤ 18 FT. 16"
Ledger boards should be pressure-treated lumber that’s at least
2 × 8 in size. The ledger board should be the same width as the
joists that will be supported by it.
Use the correct size galvanized steel or stainless steel joist
hanger. Attach the joist hanger using the fastener specified by the
hanger manufacturer. Install a fastener in every round and oblong
hole.
One way to attach a beam to a 6 × 6 post is to notch the post and
secure the beam using 1/2" diameter galvanized steel machine bolts
and washers. Or, you can mount beams on top of posts with
galvanized post cap hardware.
Joists may not be attached to posts with through bolts, even
when mortises are cut into the posts to house the joists.
BUILDING A DECK: A STEP-BY-STEP
OVERVIEW
BUILDING DECKS: A STEP-
BY-STEP OVERVIEW
Deck-building is a project you’ll
tackle in stages, no matter what
deck design you choose. The
photos on these next four pages
provide an overview of the
primary stages involved in a
typical deck project. The
chapters that follow will explore
each of these stages in depth.
In this overview, an old, worn deck is replaced with a slightly
larger new deck with approximately 180 square foot of outdoor
living space (not including the steps). As decks go, it’s average in
size and the structural techniques are standard. The deck is
supported by a ledger board attached to the rim joist of the home,
and three main posts set atop large concrete footings. A second set
of smaller posts supports the stairs. The 2 × 2 railing balusters are
custom-cut on site and topped with a 2 × 6 cap. The structural
elements are all made with pressure-treated pine; the decking and
the more visible lumber is also pressure-treated pine, but it is pre-
colored to a cedar tone so it does not require a finish coating.
An average size deck built with standard construction practices
is still a major undertaking. Be sure to plan well and arrange for
plenty of help at key points, such as when digging and pouring the
footings and installing the central beam. In most areas any deck
attached to the home requires a building permit issued by your
municipality, and there likely will be several on-site inspections
required. For this deck, inspection of the footing holes was needed
to confirm that they are sufficiently wide and that they extended
past the frostline (here, a minimum of 42 inches deep). An
additional inspection was done once the undercarriage was
completed (before the decking was installed), and a final inspection
also was required.
Draw an outline showing where the deck will fit against the house,
using a level as a guide. Include the thickness of the outside joists
and any decorative facing boards that will be installed.
Cut out the siding along the outline, using a circular saw. Set the
blade depth to the same thickness as the siding, so that the blade
does not cut into the sheathing.
Use a chisel to cut the siding at the ends of the cutout or anywhere
the circular saw cannot reach. Hold the chisel with the bevel side
facing into the cutout area. Use a claw hammer to pry off the siding
and a pry bar as necessary to pop stubborn nails holding siding over
the cutout area.
Measure and cut the ledger from pressure-treated lumber.
Remember that the ledger will be shorter than the overall length of
the cutout.
Remove the old ledger board if you are replacing a deck. Also
inspect and remove any deteriorated wood in and around the ledge
installation area. If you are installing a deck where none was
previously, create a cutout in the siding (see previous page).
Install a backing of building paper or self-adhesive moisture
barrier in the ledger opening, making sure the material is securely
tucked behind the siding and it extends past the gap where the rim
joist meets the foundation wall. Tuck Z-flashing (galvanized steel or
plastic) behind the siding to create coverage for the top of the ledger.
Overlap vertical joints in the flashing by at least 4". Friction fit the
flashing only—do not penetrate it with fasteners.
Position the ledger board in the opening, propping it from below
with 2 × 4 braces to hold it in place. Tack the ledger in place with 8d
galvanized nails.
Attach the ledger board with lag screws. Many codes allow 3/8"
dia. lags, but many also require 1/2" dia. fasteners—check with your
local building inspector. The lags should be installed in pairs with the
fasteners offset by at least 1" so they are not aligned. Spacing
should be no closer than 16" apart. If you are counterboring for the
lags (See Sidebar, previous page) drill the counterbore first (top
photo) and then the guide hole (bottom).
Attach the ledger to the wall with 3/8 or 1/2 × 4" lag screws and
washers, using a ratchet wrench and socket or an impact driver.
Seal around the lag screw heads with silicone caulk. Also seal the
crack between the wall and the sides and bottom of the ledger. Apply
a full bead of the silicone caulk between the top of the Z-flashing and
the top of the cutout in the siding.
HOW TO ATTACH A LEDGER TO A
MASONRY FOUNDATION WALL
Measure and cut the ledger. The ledger should be slightly shorter
than the overall length of the outline. Mark and drill 1/2"-deep
counterbores (1 3/8" dia.) for the lag screws you’ll use to attach the
ledger, according to your plan. Drill the counterbore first and then
drill the smaller guide holes for the lag screw shanks.
Draw an outline of the deck on the wall, using a level as a guide.
Center the ledger in the outline, and brace in position. Mark the pilot-
hole locations on the wall, using an awl or nail. Remove the ledger.
Drill anchor holes 3" deep into the wall, using a masonry bit large
enough for the anchors.
Drive lead masonry anchors for 1/2" lag screws into the holes,
using a rubber mallet.
Attach the ledger to the wall with 1/2 × 4" lag screws and washers,
using a ratchet wrench or impact driver. Tighten screws firmly, but do
not overtighten.
Seal the cracks between the wall and ledger with silicone caulk.
Also seal the lag screw heads.
HOW TO ATTACH A LEDGER TO STUCCO
Draw the outline of the deck ledger on the wall, using a level as a
guide. The ledger should be located so you’ll be attaching it securely
to the rim joist of your house. Measure and cut the ledger, and drill
pilot holes at lag screw locations. Brace the ledger against the wall,
and transfer the hole locations onto the stucco, using a nail or awl.
Remove the ledger. Drill guide holes through the stucco layer of the
wall, using a 1/2" masonry bit.
Extend each pilot hole through the sheathing and into the rim joist,
using a 3/8" bit. Reposition the ledger and brace it in place.
Attach the ledger to the wall with lag screws and washers, using a
ratchet wrench and socket or an impact driver. Seal the lag screw
heads and the cracks between the wall and ledger with silicone
caulk.
LOCATING POST FOOTINGS
Use your design plan to find distance (A). Measure from the side
of the deck to the center of each outside post. Use your elevation
drawings to find the height of each deck post.
Cut 2 × 4 stakes for batterboards, each about 8" to 12" longer than
post height. Trim one end of each stake to a point, using a circular
saw. Cut 2 × 4 crosspieces, each about 2 ft. long.
Assemble the batterboards by attaching crosspieces to the stakes
with 2 1/2" wallboard screws. Crosspieces should be about 2" below
the tops of the stakes.
Transfer measurement A (step 1) to the ledger, and mark
reference points at each end of the ledger. String lines will be
stretched from these points on the ledger. When measuring,
remember to allow for outside joists and facing that will be butted to
the ends of the ledger.
Drive a batterboard 6" into the ground, about 2 ft. past the post
location. The crosspiece of the batterboard should be parallel to the
ledger.
Drive a 10d nail into the bottom of the ledger at the reference point
(step 4). Tie a mason’s string to the nail.
Extend the mason’s string so that it is taut and perpendicular to the
ledger. Use a framing square as a guide. Secure the string
temporarily by wrapping it several times around the batterboard.
Check the mason’s string for square using the “3-4-5 method.”
First, measure along the ledger 3 ft. from the mason’s string and
mark a point, using a felt-tipped pen.
Measure the mason’s string 4 ft. from the edge of the ledger, and
mark with masking tape.
Measure the distance between the marks. If the string is
perpendicular to the ledger, the distance will be exactly 5 ft. If
necessary, move the string left or right on the batterboard until the
distance between the marks is 5 ft.
Drive a 10d nail into the top of the batterboard at the string location.
Leave about 2" of nail exposed. Tie the string to the nail.
Hang a line level on the mason’s string. Raise or lower the string
until it is level. Locate the other outside post footing, repeating steps
5 to 12.
Measure along the mason’s strings from the ledger to find the
centerpoint of the posts. Mark the centerpoints on the strings, using
masking tape.
Drive additional batterboards into the ground, about 2 ft. outside
of the mason’s strings and lined up with the post centerpoint marks
(step 13).
Align a third cross string with the centerpoint marks on the first
strings. Drive 10d nails in the new batterboards, and tie off the cross
strings on the nails. The cross string should be close to, but not
touching, the first strings.
Check the strings for square by measuring distances A-B and C-D.
Measure the diagonals A-D and B-C from the edge of the ledger to
the opposite corners. If the strings are square, measurement A-B will
be the same as C-D, and diagonal A-D will be the same as B-C. If
necessary, adjust the strings on the batterboards until they are
square.
Measure along the cross string and mark the centerpoints of any
posts that will be installed between the outside posts.
Use a plumb bob to mark the post centerpoints on the ground,
directly under the marks on the mason’s strings. Drive a stake into
the ground at each point. Remove the mason’s strings before
digging the footings.
DIGGING & POURING FOOTINGS
Power Augers
A power auger can be a terrific timesaver, but using one is still a very
labor-intensive job—especially if the soil in your project site is full of
rocks or roots. With the exception of very loose soil, using a two-person
auger generally requires that you raise the tool up and down in the hole
as you dig, which takes a good deal or teamwork and some brute
strength. Even lifting the auger out of a 4'-deep hole is strenuous
enough that good back support is highly recommended, as is hearing
protection. One-person power augers are available for rent, but if your
hole is 12 inches or wider in diameter, you’ll need a two-person tool
because you generally can’t get bits bigger than 8 inches for one-person
augers.
Estimating Concrete for Tube Forms
FOOTING NUMBER OF 60-LB. BAGS FOR EACH SIZE (DIAMETER OF
DEPTH TUBE)
6" 8" 10" 12"
1 ft. 1 1 2 2
2 ft. 1 2 3 4
3 ft. 2 3 4 6
4 ft. 2 4 5 7
FOOTING NUMBER OF 80-LB. BAGS FOR EACH SIZE (DIAMETER OF
DEPTH TUBE)
6" 8" 10" 12"
1 ft. 1 1 1 2
2 ft. 1 2 2 3
3 ft. 2 3 3 4
4 ft. 2 3 4 6
HOW TO DIG & PREPARE HOLES FOR
FOOTINGS
Dig holes for post footings with a clamshell digger or power auger,
centering the holes on the layout stakes. For holes deeper than 35",
use a power auger.
Measure hole depth. Local building codes specify depth of footings.
Cut away tree roots, if necessary, using a pruning saw.
Pour 2" to 3" of loose gravel in the bottom of each footing hole.
Gravel will provide drainage under concrete footings.
Add 2" to hole depth so that footings will be above ground level.
Cut concrete tube forms to length, using a reciprocating saw or
handsaw. Make sure the cuts are straight.
Insert the tubes into footing holes, leaving 2" of the tube above
ground level. Check the tops of the tubes for level and adjust as
necessary. Pack soil around the tubes to hold them in place.
HOW TO MIX CONCRETE BY HAND
Dig postholes and insert a concrete tube form of the correct size
(page 179). The tube form should be stabilized and level, with the
top at least 2" above grade. An easy way to stabilize it is simply to
drive a single drywall screw through the inside surface of the form
and into scrap 2 × 4 braces. You can also backfill around the form
with dirt, but it’s better to do this after the concrete footing is dry so
you can properly tamp the backfill dirt without worrying about
damaging the tube form or knocking it out of level. Pour concrete
slowly into the tube form, guiding concrete from the wheelbarrow
with a shovel. Fill about half of the form, using a long rod to tamp the
concrete, filling any air gaps in the footing. Then fill the form to the
top, crowning it slightly.
Use a 2 × 4 scrap as a screed to strike off excess concrete and
create a relatively smooth surface. The concrete still should crown
slightly in the form—this allows it to shed water once it is cured.
Insert a J-bolt at an angle into the wet concrete at the center of the
footing. Note: If you are pouring multiple footings (normally the case)
double-check the location and alignment of the J-bolts compared to
your layout lines. Adjust the J-bolts if necessary by re-setting them.
Lower the J-bolt slowly into the concrete, wiggling it slightly to
eliminate any air gaps and let the concrete fill back in around the bolt
shank. Tip: Wrap a little duct tape around the threaded end of the
bolt to protect the part that will be exposed from the wet concrete.
Set the J-bolt so 3/4" to 1" is exposed above the concrete.
Suspend a plumb bob from your layout lines (re-tie them if you
had to remove them to excavate the holes) and confirm that the J-
bolts are still in proper location and alignment.
Use a torpedo level to make sure the J-bolt is plumb. If necessary,
adjust the bolt and repack the concrete. Let the concrete cure, then
cut away the exposed portion of tube with a utility knife if its
appearance bothers you. Backfill around the footing with dirt,
tamping it into the hole with the end of a 2 × 4 as you fill.
INSTALLING POSTS
Mark the top of each footing as a reference line for installing post
anchors. Lay a long, straight 2 × 4 flat across two or three concrete
footings, parallel to the ledger, with one edge tight against the J-
bolts.
Draw a reference line across each concrete footing, using the edge
of a 2 × 4 as a guide. Remove the 2 × 4.
Place a metal post anchor on each concrete footing, and center it
over the J-bolt.
Hand-thread a nut into each J-bolt, and use a framing square to
make sure the post anchor is positioned square to the reference line
drawn on the footing.
Tighten each nut securely with a ratchet wrench or impact driver.
HOW TO SET POSTS
Use the elevation drawing from your design plan to find the length
of each post (A). Add 6" to the length for a cutting margin.
Cut posts with a circular saw or power miter saw. Make sure
factory-treated ends of posts are square. If necessary, square them
by trimming with a power miter saw or circular saw.
Place the post in the anchor and tack it into place with a single 6d
galvanized common nail. Do not drive the nail all the way in.
Brace the post with a 1 × 4. Place the 1 × 4 flat across the post so
that it crosses the post at a 45° angle about halfway up.
Attach the brace to the post temporarily with a single 2" drywall
screw.
Drive a pointed 2 × 2 stake into the ground next to the end of the
brace.
Use a level to make sure the post is plumb. Adjust the post, if
necessary.
Attach the brace to the stake with two 2" drywall screws.
Plumb and brace the post on the side perpendicular to the first
brace.
Attach the post to the post anchor with 10d galvanized joist
hanger nails. (You can also mark the post and then remove it and cut
it on the ground, then nail it in place.)
Position a straight board with one end on the ledger and the other
end across the face of the post. Level the board. Draw a line on the
post along the bottom of the board. This line indicates the top of the
joists.
From the line shown in step 11, measure down and mark the posts
a distance equal to the width of the joists.
Use a square to draw a line completely around the post. This line
indicates the top of the beam. From this line, repeat steps 11 and 12
to determine the bottom of the beam.
INSTALLING BEAMS
Fabricating Beams
Support beams for decks usually are fabricated on site by laminating
two or three lengthy pieces of dimensional lumber together. The
lumber, 2 × 8 or larger, should be exterior-rated. Pressure-treated pine is
a good choice. Some deckbuilders cut strips of 1/2-inch-thick exterior
plywood to the same dimension as the beam members and sandwich the
plywood between the boards. This increases the dimensional stability of
the beam, making it less likely to warp or twist. It also increases the
bearing strength and has the added advantage of increasing the total
thickness of the beam so it fits neatly into a post saddle designed for 4×
lumber (3 1/2-inches actual thickness). However, plywood is not a
required element in deck beams and may be left out if only for visual
reasons.
To make a laminated beam, select two straight boards of the same
dimension, taking particular care to avoid lumber that is twisted or
crowned. Lay the boards face to face to see which alignment comes
closest to flush on all sides. Apply exterior-grade construction adhesive
to one board and lay the mating board onto it. Drive a pair of 10d nails
near the end of the assembly to pin the boards together. Then, clamp the
beam members together every two to three feet, forcing the boards into
alignment as you go, if necessary. Drive 10d nails in a regular,
staggered pattern every 12 to 16 inches or so. Flip the beam over and
repeat the nailing pattern from the other side. For added strength, cross-
nail the beams at about a 30-degree angle periodically. If the beam
stock is longer than the required beam length, wait until the beam is
assembled before you trim it to length. Finally, apply wood preservative
to any cut end before you install the beam.
Tip
Beams may be installed to support the deck joists from below, or you
may choose to attach joist hangers to the sides of the beams and hang
the joists so the tops are flush with the beam, as seen here.
HOW TO MAKE A POST/BEAM
CONNECTION USING A TWO-PIECE
SADDLE
Cut the post to final height after securing it in place. Make two
passes with a circular saw and finish with a reciprocating saw.
Attach the saddle hardware to the top of the post using joist
hanger screws, 10d galvanized common nails, or joist hanger nails.
You must drive a fastener at every predrilled hole in the saddle
hardware.
Set the beam into the saddle, making sure the sides of the saddle
align with the layout marks on the beam.
Secure the beam into the saddle by driving galvanized common
nails or joist hanger screws through the predrilled holes in the top
half of the saddle.
HOW TO INSTALL A BEAM FOR A
NOTCHED-POST DECK
J oists provide support for the decking boards. They are attached
to the ledger and header joist with galvanized metal joist
hangers and are nailed or strapped to the top of the beam.
For strength and durability, use pressure-treated lumber for all
joists. The exposed outside joists and header joist can be faced with
composite or cedar boards for a more attractive appearance.
Use your deck plan to find the spacing (A) between joists, and the
length of inner joists (B), outside joists (C), and rim joist (D).
Measure and mark lumber for outside joists, using a combination
square as a guide. Cut joists with a miter or circular saw. Seal cut
ends with clear sealer-preservative.
Attach joist hanger hardware near each end of the ledger board,
according to your layout. Previous building codes allowed you to
face nail the joists into the ends of the ledger, but this is no longer
accepted practice. Attach only enough fasteners to hold the hanger
in position while you square up the joist layout.
Attach the outside joists to the top of the beam by toenailing them
with 10d galvanized common nails.
Trim off the ends of structural lumber to get a clean straight edge.
Measure and cut the rim joist. Seal cut ends with clear sealer-
preservative. Drill 1/8" pilot holes at each end of the rim joist. Attach
the rim joist to ends of outside joists with 16d galvanized common
nails. For extra reinforcement, add metal corner brackets to the
inside corner joints.
Finish nailing the end joist hangers, making sure you have a joist
hanger nail in every punched hole in the hanger.
Measure along the ledger from the edge of the outside joist, and
mark where the joists will be attached to the ledger.
Draw the outline of each joist on the ledger, using a square as a
guide.
Measure along the beam from the outside joist, and mark where
joists will cross the beam. Draw the outlines across the top of both
beam boards.
Measure along the header joist from the outside joist, and mark
where joists will be attached to the header joist. Draw the outlines on
the inside of the header, using a square as a guide. Install the joist
hangers on the rim joist.
Attach joist hangers to the ledger. Position each hanger so that
one of the flanges is against the joist outline. Nail one flange to
framing members with 10d galvanized joist hanger nails.
Cut a scrap board to use as a spacer. Hold the spacer inside each
joist hanger, then close the hanger around the spacer.
Nail the remaining side flange to the framing member with 10d
joist hanger nails. Remove the spacer.
Measure and mark lumber for joists, using a combination square
as a guide. Cut joists with a circular saw or power miter saw.
Seal cut ends with clear sealer-preservative. Place the joists in
the hangers with crowned edge up.
Attach the ledger joist hangers to the joists with joist hanger
nails. Drive nails into both sides of each joist.
Align the joists with the outlines drawn on the top of the beam.
Anchor the joists to the beam by toenailing from both sides with 10d
galvanized nails.
Option: End nail the joists to reinforce the connections by driving
10d galvanized nails through the rim joist and into the inner joists. If
you will not be cladding the rim joists and it will be visible, use 10d
galvanized finish nails.
Alternate Method
Fasten joists to beams using H-fit joist ties for strength and durability.
LAYING DECKING
Position the first row of decking flush against the house. The first
decking board should be perfectly straight, and should be precut to
proper length. Attach the first decking board by driving a pair of 2 1/2"
corrosion-resistant deck screws into each joist.
Position remaining decking boards so that ends overhang outside
joists. Space boards about 1/8" apart. Attach boards to each joist with
a pair of 2 1/2" deck screws driven into each joist.
If the boards are bowed, use a pry bar to maneuver them into
position while fastening.
Drill 1/8" pilot holes in the ends of boards before attaching them to
the outside joists. Pilot holes prevent screws from splitting decking
boards at ends.
After every few rows of decking are installed, measure from the
edge of the decking board to the edge of header joist. If the
measurements show that the last board will not fit flush against the
edge of the deck, adjust board spacing.
Adjust board spacing by changing the gaps between boards by a
small amount over three or four rows of boards. Very small spacing
changes will not be obvious to the eye. Tip: Although 10d common
nails can be used as spacers to keep gaps even, a decking spacer
tool (inset) is easier to manage.
Use a chalk line to mark the edge of the decking flush with the
outside of deck. Cut off decking, using a circular saw. Set the saw
blade 1/8" deeper than the thickness of the decking so that the saw
will not cut the side of the deck. At areas where the circular saw
cannot reach, finish the cutoff with a jigsaw or handsaw.
For a more attractive appearance, clad the exposed structural
members of the deck with fascia boards. Miter cut the corners, and
attach the boards with deck screws or 8d galvanized nails.
Generally, it is preferable to have the decking overlap the top edges
of the fascia so you are not creating a gap where debris can collect.
If you are using non-wood decking, many decking manufacturers
offer non-wood fascia and trim that match the color, style and texture
of the decking.
COMPOSITE AND PVC DECKING
Lay out the stair stringers. Use tape to mark the rise measurement
on one leg of a framing square, and the run measurement on the
other leg. Beginning at one end of the stringer, position the square
with tape marks flush to edge of the board, and outline the rise and
run for each step. Then draw in the tread outline against the bottom
of each run line. Use a circular saw to trim the ends of the stringers
as shown. (When cutting the stringers for stairs without metal cleats,
just cut on the solid lines.)
Attach metal tread cleats flush with the bottom of each tread
outline, using 1/4" × 1 1/4" lag screws. Drill 1/8" pilot holes to prevent
the screws from splitting the wood.
Attach angle brackets to the upper ends of the stringers, using 10d
joist hanger nails. Brackets should be flush with the cut ends of the
stringers.
HOW TO BUILD BASIC DECK STAIRS
Railing Codes
Railings are required by building codes on any deck that is 30" above
existing grade, although they are handy even on lower decks. The style
of railing is, however, not mandated by code. You can choose from
among the many railing styles to match the architectural style of your
home, or—as is more commonly done—pick a railing style that
complements the deck itself. Wood railings can be fabricated in many
different styles; composite railings are usually matched in both color
and detailing to the deck color and style. Synthetic railings can even be
formed into complex curving shapes as necessary. Codes may require
that you add easily gripped handrails on stairs with more than four
risers. Always check with your local building department to ensure
compliance with local codes.
Preshaped products let you easily build decorative deck railings. Railing products
include shaped handrails, balusters, and posts.
HOW TO INSTALL A WOOD DECK RAILING
Stairway railings are required for any stairway with more than three
steps. They are usually designed to match the style used on the
deck railing.
FLOATING OCTAGON ISLAND DECK
Cutting List
Key A
Qty 8
Size 1 1/2 × 5 1/2 × 49 3/4"
Part Joist
Material PT pine
Key B
Qty 25
Size 3 1/2 × 3 1/2 × (cut to fit)
Part Post
Material PT pine
Key C
Qty 6
Size 1 1/2 × 5 1/2 × 13 1/2"
Part Spreader
Material PT pine
Key D
Qty 22
Size 1 1/2 × 5 1/2 × (cut to fit)
Part Decking
Material PT pine
Framing Plan
Decking Detail
HOW TO BUILD A FLOATING OCTAGON
DECK
POSITION THE PIERS
Clear any large rocks or debris from the area over which the deck
will be positioned. Measure and mark the locations for the pier
blocks. Set out the pier blocks for the center of the deck; you’ll
start by building the center “box” rectangle off of which all the
other joists will be leveled.
Position three rows of three blocks each. The rows for this deck
were placed 46 1/2 inches OC row to row, with 1 1/2 inches OC
between the pier blocks in each row. Check that each pier block is
level, adding or removing dirt underneath to level it as necessary.
Position the piers accurately to ensure a stable deck. They need
to be the proper distance from each other and level side to side.
Once the posts are cut, it’s important to check the joists for level in
place. Only screw the joists down when the preliminary “box” for the
frame is complete.
Install the blocking to support the side piers. Once level, screw the
outside joist to the 4 × 4 posts (if any) with the joist positioned so that
the overhang on both sides is equal.
Drive 3" screws through the mitered ends to secure the band joists
to one another. Use three screws per connection. Complete the
outside frame by screwing diagonal band joists onto the mitered
ends of the middle floor joists, and to the band joists.
Install the decking boards, allowing for overhang that will be
trimmed at the end of construction.
Cut the shorter outside floor joists to length. Set them in place in
the outside piers, and measure and level as before. Cut 4 × 4s as
necessary, and set the outside joists in position. Miter the two
outside joist ends 22 1/2°. Screw all joists to the posts in toenail
fashion.
Complete the outside frame by cutting the remaining six band
joists. Miter the ends of the four diagonal band joists 22 1/2° before
installing them. Drill pilot holes and screw the band joists to the
spacer blocks using 3-inch deck screws. Install the remaining joists.
At each end, the band joists will extend beyond the outside row of
pier blocks so no blocks will be visibly exposed at the edge of the
deck.
Cut six 15"-long legs from 4 × 4s. Cut 3 bases from the same
material as the legs. Each base should be 4" long.
Place a leg on the worktable with a scrap piece underneath. Mark
and drill a 1" hole, 1/2" deep, 1 1/2" up from the bottom of the leg on
the outside face (use a depth gauge on a spade bit). Change to a
3/8" bit to complete the pilot hole, drilling a hole in the center of the
larger hole, and through the other side of the leg.
Drill identical base holes on all the other legs. Place a base in
position against the inside edges of two legs, aligned with the bottom
of the legs. Stick a long thin spike, awl, or other marking device
through the hole to mark the location of the pilot holes on each end
of the base.
Remove the base and drill 1/4" pilot holes into the ends at the
marks. Repeat with all the bases and mark each base for the legs it
goes with.
Measure and cut the leg top plates. These can be pressure-
treated 2 × 4s because they won’t be visible once the bench is
assembled. Cut three plates 16 1/2" long. Make marks on the long
edges of the plates 2 3/4" from each end.
Complete the leg assemblies by aligning the edge marks on each
top plate with the outside edges of the legs, and drilling two pilot
holes through the top of the plate into each leg. Attach the plates to
the legs with 3" screws.
Cut three 2 × 6s, each exactly 6 ft. long, for the seat. Lay them side
by side, clamped together with the ends aligned. Mark the leg
positions across the boards. The end leg units should be 2" from
each end. The center leg unit should be centered along the span.
Note: Make attaching the legs to the decking easier and more secure
by determining leg position along the deck before attaching them to
the seat. Center each leg board on top of a decking board so that
you can screw into the center of the board to secure the legs.
Set the leg assemblies in place, upside down on the 2 × 6s, using
the marks for reference. Screw through the bottom of the top plates
into the seat boards. Use two 2 1/2" decking screws per 2 × 6, for
each leg unit.
Cut two 2 × 4 side frame pieces 6'3" long, and two end pieces 19
1/2" long. Miter each edge 45° and dry fit the frame around the
outside of the bench seat.
Assemble the frame by attaching the end pieces to the ends of the
2 × 6s, and the side pieces to the pressure-treated top plates. Use 3"
deck screws to secure the frame pieces in place. Drill pilot holes
through the miters and screw the frame pieces to each other.
Position the bench on the deck. Mark the leg base locations.
Remove the bench and drill pilot holes for each base, down through
the base and deck board. Use a spade bit to countersink the holes.
Drive 3/8" lag screws down through the bases into the deck boards.
Put the bench into position and secure it to the bases using 3/8" lag
bolts and washers.
For a more finished look, cut plugs from the same wood as the
legs, and glue them into place to cover the lag bolt heads in the
sides of the legs. Sand as necessary, and finish the bench with
whatever finish you prefer.
VARIATION: HOW TO BUILD AN EDGE-
MOUNTED BENCH
This project is an edge-mounted bench built by using prefab braces
(See Resources, page 553) that make constructing the bench much
easier. It has a canted back that allows a person to lean back and
relax, and is mounted right to the band joist. We’ve built this as a
double bench, with mitered boards on one side so that the benches
look like a continuous unit.
Attach the first bracket centered along the band joist 6" from where
the bench will end. Screw it to the decking and band joist using the 1
1/ 2"
screws and washers provided, screwing through the holes in the
bracket.
Attach the second bracket on the band joist, no more than 24"
away from the first bracket. Screw two brackets to the adjacent band
joist in exactly the same pattern.
Measure and mark six 2 × 6s for the seats and top caps of the
benches. The boards should be same width on the inside edge as
the band joist, mitered out to the wider back edge 22 1/2°, so that the
members of each bench butt flush against each other.
Cut four 2 × 4 back supports 41" long. Miter the top ends 12°.
Position each back support in a bracket, mark the 2 × 4 through the
holes in the brackets, and drill for the mounting bolts. Attach the back
supports with the 2 1/2" bolts supplied, using washers on both sides.
Position the top cap on top of the back supports, leaving a 3/4"
overhang in the back. Drill pilot holes and screw the top caps to the
back supports with 2 1/2" deck screws, with the mitered edges
meeting on the inside corner between the two bench segments.
Screw the seat boards into position the same way, driving the
supplied 1" screws up through the bottom of the leg brackets, into
the 2 × 6 seat boards.
Measure and miter twelve 2 × 4 back and leg boards in the same
way as you did the seat and top cap boards, but with the boards on
edge. Butt the top back board up underneath the top cap, so that the
mitered end is positioned on the inside corner between the two
bench segments. Screw it into the back supports using 2 1/2" deck
screws. Attach the two remaining back boards in the same way,
leaving a 2" gap between the boards.
Position the seat skirt on the front of the bench seat in the same
way you positioned the seat boards. Mark and drill pilot holes, and
screw the skirt to the front 2 × 6 using 2 1/2" deck screws. Screw the
first leg board into position using 1" screws driven through the holes
in the bracket, and screw 2 × 4 blocks as spacers.
Attach the back, seat, and leg boards on the adjacent bench
section in the same way, making sure that the mitered edges leave a
1" gap between the two bench sections. Inset: Install added support
behind the back boards where the adjacent benches meet using
scrap blocking and deck screws.
DECK SKIRTING
E levated decks are often the best solution for a sloped yard or a
multi-story house. A deck on high can also take advantage of
spectacular views. But the aesthetic drawback to many elevated
decks is the view from other parts of the yard. The supporting
structure can seem naked and unattractive.
The solution is to install deck skirting. Skirting is essentially a
framed screen attached to support posts. Skirting effectively creates
a visual base on an elevated deck and adds a more finished look to
the entire structure. It looks attractive on just about any deck.
There are many different types of skirting. The project here uses
lattice skirting, perhaps the most common and easiest to install. But
you can opt for solid walls of boards run vertically or horizontally,
depending on the look you’re after and how much time and money
you’re willing to spend. However, keep in mind that lattice allows
for air circulation underneath the deck. If you install solid skirting,
you may need to add vents to prevent rot or other moisture related
conditions under the deck. Codes also require that you allow access
to egress windows, electrical panels, and other utilities under the
deck, which may involve adding a gate or other structure to the
skirting.
Regardless of the design, the basic idea behind building skirting
is to create a supporting framework that runs between posts, with
the skirting surface attached to the framework. Obviously, this
provides the opportunity to add a lot of style to an elevated deck.
The lattice skirting shown here is fairly easy on the eyes. If you
choose to use boards instead, you can arrange them in intriguing
patterns, just as you would design a showcase fence for your
property. You can use wood skirting of the same species as the
decking, or vary the material to create a more captivating look. You
can even build in a storage space underneath the deck—a perfect
location for lawnmowers, leaf blowers, and other yard equipment.
ORNAMENTAL METAL
Sold in preassembled panels and precut posts made of steel,
aluminum, or iron, ornamental metal fencing has a distinctive,
formal look reminiscent of traditional wrought iron fences. Most
products come prefinished with tough, weather-resistant coatings,
making metal fencing one of the lowest-maintenance types you can
buy. Steel and aluminum versions are lighter in weight and less
expensive than iron fencing and are readily available through home
centers and fencing suppliers. Iron fencing made for easy
installation is available through specialty manufacturers and
distributors.
CHAIN LINK
Chain link is the ultimate utility fence—durable, secure, and
virtually maintenance-free. Made of rust-resistant galvanized steel,
chain link fencing comes in ready-to-assemble parts and is easily
worked into custom lengths and configurations. Installing chain
link is a little more involved than with other types of pre-fab
fencing, but the technique is pretty straightforward once you get the
hang of it.
WOOD COMPOSITE
Because it’s made with wood fibers and plastic, wood composite
fencing may be considered an alternative to both wood and vinyl
fencing. And it’s an environmentally friendly choice to boot.
Composite fencing can be made almost entirely from recycled
plastic and recycled or reclaimed wood materials (not counting
metal brackets and rail stiffeners). Like vinyl, it won’t rot and
never needs painting. Like wood, it has a solid feel and a non-glare
finish. Composite fencing come in ready-to-assemble kits and
installs much like many vinyl fence products.
VINYL
Vinyl fencing is popular for its long life, minimal maintenance
requirements (essentially none), and the fact that it comes in many
styles based on traditional wood fence designs. As such, vinyl is
generally considered an alternative to painted wood fencing.
Installation of the various post-and-panel fence systems is
relatively simple, provided you follow the manufacturers’
instructions carefully.
BAMBOO
Bamboo occupies its own category because it’s not wood—it’s
grass—and because it has such a unique decorative quality that can
turn any fence into a conversation piece. Most bamboo fences are
made with preassembled panels (consisting of size-matched canes
tied together with wire) set into a wood framework. You can also
find materials for building an all-bamboo fence, or you can cover
an existing fence with preassembled panels. Bamboo can be tooled
and finished with ordinary tools and materials and is an
environmentally friendly material.
STONE
Natural stone is a timeless building material for walls, offering
unmatched beauty and durability. Cut stone (called ashlar) is the
best choice for most wall applications. Its relatively flat surfaces
make it easy to stack for a strong, uniform structure. Other types of
stone for building include fieldstone (naturally shaped, irregular
stones gathered from fields) and rubble (lower-quality irregular
stone pieces used primarily for infill in stone walls).
LANDSCAPE BLOCK
Landscape blocks are manufactured concrete units that come in
several different forms. All types are uniformly shaped and sized,
making them exceptionally easy to work with. In addition to the
familiar blocks made specifically for retaining walls, you can now
buy building-type landscape blocks designed for do-it-yourself
walls, columns, steps, and planters.
WOOD PANEL FENCES
Louvered
Lattice Top
Staggered Board
Stockade
INSTALLING FENCE PANELS
Lay out the fenceline, and mark the posthole locations with colored
plastic (inset). Space the holes to fit the fence panels, adding the
actual post width (3 1/2" for 4 × 4 posts) plus 1/4" for brackets to the
panel length. Tip: For stepped fences, measure the spacing along a
level line, not along the slope.
Dig the first posthole for a corner or end post using a clamshell
digger or power auger. Add 6" of gravel to the hole, and tamp it flat.
Set, plumb, and brace the first post with cross bracing.
Dig the second posthole using a 2 × 4 spacer to set the distance
between posts (cut the spacer to the same length as the stringers on
the preassembled fence panels).
Fill the first posthole with concrete or with tamped soil and gravel.
Tamp the concrete with a 2 × 4 as you fill the hole. Let the concrete
set.
Install the stringer brackets onto the first post using corrosion-
resistant screws or nails. Shorter fences may have two brackets,
while taller fences typically have three. Note: The bottom of the
fence siding boards should be at least 2" above the ground when the
panel is installed.
Set the first panel into the brackets. Shim underneath the free end
of the panel with scrap lumber so that the stringers are level and the
panel is properly aligned with the fenceline. Fasten the panel to the
brackets with screws or nails.
Mark the second post for brackets. Set the post in its hole and
hold it against the fence panel. Mark the positions of the panel
stringers for installing the brackets. Remove the post and install the
stringer brackets, as before.
Reset the second post, slipping the ends of the panel stringers into
the brackets. Brace the post so it is plumb, making sure the panel
remains level and is aligned with the fenceline. Fasten the brackets
to the panel with screws or nails.
Anchor the second post in concrete. After the concrete sets,
continue building the fence, following steps 5 to 8. Option: You can
wait to fill the remaining postholes with concrete until all of the
panels are in place.
Attach the post caps after trimming the posts to their finished
height (use a level mason’s line to mark all of the posts at the same
height). Install the gate, if applicable; see below.
Set the posts for your project (see page 243). Since spacing is
less critical for face-mounted panels than for inset panels, you can
install all of the posts before adding the panels, if desired. Lay out
the posts according to the panel size, leaving about 1/4" for wiggle
room. Note: Spaces before end, corner, and gate posts must be
smaller by half the post width, so that the end of the fence panel
covers the entire post face. Set the posts in concrete.
Trim the posts to height. For level or nearly level fences, mark the
desired post height on the end posts, allowing for a 2" min. space
between the bottom edge of the panels and the ground. Stretch a
mason’s string between the end/corner posts, and mark the infill
posts at the string level. Cut the posts with circular saw, reciprocating
saw, or handsaw.
Position the first panel. To mark the height for all of the panels, run
a mason’s string between the end/corner posts to represent the top
of the top panel stringers. Use a line level to make sure the line is
level. Also make sure the panel will be at least 2" above the ground
when installed. Set the first panel onto blocks so the top stringer is
touching the mason’s string.
Fasten the first panel. Holding the panel in position, drill pilot holes
and fasten each stringer to the post with 3 1/2" deck screws. Use two
screws at each stringer end. At end, corner, and gate posts, the
stringers should run all the way across the post faces.
Install the remaining panels. Repeat steps 3 and 4 to install the
rest of the panels. Tip: If any posts are off layout, resulting in a
stringer joint falling too close to the edge of a post, add a 24"-long
brace under the butted stringer ends; the brace should have the
same thickness as the stringer stock. Add post caps and other
details, as desired.
Variation: Face-mounted privacy fence panels may be fastened to
post faces through the panels’ vertical frame members. To use this
technique, make sure the panel edges are perfectly plumb before
fastening, and butt the panels tightly together (or as directed by the
manufacturer).
PICKET FENCE
Highlighting the posts (left) gives the fence a sectional look, and
the rhythm of the pickets is punctuated by the slower cadence of the
posts. To create this effect, mount the stringers on edge, so the
pickets are flush with—or recessed from—the front faces of the
posts. Hiding the posts (right) creates an unbroken line of pickets
and a somewhat less structural look overall. This effect calls for
stringers installed flush with—or over the front of—the post faces.
HOW TO BUILD A PICKET FENCE
Install and trim the posts according to your plan (see pages 243
and 246). In this project, the pickets stand at 36" above grade, and
the posts are 38" (without the post caps). Set the posts in concrete,
and space them as desired—but no more than 96" on center.
Mark the stringer positions onto the posts. Measure down from
each post top and make marks at 8 and 28 1/2" (or as desired for
your design). These marks represent the top edges of the two
stringer boards for each fence section.
Install the stringers. Measure between each pair of posts, and cut
the 2 × 4 stringers to fit. Drill angled pilot holes, and fasten the
stringers to the posts with 3 1/2" deck screws or 16d galvanized
common nails; drive one fastener in the bottom and top edges of
each stringer end.
Cut the pickets to length using a power miter saw. To save time,
set up a stop block with the distance from the block to blade equal to
the picket length. Tip: If you’re painting the fence, you can save
money by cutting the pickets from 12-ft.-long boards of pressure-
treated lumber. In this project, the pickets are 32" long; each board
yields 4 pickets.
Shape the picket ends as desired. For straight-cut designs, use a
miter saw with a stop block on the right side of the blade (the first
pass cuts through the picket and the block). If the shape is
symmetrical, such as this 90° point, cut off one corner, and then flip
the board over and make the second cut—no measuring or adjusting
is needed.
Set the posts in concrete, following the desired spacing. Laying out
the posts at 96" on center allows for efficient use of lumber. For
smaller boards, such as 1 × 4s and smaller, set posts closer together
for better rigidity.
Trim and shape the posts with a circular saw. For a contoured
fence, measure up from the ground and mark the post height
according to your plan (post height shown here is 36"). For a level
fence, mark the post heights with a level string. If desired, cut a 45°
chamfer on the post tops using a speed square as an edge guide to
ensure straight cuts. Prime and paint (or stain and seal) the posts.
Mark the board locations by measuring down from the top of each
post and making a mark representing the top edge of each board.
The traditional three-board design employs even spacing between
boards. Use a speed square to draw a line across the front faces of
the posts at each height mark. Mark the post centers on alternate
posts using a combination square or speed square and pencil. For
strength, it’s best to stagger the boards so that butted end joints
occur at every other post (this requires 16-ft. boards for posts set 8
ft. apart). The centerlines represent the location of each butted joint.
Install 1 × 6 boards. Measure and mark each board for length, and
then cut it to size. Clamp the board to the posts, following the height
and center marks. Drill pilot holes and fasten each board end with
three 2 1/2" deck screws or 8d galvanized box nails. Use three
fasteners where long boards pass over posts as well.
Mark for mitered butt joints at changes in elevation. To mark the
miters on contoured fences, draw long centerlines onto the posts.
Position an uncut board over the posts at the proper height, and then
mark where the top and bottom edges meet the centerline. Connect
the marks to create the cutting line, and make the cut. Note: The
mating board must have the same angle for a symmetrical joint.
Variation: This charming fence style with crossed middle boards
calls for a simple alteration of the classic three-board fence. To build
this version, complete the installation of the posts and top and
bottom boards, following the same techniques used for the classic
fence. Tip: If desired, space the posts closer together for steeper
cross angles. Then, mark long centerlines on the posts, and use
them to mark the angled end cuts for the middle boards. When
installed, the middle boards lap over each other, creating a slight
bow in the center that adds interest to the overall look.
HOW TO BUILD A NOTCHED POST &
BOARD FENCE
A cap rail adds a finished look to a low post and board fence. This
fence design includes a 2 × 6 cap rail and an infill made of
alternating 1 × 4 and 1 × 6 boards for a decorative pattern and a
somewhat more enclosed feel than you get with a basic three-board
fence. The cap pieces are mitered over the corner posts. Where cap
boards are joined together over long runs of fence, they should meet
at a scarf joint—made with opposing 30 or 45° bevels cut into the
end of each board. All scarf and miter joints should occur over the
center of a post.
Install and mark the posts. Set the 4 × 4 posts in concrete with 72"
on-center spacing (see page 243). Trim the post tops so they are
level with one another and approximately 36" above grade. Prefinish
all fence parts. Use a square and pencil to mark a vertical centerline
on each post where the board ends will butt together.
Install the boards. For each infill bay, cut two 1 × 4s and three 1 ×
6s to length. Working from the top of the posts down, fasten the
boards with 2 1/2" deck screws driven through pilot holes. Use a 1
1/2"-thick spacer (such as a 2 × 4 laid flat) to ensure even spacing
between boards.
Add the cap rail. Cut the cap boards so they will install flush with
the inside faces and corners of the posts; this creates a 1 1/4"
overhang beyond the boards on the front side of the fence. Fasten
the cap pieces to the posts with 3 1/2" deck screws driven through
pilot holes.
HOW TO BUILD A MODERN POST & BOARD
PRIVACY FENCE
Install the posts, spacing them 60" on-center (see page 243) or as
desired. Mark the tops of the posts with a level line, and trim them at
72" above grade. Note: This fence design is best suited to level
ground. Cut the fence boards to length. If desired, you can rip down
wider stock for custom board widths (but you’ll have to sand off any
saw marks for a finished look).
Fasten the boards to the post faces using 2 1/2" deck screws or 8d
galvanized box nails driven through pilot holes. Work from the top
down, and use 7/8"-thick wood spacers to ensure accurate spacing.
Add the battens to cover the board ends and hide the posts. Use
1 × 4 boards for the infill posts and 1 × 6s for the corner posts. Rip
3/4" from the edge of one corner batten so the assembly is the same
width on both sides. Fasten the battens to the posts with 3" stainless
steel screws (other screw materials can discolor the wood).
SPLIT RAIL FENCE
Custom Details
Custom-cut your rails to build shorter fence sections. Cut the rails to length using a
reciprocating saw and long wood blade or a handsaw (be sure to factor in the tenon
when determining the overall length). To cut the tenon, make a cardboard template
that matches the post mortises. Use the template to mark the tenon shape onto the rail
end, and then cut the tenon to fit.
Gates for split rail fences are available from fencing suppliers in standard and
custom-order sizes. Standard sizes include 4 ft. for a walk-through entrance gate and
8 or 10 ft. for a drive-through gate. For large gates, set the side posts in concrete
footings extending below the frost line.
VIRGINIA RAIL FENCE
Lay out the first run of fence with stakes and mason’s string.
Position the string so it represents the outside or inside faces of the
posts (you’ll use layout strings to align the posts throughout the
installation). Mark the center of the first post hole by measuring in
from the string half the post width.
Dig the first posthole, following the manufacturer’s requirements
for diameter and depth (improper hole dimensions can void the
warranty). Add 4 to 6" (or as directed) of pea gravel to the bottom of
the hole and tamp it down so it is flat and level using a 2 × 4 or 4 × 4.
Attach the fence panel brackets to the first post using the
provided screws. Dry-fit a fence panel into the brackets, then
measure from the top of the post to the bottom edge of the panel.
Add 2" (or as directed) to represent the distance between the fence
and the ground; the total dimension is the posts’ height above the
ground.
Set up a post-top string to guide the post installation. Using the
post height dimension, tie a mason’s string between temporary 2 × 4
supports so the string is centered over the post locations. Use a line
level to make sure the string is level. Measure from the string to the
ground in several places to make sure the height is suitable along
the entire fence run.
Set the first post. Drop the post in its hole and align it with the
fenceline string and height string. Install cross bracing to hold the
post perfectly plumb. Tip: Secure bracing boards to the post with
spring-type clamps or duct tape. Fill the posthole with concrete and
let it set completely.
Determine the second post’s location by fitting a fence panel into
the brackets on the first post. Mark the ground at the free edge of the
panel. Measure out from the mark half the post width to find the
center of the post hole (accounting for any additional room needed
for the panel brackets.)
Complete the fence section. Dig the hole for the second post, add
gravel, and tamp as before. Attach the panel brackets to the second
post, set the post in place and check its height against the string line.
Assemble the fence section with the provided screws (inset).
Confirm that the fence panel is level. Brace the second post in place
(as shown) and anchor it with concrete. Repeat the same layout and
construction steps to build the remaining fence sections.
Cutting Panels
Cut panels for short runs on solid-panel fencing (if straight along the top) per
manufacturer's recommendations.
Add the post caps. Depending on the product, caps may be
installed with PVC cement or screws, or they may be fitted without
fasteners. Add any additional decorative accessories, such as screw
caps, to complete the installation.
INSTALLING A VINYL FENCE GATE
Hang the gate using the provided hardware. Fasten the hinges to
the gate panel with screws. Position the gate in line with the infill
fence panels, and screw the hinges to the hinge post. Install the
latch hardware onto the gate and latch post. Close the gate, position
the gate stops against the gate rails, and fasten the stops to the latch
post with screws.
Post Infills
Reinforce the hinge post with a pressure-treated 4 × 4 inserted inside
the post. Set the post in concrete following the same steps used for
fence sections. Check carefully to make sure the post is plumb, as this
will ensure the gate swings properly. Install the latch post according to
the manufacturer’s specified dimension for the gate opening.
ORNAMENTAL METAL FENCE
Lay out the fenceline with stakes and mason's string. Start at the
corners, driving stakes a few feet beyond the actual corner so that
the strings intersect at 90° (as applicable). Mark the approximate
post locations onto the strings using tape or a marker.
Spacing Posts
Spacers help you locate the posts without having to measure or install
each panel for every post. The panels are then added after the post
concrete has set. Create each spacer with two 1 × 3 or 1 × 4 boards. Cut
board(s) to fit flush from outside edge to outside edge of the first and
second post (once they are set in concrete). Clamp the board in between
an anchored post and the next post to be installed. It is best to position
spacer boards near the top and bottom of the posts. With the boards in
place, the linear spacing should be accurate, but always check the new
post with a level to make sure it is plumb before setting it in concrete.
Use a level mason’s string to keep the post brackets at the same
elevation.
HOW TO CUT METAL
Measure and mark panels for cuts. Hold the panel up to the final
post in the run and mark the cutting line. Often, designs will not
accommodate full panels around the entire fence perimeter.
Cut panels to the appropriate length using a hacksaw, as needed.
If you have your heart set on the timeless look and feel of iron, search
online for local fabricators and dealers of real iron fencing. You can
also hunt through local architectural salvage shops, where you can find
antique iron fence panels, posts, finials, and other adornments. Their
condition may not be perfect, but the patina of weathering and marks of
use only add to the character of old iron fencing.
Whether it was made yesterday or in the 1800s, iron fencing offers enduring beauty
and unmatched durability, making it worth the splurge on a small fence or a front entry
gate.
CHAIN LINK FENCE & GATE
Install the posts. Lay out the fenceline, spacing the posts at 96" on-
center (see page 243 for laying out and setting posts). Dig holes for
terminal posts 8" in diameter with flared bottoms; dig holes for line
posts at 6". Make all postholes 30" deep or below the frost line,
whichever is deeper. Set the terminal posts in concrete so they
extend 50" above grade. Run a mason’s string between terminal
posts at 46" above grade. Set the line posts in concrete so their tops
are even with the string. If desired, stop the concrete 3" below
ground level and backfill with soil and grass to conceal the concrete.
Tip: When plumbing and bracing posts, use duct tape to secure
cross bracing to the posts.
Position the tension bands and stringer ends on the gate and end
terminal posts, using a ratchet wrench to tighten the bands with the
included bolt and nut. Each post gets three tension bands: 8" from
the top, 24" from the top, and 8" above the ground (plus a fourth
band at the bottom of the post if you will use a tension wire). Make
sure the flat side of each band faces the outside of the fence and
points into the fence bay. Also add a stringer end to each post, 3"
down from the top.
Add bands and ends to the corner posts. Each corner post gets
six tension bands, two at each location: 8" and 24" from the top and
8" from the bottom (plus two more at the bottom for a tension wire, if
applicable). Also install two stringer ends, 3" from the top of the post.
Orient the angled side up on the lower stringer end and the angled
side down on the upper stringer end.
Top each terminal post with a post cap and each line post with a
loop cap. Make sure the loop cap openings are perpendicular to the
fenceline, with the offset side facing the outside of the fenceline.
Begin installing the stringer, starting at a terminal post. Feed the
non-tapered end of a stringer section through the loop cap on the
nearest line post, then into the stringer end on the terminal post.
Make sure it’s snug in the stringer end cup. Continue feeding stringer
sections through loop caps, and join stringer sections together by
fitting the non-tapered ends over the tapered ends. If necessary, use
a sleeve to join two non-tapered ends.
Measure and cut the last stringer section to fit to complete the
stringer installation. Measure from where the taper begins on the
preceding section to the end of the stringer end cup. Cut the stringer
to length with a hacksaw or pipe cutter. Install the stringer.
Secure the chain link mesh to a terminal post, using a tension bar
threaded through the end row of the mesh. Anchor the bar to the
tension bands so the mesh extends about 1" above the stringer. The
nuts on the tension bands should face inside the fence. If applicable,
install a tension wire as directed by the manufacturer. Unroll the
mesh to the next terminal post, pulling it taut as you go.
Stretch the mesh toward the terminal post using the come-along.
Thread a spread bar through the mesh about 48" from the end, and
attach the come-along between the bar and terminal post. Pull the
mesh until it’s difficult to squeeze the links together by hand. Insert a
tension bar through the mesh and secure the bar to the tension
bands. Remove excess mesh by unwinding a strand. Tie the mesh to
the stringer and line posts every 12" using tie wire. See page 282 to
install a gate.
Set fence posts in concrete spaced far enough apart to allow for
the width of the gate plus required clearance for the latch. Position
the female hinges on the gate frame, as far apart as possible.
Secure with nuts and bolts (orient nuts toward the inside of the
fence).
Set the gate on the ground in the gate opening, next to the
gatepost. Mark the positions of the female hinges onto the gate post.
Remove the gate and measure up 2" from each hinge mark on the
gatepost. Make new reference marks for the male hinges.
Secure the bottom male hinge to the gatepost with nuts and bolts.
Slide the gate onto the bottom hinge. Then, lock the gate in with the
downward-facing top hinge.
Test the swing of the gate and adjust the hinge locations and
orientations, if needed, until the gate operates smoothly and the
opposite side of the gate frame is parallel to the other fence post.
Tighten the hinge nuts securely.
Attach the gate latch to the free side of the gate frame, near the
top of the frame. Test to make sure the latch and gate function
correctly. If you need to relocate a post because the opening is too
large or too small, choose the latch post, not the gate post.
HOW TO BUILD A CALIFORNIA-STYLE
CHAIN LINK FENCE
Trim the posts so they are 4" higher than the installed height of the
chain link mesh. Mark the post height on all four sides of each post,
and make the cuts with a circular saw, reciprocating saw, or
handsaw.
Add 2 × 4 top stringers between each pair of posts. Mark reference
lines 4" down from the tops of the posts. Cut each stringer to fit
snugly between the posts. Fasten the stringers with their top faces
on the lines using 3" deck screws or 16d galvanized common nails
driven through angled pilot holes.
Wrap tension wire around a terminal post, about 1" above the
ground. Staple the wire with a galvanized fence staple, and then
double back the tail of the wire and staple it to the post.
Staple the tension wire to the line posts after gently tightening the
wire (using a come-along with a wire grip) and securing the loose
end of the wire to the opposing terminal post. Option: You can install
2 × 4 bottom stringers in place of a tension wire.
Add finials or decorative caps to the post tops for a finished look
and to help protect the end grain of the wood.
Secure the fence mesh to the first terminal post using a tension bar
threaded through the end row of the mesh. Fasten the bar to the
posts with a fence staple every 8". Make sure the bar is plumb and
the top of the mesh overlaps the top stringer (and bottom stringer, if
applicable).
Unroll the mesh toward the other terminal post, and then stretch
the mesh gently with a come-along (see step 8, page 281). Secure
the end of the mesh to the post with a tension bar and staples, as
before. Remove any excess mesh by unwinding a strand (see page
281).
Attach the bottom edge of the mesh to the tension wire every 2 ft.,
using hog rings tightened with hog ring pliers. Staple the mesh to the
stringers every 2 ft. and to the line posts every 12".
Vinyl privacy slats create vertical lines and are easier to install than tape. They’re
available in a limited number of colors at most building centers. Some varieties of
strips also have a grass-like texture.
BAMBOO FENCE
Unroll and position a bamboo panel over one or both sides of the
existing fence. Check the panel with a level and adjust as needed.
For rot prevention, hold the panel 1 to 2" above the ground. Tip: A 2
× 4 laid flat on the ground makes it easy to prop up and level the
panel.
Fasten the panel with deck screws driven through the bamboo
canes (and fence siding boards, if applicable) and into the fence
stringers. Drill countersunk pilot holes for the screws, being careful
not to overtighten and crack the bamboo. Space the screws 12"
apart, and stagger them top and bottom (see page 288).
Install the remaining bamboo panels, butting the edges together
between panels for a seamless appearance. If the fence posts
project above the stringer boards, you can cut the bamboo panels
flush with the posts. To trim the panels, follow the technique shown
in the Tip on page 288.
Variation: To dress up a chain link fence with bamboo fencing,
simply unroll the panels over the fence and secure them every 12" or
so with short lengths of galvanized steel wire. Tie the wire around the
canes or the panel wiring and over the chain link mesh.
INVISIBLE DOG FENCE
Plan the layout of the boundary wire. With a helper, use a 100-ft.
tape measure to determine the total distance of the wire run. Factor
in extra length for twisted (free passage) sections and for making
adjustments. Order additional wiring, if necessary. Tip: Use the
boundary flags that come with the kit to temporarily mark the corners
and other points of the wire route.
Mount the transmitter on the inside of an exterior wall, near a
standard 120-volt receptacle. The location can be in the house,
garage, basement, or crawlspace and must be convenient, protected
from the elements, not subject to freezing temperatures, and must
be at least 3 ft. (or as recommended) from appliances or other large
metal objects. Mount the transmitter with appropriate screws.
Drill a hole through the wall for routing the boundary wire. The
hole can be just large enough to fit the wire (which will likely be
twisted at this point; see step 5). Alternatively, you can route the wire
through a window, door, or crawlspace/basement-wall vent, provided
the wire will be safe from damage. Identify stud and wire locations
before you drill but shut off electrical power to be safe.
Begin running the wire along the planned route. Be sure to leave
extra wire for twisting at the termination point of the boundary
(transmitter location), if applicable. Turn corners with the wire
gradually, not at sharp angles.
Twist the wire onto itself to cancel the signal for free passage
areas, as desired. With a helper holding the wire at the end of a loop
(start of twisted section), circle the spool around the wire to create 10
to 12 twists per linear foot (or as recommended). Be sure not to
exceed the maximum length of twisted wire.
Seal inside and around the wire nut with silicone caulk to create a
waterproof connection and prevent corrosion. When the caulk has
dried completely, reinforce the connection with electrical tape. Tip:
Make note of each splice location, as these are the most common
points of boundary wire failure.
Fish the ends of the boundary wire through the house wall
(termination of the boundary run) using a straightened coat hanger.
Wrap the wire ends around the fish tape bend and secure them with
electrical tape. Once through the wall, twist the wires to provide free
passage from the house to the boundary line, as appropriate for your
layout.
Draw the rough outline of the wall onto the ground with a can of
marking paint. First measure the wall blocks and/or align a few
blocks in place as guides. To mark end columns, first measure the
blocks and then use the marking paint to outline the footprint of the
column (inset).
Freeform curving walls: Use heavy rope or a garden hose to lay
out the wall’s shape. Follow the rope with marking paint to transfer
the outline to the ground. To mark the other side of the wall and the
edges of the excavation, reposition the rope or hose the appropriate
distance away from the first mark and trace with paint.
Straight walls: Mark the outlines of the wall and/or excavation with
stakes and mason’s string. Position one string, then measure from it
to position any remaining strings as needed. Tip: Leave the stakes
marking one of the wall faces in the ground; you’ll use them later to
align the wall block.
HOW TO BUILD A FREESTANDING PATIO
WALL
Remove the sod and other plantings inside the excavation area.
For a gravel base, the excavation should extend 6" beyond the wall
on all sides. If you are building adjacent to a sandset patio with
pavers, take care not to disturb the rigid paver edging. Alternatively,
fully excavate the ground around patio to compensate for wall
addition and install new edging around perimeter. Follow your
manufacturer’s instructions.
Set up level lines to guide the excavation using stakes and mason’s
string. For curved walls, you may need more than one string. Level
the string with a line level (make sure multiple strings are level with
one another). Measure from the string to ground level (grade), and
then add 12" (or as directed by the block manufacturer)—this is the
total depth required for the excavation.
Use a story pole to measure the depth as you complete the
excavation. To make a story pole, mark the finished depth of the
excavation onto a straight board, and use it to measure against the
string; this is easier than pulling out your tape measure for each
measurement.
Tamp the soil in the trench with a rented plate compactor or a
hand tamp. The bottom of the trench should be flat and level, with
the soil thoroughly compacted. Take care not to disturb or damage
adjacent structures.
Spread compactable gravel over the trench in an even 2- to 3"-
thick layer. Tamp the gravel thoroughly. Add the remaining gravel
and tamp to create a 6"-thick layer after compaction.
Check the gravel base with a level (or a level taped to a straight
board) to make sure the surface is uniform and perfectly level. Add
gravel to any low spots and tamp again.
Set the first course. If you’re using more than one thickness of
block, select only the thicker units for the first course. Lay out the
blocks in the desired pattern along the layout line, butting the ends
together for complete contact. If necessary, cut blocks to create the
desired curve (see step 10). Place a 4-ft. level across the blocks to
make sure they are level and flat across the tops.
Set the second course. Begin the course at the more visible end of
the wall. Set the blocks in the desired pattern, making sure to
overlap the block joints in the first course to create a bond pattern.
Alternate different sizes of block regularly, and check the entire
course with a level. If necessary, cut a block for the end of the wall.
End each course with a piece no narrower than 6". If necessary,
position a full unit at the end of the wall, then measure back and cut
the second-to-last unit to fit the space. Glue small end pieces in
place with concrete adhesive.
Cut blocks using a brickset or pitching chisel and a maul. First score
along the cutting line all the way around the block, and then chisel at
the line until the block splits. You can also cut a deep score line (on
thick block) or cut completely through (on thin block) using a circular
saw with a masonry blade.
Complete the remaining courses, following the desired pattern. Be
sure to maintain a bond with the course below by overlapping the
joints in the lower course. For the top two courses, glue each block
in place with concrete adhesive.
Install the cap blocks. Trapezoidal cap block may fit your wall’s
curve well enough without cuts (for gentle curves, try alternating the
cap positions). If cuts are necessary, dry-fit the pieces along the wall,
and plan to cut every other block on both side edges for an even fit.
Set all caps with concrete adhesive. Backfill along the wall to bury
most or all of the first course.
Cut Facets
Round over the cut edges of blocks to match the original texture. Using a stone
chisel and mason’s hammer or maul, carefully chip along the edges to achieve the
desired look.
HOW TO ADD DECORATIVE COLUMNS TO
A WALL
Set the first course of each column after completing the first wall
course (middle-of-wall columns are set along with each wall course).
Use four full blocks for the first course, butting the column blocks
against the end wall block. Check the column blocks for level. Note:
Prepare the ground as seen on pages 298 to 299.
Glue the second course and all subsequent courses in place with
concrete adhesive or according to the manufacturer’s specifications.
Cap the column with special cap units, or create your own caps
with squares of flagstone. Glue cap pieces in place with concrete
adhesive or mortar in between them, following the manufacturer’s
instructions. Tip: The hollow space in the column’s center is ideal for
running wiring for adding a light fixture on top of a cap.
OUTDOOR KITCHEN WALLS &
COUNTERTOP
Begin laying the first course of block. Starting in the 90° corner of
the chalk lines, set four blocks at right angles to begin the corner
column. Make sure all blocks are placed together tightly. Set the long
wall with blocks laid end to end, followed by another column.
Finish laying the first course, including two more columns, starting
at the side wall. Use a straight board as a guide to make sure the
columns form a straight line. To check for square, measure between
the long wall and the short wall at both ends; the measurements
should be equal. Adjust the short-wall columns as needed.
Set the second course. Add the second course of blocks to each of
the columns, rotating the pattern 90° to the first course. Set the
blocks for the long and side walls, leaving about a 2" gap in between
the corner column and the first block. Set the remaining wall blocks
with the same gap so the blocks overlap the joints in the first course.
Set the third course. Lay the third-course blocks using the same
pattern as in the first course. For appearance and stability, make
sure the faces of the blocks are flush with one another and that the
walls and columns are plumb. Use a level to align the blocks and
check for plumb.
Install the remaining courses. The higher courses of wall block are
glued in place. Set the courses in alternating patterns, as before,
gluing each block in place with concrete adhesive.
Build the short wall overhang. Starting at one end of the short
wall, glue wall blocks along the tops of the columns with concrete
adhesive. Position blocks perpendicular to the length of the short
wall, overhanging the columns by 3".
Complete the short wall top. Create the counter surface for the
short wall by gluing patio stones to the tops of the columns and
overhanging blocks. Position the stones for the lower surface against
the ends of the overhanging blocks. Position the upper-surface
stones so they extend beyond the overhanging blocks slightly on the
outside ends and a little more so on the inside ends.
Cap the corner columns. Finish the two corner columns with wall
blocks running parallel to the side wall. Glue the cap pieces in place
on the columns using concrete adhesive. Make sure the blocks are
fitted tightly together.
DRY STONE WALL
Lay out the wall site with stakes and mason’s string. Dig a 24"-
wide trench that is 6" deep at the edges and 8" deep in the center,
creating a slight V shape by evenly sloping the sides toward the
center. Compact any loose soil. Add a 2"-layer of gravel, but do not
compact it.
Lay two rows of shaping stones along the bottom of the trench.
Position them flush with the edges of the trench and sloping toward
the center, staggering joints. Use stones similar in height. If stones
have uneven surfaces, position them with the uneven sides facing
down.
Form a corner by laying the last stone of the outer row so it covers
the end of the stone in the outer row of the adjacent wall course. Lay
the inner row in the same manner.
Lay the second course and fill any significant gaps between the
shaping stones with rubble and filler stones.
Lay the stones for the second course corner so they cover the
joints of the first course corner. Form corners using the same steps
as for forming the first course corner. Use stones that have long,
square sides. Place tie stones across the width of each wall just
before the corner. Build the wall ends in this same way. Use stones
of varying lengths so that each joint is covered by the stone above it.
Wedge filler stones into any large gaps.
Lay the third course. Work from the corner to the end of the wall. If
necessary, shape or split the final stones of the course to size with a
masonry saw or hand sledge and chisel. Place tie stones
approximately every 36". Lay shaping stones between the tie stones.
Make sure to stagger the joints; stones of varying lengths will help
offset them. Continue to place filler stones into any cracks on the
surface or sides of the wall. Continue laying courses, maintaining a
consistent height along the wall and adding tie stones to every third
course. Check for level as you go.
When the wall is about 36" high, check for level. Trowel mortar
onto the center of the wall, in at least 6" from the edges. Center the
capstones and set them as close together as possible. Carefully fill
the cracks between the capstones with mortar. Let any excess
mortar dry until crumbly, then brush it off. After two or three days,
scrub off any residue using water and a rough-textured rag.
Slopes & Curves
If slope is an issue along your wall site, you can easily build a stepped
wall to accommodate it. The key is to keep the stones level so they
won’t shift or slide with the grade, and to keep the first course below
ground level. This means digging a stepped trench.
Lay out the wall site with stakes and mason’s string. Dig a trench 4
to 6" deep along the entire site, including the slope. Mark the slope with
stakes at the bottom where it starts, and at the top where it ends.
Begin the first course along the straight-line section of the trench,
leading up to the start of the slope. At the reference stake, dig into the
slope so a pair of shaping stones will sit level with the rest of the wall.
To create the first step, excavate a new trench into the slope, so that
the bottom is level with the top of the previous course. Dig into the
slope the length of one-and-a-half stones. This will allow one pair of
stones to be completely below the ground level, and one pair to span
the joint where the new trench and the stones in the course below meet.
Continue creating steps, to the top of the slope. Make sure each step
of the trench section remains level with the course beneath. Then fill
the courses, laying stones in the same manner as for a straight-line wall.
Build to a maximum height of 36", and finish by stepping the top to
match the grade change, or create a level top with the wall running in to
the slope.
If you’d like a curved wall or wall segment, lay out each curve, as
demonstrated on page 297. Then dig the trench as for a straight wall,
sloping the sides into a slight V toward the center. Lay the stones as for
a straight wall, but use shorter stones; long, horizontal stones do not
work as well for a tight curve. Lay the stones so they are tight together,
offsetting the joints along the entire stretch. Be careful to keep the stone
faces vertical to sustain the curve all the way up the height of the wall.
If the wall goes up- or downhill, step the trench, the courses, and the top of the wall
to keep the stones level.
To build a curved wall, lay out the curve using a string staked to a center point as a
compass. Then, dig the trench and set stones using the same techniques as for a
straight wall.
INTERLOCKING BLOCK RETAINING
WALL
S loping areas of a yard may be fun for the kids to play on, but
they can certainly limit your usable space for amenities like
patios and gardens. When you need more flat ground or simply
want to reshape nature’s contours a bit, a low retaining wall is the
answer. Retaining walls cut into a slope—and in some cases,
replace the slope—bridging the upper and lower levels while
adding more useable area to both.
Low retaining walls can be built with a variety of materials,
including landscape timbers, natural stone, and poured concrete.
But by far the most popular material for do-it-yourself projects is
interlocking concrete block made specifically for retaining walls.
This block requires no mortar—most types are simply stacked in
ordered rows—and it has flanges (or pins) that automatically set
the batter for the wall (the backward lean that most retaining walls
have for added strength). Interlocking block is available at home
and garden centers and landscape suppliers. Most types have
roughly textured faces to mimic the look of natural stone.
Due to the structural factors involved, the recommended height
limit for do-it-yourself retaining walls is three feet. Anything
higher is best left to a professional. As walls get taller, the physical
stresses involved and resulting potential problems rise dramatically.
Retaining walls of any size may be governed by the local building
code; contact your city’s building department to learn about
construction specifications and permit requirements.
Interlocking concrete block is the only retaining wall material that
comes ready to install. With little or no cutting, you can build a wall
with straight lines, curves, or steps, or have it conform to a slope on
one or both ends.
(A) Increase the level area above the wall by positioning the wall well
forward from the top of the hill. Fill in behind the wall with extra soil,
which is available from sand-and-gravel companies.
Image
(B) Keep the basic shape of your yard by positioning the wall near
the top of the hillside. Use the soil removed at the base of the hill to
fill in near the top of the wall.
Image
Backfill with crushed stone and install a perforated drain pipe about 6" above the
bottom of the backfill. Vent the pipe to the side or bottom of the retaining wall, where
runoff water can flow away from the hillside without causing erosion.
Image
Make a stepped trench when the ends of a retaining wall must blend into an existing
hillside. Retaining walls are often designed so the ends curve or turn back into the
slope.
HOW TO BUILD A RETAINING WALL USING
INTERLOCKING BLOCK
Image
Interlocking wall blocks do not need mortar. Some types are held
together with a system of overlapping flanges that automatically set
the backward pitch (batter) as the blocks are stacked, as shown in
this project. Other types of blocks use fiberglass pins (inset).
Image
Excavate the hillside, if necessary. Allow 12" of space for crushed
stone backfill between the back of the wall and the hillside. Use
stakes to mark the front edge of the wall. Connect the stakes with
mason’s string, and use a line level to check for level.
Image
Dig out the bottom of the excavation below ground level, so it is 6"
lower than the height of the block. For example, if you use 6"-thick
block, dig down 12". Measure down from the string in multiple spots
to make sure the bottom base is level.
Image
Line the excavation with strips of landscape fabric cut 3 ft.
longer than the planned height of the wall. Make sure all seams
overlap by at least 6".
Image
Spread a 6" layer of compactable gravel over the bottom of the
excavation as a subbase and pack it thoroughly. A rented tamping
machine, or jumping jack, works better than a hand tamper for
packing the subbase.
Image
Lay the first course of block, aligning the front edges with the
mason’s string. (When using flanged block, place the first course
upside down and backward.) Check frequently with a level and
adjust, if necessary, by adding or removing subbase material below
the blocks.
Image
Lay the second course of block according to manufacturer’s
instructions, checking to make sure the blocks are level. (Lay flanged
block with the flanges tight against the underlying course.) Add 3 to
4" of gravel behind the block, and pack it with a hand tamper.
Image
Make half-blocks for the corners and ends of a wall, and use
them to stagger vertical joints between courses. Score full blocks
with a circular saw and masonry blade, then break the blocks along
the scored line with a maul and chisel.
Image
Add and tamp crushed stone, as needed, to create a slight
downward pitch (about 1/4" of height per foot of pipe) leading to the
drain pipe outlet. Place the drain pipe on the crushed stone, 6"
behind the wall, with the perforations face down. Make sure the pipe
outlet is unobstructed. Lay courses of block until the wall is about 18"
above ground level, staggering the vertical joints.
Image
Fill behind the wall with crushed stone, and pack it thoroughly
with the hand tamper. Lay the remaining courses of block, except for
the cap row, backfilling with crushed stone and packing with the
tamper as you go.
Image
Before laying the cap block, fold the end of the landscape fabric
over the crushed stone backfill. Add a thin layer of topsoil over the
fabric, then pack it thoroughly with a hand tamper. Fold any excess
landscape fabric back over the tamped soil.
Image
Apply construction adhesive to the top course of block, then lay
the cap block. Use topsoil to fill in behind the wall and to fill in the
base at the front of the wall. Install sod or plants, as desired.
HOW TO ADD A CURVE TO AN
INTERLOCKING BLOCK RETAINING WALL
Image
Outline the curve by first driving a stake at each end and then
driving another stake at the point where lines extended from the first
stakes would form a right angle. Tie a mason’s string to the right-
angle stake, extended to match the distance to the other two stakes,
establishing the radius of the curve. Mark the curve by swinging flour
or spray paint at the string end, like a compass.
Image
Excavate for the wall section, following the curved layout line. To
install the first course of landscape blocks, turn them upside down
and backward and align them with the radius curve. Use a 4-ft. level
to ensure the blocks sit level and are properly placed.
Image
Install subsequent courses so the overlapping flange sits flush
against the back of the blocks in the course below. As you install
each course, the radius will change because of the backwards pitch
of the wall, affecting the layout of the courses. Where necessary, trim
blocks to size. Install using landscape construction adhesive, taking
care to maintain the running bond.
Image
Use half blocks or cut blocks to create finished ends on open ends
of the wall.
TIMBER RETAINING WALL
Image
Timber retaining walls must be anchored with “deadmen” that
extend from the wall back into the soil. Deadmen prevent the wall
from sagging under the weight of the soil. For best results with
timber retaining walls, create a backward angle (batter) by setting
each row of timbers 1/2" behind the preceding row. The first row of
timbers should be buried.
Image
Install vertical anchor posts to reinforce the wall. Space the posts 3 ft. apart, and
install them so the buried depth of each post is at least half the exposed height of the
wall. Anchor posts are essential if it is not practical to install deadmen.
HOW TO BUILD A RETAINING WALL USING
TIMBERS
Image
Spread a 6"-layer of compactable gravel subbase into the
prepared trench, then tamp the subbase and begin laying timbers,
following the same techniques as with interlocking blocks (steps 4 to
11, pages 313 to 314). Each row of timbers should be set with a 1/2"
batter, and end joints should be staggered so they do not align.
Image
Use 12" galvanized spikes or reinforcement bars to anchor the
ends of each timber to the underlying timbers. Stagger the ends of
the timbers to form strong corner joints. Drive additional spikes along
the length of the timbers at 2-ft. intervals. If you have trouble driving
the spikes, drill pilot holes.
Image
Install deadmen, spaced 4 ft. apart, midway up the wall. Build the
deadmen by joining 3-ft-long lengths of timber with 12" spikes, then
insert the ends through holes cut in the landscape fabric. Anchor
deadmen to the wall with spikes. Install the remaining rows of
timbers, and finish backfilling behind the wall (steps 6 to 11, pages
313 to 314).
Image
Improve drainage by drilling weep holes through the second row of
landscape timbers and into the gravel backfill using a spade bit.
Space the holes 4 ft. apart, and angle them upward.
STONE RETAINING WALL
Image
A natural stone retaining wall blends into its surroundings
immediately and only looks better with age. Building the wall with
ashlar, or cut wall stone, is a much easier project than a wall built
with round fieldstones or large boulders.
Image
Our single-row retaining wall has a 1/2" batter, created by setting
each course of stone 1/2" back from the face of the course below.
The base of the wall includes a compacted gravel subbase topped
with sand to help level the first course of stones. Roots of plants
sewn into the wall crevices (an optional decorative embellishment)
will eventually reach into the soil behind the wall.
HOW TO BUILD A STONE RETAINING WALL
Image
Begin excavating the wall site. Dig a trench for the base of wall,
making it 6" wider than the wall thickness. If necessary, dig into the
slope, creating a backward angle that roughly follows the 1/2" batter
the wall will have. If desired, dig returns back into the slope at the
end(s) of the wall.
Image
Measure the depth of the trench against a level mason’s string
running parallel to the trench. The bottom of the trench should be
level and 8" below grade (ground level) for the main section of wall
and any returns. If the trench becomes too shallow due to natural
contours, step it down the height of one stone.
Image
Complete the wall base by tamping the soil in the trench, and then
adding a 3"-layer of compactable gravel and tamping it flat and level.
Cover the gravel with landscape fabric, draping the fabric back over
the slope. Add a 1"-layer of sand over the fabric in the trench area.
Smooth and level the sand with a short 2 × 4 screed board, checking
for level with a torpedo level set on the board.
Image
Set the first course with heavy stones, laying long, square-ended
stones at the corners first. Tip: Organize your stones by size, and
plan to set each course with stones of similar thicknesses. Set up a
level mason’s string just in front of the top front edge of the course,
letting the stones roughly guide the string placement.
Image
Add or remove sand beneath the stones as needed so they are
nearly touching the string. Level the stones front to back with a
torpedo level and side to side with a 4-ft. level. If necessary, use a
hand maul and stone chisel to chip off irregularities from the edges
of stones to improve their fit.
Image
Begin the second course, starting with both ends of the wall face.
Reset and level the mason’s string at the height of the second
course. Place the second-course stones back 1/2" from the front
edges of the first-course stones, overlapping all joints of the first
course to create a bond pattern.
Image
Shim beneath stones as needed to level them or add stability,
using stone shards and chips. Complete the second course over the
main part of the wall.
Image
Complete the returns, as applicable, maintaining the offset joint
pattern with the first course. You may need to dig into the slope to
create a level base for the return stones. Add a layer of compacted
gravel under each return stone before setting it. Complete the
remaining courses up to the final (capstone) course.
Image
Backfill behind the base of the wall with drainage rock (not
compactable gravel). For a low wall like this, 6 to 10" of gravel is
usually sufficient; taller walls may require more gravel and possibly a
drainage pipe. Pack the gravel down with a 2 × 4 to help it settle.
Image
Fold the landscape fabric over the gravel, and backfill over the
fabric with soil. (The fabric is there to prevent the soil from migrating
into the gravel and out through the wall stones.) Trim the fabric just
behind the back of the wall, near the top.
Image
Install the final course using long, flat cap stones. Glue the caps in
place with block and stone adhesive. After the glue dries, add soil
behind the wall to the desired elevation for planting.
YARD & GARDEN STRUCTURES
IN THIS CHAPTER:
• Arbor Retreat
• Patio Enclosure
• Patio Arbor/Trellis Enclosure
• Adding a Trellis to an Arbor
• Under-deck Enclosure
• Sun Porch
• DIY Gabled Greenhouse
• Freestanding Kit Greenhouse
• PVC Hoophouse
• Metal & Wood Kit Sheds
• Lean-to Tool Bin
ARBOR RETREAT
Materials List
Posts
Description (No. finished Inner posts (4)
pieces)
Quantity/Size 4 @ field measure
Material 4×4
Roof
Description (No. finished Beams (6 main, 4 cross)
pieces)
Quantity/Size 8 @ 8'
Material 4×4
Seats
Description (No. finished Seat supports, spacers, slats (6 horizontal
pieces) supports, 6 vertical supports, 4 spacers, 16 slats)
Quantity/Size 16 @ 8'
Material 2×6
Lattice Screens
Description (No. finished Arches (4)
pieces)
Quantity/Size 1 @ 8'
Material 2×8
Material
Material
Material
Tools
Mason’s string
Laser level or 4-ft. level
Hammer or maul
Stakes
Drill
Ladder
Circular saw
Posthole digger
Concrete
Shovel
Tape measure
Pencil
Work gloves
Eye and ear protection
Clamps
Jigsaw or bandsaw
Random orbit sander
Exterior sealant/protectant
Front Elevation
Beam End Detail
Side Elevation
Post Layout
Upper Level Roof Framing Plan
Seat Framing Plan
Roof/Slat Plan
Slat Plan @ Seating
Seat Section
Arch Detail/Screen Layout
Seat Level Roof Framing Plan
Seat Slat Layout Plan
HOW TO BUILD THE ARBOR RETREAT
Stake out the project area. Drive a pair of stakes about 2 ft. outside
of each corner and string mason’s lines from the stakes to create a
rectangle that’s equal to the total project footprint (6 ft. × 8 ft. 8" as
seen here). Mark post locations on the strings, as shown in the Post
Layout diagram on page 327, and drive stakes at those points to
mark postholes.
Set the eight posts in concrete, making sure that the tops of the
four inner posts are at least 84" above the ground, and the four outer
posts are 72" above ground. The size and depth of postholes should
conform to local building codes. At a minimum, the postholes should
be three times the diameter of the post (a 12"-dia. hole) and 24"
deep. Use stakes and braces to level and plumb the posts.
Trim post tops. Let the concrete set up overnight and then mark
level cutting lines on the posts tops. Use a laser level or a 4 ft. level
taped to a straight 2 × 4 to transfer the cutting lines. Make sure to
make all four faces of each post. Use a circular saw (a cordless trim
saw is best) to trim the post tops.
Cut the lower and upper level beams. The lower level consists of
four beams running perpendicular to the seats, and two beams
running parallel to the seats. The upper level has two main beams
and two cross beams. The 4 × 4 beams have two ends rounded over
at the bottom corners with a jig saw. Cut the lower seat level beams
to length at 36 1/2". Cut the lower cross beams at 84". Cut upper
level main beams to length at 79". Cut upper level cross beams at
96".
Install the lower beams. For each lower level main beam, set the
beam on top of an outer post and butt its unshaped end against the
corresponding inner post. Hold the beam level, and mark the point
where the top face of the beam meets the inner post. Set the beam
aside.
Mark a drilling point for a pilot hole on the opposite (inside) face
of the inner post. Then, drill a counterbored hole just deep enough to
completely recess the washer and head of a 3/8" × 7" lag screw.
Reposition each beam so its top face is on the post reference line.
Then drill a pilot hole for the lag screw through the inner post and
into the end of the beam. Fasten each main beam with a 3/8" lag
screw.
Drill angled pilot holes through the sides of the cross beams and
into the main beams, about 3/4" in from the sides of the main beams
(to avoid hitting the large screws). Drill two holes on each side of the
cross beam at each joint. Fasten cross beams to main beams with 3
1/2" deck screws (eight screws for each cross beam) driven toenail
style.
Cut the 10 lower roof slats to length (78"). Mark the roof slat layout
onto the tops of the lower main beams, following the plan on page
328. Position slats so they overhang the main beams by 3" at both
ends. Drill pilot holes, and fasten the slats to the main beams with 2
1/2" deck screws.
Cut seat supports according to the chart on page 329. Save the
cutoffs to make seat slats. Also cut a pair of vertical support spacers
from a full 2 × 6. Test-fit the pieces onto the arbor posts and make
necessary adjustments. Make 18°-plumb cuts at the fronts of the
seat supports.
Position the horizontal seat supports by first measuring up from
the ground and marking the inner posts at 16 1/2" and the outer posts
at 13". (This marks the top edges of the horizontal supports.) Next,
position the seat supports on the marks so their back ends are flush
with the outsides of the outer posts. Fasten the supports to the posts
with 1/4" × 3" lag screws driven through counterbored pilot holes.
Position the vertical seat back support spacers and mark the
locations of the support spacer onto the post. Fasten spacers to the
post with 3" deck screws driven through pilot holes. Then, fasten the
vertical seat back support to the spacer and horizontal seat support
with 3 1/2" deck screws; use three or four screws at each end.
Measure and cut 1 × 8 aprons to lengths so they will fit between
the outside faces of the side seat supports. Bevel-cut the top edges
of the aprons at 7°. Position the aprons against the seat supports.
Fasten aprons to the ends of seat supports with 3 1/2" deck screws.
Install seat slats and center supports by first measuring between
inner posts for seat slat length; then cutting eight slats for each side.
Position a slat on top of the horizontal seat supports so the front
edge overhangs the supports by about 1". Fasten the slat to
supports with pairs of 3" deck screws. Continue installing slats,
leaving a 3/16" gap between each.
Assemble the two center seat supports so they match the outer
supports, using 2 1/2" deck screws. Install the center supports at the
midpoints of the slats by screwing through the slats and into the
supports, using 3" deck screws.
Build arched lattice screens by first marking the layout of
horizontal lattice pieces onto the posts. Mark along one post and use
a level to transfer the marks to the other post. Then cut 20 2 × 2
lattice slats to 31". Position them so they overhang the posts by 1
1/2" at both ends and fasten slats to posts with 2 1/2" deck screws
driven through pilot holes.
Make the arches using a cardboard template to trace the shape
onto a 2 × 8. Cut out the arch with a jigsaw or bandsaw and test-fit
the arch between the post pairs. Make necessary adjustments and
cut the remaining arches. Sand the cut edges smooth.
Fasten the arches to the posts using 2 1/2" deck screws. First,
position arches so they are flush with the outside faces of the posts
and, at each end, drill an angled pilot hole upward through the
bottom of the arch and into the post.
Cut eight vertical slats to a rough length of 54" (first, mark slats 7"
from each post to represent the outside edges of the vertical lattice
slats). Mark the top ends of the slats to match the arches by holding
each slat on its reference marks. Cut the curved ends and test-fit the
slats. Hold each slat in place against the arch (mark bottom for
length), then cut them to length.
Install vertical slats with 3" deck screws driven down through tops
of the arches and 2 1/2" deck screws driven through the lowest
horizontal slats. Make sure all screwheads are countersunk.
Build the back lattice screens by cutting 2 × 2 slats to length at
75", for a 1 1/2" overhang at each end. Position the slats on layout
marks, drill pilot holes, and fasten the slats to the posts with 2 1/2"
deck screws.
Finish the structure. Sand any rough areas with a random-orbit
sander. Wipe down the project, and then apply a coat of exterior
wood sealant/protectant.
PATIO ENCLOSURE
I f you like the openness and plentiful light of a patio but want
more protection from rain and strong winds, this stylish,
contemporary patio shelter may be just what you’re looking for.
Designed as a cross between an open-air arbor or pergola and an
enclosed three-season porch, this patio structure has clear glazing
panels on its roof and sides, allowing plenty of sunlight through
while buffering the elements and even blocking harmful UV rays.
The roof of the patio shelter is framed with closely spaced 2 × 4
rafters to create the same light-filtering effects of a slatted arbor
roof. The rafters are supported by a doubled-up 2 × 10 beam and 4
× 6 timber posts. Because the shelter is attached to the house, the
posts are set on top of concrete foundation piers, or footings, that
extend below the frost line. This prevents any shifting of the
structure in areas where the ground freezes in winter.
The patio shelter’s side panels cut down on wind while
providing a degree of privacy screening. Their simple construction
means you can easily alter the dimensions or locations of the panels
to suit your own plans. In the project shown, each side has two
glazing panels with a 3 1/2-inch space in between, for airflow. If
desired, you can use a single sheet of glazing across the entire side
section. The glazing is held in place with wood strips and screws so
they can be removed for seasonal cleaning.
Building against a solid wall and not in front of a patio door
makes the space inside this contemporary shelter much more
usable. The corrugated roof panels (see Resources, page 553)
made of clear polycarbonate allow light to enter while keeping the
elements out.
Slats of white oak sandwich clear polycarbonate panels to create
walls that block the wind without blocking light and views.
Patio Enclosure Plans
Plan your own patio shelter based on the requirements set by the local building
code. Your city’s building department or a qualified building professional can help you
with the critical structural specifications, such as the size and depth of the concrete
post footings, the sizing of beam members, and the overall roof construction. The
building department will help make sure your shelter is suitable for the local weather
conditions (particularly wind and snow loads).
Cutting List
Key A
Part Post
No. 2
Size 3 1/2 × 5 1/2 × 144"
Material 4 × 6 treated pine
Key B
Part Beam member
No. 2
Size 1 1/2 × 9 1/4 × 120"*
Material 2 × 10 treated pine
Key C
Part Rafter
No. 16
Size 1 1/2 × 3 1/2 × 120"*
Material 2 × 4 pine
Key D
Part Ledger
No. 1
Size 1 1/2 × 5 1/2 × 144"
Material 2 × 6 treated pine
Key E
Part Back post
No. 2
Size 1 1/2 × 1 1/2 × 96"*
Material 2 × 2 pine
Key F
Part Slat cleat
No. 4
Size 1 1/2 × 1 1/2 × 60"
Material 2 × 2 pine
Key G
Part Back post cap
No. 2
Size 3/4 × 1 1/2 × 96"*
Material 1 × 2 pine
Key H
Part Slat cleat cap
No. 4
Size 3/4 × 1 1/2 × 60"
Material 1 × 2 pine
Key I
Part Beam blocks
No. 3
Size 3 1/2 × 3 1/2 × 8"
Material 4 × 4 pine
Key J
Part Purlin
No. 14
Size 1 1/2 × 1 1/2 × 120"
Material 2 × 2 pine
Key K
Part Roof panel
No. 6
Size 1/4 × 26 × 96"
Key M
Part Slat
No. 18
Size 3/4 × 3 1/2 × 80"*
Key N
Part Post base
No. 2
Size 1 1/2 × 3 1/2 × 3 1/2"
Material
Mark the layout for the ledger board on the house wall. Lay out
the post footing locations in the patio area. To mark the cutout for the
ledger board, include the width of the ledger board, plus the height of
the roofing, plus 1 1/2" for the flashing. The length of the cutout
should be 1" longer than the length of the ledger board (12 ft. as
shown). Plumb down from the ends of the ledger, then measure in to
mark the locations of the post centers. At each of these points, run a
perpendicular string line from the house out to about 2 ft. beyond the
post locations. Set up a third string line, perpendicular to the first
two, to mark the centers of the posts. Plumb down from the string
line intersections and mark the post centers on the ground with
stakes.
Dig a hole for a concrete tube form at each post location following
the local building code for the footing depth. Add 6" of gravel and
tamp it down. Position the tube forms so they are plumb and extend
at least 2" above the ground. Backfill around them with soil and
compact thoroughly.
Fill the tube forms with concrete and screed it level with the tops
of the forms. At each post-center location, embed a J-bolt into the
wet concrete so it extends the recommended distance above the top
of the form. Let the concrete cure.
Cut out the house siding for the ledger board using a circular
saw. Cut only through the siding, leaving the wall sheathing.Note: If
the sheathing is fiberboard instead of plywood, you may have to
remove the fiberboard; consult your local building department.
Replace any damaged building paper covering the sheathing.
Stain the wood parts before you begin installing the shelter closure
strips and panels. We used a black, semitransparent deck and siding
stain.
Apply a protective finish to the wood slats as desired. We used
a semitransparent deck stain.
Install the ledger. First, slip corrugated roof flashing or metal roof
flashing behind the siding above the ledger cutout so the vertical
flange extends at least 3" above the bottom of the siding. Cut the
ledger board to length. Fasten the ledger to the wall using 3/8 × 4"
lag screws driven through counterbored pilot holes at each wall-stud
location. Seal over the screw heads and counterbores with silicone
caulk.
Anchor the post bases to the concrete footing, securing them
with the base manufacturer’s recommended hardware. Make sure
the bases are aligned with each other and are perpendicular to the
house wall.
Cut off the bottom ends of the posts so they are perfectly
square. Set each post in its base and hold it plumb. Fasten the post
to the base using the manufacturer’s recommended fasteners. Brace
the posts with temporary bracing. Note: You will cut the posts to
length in a later step.
Cut a pattern rafter from 2 × 4 lumber using the desired roof slope
to find the angle cut for the top end. Angle the bottom end as desired
for decorative effect. Set the rafter in position so its top end is even
with the top of the ledger and its bottom end passes along the side of
a post. Mark along the bottom edge of the rafter onto the post.
Repeat to mark the other post. Use a string and line level to make
sure the post marks are level with each other.
Cut the inner beam member to length from 2 × 10 lumber, then
bevel the top edge to follow the roof slope. Position the board so its
top edge is on the post markings, and it overhangs the posts equally
at both ends (12" of overhang is shown). Tack the board in place with
16d nails.
Cut the outer beam member to length from 2 × 10 lumber. Bevel
the top edge following the roof slope, and remove enough material
so that the bottom edges of the two beam members will be level with
each other. Tack the member in place with nails.
Anchor the beam members together and to the posts with pairs of
1/2"-dia. lag bolts and washers. Cut the posts off flush with the tops
of the beam members using a handsaw or reciprocating saw.
Trim the cutoff post pieces to length and use them as blocking
between the beam members. Position the blocks evenly spaced
between the posts and fasten them to both beam members with glue
and 16d nails. Note: Diagonal bracing between the posts and beam
may be recommended or required in some areas; consult your local
building department.
Mark the rafter layout onto the ledger and beam. As shown here,
the rafters are spaced 9 1/2" apart on center. The two outer rafters
should be flush with the ends of the ledger and beam.
Install metal framing anchors onto the ledger for securing the top
rafter ends using the anchor manufacturer’s recommended
fasteners. Use the pattern rafter or a block to position the anchors so
the rafters will be flush with the top of the ledger.
Use the pattern rafter to mark the remaining rafters and then cut
them. Install the rafters one at a time. Fasten the top ends to the
metal anchor using the recommended fasteners. Fasten the bottom
ends to both beam members by toenailing one 8d nail through each
rafter side and into the beam member.
Install the 2 × 2 purlins perpendicular to the rafters using 3" deck
screws. Position the first purlin a few inches from the bottom ends of
the rafters. Space the remaining purlins 24" on center. The ends of
the purlins should be flush with the outside faces of the outer rafters.
Add 2 × 2 blocking between the purlins along the outer rafters,
and fasten them with 3" deck screws. This blocking will support the
vertical closure strips for the roof panels.
Starting at one side of the roof, install the roof panel closure strips
over the purlins using the manufacturer’s recommended fasteners.
Begin every run of strips from the same side of the roof, so the
ridges in the strips will be aligned.
Add vertical closure strips over the 2 × 2 purlin blocking to fill in
between the horizontal strips.
Position the first roofing panel along one side edge of the roof.
The inside edge of the panel should fall over a rafter. If necessary,
trim the panel to length or width following the manufacturer’s
recommendations.
Drill pilot holes, and fasten the first panel to the closure strips with
the recommended type of screw and rubber washer. Fasten the
panel at the peak (top) of every other corrugation. Drive the screws
down carefully, stopping when the washer contacts the panel but is
not compressed. This allows for thermal expansion of the panel.
Apply a bead of the recommended adhesive/sealant (usually
supplied by the panel manufacturer) along the last trough of the
roofing panel. Set the second panel into place, overlapping the last
troughs on both panels. Fasten the second panel. Install the
remaining panels using the same procedure. Caulk the seam
between the roof panels and the roof flashing.
To create channels for the side glazing panels, mill a rabbet into
each of the eight vertical 2 × 2 cleats. Consult the glazing
manufacturer for the recommended channel size, making sure to
provide space for thermal expansion of the panels. Mill the rabbets
using a table saw, router, or circular saw. Stop the rabbets so the
bottom edges of the panels will be even with, or slightly above, the
bottom edge of the lowest side slat.
Position a cleat on each post at the desired height, with the cleat
centered from side to side on the post. The rabbeted corner should
face inside the shelter. Fasten the cleats to the posts with 3" deck
screws. Fasten two more cleats to the house wall so they are aligned
and level with the post cleats.
Cut the side slats to length to fit between the posts and the house
wall. Mark the slat layouts onto the outside faces of the cleats, and
install the slats with 1 1/2" deck screws or exterior trim-head screws.
Space the slats 3 1/2" apart or as desired.
Tip
If you do not have wall flashing designed to work with the roof profile, place closure
strips upside down onto the roof panels and run another bead of adhesive/sealant over
the tops of the strips. Work the flashing down and embed it into the sealant. Seal along
all exposed edges of the ledger with silicone caulk.
Fasten the middle cleats to the slats on each side, leaving about 3
1/2" of space between the cleats (or as desired). The cleats should
overhang the top and bottom slats by 1 1/2" (or as desired).
Cut the cap strips for the glazing panels from 1 × 2 material (or rip
down strips from the 1 × 4 slat material). Position each cap over a
cleat and drill evenly spaced pilot holes through the cap and into the
cleat. Make sure the holes go into the solid (non-rabbeted) portion of
the cleat. Drill counterbores, too (left). Drive screws to attach the
post caps (right).
Tip
Used for decorative accent slats on this patio shelter, white oak is a traditional
exterior wood that was employed for boatbuilding as well as outdoor furnishings.
Although it requires no finishing, we coated the white oak with a dark, penetrating
wood stain to bring out the grain.
Trim the side glazing panels to size following the manufacturer’s
directions. Apply neoprene or EPDM stripping or packing to the side
edges of the panels. Fit each panel into its cleat frame, cover the
glazing edges with the 1 × 2 caps, and secure the caps with 1 1/2"
deck screws. Note: If the glazing comes with a protective film,
remove the film during this step as appropriate and make sure the
panel is oriented for full UV protection.
Option: Add a 2 × 4 decorative cap on the outside face of each post.
Center the cap side-to-side on the post and fasten it with 16d casing
nails.
PATIO ARBOR/TRELLIS ENCLOSURE
Freestanding Arbors
An arbor does not need to be attached to your house to function as a
patio shelter. In fact, more arbors are built as freestanding units than as
attached structures. Because they are so versatile you can locate them
so they cast shade only on a portion of a patio, or you can cover the
entire area.
The arbor shown here is relatively small. You can easily adapt the
design to different sizes, but don’t space the posts more than 8 ft. apart.
If you want to build a larger arbor, add additional posts between the
corner posts. Before you begin construction, check your local building
code for footing depth requirements and setback restrictions.
The basics of building a freestanding arbor are as follows. First, lay
out the location of the posts using stakes and string. Make sure the
layout is square by measuring from corner to corner and adjusting the
layout until these diagonal measurements are equal. Dig postholes at
the corners to the required depth, using a posthole digger and fill each
hole with 6" of gravel.
Next, position the posts in the holes. To brace them in a plumb
position, tack support boards to the posts on adjoining faces. Adjust the
posts as necessary until they’re plumb. Drive a stake into the ground,
flush against the base of each 2 × 4. Drive deck screws through the
stakes, into the 2 × 4s.
Mix one bag of dry concrete to anchor each post. Immediately check
to make sure the posts are plumb, and adjust as necessary until the
concrete begins to harden. Let the concrete dry at least 24 hours.
Measure, mark, and cut all the lumber for the arbor. Cut a 3 × 3"
notch off the bottom corner of each tie beam, a 2 × 2" notch off the
bottom corner of each 2 × 4 rafter, and a 1 × 1" notch off the bottom
corner of each cross strip. Position a tie beam against the outside edge
of a pair of posts, 7 ft. above the ground. Position the beam to extend
about 1 ft. past the post on each side. Level the beam, then clamp it into
place with wood screw clamps. Drill pilot holes and attach the tie beam
to the posts with 3" lag screws.
Use a line level to mark the opposite pair of posts at the same height
as the installed tie beam. Attach the remaining tie beam. Cut off the
posts so they’re level with the tops of the tie beams.
Next, attach the rafters to the tops of the tie beams, using rafter ties
and galvanized nails. Beginning 6" from the ends of the tie beams,
space the rafters 2 ft. apart, with the ends extending past each tie beam
by 1 ft. Position a cross strip across the top of the rafters, beginning 6"
from the ends of the rafters. Center the strip so it extends past the
outside rafters by about 6". Drill pilot holes through the cross strip and
into the rafters. Attach the cross strip with galvanized screws. Add the
remaining cross strips, spacing them 1 ft. apart. Finish your arbor by
applying wood sealer/protectant.
This version of a freestanding post-and-slat arbor is a 5 × 5-ft. cedar structure with
an extended overhead.
HOW TO BUILD AN ARBOR
Create footings for the arbor posts by digging a hole at least twice
the size of the post bottom and at least 12" deep. Fill with concrete,
and set a J-bolt in each concrete footing. We positioned the J-bolts
so the edges of the posts are flush with the patio.
Allow the footings to harden for at least one day, then attach the
post anchor hardware to the J-bolts. Cut and install the arbor posts—
for most arbors, 4 × 4 posts are large enough. Cut posts longer than
the planned height, and brace them with 2 × 4 braces so they are
plumb. Leave the braces in place until the beams and rafters are
secured in position.
Use a square to mark the cutting lines for the posts at the
desired height: mark the height of the arbor onto the posts at one
end, then use a line level to transfer the height mark onto the posts
at the other end. With a square, mark cutting lines on all four sides of
each post. Trim the posts at the cutting lines using a handsaw. Have
a helper steady the post from below while you cut. Note: You may
use a power saw, like a cordless circular saw, to cut off the post tops,
but only if your ladder provides enough elevation that you can work
from above the cutting line.
Cut beam members from 2 × 8 stock. Because we used two beam
members each at the front and back of the project, we cut four beam
members. To create a 6" overhang at each side, we cut the beam
members 12" longer than the distance between the outside edges of
the posts. Mark all beam members with a carpenter’s square, then
gang-cut them with a circular saw and a straightedge.
Turn beams on edge, and mark locations for the rafters. Rafters
should be no more than 24" apart. Start by marking the outermost
rafters—our plan called for a rafter at the inside and outside edge of
each post. Don't forget to include the beam overhang in the layout.
Fasten the beam members to the posts at the front and back of
the arbor. Screw a guide strip securely to the top of each post, then
position the beam members and hold them in place temporarily by
driving a screw down through the guide strip and into the top of each
beam member. When installing beam pairs, as shown here, use a
pair of carriage bolts with washers and nuts at each beam/post joint.
Attach a 1/2" bit with a bit extension to your drill, and drill holes for
the carriage bolts through both the beam members and the post.
Pound 1/2"-diameter carriage bolts through the holes. Carriage
bolts should be 1/2" to 1" longer than the combined widths of the
outer rafters and the beam. For this project, we used a 7"-long bolt.
Slip a washer and nut onto the end of the carriage bolt and tighten
with a ratchet. Remove the guide strip.
Measure and mark 2 × 6 rafters to fit on top of the beams,
perpendicular to the house. For best appearance, rafters should
overhang the beams by at least 6". Cut with a circular saw. For
added visual appeal, mark an angled cut of about 30° at the end of
one rafter, then cut off with a circular saw. Use the rafter as a
template to transfer the angle to the other rafters.
Install the rafters on top of the beams at the rafter layout marks.
Position the rafters so the angled ends are at the front of the project,
with the shorter side resting on the beam. Use metal rafter ties,
mounted to the beams, and deck screws to attach the rafters.
Option: Because the metal rafter ties can be quite visible in the
finished product, you may prefer to toenail the rafters in place with
16d galvanized nails.
Mark the posts and beams for crossbraces. From the inside
corner of each post/beam joint, mark an equal distance (about 18")
on the beam and the post. For crossbraces that fit between rafters,
measure from the post mark to the top of the rafter, following the line
created between the post mark and the beam mark. For crossbraces
that fit flush with the post and the beam, measure from the post mark
to the beam mark for the inside dimension of the crossbrace.
Mark the inside dimensions for the crossbraces onto a piece of
lumber of the same type as the posts (here, 4 × 4). Use a square or
triangle to draw 45° cutting lines away from each end point of the
inside dimension. Cut along these lines with a circular saw to make
the crossbraces.
Install the crossbraces. Tack the crossbraces in position, then
attach them with 3/8" × 4" lag screws. If the crossbrace is fitted
between the rafters, drive the lag screws through the counterbored
pilot holes in the rafter and into the cross brace at the top. Attach
with lag screws at each joint. Drive lag screws through the
counterbored pilot holes that are perpendicular to the post or rafter.
Install the arbor slats on top of the rafters. We used 2 × 2 cedar
spaced at 4" intervals. Include an overhang of at least 6". Attach the
arbor slats with 2 1/2" deck screws driven down through the slats and
into the rafters.
ADDING A TRELLIS TO AN ARBOR
If the planned trellis is wider than 4 ft., you will need additional
support posts. Install posts using the same materials and techniques
used for the corner posts of the arbor. If possible, install the posts so
the lattice panels on either side of each post will be equal in size.
Measure the openings between the posts to determine the sizes
for the lattice panels. Generally, panels should be sized so they are
installed below the crossbraces between posts. Leave a few inches
of open space beneath the panels at ground level. Mark the
locations of the panel tops onto the posts using a level to make sure
the tops are even.
Subtract 11/2" from the frame opening dimensions, and cut the
lattice panels to size. To cut lattice panels, sandwich each panel
between two boards near the cutting line to prevent the lattice from
separating. Clamp the boards and the panel together and cut with a
circular saw.
Miter-cut 2 × 2 lattice molding to frame the lattice panels. The
finished width of the panel should be 1/2" narrower than the opening.
Nail one vertical and one horizontal frame piece together with
galvanized brads. Set the lattice panel into the channels, and attach
the other frame pieces. Secure the lattice panels into the molding by
driving brads through the molding and into the lattice at 12" intervals.
Attach three fence brackets to the posts, evenly spaced, on each
side of the opening using 4d galvanized nails. On the top two
brackets, bend the bottom and top flanges flat against the post. Bend
all outside flanges flat, away from the post, to allow installation of the
lattice panel.
Set the panels in the brackets, and bend the hanger flanges back
to their original positions. Drive 1" galvanized nails through the
flanges of the fence hangers and into the frames of the lattice
panels.
UNDER-DECK ENCLOSURE
Tip
Gutters come in several material types, including PVC, enameled steel and copper.
In most cases you should try to match the surrounding trim materials, but using a more
decorative material for contrast can be effective.
Join sections of channel together, if necessary, for long runs
using connectors. Install a short section of channel with an end cap
on the opposite side of the downspout outlet. Paint the area where
the downspout will be installed if it is unpainted.
Cut the downspout piping to length and fasten an elbow fitting to
its bottom end. Attach the downspout to the downspout outlet, then
secure the downspout to a post or other vertical support using
hangers (inset).
Cut a drainpipe to run from the downspout elbow to a convenient
drainage point. Position the pipe so it directs water away from the
house and any traffic areas. Attach the pipe to the downspout elbow.
Add a splash block, if desired.
Routing Drainpipes
You may have to get a little creative when routing the downspout drain in an
enclosed porch or patio. Shown here, two elbows allow for a 90° turn of the drainpipe.
SUN PORCH
Skylight shades give you control over light and heat coming
through the roof panels. These 2-in-1 shades have a solid reflective
panel that blocks most of the sun’s light and heat and a translucent
panel that blocks only half of the sunlight to reduce glare and heat
gain while letting light filter through.
Precisely fitted wall shades are convenient for reducing glare and
heat gain right where you need it. They’re also great for adding
privacy when and where you want it without blocking all of your
sunroom views.
Optional roof vents allow hot air to escape and help to flush the
interior of the sunroom with fresh air. Adjustable covers let you
control the rate of air flow. The opening and closing mechanism is
easy to operate from inside the sunporch.
OPTIONS FOR ATTACHING A SUN PORCH
TO YOUR HOUSE
Door Information
Door (included with kit) may be mounted in any front or end wall bay.
Door opening is 33" wide and 72" high.
Door swings outward and can be hinged for left-hand or right-hand
operation.
HOW TO BUILD A SUN PORCH KIT
Countering Slope
Make sure the wood deck, patio, or other installation base is level
before installing the sunroom. If not, you may need to install long wood
wedges that fit under the floor plates or take other corrective measures
as suggested in your installation manual.
Position the free ends of the base channel against the wall cleats.
Use a 4-ft. level to make sure the channel sections are level. If
necessary, use tapered shims to level the channel. Then, check the
base frame for square by measuring diagonally from corner to
corner. Make adjustments as needed until the measurements are
equal.
Fasten the base frame to the surface using a recommended
fastener at each of the predrilled mounting holes. Apply a bead of
silicone caulk where the channel meets the surface on both sides of
the channel. Install the base channel vertical brackets to the base
channels using the provided screws (inset photo). These brackets
will join the vertical end-wall tubes and front-wall columns to the
base channel frame.
To begin assembling the wall and roof structures, first join the
end-wall headers (the two outside rafters) and the rafters (the interior
rafters) to the front-wall columns using the provided mounting
brackets and screws. Also install the mounting brackets onto the free
ends of the headers and rafters; these are used to mount the
headers and rafters to the 2 × 6 support ledger (per step 1 on page
375) on the house wall.
Complete the end-wall assemblies by joining the vertical wall
tubes to the end-wall headers using the provided hardware. Finally,
install the mullion brackets onto the sides of the rafters and end-wall
headers; these will join the horizontal mullions to the rafters and
headers to tie the roof frame together (see Step 11).
With a helper, raise one of the end-wall assemblies into position and
set the vertical tubes over the base channel brackets. Fasten the
tubes to the brackets with screws. Install the other end-wall
assembly the same way.
Anchor the end-wall assemblies to the 2 × 4 support cleats and
the 2 × 6 support ledger on the house wall. Use a level to position
the vertical tubes perfectly plumb, and secure the tubes to the cleats
using the recommended fasteners driven through the predrilled
holes. Secure the end-wall headers to the 2 × 6 support header
using the recommended fasteners.
Snap a chalk line across the face of the 2 × 6 support ledger so the
line is flush with the tops of the end-wall headers. This line
corresponds to the tops of the rafters and the bottom edge of the top
mullion pieces.
Working from one end wall to the other, position the first rafter-
front column assembly in place, and secure the column to the base
channel using the provided screws. Then, install the horizontal
mullions between the end-wall header and the first rafter using the
provided screws. Repeat this process to install the remaining rafter
assemblies and mullions.
Install the top mullion pieces: Apply silicone caulk to the 2 × 6
support ledger to seal the vertical flange of the top mullions to the
ledger. Also caulk where the horizontal flanges of the mullions will
meet the end-wall headers and rafters. Working from the right end
wall to the left, secure the top mullions to the end-wall headers and
the rafters using the provided screws.
Anchor the rafters to the 2 × 6 support ledger using the
recommended fasteners driven through the mounting brackets you
installed on the rafter ends in Step 6.
Install the header caps over the tops of the end-wall headers; these
will help secure the roof glazing panels. First apply a bead of caulk
down the center of each header, stopping it 3" from the end of the
header. Set each cap into the wet caulk and secure it with the
provided screws. Install the rafter caps following the same
procedure.
Install the eave mullions over the exposed ends of the rafters and
end-wall headers. Apply caulk over the center of each frame part and
around each predrilled hole. Set the mullions into the wet caulk and
secure them with screws. Note: Complete all additional caulking of
the framing as recommended by the manufacturer.
Prepare the roofing panels for installation by taping the ends:
Cover the top end of each panel with a strip of aluminum tape, and
cover the bottom end with vented tape; both tapes are provided.
Follow the manufacturers instructions to install any optional roof
vents.
Apply adhesive foam gasket strips (provided) to the roof battens
that will secure the glazing panels to the roof framing, following the
manufacturer’s directions. Be careful not to pull or stretch the
gaskets. Also apply gaskets to the roof framing, along the end-wall
headers, rafters, top mullions, and eave mullions, as directed.
Remove the protective film from the first roofing panel, making
sure the UV-protected side of the panel is facing up. With a helper,
place the panel on top of the end-wall header and the adjacent rafter
at one end of the roof. The panel should rest against the eave
mullion along the front wall.
Secure the outside edge and ends of the panel with the
appropriate battens, using the provided screws. To fasten battens to
the eave mullion, first drill pilot holes into the mullion, using the
predrilled batten holes as a guide. Carefully caulk the panel and
battens at the prescribed locations.
Position the next roofing panel onto the rafters, and secure it with
battens. The long, vertical batten covers both long edges of the first
two panels. Tip: You have to reach across a panel to fasten vertical
battens. This is easiest when you have a tall ladder and use a
magnetic nut driver on your drill, which allows you to drive the
screws with one hand. Complete the flashing details along the 2 × 6
roof header as directed.
Install the remaining roofing panels, following the same
procedure. Be sure to caulk the roofing carefully at all prescribed
locations.
Begin the wall section installation by adding a triangular
aluminum filler piece to the front section of each end wall. Install the
fillers with the provided brackets and screws, then caulk along the
top and ends of the fillers as directed.
Apply sealant tape along the perimeter of the first section on the
front wall. Press the strips of tape firmly together to create a seal at
each corner. Tip: Storing the roll of tape in the refrigerator prior to
installation makes it easier to work with.
Tip
The sunroom’s door can go into any one of the wall sections. When choosing the
location, plan for easy access to both the house and yard. Also consider how the
sunroom’s layout will be affected by traffic flow into and out of the door. The door itself
always opens out, but it can be hinged on either the right or left side.
Determine the door location (see Tip, previous page). Install the
first screen/window frame: Set the panel onto the base channel,
making sure the frame’s weep holes are at the bottom. Align the
frame within the opening, and press inward firmly to seat it into the
sealant tape. Secure the frame with the provided screws. Install the
remaining frames using the same techniques.
Install the trapezoidal windows under the headers on the end
walls: Apply sealant tape as before, position the window, then
secure it with the provided screws.
Complete the window installation by removing the bottom and top
sash of each window frame. Peel off the protective film from the
glazing, then reinstall each sash, following the manufacturer’s
directions.
Begin the door installation by fastening the door threshold to the
base channel, using the provided screws. Then, add the
weatherstripping to the hinge bar and latch bar pieces and the
header piece. Trim the excess weatherstripping.
Decide which side of the door will be hinged. Align the hinge bar
(with door attached) to the markings on the vertical wall tube or front
column, drill pilot holes, and mount the door to the column with
screws.
Install the latch bar, leaving a 1/8" gap between the bar and the
door edge. Install the header piece, also with a 1/8" gap. Complete
the door assembly to add the handle, sweep, and closer, following
the manufacturer’s instructions.
Apply sealant tape to the door frame, and install the two glazing
panels as directed. Add the decorative cover on each side of the
door, seating it with a rubber mallet. If the door is located on one of
the end walls, install the trapezoidal window above the door, using
the same techniques described in Step 24.
DIY GABLED GREENHOUSE
Key A
No. 2
Part Base ends
Dimension 3 1/2" × 3 1/2" × 96"
Material 4 × 4 landscape timber
Key B
No. 2
Part Base sides
Dimension 3 1/2" × 3 1/2" × 113"
Material 4 × 4 landscape timber
Key C
No. 2
Part Sole plates end
Dimension 1 1/2" × 3 1/2" × 89"
Material 2 × 4 pressure-treated
Key D
No. 2
Part Sole plates side
Dimension 1 1/2" × 3 1/2" × 120"
Material 2 × 4 pressure-treated
Key E
No. 12
Part Wall studs side
Dimension 1 1/2" × 3 1/2" × 57"
Material 2×4
Key F
No. 1
Part Ridge support
Dimension 1 1/2" × 3 1/2" × 91"
Material 2×4
Key G
No. 2
Part Back studs
Dimension 1 1/2" × 3 1/2" × 76" *
Material 2×4
Key H
No. 2
Part Door frame sides
Dimension 1 1/2" × 3 1/2" × 81" *
Material 2×4
Key I
No. 1
Part Cripple stud
Dimension 1 1/2" × 3 1/2" × 16"
Material 2×4
Key J
No. 1
Part Door header
Dimension 1 1/2" × 3 1/2" × 32"
Material 2×4
Key K
No. 2
Part Kneewall caps
Dimension 1 1/2" × 3 1/2" × 120"
Material 2×4
Key L
No. 1
Part Ridge pole
Dimension 1 1/2" × 3 1/2" × 120"
Material 2×4
Key M
No. 12
Part Rafters
Dimension 1 1/2" × 3 1/2" × 60" *
Material 2×4
Prepare the installation area so it is flat and well drained; then cut
the base timbers (4 × 4 landscape timbers) to length. Arrange the
timbers so they are flat and level and create a rectangle with square
corners. Drive a pair of 8" timber screws at each corner, using a
drill/driver with a nut-driver bit.
Cut 12 pieces of #3 rebar to length at 24" (if necessary), using a
reciprocating saw or hacksaw. Drill a 3/8"-dia. pilot hole through each
timber, near both ends and in the middle. Confirm that the timber
frame is square by measuring diagonally between opposing corners
(the measurements must be equal). Drive a rebar spike through
each hole, using a sledgehammer, until the bar is flush with the
timber.
Cut the sole plates, caps, and studs for the two kneewalls. Mark
the stud layouts onto the plates and caps, spacing the studs at 24"
on center. Assemble each kneewall by driving 3" deck screws
through the sole plates and caps and into the ends of the studs.
Install the kneewalls onto the timber base. Set each wall onto a
side timber so the sole plate is flush with the ends and side edges of
the timber frame. Fasten the sole plate to the timber with 3" deck
screws.
Begin the end walls by cutting and installing the end sole plates to
fit between the side plates, using 3" deck screws. Cut the ridge
support posts to length. Install one post at the center of each end
sole plate, using screws or nails driven at an angle (toenailed).
Check the posts with a level to make sure they’re plumb before
fastening. Note: The front post will be cut later to create the door
opening.
Set the ridge pole on top of the support posts and check it for
level. Install temporary cross braces between the outer kneewall
studs and each support post, making sure the posts are plumb
before fastening the braces. Double-check the posts and ridge for
plumb and level, respectively.
Create a template rafter by cutting a 2 × 4 at about 66" long. Hold
the board against the end of the ridge and the top outside corner of a
kneewall cap. Trace along the face of the ridge and the cap to mark
the cutting lines for the rafter. Cut along the lines, then test-fit the
rafter and make any necessary adjustments for a good fit.
Mark and cut the remaining rafters, using the template to trace the
cutting lines onto each piece of stock. Tip: A jigsaw or handsaw is
handy for making the bottom-end cuts without having to over-cut, as
you would with a circular saw.
Install the rafters, using the deck screws driven at an angle into the
kneewall caps and the ridge. The rafters should be aligned with the
studs and perpendicular to the ridge.
Mark the two door frame studs by holding them plumb and tracing
along the bottom edge of the rafter above. Position the studs on-the-
flat, so the inside edge of each is 16" from the center of the support
post (for a 32"-wide door, as shown). Install the studs with angled
screws. Cut and install two studs on the rear end wall, spacing them
evenly between the kneewalls and support post.
Complete the door frame: Mark the front support post 78" (or as
desired) up from the sole plate. Make a square cut at the mark, using
a circular saw or cordless trim saw (inset), then remove the bottom
portion of the post. Cut the door header (from the post waste) to fit
between the door studs. Fasten the header to the door studs and
remaining post piece with screws.
Begin covering the greenhouse with the desired cover material (6-
mil poly sheeting shown here), starting at the end walls. Cut the
sheeting roughly to size and secure it to the framing with wood tack
strips fastened with wire brads. Secure the sheeting at the top first,
the sides next, and the bottom last. Trim the excess material along
the edges of the strips with a utility knife.
Attach sheeting to the edges of the sole plate on one side of the
greenhouse, then roll the sheeting over the top and down the other
side. Draw it taut, and cut it a little long with scissors. Secure the
sheeting to the other sole plate (using tack strips), then attach it to
the outside edges of the corner studs.
Create the door, using a piece of sheeting cut a little larger than the
door opening (or purchase a door kit; see photo below). Secure the
top of the door to the header with a tack strip. Weight the door’s
bottom end with a 2 × 4 scrap cut to length.
Option: Make a vent window. First, cut a hole in the roof in one
rafter bay and tack the cut edges of the plastic to the faces (not the
edges) of the rafters, ridge pole and wall cap. Then build a frame
from 1 × 2 stock that will span from the ridge to the top of the
kneewall and extend a couple of inches past the rafters at the side of
the opening. Clad the frame with plastic sheeting and attach it to the
ridge pole with butt hinges. Install a screw-eye latch to secure it at
the bottom. Make and attach props if you wish.
Greenhouse Doors
Plastic door kits, available from greenhouse suppliers, include self-adhesive zipper
strips and are easy to roll up and tie for access or ventilation. You can also create your
own roll-up door with zipper strips and plastic sheeting purchased from a building
center.
FREESTANDING KIT GREENHOUSE
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Install the roof panels and roof-window panels so that the top
edges fit up under the edge of the crown or window support and the
bottom edges align over the gutters.
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Test the door and window operation, and make any necessary
adjustments so they open and close smoothly.
PVC HOOPHOUSE
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A hoophouse is a temporary agricultural structure designed to be
low-cost and portable. Also called Quonset houses and tunnel
houses, hoophouses provide shelter and shade (depending on the
film you use) and protection from wind and the elements. They will
boost heat during the day, but are less efficient than paneled
greenhouses for extending the growing season.
PVC Hoophouse
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Building a Hoophouse
• Space frame hoops about 3 ft. apart.
• Leave ridge members a fraction of an inch (not more than 1/4") shorter
than the span, which will cause the structure to be slightly shorter on
top than at the base. This helps stabilize the structure.
• Orient the structure so the wall faces into the prevailing wind rather
than the end openings.
• If you are using long-lasting greenhouse fabric for the cover, protect
the investment by spray-painting the frame hoops with primer so
there is no plastic-to-plastic contact.
• Because hoophouses are temporary structures that are designed to be
disassembled or moved regularly, you do not need to include a base.
• Hoophouses can act a lot like boat sails and will fly away if they’re
not anchored securely. Be sure to stake each hoop to the ground at
both ends (with 30"-long or longer stakes), and carefully weight down
the cover with boards (as shown here) or piles of dirt.
• Clip the hoophouse covers to the end frames. Clips fastened at the
intermediate hoops will either fly off or tear the plastic cover in
windy conditions.
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Sheet plastic is an inexpensive material for creating a greenhouse.
Obviously, it is less durable than polycarbonate, fiberglass or glass
panels. But UV-stabilized films at least 6-mil thick can be rated to
withstand four years or more of exposure. Inexpensive polyethylene
sheeting (the kind you find at hardware stores) will hold up for a year
or two, but it becomes brittle when exposed to sunlight. Some
greenhouse builders prefer to use clear plastic sheeting to maximize
the sunlight penetration, but the cloudiness of translucent poly
makes it effective for diffusing light and preventing overheating. For
the highest quality film coverings, look for film rated for greenhouse
and agricultural use.
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Plastic tubing and fittings used to build this hoophouse include:
Light-duty 3/4" PVC tubing for the frame (do not use CPVC—it is too
rigid and won’t bend properly); 1/2" CPVC supply tubing for the frame
stakes (rigidity is good here); polyethylene (PE) tubing for the cover
clips; T-fittings and cross fittings to join the frame members.
HOW TO BUILD A PVC HOOPHOUSE
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Lay out the installation area, using stakes and mason’s string.
Stake the four corners to create a rectangle that is 10 ft. wide and 15
ft. long. To make sure the layout is square (the strings are
perpendicular), measure diagonally between opposing corner
stakes: when the measurements are equal, the layout is square.
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Cut a 30"-long stake from 1/2" CPVC pipe for each leg of each
frame hoop. Plastic pipe is easy to cut with a plastic tubing cutter or
a hacksaw. Mark the layout strings at 36" intervals, using tape or a
marker. Drive a stake at each marked location, using a hand sledge
or hammer. Keep the stakes plumb and drive them in 20" deep, so
only 10" is above ground.
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Join the two legs for each frame hoop with a fitting. Use a T-fitting
for the end hoop frames and a cross fitting for the intermediate hoop
frames. No priming or solvent gluing is necessary. (The friction-fit
should be sufficient, but it helps if you tap on the end of the fitting
with a mallet to seat it.)
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Slip the open end of one hoop-frame leg over a corner stake so the
pipe is flush against the ground. Then bend the pipes so you can fit
the other leg end over the stake at the opposite corner. If you
experience problems with the pipes pulling out of the top fitting,
simply tape the joints temporarily until the structure frame is
completed.
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Continue adding hoop frames until you reach the other end of the
structure. Wait until all the hoop frames are in place before you begin
installing the ridge poles. Make sure the cross fittings on the
intermediate hoop frames are aligned correctly to accept the ridge
poles.
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Add the ridge pole sections to tie together the hoop frames. The
correct length for the ridge poles depends on the socket depth of the
fitting you use, so you’ll have to measure the fittings and calculate
length of the ridge pieces. If necessary, tap the end of each ridge
piece with a wood or rubber mallet to seat it fully in the fitting socket.
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Cut four 2 × 4s to length (15 ft. as shown). Cut the cover material
to length at 16 ft. (or as needed so it is several inches longer than
the house at both ends). Staple one edge of the cover to one of the 2
× 4s, keeping the material taut and flat as you work from one end to
the other
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Lay another 2 × 4 over the first so their ends and edges are flush
and the cover material is sandwiched in between. Fasten the two
boards together with 2 1/2" deck screws driven every 24" or so.
Position the board assembly along the base of the hoops and pull
the free end of the material over the tops of the hoops to the other
side.
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Pull the cover taut on the other side of the house, and repeat the
process of stapling it to one board then sandwiching with the other.
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Secure the cover at the ends with 6" lengths of 1" PE tubing. Cut
the tubing pieces to length, then slit them lengthwise to create simple
clips. Use at least six clips at each end of the house. Do not use
clips on the intermediate hoops.
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Option: Make doors by clipping a piece of cover material to each
end. (It’s best to do this before attaching the main cover.) Then cut a
slit down the center of the end material. You can tie or tape the door
material to the sides when you want it open and weigh down the
pieces with a board or brick to keep the door shut. This solution is
low-tech but effective.
METAL & WOOD KIT SHEDS
Image
This all-cedar kit shed is constructed on pages 416 to 423.
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High-tech plastics like polyethylene and vinyl are often combined
with steel and other rigid materials to create tough, weather-resistant
—and washable—kit buildings.
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If you’re looking for something special, higher-end shed kits allow
you to break with convention without breaking your budget on a
custom-built structure.
Features to Consider
Here are some of the key elements to check out before purchasing a kit
shed:
MATERIALS
Shed kits are made of wood, metal, vinyl, various plastic compounds,
or any combination thereof. Consider aesthetics, of course, but also
durability and appropriateness for your climate. For example, check the
snow load rating on the roof if you live in a snowy climate, or inquire
about the material’s UV resistance if your shed will receive heavy sun
exposure. The finish on metal sheds is important for durability.
Protective finishes include paint, powder-coating, and vinyl. For wood
sheds, consider all of the materials, from the framing to the siding,
roofing, and trimwork.
EXTRA FEATURES
Do you want a shed with windows or a skylight? Some kits come with
these features, while others offer them as optional add-ons. For a shed
workshop, office, or other workspace where you’ll be spending a lot of
time, consider the livability and practicality of the interior space, and
shop accordingly for special features.
WHAT’S INCLUDED?
Many kits do not include foundations or floors, and floors are
commonly available as extras. Other elements that may not be
included:
Most shed kits include hardware (nails, screws) for assembling the
building, but always check this to make sure.
ASSEMBLY
Many kit manufacturers have downloadable assembly instructions on
their websites, so you can really see what’s involved in putting their
shed together. Assembly of wood sheds varies considerably among
manufacturers—the kit may arrive as a bundle of pre-cut lumber or
with screw-together prefabricated panels. Easy-assembly models may
have wall siding and roof shingles already installed onto panels.
EXTENDERS
Some kits offer the option of extending the main building with
extenders, or expansion kits, making it easy to turn an 8 × 10-ft. shed
into a 10 × 12-ft. shed, for example.
FOUNDATION
Check with the manufacturer for recommended foundation types to use
under their sheds.
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Shed hardware kits make it easy to build a shed from scratch. Using the structural
gussets and framing connectors, you avoid tricky rafter cuts and roof assembly. Many
hardware kits come with lumber cutting lists so you can build the shed to the desired
size without using plans.
HOW TO ASSEMBLE A METAL KIT SHED
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Prepare the building site by leveling and grading as needed, and
then excavating and adding a 4"-thick layer of compactible gravel. If
desired, apply landscape fabric under the gravel to inhibit weed
growth. Compact the gravel with a tamper and use a level and a
long, straight 2 × 4 to make sure the area is flat and level.
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Note: Always wear work gloves when handling shed parts—the
metal edges can be very sharp. Begin by assembling the floor kit
according to the manufacturer’s directions—these will vary quite a bit
among models, even within the same manufacturer. Be sure that the
floor system parts are arranged so the door is located where you
wish it to be. Do not fasten the pieces at this stage.
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Once you’ve laid out the floor system parts, check to make sure
they’re square before you begin fastening them. Measuring the
diagonals to see if they’re the same is a quick and easy way to
check for square.
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Fasten the floor system parts together with kit connectors once
you’ve established that the floor is square. Anchor the floor to the
site if your kit suggests. Some kits are designed to be anchored after
full assembly is completed.
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Begin installing the wall panels according to the instructions. Most
panels are predrilled for fasteners, so the main trick is to make sure
the fastener holes align between panels and with the floor.
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Tack together mating corner panels on at least two adjacent
corners. If your frame stiffeners require assembly, have them ready
to go before you form the corners. With a helper, attach the frame
stiffener rails to the corner panels.
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Install the remaining fasteners at the shed corners once you’ve
established that the corners all are square.
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Lay out the parts for assembling the roof beams and the upper
side frames and confirm that they fit together properly. Then, join the
assemblies with the fasteners provided.
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Attach the moving and nonmoving parts for the upper door track
to the side frames if your shed has sliding doors.
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Fasten the shed panels to the top frames, making sure that any
fasteners holes are aligned and that crimped tabs are snapped
together correctly.
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Fill in the wall panels between the completed corners, attaching
them to the frames with the provided fasteners. Take care not to
overdrive the fasteners.
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Fasten the doorframe trim pieces to the frames to finish the door
opening. If the fasteners are colored to match the trim, make sure
you choose the correct ones.
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Insert the shed gable panels into the side frames and the door
track and slide them together so the fastener holes are aligned.
Attach the panels with the provided fasteners.
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Fit the main roof beam into the clips or other fittings on the gable
panels. Have a helper hold the free end of the beam. Position the
beam and secure it to both gable ends before attaching it.
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Drive fasteners to affix the roof beam to the gable ends and install
any supplementary support hardware for the beam, such as gussets
or angle braces.
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Begin installing the roof panels at one end, fastening them to the
roof beam and to the top flanges of the side frames.
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Apply weatherstripping tape to the top ends of the roof panels to
seal the joints before you attach the overlapping roof panels. If your
kit does not include weatherstripping tape, look for adhesive-backed
foam tape in the weatherstripping products section of your local
building center.
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As the overlapping roof panels are installed and sealed, attach
the roof cap sections at the roof ridge to cover the panel overlaps.
Seal as directed. Note: Completing one section at a time allows you
to access subsequent sections from below so you don’t risk
damaging the roof.
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Attach the peak caps to cover the openings at the ends of the
roof cap and then install the roof trim pieces at the bottoms of the
roof panels, tucking the flanges or tabs into the roof as directed.
Install plywood floor, according to manufacturer instructions.
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Assemble the doors, paying close attention to right/left differences
on double doors. Attach hinges for swinging doors and rollers for
sliding doors.
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Install door tracks and door roller hardware on the floor as
directed and then install the doors according to the manufacturer’s
instructions. Test the action of the doors and make adjustments so
the doors roll or swing smoothly and are aligned properly.
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Cut three 4 × 4 (or 6 × 6) pressure-treated timbers to match the
length of the shed’s floor frame. Position two outer skids so they will
be flush with the outside edges of the frame, and center one skid in
between. Make sure that each skid is perfectly level and the skids
are level with one another.
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Assemble the floor frame pieces with screws. First, join alternating
pairs of large and small pieces to create three full-width sections.
Fasten the sections together to complete the floor frame.
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Attach the floor runners to the bottom of the floor frame, using
exterior screws. Locate the side runners flush to the outsides of the
frame, and center the middle runner in between. Set the frame on
the skids with the runners facing down. Check the frame to make
sure it is level. Secure the floor to the skids following the
manufacturer’s recommendations.
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Cover the floor frame with plywood, starting with a large sheet at
the left rear corner of the frame. Fasten the plywood with screws.
Install the two outer deck boards. Lay out all of the remaining boards
in between, then set even gapping for each board. Fasten the
remaining deck boards.
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Lay out the shed’s wall panels in their relative positions around the
floor. Make sure you have them right-side-up: the windows are on
the top half of the walls; on the windowless panels, the siding tells
you which end is up.
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Position the two rear corner walls upright onto the floor so the wall
framing is flush with the floor’s edges. Fasten the wall panels
together. Raise and join the remaining wall panels one at a time. Do
not fasten the wall panels to the shed floor in this step.
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Place the door header on top of the narrow front wall panel so it’s
flush with the wall framing. Fasten the header with screws. Fasten
the door jamb to the right-side wall framing to create a 1/2" overhang
at the end of the wall. Fasten the header to the jamb with screws.
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Confirm that all wall panels are properly positioned on the floor:
The wall framing should be flush with edges of the floor frame; the
wall siding overhangs the outsides of the floor. Fasten the wall
panels by screwing through the bottom wall plate, through the
plywood flooring, and into the floor framing.
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Install the wall’s top plates starting with the rear wall. Install the
side wall plates as directed—these overhang the front of the shed
and will become part of the porch framing. Finally, install the front
wall top plates.
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Assemble the porch rail sections using the screws provided for
each piece. Attach the top plate extension to the 4 × 4 porch post,
and then attach the wall trim/support to the extension. Fasten the
corner brackets, centered on the post and extension. Install the
handrail section 4" up from the bottom of the post.
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Install each of the porch rail sections: Fasten through the wall
trim/support and into the side wall, locating the screws where they
will be least visible. Fasten down through the wall top plate at the
post and corner bracket locations to hide the ends of the screws.
Anchor the post to the decking and floor frame with screws driven
through angled pilot holes.
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Hang the Dutch door using two hinge pairs. Install the hinges
onto the door panels. Use three pairs of shims to position the bottom
door panel: 1/2" shims at the bottom, 3/8" shims on the left side, and
1/8" shims on the right side. Fasten the hinges to the wall
trim/support. Hang the top door panel in the same fashion, using 1/4"
shims between the door panels.
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Join the two pieces to create the rear wall gable, screwing
through the uprights on the back side. On the outer side of the gable,
slide in a filler shingle until it’s even with the neighboring shingles.
Fasten the filler with two finish nails located above the shingle
exposure line, two courses up. Attach the top filler shingle with two
(exposed) galvanized finish nails.
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Position the rear gable on top of the rear wall top plates and center
it from side to side. Use a square or straightedge to align the angled
gable supports with the angled ends of the outer plates. Fasten the
gable to the plates and wall framing with screws. Assemble and
install the middle gable wall.
Image
Arrange the roof panels on the ground according to their
installation. Flip the panels over and attach framing connectors to the
rafters at the marked locations, using screws.
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With one or two helpers, set the first roof panel at the rear of the
shed, then set the opposing roof panel in place. Align the ridge
boards of the two panels, and then fasten them together with screws.
Do not fasten the panels to the walls at this stage.
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Position one of the middle roof panels, aligning its outer rafter
with that of the adjacent rear roof panel. Fasten the rafters together
with screws. Install the opposing middle panel in the same way. Set
the porch roof panels into place one at a time—these rest on a 1/2"
ledge at the front of the shed. From inside the shed, fasten the
middle and porch panels together along their rafters.
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Check the fit of all roof panels at the outside corners of the shed.
Make any necessary adjustments. Fasten the panels to the shed
with screws, starting with the porch roof. Inside the shed, fasten the
panels to the gable framing, then anchor the framing connectors to
the wall plates.
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Install the two roof gussets between the middle rafters of the shed
roof panels (not the porch panels): First measure between the side
walls—this should equal 91" for this kit (see resources). If not, have
two helpers push on the walls until the measurement matches your
requirement. Hold the gussets level, and fasten them to the rafters
with screws.
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Add filler shingles at the roof panel seams. Slide in the bottom
shingle and fasten it above the exposure line two courses up, using
two screws. Drive the screws into the rafters. Install the remaining
filler shingles the same way. Attach the top shingle with two
galvanized finish nails.
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Cover the underside of the rafter tails (except on the porch) with
soffit panels, fastening to the rafters with finish nails. Cover the floor
framing with skirting boards, starting at the porch sides. Hold the
skirting flush with the decking boards on the porch and with the
siding on the walls, and fasten it with screws.
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Add vertical trim boards to cover the wall seams and shed corners.
The rear corners get a filler trim piece, followed by a wide trim board
on top. Add horizontal trim boards at the front wall and along the top
of the door. Fasten all trim with finish nails.
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At the rear of the shed, fit the two fascia boards over the ends of
the roof battens so they meet at the roof peak. Fasten the fascia with
screws. Install the side fascia pieces over the rafter tails with finish
nails. The rear fascia overlaps the ends of the side fascia. Cover the
fascia joints and the horizontal trim joint at the front wall with
decorative plates.
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Place the two roof ridge caps along the roof peak, overlapping
the caps’ roofing felt in the center. Fasten the caps with screws.
Install the decorative gusset gable underneath the porch roof panels
using mounting clips. Finish the gable ends with two fascia pieces
installed with screws.
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Complete the porch assembly by fastening each front handrail
section to a deck post, using screws. Fasten the handrail to the
corner porch post. The handrail should start 4" above the bottoms of
the posts, as with the side handrail sections. Anchor each deck post
to the decking and floor frame with screws (see below).
Image
Use a combination piloting/counterbore bit to pre-drill holes for
installing posts. Angle the pilot holes at about 60°, and drive the screws
into the framing below whenever possible. The counterbore created by
the piloting bit helps hide the screw head.
LEAN-TO TOOL BIN
Image
Keep your tools safe and dry in the lean-to tool bin located next to
a house, garage, fence, or wall.
Cutting List
Foundation
DESCRIPTION Drainage material
QTY./SIZE 0.5 cu. yd.
MATERIAL Compactible gravel
DESCRIPTION Skids
QTY./SIZE 2 @ 6'
MATERIAL 4 × 4 treated timbers
Floor Framing
DESCRIPTION Rim joists
QTY./SIZE 2 @ 6'
MATERIAL 2 × 6 pressure-treated
DESCRIPTION Joists
QTY./SIZE 3 @ 8'
MATERIAL 2 × 6 pressure-treated
Wall Framing
DESCRIPTION Bottom plates
QTY./SIZE 1 @ 8', 2 @ 6'
MATERIAL 2×4
DESCRIPTION Studs
QTY./SIZE 14 @ 8', 8 @ 6'
MATERIAL 2×4
DESCRIPTION Header
QTY./SIZE 2 @ 6'
MATERIAL 2×6
Roof Framing
DESCRIPTION Rafters
QTY./SIZE 6 @ 6'
MATERIAL 2×6
DESCRIPTION Ledger*
QTY./SIZE 1 @ 6'
MATERIAL 2×6
Roofing
DESCRIPTION Roof sheathing
QTY./SIZE 2 sheets @ 4 × 8'
MATERIAL 1/ 2" ext.-grade plywood
DESCRIPTION Shingles
QTY./SIZE 30 sq. ft.
MATERIAL 250# per square min.
DESCRIPTION Fascia
QTY./SIZE 3 @ 6' 1 @ 6'
MATERIAL 1 × 8 S4S cedar 1 × 4 S4S cedar
Doors
DESCRIPTION Frame
QTY./SIZE 3 @ 6'
MATERIAL 3/ 4" × 3 1/2" (actual) cedar
DESCRIPTION Stops
QTY./SIZE 3 @ 6'
MATERIAL 1 × 2 S4S cedar
DESCRIPTION Z-braces
QTY./SIZE 2 @ 10'
MATERIAL 1 × 6 S4S cedar
Fasteners
DESCRIPTION 16d galvanized common nails
QTY./SIZE 3 1/2 lbs.
MATERIAL
Image
Roof Framing Plan
Image
Front Framing Elevation
Image
Left Framing Elevation
Image
Rear Side Framing Elevation
Image
Right Side Framing Elevation
Image
Building Section
Image
Side Elevation
Image
Front Elevation
Image
Rear Elevation
Image
Wall Plan
Image
Rafter Template
Image
Side Roof Edge Detail
Image
Overhang Detail
Image
Door Jamb Detail
Image
Door Elevation
Image
HOW TO BUILD THE LEAN-TO TOOL BIN
Image
Prepare the site with a 4" layer of compacted gravel. Cut the two 4
× 4 skids at 70 3/4". Set and level the skids following Floor Framing
Plan (page 427). Cut two 2 × 6 rim joists at 70 3/4" and six joists at
44 3/8". Assemble the floor and set it on the skids as shown in the
Floor Framing Plan. Check for square, and then anchor the frame to
the skids with four joist clip angles (inset photo). Sheath the floor
frame with 3/4" plywood.
Image
Cut plates and studs for the walls: Side walls—two bottom plates
at 47 3/8", four studs at 89", and four studs at 69"; Front wall—one
bottom plate at 63 3/4", one top plate at 70 3/4", and four jacks studs
at 63 1/2". Rear wall—one bottom plate at 63 3/4", two top plates at
70 3/4", and six studs at 89". Mark the stud layouts onto the plates.
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Fasten the four end studs of each side wall to the bottom plate.
Install these assemblies. Construct the built-up 2 × 6 door header at
63 3/4". Frame and install the front and rear walls, leaving the top
plates off at this time. Nail together the corner studs, making sure
they are plumb. Install the rear top plates flush to the outsides of the
side wall studs. Install the front top plate in the same fashion.
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Cut the six 2 × 6 rafters following the Rafter Template (page 430).
Cut the 2 × 6 ledger at 70 3/4" and bevel the top edge at 26.5° so the
overall width is 4 5/16". Mark the rafter layout onto the wall plates and
ledger, as shown in the Roof Framing Plan (page 427), then install
the ledger flush with the back side of the rear wall. Install the rafters.
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Complete the side wall framing: Cut a top plate for each side to fit
between the front and rear walls, mitering the ends at 26.5°. Install
the plates flush with the outsides of the end rafters. Mark the stud
layouts onto the side wall bottom plates, then use a plumb bob to
transfer the marks to the top plate. Cut the two studs in each wall to
fit, mitering the top ends at 26.5°. Install the studs.
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Sheath the side walls and rear walls with plywood siding, keeping
the bottom edges 1/2" below the floor frame and the top edges flush
with the tops of the rafters. Overlap the siding at the rear corners,
and stop it flush with the face of the front wall.
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Add the 1 × 4 fascia over the bottom rafter ends as shown in the
Overhang Detail (page 430). Install 1 × 8 fascia over the top rafter
ends. Overhang the front and rear fascia to cover the ends of the
side fascia, or plan to miter all fascia joints. Cut the 1 × 8 side fascia
to length, and then clip the bottom front corners to meet the front
fascia. Install the side fascia.
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Install the 1/2" roof sheathing, starting with a full-width sheet at the
bottom edge of the roof. Fasten metal drip edge along the front edge
of the roof. Cover the roof with building paper, then add the drip edge
along the sides and top of the roof. Shingle the roof, and finish the
top edge with cut shingles or a solid starter strip.
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Cut and remove the bottom plate inside the door opening. Cut the
1 × 4 head jamb for the door frame at 57 1/8" and cut the side jambs
at 64". Fasten the head jamb over the sides with 2 1/2" deck screws.
Install 1 × 2 door stops 3/4" from the front edges of jambs, as shown
in the Door Jamb Detail (page 430). Install the frame in the door
opening, using shims and 10d casing nails.
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For each door, cut six 1 × 6 tongue-and-groove boards at 63 3/4". Fit
them together, then mark and trim the two end boards so the total
width is 27 5/8". Cut the 1 × 6 Z-brace boards following the Door
Elevation (page 430). The ends of the horizontal braces should be 1"
from the door edges. Attach the braces with construction adhesive
and 1 1/4" screws. Install each door with three hinges.
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Staple fiberglass insect mesh along the underside of the roof from
each side 2 × 6 rafter. Cut and install the 1 × 8 trim above the door,
overlapping the side door jambs about 1/4" on each side (see the
Overhang Detail, page 430).
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Rip vertical and horizontal trim boards to width, then notch them
to fit around the rafters, as shown in the Door Jamb Detail (page
430). Notch the top ends of the 1 × 10s to fit between the rafters and
install them. Add 1 × 8 trim horizontally between the 1 × 10s below
the door. Install the 1 × 4 corner trim, overlapping the pieces at the
rear corners.
TREEHOUSES & PLAY
STRUCTURES
IN THIS CHAPTER:
• Open-air Treehouse
• Enclosed Treehouse
• Playground Safety
• Precut Playground Kit
• DIY Playset
• DIY Swingset
• Classic Tree Swing
• Skateboard Ramp
• Bocce Court
OPEN-AIR TREEHOUSE
Anchor the bottom ends of the roof posts with carriage bolts,
sandwiching the posts between the joists at either side.
Use a string line to ensure the posts are on the same plane across
each side of the treehouse.
Cut the ends of the pattern rafters at 33.7° and test-fit them on a
pair of roof posts, using a piece of 2 × 8 scrap to serve as the ridge
beam.
Mark the ridge beam for rafters, using the roof posts. Make an “X”
to the outside of each post marking to show where the rafter goes.
Interior rafter ties span across the rafters on the interior roof posts.
Their ends are cut to match the roof slope.
The gable-end rafter ties are combined with a strut to create a truss
detail. The strut is notched to fit around the ridge beam (below).
Tongue-and-groove roof decking is required for the relatively wide
spans of the rafters. Follow the manufacturer’s specifications for
gapping between panels.
A decorative layer of cedar plywood conceals roofing nails and
creates a finished ceiling. Notch the panels as needed to fit around
the roof framing.
Composition shingles make for an inexpensive, long-lasting roof.
Consider the shingle color carefully, as you’ll probably be looking at it
most of the year.
Install the rails with their top edges on the chalk lines. The 3" gap
below the bottom rail makes it easy to sweep off the treehouse deck.
Use a baluster and level to mark the sides of each baluster
location, and use a 2 × 4 block cut to length at 3 7/8" to set the gaps
between balusters.
Notch the caps to fit around the posts (inset), leaving about a 1 1/2"
overhang on the outside of the railing and a 1" overhang on the
inside.
Self-closing hinges keep the gate closed when it’s not in use—a
handy safety feature for anyone using the treehouse.
Mating notches in the caps and rails of the gate and treehouse
railing create safety stops that also prevent undue wear and tear on
the gate.
Access to this treehouse happens to be at the front, but it could
also be at either end or even the back, if you’d prefer a cleaner look
at the front.
Strategically placed accessories, such as swings and climbing
ropes, turn the treehouse into the best kind of backyard play
structure.
ENCLOSED TREEHOUSE
Anchor the lower beams to the center of the tree. Remember that
the lag screws should be just below center (top-to-bottom) on the
beams.
Install the upper beams, checking all of the beams for level as you
go. If necessary, use wood shims to make a beam stand plumb
against the tree (detail below).
Fasten the rim joists to the common joists with nails or screws.
Here, the interior common joists are centered between the outer
commons and the upper beams.
Secure the knee braces to the tree with anchor brackets (detail
below) and to the platform frame with toenailed screws or nails and
framing connectors.
Custom fit the decking boards around the tree by butting each
piece up to the tree and using a compass set at 2" to transfer the
tree’s contours to the board.
The left gable wall spans the width of the house and is centered on
the roof peak. The extra stud at each end is for installing interior
finishes.
Use ropes and a pulley, a block and tackle, or any other
mechanical aids to hoist the walls up to the platform.
Fasten the walls together at the corners with deck screws,
following the same plan you used for the dry assembly on the
ground.
Installing the ridge beam first makes it easy to mark and test-fit the
pattern rafters.
The rafters overhang the front and rear walls by about 8"
(measured horizontally) to create the traditional eaves.
The custom gable rafters are installed so their outside faces are
flush with the outside of the wall siding.
Salvaged windows with exterior trim are a breeze to install.
Others might call for some creative carpentry, but they’re well worth
the effort.
Preassembling a homemade window can save you some trips to
and from the treehouse, but it requires careful measuring of the
window opening.
This sample Dutch door shows the simple construction of tongue-
and-groove siding boards joined with 1 × 6 Z-bracing.
This simple railing is made with 2 × 4s and 2 × 2s anchored to the
platform framing and the house walls.
PLAYGROUND SAFETY
Playground Safety
For more in-depth information on playground safety, visit the following
websites:
Before you begin, properly prepare the installation area (see pages
464-465). Begin assembling a tower. Towers are the principal
structural elements in any playground kit. They support slides and
other accessories. Generally, they are comprised of fairly simple
frames and beams. For the kit shown here, assemble the framework
of the tower one side at a time, and then join the sides together on
top of flat pieces of 2 × 6 or 2 × 8. Use the drilling template included
in the kit as a guide for driving countersunk screws. Locate screws
carefully—metal brackets that cover the screwheads are often added
later, so the screws have to be positioned carefully. Raise the tower.
Screw the brackets to the tower frame corners, making sure that
the bolt hole on the long side of the bracket lines up with the centers
of the 2 × 4s behind it. Using the large holes in the brackets as
guides, drill holes for the bolts. To avoid splintering the back sides,
stop drilling as soon as the bit starts to poke through the back, then
finish drilling from the other side. Check to make sure everything is
still square, and then install and tighten the bolts.
Install the center joists that connect the platform frames, fastening
them with countersunk 2 1/2" deck screws. Make certain all
screwheads are fully seated beneath the wood surface.
Install the deckboards with 1 1/2" deck screws driven into
countersunk pilot holes, starting with the two outside pieces. Try to
make sure the ends of the deck boards are aligned during
installation—clamping a stop block or spacer block to the deck-board
support will help align your workpieces. The drainage gaps between
the deck boards must be less than 1/4".
Extend the tower walls to the full height with additional 2 × 4
pieces. Use the drill guide or template (if provided with your kit) to
ensure regular alignment of all screws.
Install the outer framework of 2 × 4s to support the roof of the
playground structure, using corner brackets provided by the kit
manufacturer.
Add additional framing to strengthen the sides of the tower. The
framing on the right will help support the swingset and the climbing
bar and climbing wall; the 2 × 4s on the left are used to support the
slide.
Install the bottom railings and the top back and side railings for the
tower structure. Clamp a straight piece of wood on top of (or
underneath) the railing at the 1" point to create the setback and to
make installation easier. Cut spacers to make the gap even, but
check the gap before screwing in the last few boards, just in case,
and adjust if necessary.
Attach railings, siding, and trim. Install the front railing first, using
a 3/16" spacer. Then, add the trim pieces. This step is easier if you tilt
the structure backwards to the ground—but don’t try this without a
helper.
Install the rest of the roof frame. Use clamps to hold pieces in
position before attaching them. Check the center vertical pieces with
a carpenter’s level to make sure they are plumb.
Begin building the swingset. The swing structure shown here is
supported by a pair of angled posts in an A-frame configuration on
the end farther from the tower, and a single angled leg on the tower
end. Fasten the three legs of the swingset together (they are made
with doubled 2 × 4s), and then bolt on the triangular bracket for each
leg. Construct the assembly by bolting the triangular brackets
together and then screwing on the crosspiece. Add the small
brackets to the inside of the crosspiece, with the short legs against
the crosspiece (inset). Trim the leg bottoms so they will lie flat on the
ground.
Join the beams and legs. Screw the 2 × 6 beam pieces to the
brackets, making sure the legs are exactly parallel and square to the
beam. Drill the 3/8" holes for the bolts using the brackets as a guide.
Then screw the second layer of 2 × 6s to the first with 2 1/2" screws.
Attach the swing hardware. First, turn the swing assembly over
and place it on sawhorses. Drill guide holes and fasten the sides
together with bolts. Drill guide holes for the swing hangers and lag
screws and install them so that the moving hanger swings
perpendicular to the beam.
Add the swingset to the tower. Lift the swingset into place and
fasten it to the tower with a bolt through the swing beam and a 2 × 4
crosspiece near the base fastened with metal angles and bolts.
Installing the climbing wall. Attach the climbing wall supports to
the tower frame with the provided brackets. The ends of the supports
are angle-cut at the top and the bottom. Attach the top and bottom
crossboards to the outer supports and then center the middle
support board and attach it by driving deck screws through the
crossboards and into the support.
Add the remaining crossboards in the climbing wall, working down
from the top and making sure the boards are fitted tightly together.
Start building the climbing bar assembly. The climbing bars
function as a ladder that is mounted to the tower on the side
opposite from the climbing wall. Assemble the climbing bar
standards with four triangular metal brackets included with the kit.
The stops on the sides of the brackets that contact the standard will
set the correct angle for the standards if the boards are tight against
the stops.
Attach the climbing bars to the standards, making sure the
standards are parallel and oriented correctly. Use 1 1/4" panhead
screws to attach the bars at 12" intervals on the bottom leg and at 10
3/4" intervals along the top (or as directed by the instructions for your
kit).
Connect the climbing bar to the tower. First, dig holes into the
play surface at the correct locations for the legs of the climbing bar
standards. Set the legs into the 2"-deep holes (inset), and then
fasten the top ends of the standards to the tower with brackets and
lag screws.
Anchor all sides of the swingset, along with the climbing bar and
climbing wall, using screw-in anchors (see page 465). If the anchors
don’t work properly in your soil type, dig a 2-ft.-deep posthole, fill it
with concrete, and set the anchor in that. Bolt the anchor to the
structure with 3/8 × 1 1/2" lag screws.
Attach the slide. First, position the slide (left photo) and then attach
it to the tower at the top with fasteners as provided (or
recommended) by the manufacturer. Then, bolt the slide at the base
to a screw-in anchor. Tip: Attach the bottom of the slide to a 4 × 4
spacer and then attach the spacer to a screw-in anchor (right photo).
This provides a solid footing for the slide while raising it so the
bottom is not completely covered by groundcover or mulch.
Add other accessories, including swings, the roof, and the climbing
rope. You’ll need to drill access holes for the climbing rope in the
climbing wall. Add approved groundcover (see page 465).
DIY PLAYSET
Playset Hardware
Although it’s a little more work initially, the best way to make sure
your playground will be solid and stable is to pour concrete footings
and anchor the platform posts to the footings. Ideally, the footings
should extend below the frostline (check with your local building
department if you do not know your frostline depth). If you pour
concrete footings, make sure that the concrete is covered by several
inches of dirt or playground mulch to prevent injuries.
When building your playset, you can set the posts into postholes,
add a few inches of gravel, and then fill the hole with concrete, or you
can set the posts into exterior-rated metal post bases that are anchored
to the concrete.
Note: Metal post bases are designed to work in groups and are not a
good choice for single posts or even post pairs. They do not provide
sufficient side-to-side rigidity.
If your structure is very wide or low to the ground, you can forego
footings and instead bolt the posts to a framework of 2 × 6s (or larger),
which will spread the weight over a large area and keep the platform
stable. If you attach a swing or cantilevered beam to the platform, use
one of these methods to hold the structure in place: fasten long screw
anchors at the corners; attach structure to concrete footings; or weigh
structure down with an attached sandbox.
Materials
(4) 4 × 4" post bases
(4) 8"-dia. × 2-ft. tube forms
Concrete
Landscape fabric
(1) 1 × 3" × 8 ft.
(1 lb.) 2" deck screws
(2 lb.) 2 1/2" deck screws
(44) 3/8 × 5" carriage bolts, washers, nuts
Joist hanger brackets and nails
(8) 2 3/4" metal corners
(2) 1 1/4 × 8 5/8 × 3 9/16" u-shaped metal straps
(6) 3/8 × 6" carriage bolts, washers, nuts
(1) 3/8 × 5" eyebolt with washer, lock washer, nut
18 ft. 3/4" thick rope
Metal thimble for rope
Cutting List
Base & Platform
Key A
No. 4
Dimension 3 1/2 × 3 1/2 × 10'
Material Pine (PT)
Key B
No. 2
Dimension 1 1/2 × 7 1/4 × 51"
Material "
Key C
No. 2
Dimension 1 1/2 × 7 1/4 × 69"
Material "
Key D
No. 2
Dimension 1 1/2 × 5 1/2 × 51"
Material "
Key E
No. 4
Dimension 1 1/2 × 5 1/2 × 58"
Material "
Key F
No. 2
Dimension 1 1/2 × 3 1/2 × 48"
Material "
Key G
No. 4
Dimension 5/4 × 5 1/2 × 58"
Material Decking (PT)
Key H
No. 14
Dimension 5/4 × 5 1/2 × 42"
Material Decking (PT)
Ladder
Key I
No. 2
Dimension 1 1/2 × 3 1/2 × 61 1/2"
Material Pine (PT)
Key J
No. 4
Dimension 1 1/2 × 3 1/2 × 17"
Material "
Climbing Rope
Key K
No. 1
Dimension 3 1/2 × 3 1/2 × 7'
Material Pine (PT)
Key L
No. 1
Dimension 3 1/2 × 3 1/2 × 30"
Material "
HOW TO BUILD A DIY PLAYSET
Safety Tip
For safety, add wide balusters made from deck boards to the sides. The gaps
between boards should not exceed 3". Leave openings for ladders, slides, and any
other accessories you wish to attach.
HOW TO BUILD A LADDER
A wooden ladder provides easy, safe access up into the fort portion
of your project. This ladder is sturdy and simple to build. You’ll need:
(2) 2 × 4 × 61 1/2", (4) 2 × 4 × 17", (1) 2 × 4 × 24", and (8) 2 3/4"
metal corners.
Measure and cut the ladder standards from a pressure-treated 2 ×
4. Look for tight-grained lumber with no visible defects. The steps
are set at a 15° angle so they’ll be level when the angled standards
are set on flat ground. The back edges of the standards at the top
are cut at a 75° angle.
Attach the steps. Nail one plate of each metal corner brace to the
ladder sides at the correct spacing (the steps generally are 12" apart
on-center) and then nail the bracket to the underside of the step
using joist hanger nails.
Attach a ladder base to the bottom of the ladder to function as a
spreader. Screw the 24"-long base to the bottoms of the ladder sides
with deck screws, then set the ladder in place on a bed of gravel.
Secure the ladder to the playset deck through the back with two deck
screws per side driven into the frame.
HOW TO ATTACH A SLIDE
Cutting List
Key A
No. 4
Dimension 3 1/2 × 3 1/2 × 104"
Material Pine (PT)
Key B
No. 1
Dimension 3 1/2 × 5 1/2 × 8'
Material "
Key C
No. 2
Dimension 1 1/2 × 5 1/2 × 6'
Material "
HOW TO BUILD A SWINGSET
Mark the posts for cutting. If you are using A-frame brackets
(strongly recommended), purchase the hardware beforehand and
mark the posts using the A-frame bracket as a guide. If you are not
using brackets, use a protractor or a speed square as a gauge to
mark the tops of the posts at around 65° so they will meet to form a
stable A-shaped structure with sufficient leg spread.
Cut the long angles on each post with a circular saw, then square
off the top edge with a power miter saw or circular saw.
Bolt the A-frame brackets onto the 4 × 6, and then predrill the
holes for the eye bolts that hold the swing. Use a long spade bit for
the holes.
Assemble the legs. Lay the 4 × 4 legs for one side on a flat area,
set the 4 × 6 on top of them, and then bolt the legs to the brackets.
Use the fasteners recommended by the hardware manufacturer.
You’ll need a helper to hold the 4 × 6 steady.
Attach the second leg. Use a stepladder or helpers to hold the 4 ×
4s steady and in place as you finish bolting into the brackets.
Clamp the 2 × 6 ties in position. Drill the bolt holes, and then
counterbore the holes on the inside. Bolt the 2 × 6 on with 5"
carriage bolts.
Anchor the swingset. Tack the swingset structure in place against
the platform of the adjoining playset. Using a long drill bit, drill
through each 4 × 4 leg and bolt the swing to the platform.
Hang the swings using the mounting hardware and chains or rope
supplied with or recommended by the manufacturer. Test to make
sure the ground clearance is adequate and adjust as necessary.
CLASSIC TREE SWING
Rope Selection
Use 1/2"-dia. or larger nylon or hemp rope for a rope swing. Hemp is a traditional
rope for swings, but will eventually start to rot if left out year round. Nylon is almost
indestructible, but will stretch slightly and is more expensive than hemp. Nylon is
available in fun colors. A 12" galvanized steel eyebolt with thimble inserted into the eye
offers a safe, tree-friendly hanging method.
SKATEBOARD RAMP
Mark the curves for the ramp sides using a modified trammel. First,
lay two sheets of 3/4"-thick exterior plywood next to each other on a
flat surface. The long edges should be touching, with the ends flush.
Cut a thin strip of wood to 8 ft. long and tack one end 3 1/2" up from
one of the back ends. Measure 7 ft.-6" from the point where the
trammel strip is tacked and drill a 3/8"-dia. guide hole for a pencil.
Insert a pencil into the guide hole and trace a curve on the plywood.
Mark four pieces of plywood this way.
Cut out the curves using a jigsaw equipped with a fast wood-cutting
blade. Watch the lines carefully as you cut to avoid drifting away
from the curve, and make sure both the workpiece and the waste are
well supported. Setting the plywood on 2 × 4 sleepers creates
access space for the jigsaw blade.
Cut notches for the coping pipe at the top of each curved plywood
upright, using a jigsaw. The notches allow the PVC coping pipe that
is used to overhang the ramp slightly.
Build the ramp side assemblies. Cut the 2 × 4 spreaders to length
using a power miter saw equipped with a stop block for uniform
lengths. Install the spreaders between pairs of ramp sides at
intervals of approximately 8". Drive several 2 1/2" deck screws
through the plywood and into the ends of the spreaders at each joint.
Bevel the top spreaders. Two spreaders are butted together at the
top of each ramp to create a cradle for the coping tube (here, a piece
of 2" PVC pipe). Butt a spreader up against the face of the top
spreader in each ramp and mark a bevel cut on the edge so you can
trim the spreader to be flush with the plywood base. Rip the bevel
cut on a table saw or clamp the workpiece securely to a support
board and cut the bevel with a straightedge guide and a circular saw.
Set the saw blade angle to match the bevel angle.
Construct the 2 × 4 platform for the flat middle area in two sections
and then fasten the sections together with deck screws. Alternate
driving directions between frames to create a stronger joint.
Join all the curved and flat sections with deck screws, aligning the
edges carefully. By this time, you should have moved the parts to the
installation area and confirmed that the area is flat. Ideally, the ramp
should be installed on a concrete slab or concrete footings that
minimize ground contact.
Add the coping tube to the tops of the ramps—we used 2"-dia.
Schedule 40 PVC tubing, but you can use rigid conduit or water pipe
if you prefer metal. Drill eight evenly spaced 3/16" holes through the
coping, then enlarge the entry holes to 1/2". Fasten the coping to the
beveled top spreaders with 1 1/2", #6 panhead screws.
Install a layer of 3/4" plywood to the flat areas of the ramp using 2"
deck screws driven every 8" into the platform frames. Choose
exterior-rated plywood with a sanded face facing upward to create a
smooth skateboarding surface. Make sure joints between panels fall
over 2 × 4 supports and make sure all screw heads are recessed
slightly below the wood surface.
Attach a double layer of 3/8" plywood to the curved parts of the
ramp. Standard 3/4" plywood is too thick to bend along the ramp
curves, so we used two layers of 3/8" plywood, which is limber
enough to manage the gradual curves of the ramp. Make sure the
seams for both layers are offset by at least 18" and that all joints fall
over 2 × 4s. Leave 1/8" gaps between sheets for expansion and
drainage. Attach with 1 5/8" deck screws driven every 8". Tip: To help
the plywood bend more easily, dampen the reverse side.
At the joint between the coping and the deck, spread a bead of
caulk along the top edge of the first layer to keep water from wicking
in between the sheets and rotting the wood. Caulk the gap between
the coping tube and the first course before you butt the second
course of plywood up to the coping. Fasten the plywood with 2" deck
screws. Tip: For a better joint, bevel-rip the top edge of the second
course slightly.
Bolt 2 × 4" × 4-ft. posts to the back of each platform using 3/8 × 4"
carriage bolts. Attach an additional 2 × 4" × 4-ft. corner post at each
side to create L-shaped corners. Draw the corner post boards
together with 2 1/2" deck screws, closing the joint.
Install horizontal rails between the posts and then top-off each end
rail system with a 2 × 4 cap plate attached with 2 1/2" deck screws.
Sand the plywood to eliminate roughness and splinters, and set
any protruding screws beneath the surface of the plywood. Vacuum
the dust off, then coat all wood with paint or wood preservative. For
best protection and ease of cleaning, coat the entire ramp with two
or three thin coats of gloss exterior paint.
BOCCE COURT
Find or create a level area in your yard and stake out the corners
of the bocce court. See previous page for discussion of court
dimensions. Strip back the sod from the court area with a sod cutter
or a flat nose spade.
Excavate the topsoil in the court area. A regulation bocce court
should be dug out a minimum of 10" so the proper subbase material
can be put in. If your plans are more casual, you can cheat this step
a little as long as the ground in your yard is not soft enough that the
court will sink.
Dig postholes. To support the walls (and prevent them from moving)
set pressure-treated 4 × 6 landscape timbers every 4 ft. around the
perimeter of the court. Ideally, the timbers (installed vertically) should
extend past the frostline for your area. The tops will be trimmed to
about 6" above grade after they’re set.
Set the 4 × 6 timbers into the post holes, with a 4 to 6" layer of
drainage gravel at the bottom. Fill around the timbers with concrete,
sloping the tops to shed water. After all of the posts are set and the
concrete is dry, use a laser level to mark level cutting lines on all the
post tops and then trim them to height with a circular saw or
reciprocating saw.
Option: After cutting the posts to height, use a circular saw set at
45°, a planer, or a trim router with a chamfer bit to cut chamfer
profiles into the tops of the posts. Cut the outer edge and side edges
of each post. Do not cut a chamfer on the side that will butt against
the court walls.
Spread a 4 to 6" layer of drainage rock, such as 1 1/2" river rock,
onto the court. Cover this with a 4 to 6" layer of compactable gravel
and tamp the gravel thoroughly with a power tamper. Add more
gravel and tamp until you have attained a very firm base that is at or
slightly below ground level.
Build the walls. Lay pressure-treated 2 × 10 lumber around the
perimeter inside the posts. This first layer of the wall should be laid
on edge, with the end seams falling at post locations. Fasten the
boards to the posts with counterbored lag bolts, washers, and nuts.
Then, attach a second layer of 2 × 10 inside the first layer. Use
heavy duty construction adhesive and 2 1/2" deck screws driven
through the outer layer and into the inner layer.
Add a 1 to 2"-thick top layer of court clay, crushed oyster shells or
other suitable medium. Here, crushed stone is being raked in
preparation for compaction. Some top-dress layers do not require
tamping, as the material will settle naturally. If the surface remains
loose, however, you can use a power compactor to harden the
surface so the bocce balls will roll more easily.
OUTDOOR FURNISHINGS &
ACCESSORIES
IN THIS CHAPTER:
• Deck Planters
• Privacy Screen
• Mailbox Stand
• Porch Swing
• Simple Potting Bench
• Compost Bin
• Backyard Firepit
• Classic Garden Bridge
• Cold Frame Box
• Jumbo Cold Frame
DECK PLANTERS
Use a miter saw or circular saw to cut all the framing members.
Mark and cut four 4 × 4 legs and 20 1 × 4 side panels, all 18" long.
Cut four 1 × 2 rails 21" long, and four 14" long. Cut eight 1 × 1 nailing
strips 14" long.
Assemble the end panels by laying four 1 × 4s side by side,
aligning them perfectly. Lay a short 1 × 2 rail across one end,
running it perpendicular to the boards. Drill pilot holes, and screw the
rail to each of the panel boards.
Position the nailing strips along the outside edges of the panel
and drill pilot holes. Screw the nailing strips in place, and then screw
the bottom rail in place as you did with the top rail. Butt it up against
the bottom of the nailing strips (there should be a gap between the
bottom edge of the rail and the bottom edges of the panel boards).
Repeat the process using six 1 × 4s to construct the side panels.
Set a leg on the worktable and align a panel with the leg. Drill pilot
holes through the nailing strip on the back of the panel, into the leg,
and screw the panel to the leg using a screw every 2". Continue
attaching the legs in the same manner until the box of the planter is
complete.
Cut a rectangle of exterior-grade 3/4" plywood, 26 1/2" × 19 1/2".
Notch the corners by cutting in 2 3/4" from each edge.
Turn the planter box upside down and screw the plywood bottom
into place, drilling pilot holes at the edges into the bottom rails, and
then screwing the bottom to the rails. Use a 1/4" bit to drill holes in
the center of the plywood to allow for drainage.
Cut the 1 × 4s for the plinth and top frame. Cut four 28" long, and
four 21" long. Miter the ends of all pieces 45°.
Attach the planter box to the deck by measuring and setting it into
position. Drive 2 1/2" decking screws down through the plywood
bottom and into the deck. Use one screw at each corner, located as
close to the outer panel as possible.
Screw the plinth pieces in place around the base of the planter by
driving 2" deck screws from the inside of the box, through the bottom
rail and into the plinth piece. Use three screws per side.
Staple the planter box liner all around, attaching it over the top
rail, but not so that it overlaps onto the outside of the side panels.
Cut some holes in the bottom for drainage.
Drill pilot holes through the outside edges of the top frame pieces
through the miters. Position the frame in place on the planter and
drill pilot holes down through the frame and into the legs. Nail the
frame in place with galvanized finish nails, and use a nailset to sink
the nails.
Sand and finish the box if desired. Add a few inches of gravel at
the bottom, then soil and plants. Water thoroughly.
PRIVACY SCREEN
T oday’s deck has the potential to be much, much more than just
a simple step-out platform. You can design your deck to be an
outdoor dining room with a secluded nook for quiet, intimate
meals, a discrete sunbathing platform, or a sanctuary to read the
paper in peace and get away from it all. But for all of these, privacy
is key. A romantic brunch is no fun when it’s in direct view of a
neighbor’s yard or kitchen window. And that’s where a privacy
screen can come in mighty handy.
Deck-mounted privacy screens have to conform to the same
codes—or in some cases, more stringent versions—that the deck
railings do. You have to be very careful that the placement of a
screen does not impede on an egress opening, and that the
clearance around windows and vents is adequately maintained. If
you live in an area subject to strong winds, code issues will be even
more of a concern and the screen may require special
reinforcement so that it can withstand added wind load. Ultimately,
you may also have to install blocking between the joists running to
where the screen is mounted, to help combat the stress from the
wind load.
As important as code issues are, don’t lose sight of the fact that
a privacy screen is a substantial deck feature. Take the time to
make sure the design adds to the look, as well as the function, of
your deck.
A lattice privacy screen allows for airflow and some light to filter
through, and offers privacy from other yards.
Measure and cut the 4 × 4 posts for the screen. Each post should
be 6'5" long. Miter the bottom ends of the posts to a 22 1/2° angle.
Seal the cut ends with a sealant/preservative, even if you’re using
pressure treated wood.
Measure and mark 2" up from the bottom of the backside of the
posts, and 2" above that mark. Drill 1/2" deep holes at these marks,
using a 1 3/8" spade bit. Drill 3/8" pilot holes in the center of the larger
holes, all the way through the post.
Mark the locations of the top and bottom plates on the inside faces
of the posts. Mark the post positions on the side of the deck and
double check your measurements (the posts should be exactly 46"
apart on center). Hold the posts in position and mark through the
pilot holes for the joist holes.
Attach the privacy screen posts to the edge of the deck with the
aid of a helper. Hold each post in place, checking plumb with a level,
and use 5 × 1/2" lag screws and washers to connect the post to the
deck.
Position the bottom plate between the two posts, using spacers to
hold the plate in place. Screw the plate to the posts from the top, in
toenail fashion, using two 3" deck screws on both sides.
Cut the screen frame pieces from 1 × 2 stock: 2 side pieces 5 ft.
long, and top and bottom pieces 43" long. Miter the ends of the
framing pieces to 45°. Mark a 4 × 8 sheet of lattice and use a jigsaw
or circular saw to cut the sheet down to 4 × 5.
Drill countersunk pilot holes in the edges of all the screen framing
pieces for the 3" deck screws that will secure the frame to the posts
and plates. Space the holes about 10" apart.
Assemble the front frame by clamping pieces at the mitered joints,
drilling pilot holes for 2" deck screws. Measure diagonally after the
frame is finished to ensure square. Assemble the rest of the frame in
the same way, and repeat to construct the back frame.
Add the outside frame. Drill pilot holes into the post and attach with
3" deck screws.
Place the lattice in position and install the inner frame. Predrill and
nail the inner to the outer frame through a lattice strip every 8" with
4d galvanized nails.
Screw the top plate into place, and screw the top frame pieces to
the top plate and to each other. Finish the screen by covering the
post tops with finials. The finials used here are glued to the post top
with construction adhesive.
Add additional segments by repeating these steps and adding a 2
× 6 cap mitered at 22 1/2° at the mated ends. This plate will replace
the finials.
MAILBOX STAND
Materials
1 4 × 4" × 8 ft. cedar post
2 2 × 4" × 8 ft. cedar
1 1 × 6" × 8 ft. cedar
1 2 × 8" × 8 ft. cedar
1 1 × 2" × 8 ft. cedar
1 decorative post cap
6 1/4 × 5 1/2" stainless steel bolts with nuts and washers
6 #8 × 2" brass wood screws
16 #6 × 1 1/2" brass wood screws
Exterior wood glue
Mailbox
Rectangular planter box
Nylon rope (or cord or chain)
Potting soil
12 wood caps
8 Shaker pegs
MAILBOX STAND
MAKE THE PARTS
Cut the side rails as indicated on the cutting list. On one end of
each side rail, make a mark at 14" and another mark at 17 1/2". Set
the depth on a circular saw to 1/4"; starting at the first mark and
working to the second, make a series of cuts 1/4" apart. Using a
mallet and chisel, remove the waste material between the cuts
(photo 1). Sand the face of the mortise as necessary. On each end of
each side rail, use a jigsaw to cut a 3 1/2"-radius arc.
Cut two braces as indicated on the cutting list. Use a jigsaw to
cut an arc 5 1/2" in radius in each end of each brace (photo 2).
ASSEMBLE THE POST & RAILS
Cut the spacers. Lay out one side rail, and set the post into the
mortise. Position the spacers and the braces and add the second
side rail. Square and clamp the assembly. Use a 1" spade bit to drill
six counterbored holes that are 1/2" deep and centered at each bolt
location. Turn the assembly over and drill holes on the other side.
Use a 5/16" spade bit to through-drill the six bolt holes. Fasten
the assembly with bolts, washers, and nuts (photo 3). Set the nuts
finger tight, plus a half-turn. Use exterior wood glue and a wooden
cap to plug each bolt hole (photo 4). Tap each cap into place, using
a rubber mallet wrapped with a soft cloth.
Cut a mortise into each side rail by making a series of 1/4"-deep
kerf cuts and then removing the waste wood with a mallet and chisel.
Cut and shape two braces. Draw an arc with a 5 1/2" radius on the
braces and cut with a jigsaw.
Fasten the post, rails, and braces with lag bolts. Drill counterbores
for the bolt heads and the nuts.
Drill four receiving holes for the four Shaker pegs that will
support the planter. Use exterior wood glue to fasten the pegs into
the side rails (photo 5). The heads of the pegs should extend 1"
from the side rails. Trim off the excess peg shank so the ends are
flush with the inside faces of the rails. Attach the decorative cap
onto the top of the post.
ATTACH THE SHELF & MAILBOX
Cut the box shelf as indicated on the cutting list. Position the shelf
on top of the side rails, 2 1/2" from the front. Drill pilot holes and
attach the mailbox shelf to the side rails using six #8 wood screws
(photo 6). Fasten the mailbox to the mailbox shelf with eight #6
wood screws driven through the side flanges (photo 7). Adjust the
box position to allow the door to open freely.
MAKE THE PLANTER HANGING FRAME
Cut two long frame pieces and two short frame pieces. Drill pilot
holes for four Shaker pegs. Position the short frame pieces between
the long frame pieces. Drill pilot holes and fasten the frame with
two #6 wood screws at each corner (photo 8). Glue the pegs into
their guide holes and trim the ends. Allow the assembly to dry
overnight.
Fill the planter box with potting soil and plants. Water
thoroughly. Insert the planter box into the support frame and
suspend it from the cabinet pulls with nylon rope, cord, or chain.
Materials
2 1 × 6" × 8 ft. cedar boards
1 5/4" × 12 ft. cedar deck board
4 2 × 4" × 8 ft. cedar
Deck screws (2 1/2", 3")
Eyebolts (exterior): 2 @ 3/8 × 3 1/2" 2 @ 3/8 × 6 1/2"
8 3/8"-dia. washers
Eye and ear protection
Finishing materials
4 3/8"-dia. locknuts
Jigsaw
Tape measure
Clamps
Compass
Speed square
Drill and bits
Exterior glue
Sander
Work gloves
Porch Swing
Cutting List
Key A
Part Seat supports
Dimension 1 1/2 × 3 1/4 × 17 1/2"
Pcs. 3
Material Cedar
Key B
Part Front rail
Dimension 1 1/2 × 3 × 68"
Pcs. 1
Material Cedar
Key C
Part Back rail
Dimension 1 1/2 × 2 1/2 × 48"
Pcs. 1
Material Cedar
Key D
Part Front posts
Dimension 1 1/2 × 2 1/2 × 11 3/4"
Pcs. 2
Material Cedar
Key E
Part Arm support
Dimension 1 1/4 × 2 × 22"
Pcs. 2
Material Cedar
Key F
Part Armrest
Dimension 1 1/4 × 5 1/2 × 24 1/4"
Pcs. 2
Material Cedar
Key G
Part Arm front
Dimension 1 1/4 × 3 1/4 × 9 1/4"
Pcs. 2
Material Cedar
Key H
Part Back posts
Dimension 1 1/2 × 3 × 21 1/2"
Pcs. 2
Material Cedar
Key I
Part Seat slats
Dimension 7/8 × 2 3/8 × 48"
Pcs. 2
Material Cedar
Key J
Part Seat slats
Dimension 7/8 × 5 × 48"
Pcs. 3
Material Cedar
Key K
Part Top back rail
Dimension 7/8 × 5 1/2 × 54"
Pcs. 1
Material Cedar
Key L
Part Middle back rail
Dimension 7/8 × 2 × 52"
Pcs. 1
Material Cedar
Key M
Part Bottom back rail
Dimension 7/8 × 3 × 52"
Pcs. 1
Material Cedar
PORCH SWING
BUILD THE SEAT FRAME
Make the workpieces for the seat supports by cutting three 17 1/2"
lengths of 2 × 4. Cedar is shown here; you can also use treated pine
if you want a natural wood finish or untreated SPF (spruce, pine, or
fir) if you plan to paint the swing. Lay out the seat support profile
on one of the seat support pieces (photo 1) using the diagram on
page 515 as a reference. The seat support is scooped on the top
edge so the seat slats follow a comfortable flow. At the low point in
the middle of each support, the thickness of the part drops to 1 3/4".
At the back end the part should be 2 1/2" from top to bottom and at
the front end it should peak at 3 1/4" and then drop down slightly
over the last inch. Plot the profile so the tops of the part follow
straight lines that conform to the width of the slats that will rest on
them. The back edge of the part should be mitered at 15° to follow
the backrest angle. Cut along the layout line with a jigsaw and then
use the first seat support as a template to trace the profile onto the
remaining two seat supports. Also use the jigsaw to cut out the
second and third seat supports. Gang the seat supports together
with clamps and sand the profiles all at the same time so they are
exactly the same.
Lay out the parts. Plot the seat support profile onto one of the seat
support workpieces using the dimensions given on page 515 as a
reference.
Cut the end profiles. Use a compass to draw the front rail end
radius and cut along these lines with a jigsaw. Sand the cuts smooth.
Make the seat front rail by cutting a 2 × 4 to 68" long and rip-
cutting 1/4" off each edge to remove the rounded edges, leaving a
workpiece that’s 3" wide. On the front face of the front rail first
mark a 2" radius on the bottom corners and then draw a 1" radius
on the top corners. Cut along the corner radius lines with a jigsaw
(photo 2). Make the seat back rail by cutting a 2 × 4 to 48" in
length and then rip-cutting it down to 2 1/2" wide. Attach the seat
supports to the seat front and back rails with 3" deck screws (photo
3).
Join rails and seat supports. Drive two 3" deck screws through the
front rail and into the front ends of the seat supports. Also drive one
3" screw through the back rail and into the back end of each seat
support. Apply exterior glue to the mating parts first to reinforce the
joints.
Attach the front posts. Drive two 21/2" deck screws through the
side of the front post and into the outside seat supports. Drive two
21/2" deck screws through the front rail and into the front posts.
Next, cut two 211/2" lengths of 2 × 4 and rip them to 3" wide, and
then miter-cut the bottom ends to 15° to make the back posts. Next,
draw a 3" radius on the back top corners of each back post and cut
along the radius line with a jigsaw. Attach the back posts to the
outside seat supports with 21/2" screws (photo 5).
Cut one 22" length from a 5/4 deck board (actual thickness is 1"
to 11/4") and rip-cut that piece into two 2"-wide pieces to make the
two arm supports. Attach the arm supports to the front and back
posts with 21/2" screws (photo 6). Cut two 91/4" pieces of the 5/4
deck board to make the arm fronts. Lay out the arm front profile on
each piece and cut the profiles with a jigsaw. Attach the arm fronts
to the front posts with 21/2" deck screws.
ATTACH THE BACK RAILS & SEAT SLATS
Cut two 241/4" pieces of 5/4 deck boards to make the armrests.
Lay out the armrest profile on each deck board and cut the boards
using a jigsaw. The backside edge should have a curved taper of 1"
starting 7" from the end. The armrests should be rounded at a 1"
radius on both front corners. Cut four 48" long pieces of 7/8 ×
51/2" (nominal 1 × 6) boards to make the seat slats. Rip-cut three
of the boards to 5" wide and then rip-cut the fourth deck board into
two 25/8" wide pieces.
Attach the back posts. Drive two 21/2" deck screws through each
back post and into the outside seat supports.
Attach the arm supports. Drive two 21/2" deck screws through
each end of the arm supports and into the front and back posts.
Then attach the arm front with two 21/2" deck screws.
Cut a 54" piece of 5/4 deck board to make the top back rail.
Make a template of one-half of the top back rail on a piece of
cardboard according to the profile drawing on page 33. Cut the
template out with scissors or an X-acto knife. Trace the template
onto each half of the top back rail (photo 7). Then, cut along the
layout line with a jigsaw. Sand smooth. Cut a 52" piece of 5/4 deck
board to make the middle and bottom rails. Rip-cut this piece into
one 2" wide board and one 3" wide board. Use a router and 1/4"
roundover bit to ease the edges of the armrests, seat slats, and back
rails (photo 8). Attach the armrests, seat slats, and back rails with
21/2" deck screws (photo 9).
Ease the edges. Round over all edges of the armrests, back rails,
and the top edges (smooth face) of the seat slats. Use a router with
a 1/4" radius roundover bit to make these profile cuts.
Finish the assembly. Attach the armrests, seat slats, and back rails
with 21/2" deck screws.
Key B
Part Beam gussets
Dimension 1 1/2 × 5 1/2 × 14 3/4"
Pcs. 4
Material Cedar
Key C
Part Inside beam supports
Dimension 1 1/2 × 5 1/2 × 21"
Pcs. 2
Material Cedar
Key D
Part Outside beam supports
Dimension 1 1/2 × 71/4 × 21 3/4"
Pcs. 2
Material Cedar
Key E
Part Cross braces
Dimension 1 1/2 × 71/4 × 44"
Pcs. 2
Material Cedar
Key F
Part Legs
Dimension 3 1/2 × 3 1/2 × 76"
Pcs. 4
Material Cedar
PORCH SWING STAND
CUT THE PARTS
Cut each 76"-long 4 × 4 leg with parallel 14° miters at the ends
(photo 1). You need a 10" or 12" power miter saw for enough
capacity to cut the legs in a single pass. Be sure to provide ample
support for the workpiece, including the cutoff portion. If you don’t
have a miter saw, mark the angled cutting lines with a protractor or
speed square, and cut them with a circular saw or handsaw. Cut the
two 44" long cross braces from a piece of 2 × 8. Miter-cut each end
to 14°.
The bottom edge of the cross brace features a decorative arc
profile. Draw this arc using a flexible strip of wood (such as 1"-
wide strip of 1/4" lauan plywood) as a gauge. Mark points on the
workpiece that are 4" from the outside edges of the long side of the
cross brace. At each mark, tap two small nails into the face of the
cross brace near the edge. Tap a third rail centered across the length
of the brace and 2" up from the bottom to mark the apex of the arc.
Flex a thin scrap of wood against the nails to create a smooth arc
profile. Trace the arc with a pencil (photo 2) and then remove the
nails and cut along the line with a jigsaw.
Cut the stand legs to length. If you have a 10" or 12" power miter
saw, you should be able to make the 14° end cuts in one pass. Be
sure the end of the workpiece is supported.
Trace the cross-brace arcs. Flex a thin piece of wood or metal
against two nails to act as a template for laying out the arc profile on
the leg cross braces.
Lay the legs on a flat surface. Position the outside beam support
and cross brace under the legs. Then, position the inside beam
support and gusset assembly on top of the legs. Clamp the legs
between the beam supports and clamp the cross brace to the legs.
Drill two 1 1/8"-dia. × 1/2" deep counterbore holes and 7/16"-dia.
guide holes through each joint and attach the parts with 3/8"-dia. ×
5" and 3/8"-dia. × 6 1/2" bolts (photo 4).
Raise the leg assembly. Position the beam on the beam supports
so it fits in between the gussets. Clamp the beam in place and then
drill counterbores and guide holes through the joints, just as you
did for the leg assembly. Fasten the beam with 3/8"-dia. × 61/2"
bolts secured by washers and locknuts (photo 5).
The chain or rope that supports the swing will be fastened to an
eyebolt that runs down through the beam. Drill two 9/16"-dia.
vertical pilot holes through the center of the beam, spaced the same
measured distance as there is between your swing’s hanging chains
or ropes. To avoid creating a place for water to pool, a counterbore
hole is not drilled for the nuts that fasten the eyebolts. Fasten two
1/2"-dia. × 6" eyebolts with lock washers and nuts to the beam
(photo 6).
Cutting List
KEY A
Part Top frame side
Dimension 1 1/2 × 3 1/2 × 69 1/2"
Pieces 2
Material 2×4
KEY B
Part Top frame end
Dimension 1 1/2 × 3 1/2 × 23 1/2"
Pieces 2
Material 2×4
KEY C
Part Top supports
Dimension 1 1/2 × 3 1/2 × 23 1/2"
Pieces 4
Material 2×4
KEY D
Part Leg
Dimension 1 1/2 × 3 1/2 × 35"
Pieces 4
Material 2×4
KEY E
Part Leg support
Dimension 1 1/2 × 3 1/2 × 16 1/2" (field measure)
Pieces 2
Material 2×4
KEY F
Part Stretcher
Dimension 1 1/2 × 3 1/2 × 63 1/2" (field measure)
Pieces 1
Material 2×4
KEY G
Part Top decking
Dimension 1 × 5 1/2 × 71"
Pieces 5
Material 1 × 6 decking
KEY H
Part Pot shelf
Dimension 1 × 5 1/2 × 68"
Pieces 1
Material 1 × 6 decking
HOW TO BUILD THE SIMPLE POTTING
BENCH
Cut the two top frame sides from one 12-ft. 2 × 4, using a circular
saw or power miter saw. Cut the two top frame ends and the four top
supports from another 12-ft. 2 × 4. Fit the side pieces over the ends
of the end pieces so all top edges are flush. Drill countersunk pilot
holes and fasten the pieces together with two 3 1/2" deck screws at
each joint.
Mark the layout for the top supports: Measuring from one end of
the top frame, mark both frame sides every 13 5/8". Check the top
frame for square, using a framing square. Install the top supports
between the frame sides with 3 1/2" deck screws driven through the
frame sides and into the supports. Make sure the supports and
frame sides are flush across the top.
Cut the four legs from one 12-ft. 2 × 4. Round-over the edges on
the bottom end of each leg, using sandpaper, a file, or a router and
roundover bit; this prevents splintering if the table is slid around.
Install the legs at the inside corners of the top frame, driving 2 1/2"
deck screws through the legs and into the top frame ends. Also
screw through the top frame sides and into the legs. Make sure the
legs are square to the frame before fastening.
Mark the inside edge of each leg, 10" up from its bottom end.
Measure the distance between each leg pair and cut a leg support to
fit snugly between the legs, using the 10-ft. 2 × 4. Install the leg
supports with their bottom edges on the marks; drive 3 1/2" screws
toenail style through the top and bottom edges of the supports and
into the legs.
Cut the 2 × 4 stretcher to fit snugly between the leg supports, using
the remainder of the 10-ft. 2 × 4. Install the stretcher so it’s centered
side-to-side on each support, with the top edges flush. Drive 3 1/2"
screws through the outsides of the leg supports and into the
stretcher ends.
Cut the top decking boards to length. Clamp the first board in
place so it overhangs the front and ends of the top frame by 3/4". If
the deck boards are crowned (slightly curved across the face), make
sure the convex side faces up. Drill two pilot holes at the center of
each top frame end and top support location, countersinking the
holes slightly. Fasten the board with 2 1/2" deck screws.
Install the remaining deck boards so all of their ends are perfectly
aligned and each board is gapped 1/8" from the next (without gaps,
the joints would trap dirt). Use pieces of 1/8"-thick hardboard or two
1/8"-dia. drill bits to set the gaps. The last board should overhang the
rear frame side by 3/4".
Complete the pot shelf by cutting the remaining half piece of deck
board to length. Position the board so it is centered side-to-side over
the stretcher and overhangs both leg supports by 3/4". Fasten the
board to the stretcher and leg supports with 2 1/2" deck screws
driven through pilot holes.
COMPOST BIN
Note: If you use chemical lawn care products on your lawn, do not
include grass clippings in your compost pile.
Compost Bin
Cutting List
Key A
Part Post
No. 8
Dim. 1 1/2 × 1 3/4 × 48"
Material Cedar
Key B
Part Door rail
No. 2
Dim. 1 1/2 × 3 1/2 × 16"
Material Cedar
Key C
Part Door rail
No. 2
Dim. 1 1/2 × 1 3/4 × 16"
Material Cedar
Key D
Part Door stile
No. 4
Dim. 1 1/2 × 1 3/4 × 30 1/2"
Material Cedar
Key E
Part Panel rail
No. 3
Dim. 1 1/2 × 3 1/2 × 32 1/2"
Material Cedar
Key F
Part Panel rail
No. 3
Dim. 1 1/2 × 1 3/4 × 32 1/2"
Material Cedar
Key G
Part Panel stile
No. 3
Dim. 1 1/2 × 3 1/2 × 30 1/2"
Material Cedar
Key H
Part Infill
No. 16
Dim. 3/4 × 1 1/2 × 30 1/2"
Material Cedar
Key I
Part Filler
No. 80
Dim. 3/4 × 1 1/2 × 4"
Material Cedar
Key J
Part Panel grid frame-h
No. 12
Dim. 3/4 × 1 1/2" × Cut to fit
Material Cedar
Key K
Part Grid frame-v
No. 16
Dim. 3/4 × 1 1/2" × Cut to fit
Material Cedar
Key L
Part Door frame-h
No. 4
Dim. 3/4 × 1 1/2" × Cut to fit
Material Cedar
Key M
Part Top rail-side
No. 2
Dim. 1 1/2 × 1 3/4 × 39"
Material Cedar
Key N
Part Top rail-back
No. 1
Dim. 1 1/2 × 1 3/4 × 32 1/2"
Material Cedar
Key O
Part Front spreader
No. 1
Dim. 1 1/2 × 3 1/2 × 32 1/2"
Material Cedar
HOW TO BUILD A COMPOST BIN
Prepare the wood stock. At most building centers and lumber yards
you can buy cedar sanded on all four sides, or with one face left
rough. The dimensions in this project are sanded on all four sides.
Prepare the wood by ripping some of the stock into 1 3/4" wide strips
(do this by ripping 2 × 4s down the middle on a tablesaw or with a
circular saw and cutting guide).
Cut the parts to length with a power miter saw or a circular saw.
For uniform results, set up a stop block and cut all similar parts at
once.
Assemble the door frames. Apply exterior-rated wood glue to the
mating parts and clamp them together with pipe or bar clamps.
Reinforce the joints with 3" countersunk deck screws (two per joint).
Reinforce the bottom joints by drilling a pair of 3/4"-dia. × 1" deep
clearance holes up through the bottom edges of the bottom rails and
driving 3" deck screws through pilot holes up into the stiles.
Assemble the side and back panels. Clamp and glue the posts
and rails for each frame, making sure the joints are square. Then,
reinforce the joints with countersunk 3" deck screws—at least two
per joint.
Hang the door frames. With the posts cut to length and oriented
correctly, attach a door frame to each post with a pair of galvanized
butt hinges. The bottoms of the door frames should be flush with or
slightly higher than the bottoms of the posts. Temporarily tack a 1 × 4
brace across both door bottom rails to keep the doors from swinging
during construction.
Join the panels and the door assembly by gluing and clamping
the parts together and then driving 3" countersunk deck screws to
reinforce the joints. To stabilize the assembly, fasten the 2 × 4 front
spreader between the front, bottom edges of the side panels. Make
sure the spreader will not interfere with door operation.
Make the grids for the panel infill areas. Use 1 × 2 cedar to make
all parts (you may have to rip-cut cedar 2 × 4s for this, depending on
availability in your area. Use exterior glue and 18-gauge brads
(galvanized) to connect the horizontal filler strips to the vertical infill
pieces. Vary the heights and spacing of the filler for visual interest
and to make the ends accessible for nailing.
Frame the grids with 1 × 2 strips cut to the correct length so each
frame fits neatly inside a panel or door opening. Install the grid
frames in the openings, making sure all front edges are flush.
Attach the top rails that conceal the post tops and help tie the
panels together. Attach the sides first using exterior glue and
galvanized finish nails. Then, install the back rail on top of the side
rails. Leave the front of the project open on top so you can load,
unload, and turn over compost more easily.
Line the interior surfaces of the compost bin with 1/2" galvanized
hardware cloth. Cut the hardware cloth to fit and fasten it with fence
staple or galvanized U-nails driven every 6" or so. Make sure you
don’t leave any sharp edges protruding. Grind them down with a
rotary tool or a file.
Set up the bin in your location. Apply a coat of exterior wood
sealant to all wood surfaces—use a product that contains a UV
inhibitor. Tip: Before setting up your compost bin, dig a 12"-deep
hole just inside the area where the bin will be placed. This will
expand your bin’s capacity.
BACKYARD FIREPIT
Outline the location for your firepit and the firepit safety area by
drawing concentric circles with landscape paint using a string and
pole for guidance.
Remove a 4"-deep layer of sod and dirt in the firepit and safety
areas (the depth of the excavation depends on what materials you’re
installing in the safety zone).
Dig a 4"-deep trench for the perimeter stones that will ring the pit
liner.
Fill the trench for the perimeter stones with compactable gravel and
tamp thoroughly. Then scatter gravel to within 2 1/2" of the paver
edging top throughout the project area. It is not necessary to tamp
this layer at this time.
Place your metal fire ring so it is level on the gravel layer and
centered around the center pipe.
Arrange the first course of wall blocks around the fire ring. Keep
gaps even and check with a level, adding or removing gravel as
needed.
Install the second course of retaining wall block, taking care to
evenly stagger the vertical joints on the first and second courses.
Add the remaining courses.
Compact the compactable gravel in the seating/safety area using
a rental plate vibrator.
Place and compact a layer of top-dressing rock in the
seating/safety area to complete the firepit.
CLASSIC GARDEN BRIDGE
Key A
Part Stringer
Dim. 1 1/2 × 9 1/4 × 96"
PCS. 2
Material Cedar
Key B
Part Stretcher
Dim. 1 1/2 × 3 1/2 × 27"
PCS. 4
Material "
Key C
Part Tread
Dim. 1 1/2 × 3 1/2 × 30"
PCS. 26
Material "
PREPARING BRIDGE PIECES
Study the cutting list carefully and take care when measuring for
cuts. The building blocks of this bridge are: stringers, a base, and
treads. Read these preliminary instructions carefully, then study the
steps before you begin.
Stringers: This first step involves cutting the main structural
pieces of the bridge. The stringers have arcs cut into their bottom
edges, and the ends of stringers are cut at a slant to create a gradual
tread incline. Before you cut stringers, carefully draw guidelines on
the wood pieces:
Base: Four straight boards called stretchers form the base that
support the bridge. Before cutting these pieces, mark stretcher
locations on the insides of the stringers, 1 1/2" from the top and
bottom of the stringers. The outside edges of the stretchers should
be 24" from the centers of the stringers so the inside edges are flush
with the bottoms of the arcs. When working with the stretchers, the
footboard may get quite heavy, so you will want to move the
project to its final resting place and finish constructing the project
there.
Treads: Cut the treads to size according to the cutting list. Once
laid on the stringers, treads will be separated with 1/4" gaps. Before
you install the treads, test-fit them to be sure they are the proper
size.
HOW TO BUILD A GARDEN BRIDGE
Use a circular saw to cut the ends of stringers along the diagonal
lines, according to the markings described on the previous page.
Tack a nail on the centerline, 5 1/4" up from the same long edge.
Also tack nails along the bottom edge, 20 1/2" to the left and right of
the centerline.
Make a marking guide from a thin, flexible strip of scrap wood or
plastic, hook it over the center nail, and slide the ends under the
outside nails to form a smooth curve. Trace along the guide with a
pencil to make the arc cutting line.
Use a jigsaw to make arched cut-outs in the bottoms of the 2 × 10
stringers after removing the nails and marking guide.
Assemble the base by preparing stringers as described on facing
page and positioning the stretchers between them. Stand the
stringers upright (curve at the bottom) and support bottom stretchers
with 1 1/2"-thick spacer blocks for correct spacing. Fasten stretchers
between stringers with countersunk 3" deck screws, driven through
the stringers and into the ends of the stretchers.
Turn the stringer assembly upside down and attach the top
stretchers.
Attach treads after test-fitting them. Leave a 1/4" gap between
treads. Secure them with 3"-long countersunk deck screws.
Sand all surfaces to smooth out any rough spots, and apply an
exterior wood stain to protect the wood, if desired. You can leave the
cedar untreated and it will turn gray, possibly blending with other
landscape features.
COLD FRAME BOX
Cutting List
Key A
Part Side
No. 2
Size 3/4 × 16/28 × 36"
Key B
Part Front
No. 1
Size 3/4 × 16 × 36"
Key C
Part Back
No. 1
Size 3/4 × 28 × 36"
Key E
Part Lid frame
No. 2
Size 3/4 × 4 × 38"
Key F
Part Cover
No. 1
Size 1/8 × 37 × 38"
Material Plexiglas
HOW TO BUILD A COLD-FRAME BOX
Cut the parts to size with a circular saw or jigsaw and cutting guide.
Mark the cutting lines first (See Diagram, previous page).
Assemble the front, back and side panels into a square box. Glue
the joints and clamp them together with pipe or bar clamps. Adjust
until the corners are square.
Reinforce the joints with 2" or 2 1/2" deck screws driven through
countersunk pilot holes. Drive screws every 4 to 6" along each joint.
Make the lid frame. Cut the 4"-wide strips of 3/4" plywood reserved
from step 1 into frame parts (2 @ 31" and 2 @ 38"). Assemble the
frame parts into a square 38 × 39" frame. There are many ways to
join the parts so they create a flat frame. Because the Plexiglas
cover will give the lid some rigidity, simply gluing the joints and
reinforcing with an L-bracket at each inside corner should be more
than adequate structurally.
Paint the box and the frame with exterior paint, preferably in an
enamel finish. A darker color will hold more solar heat.
Lay thick beds of exterior adhesive/caulk onto the tops of the
frame and then seat the Plexiglas cover into the adhesive. Clean up
squeeze-out right away. Once the adhesive has set, attach the lid
with butt hinges and attach the handles to the sides.
Move the cold frame to the site. Clear and level the ground where
it will set if possible. Some gardeners like to excavate the site
slightly.
JUMBO COLD FRAME
Cutting List
Key A
No. 2
Part Frame side
Dimension 1 1/2 × 2 1/2 × 94"
Material 2×3
Key B
No. 2
Part Frame end
Dimension 1 1/2 × 2 1/2 × 30"
Material 2×3
Key C
No. 2
Part Base side
Dimension 1 1/2 × 5 1/2 × 94"
Material 2×6
Key D
No. 2
Part Base end
Dimension 1 1/2 × 5 1/2 × 30"
Material 2×6
Key E
No. 4
Part Frame brace
Dimension 1 1/2 × 2 1/2 × 8"
Material 2×3
Key F
No. 2
Part Prop stick
Dimension 3/4 × 1 1/2 × 30"
Material 1×2
Key G
No. 4
Part Rib
Dimension 1/2 × 1/2 × 37"
Drill pilot holes and fasten the frame end pieces between the frame
side pieces with 3" deck screws to create the rectangular frame. Do
the same with the base pieces to create the base. Use two screws
for each joint.
Stabilize the corners of the canopy frame with braces cut to 45°
angles at both ends. Install the braces on-the-flat, so their top faces
are flush with the tops of the canopy frame. Drill pilot holes and
fasten through the braces and into the frame with one 2 1/2" screw at
each end. Then, drive one more screw through the outside of the
frame and into each end of the brace. Check the frame for square as
you work.
Assemble the canopy glazing framework using 1/2" PVC pipe. Cut
all the ribs 37" long. You can cut these easily with a miter saw,
hacksaw, or jigsaw.
Use 2" deck screws as receptors for the PVC pipes. Drive the
screws in 1" from edge and 3/4" from the ends, angling the screws at
about 35 to 45° toward the center. Leave about 3/4" of the screw
exposed. Drive two additional screws in at 32 1/4" from each end.
Install the PVC ribs by putting one end over the 2" screw, then
curving the PVC until the other end fits over the opposite screw. Take
your time with this, and use a helper if you need. Note: Hopefully
you’ve remembered to buy the flexible PVC, not the Schedule 40
type used for indoor plumbing.
Hold up and mark a smooth piece of clear acrylic for the end
panels. The clear acrylic should cover the 2 × 3 and follow the
curving top of the PVC. Cut the clear acrylic with a plastic-cutting
jigsaw blade.
Drill 1/4" holes along the bottom of both panels about 5/8" up from
the edge of the panel. Space the holes 2 1/2" from ends, then every
16". Also mark and drill rib locations on the roof panels about 6" up
from bottom, spacing the holes at 1 5/8" and 33 1/4" from each end.
Install the panels 1 1/2" up from the bottom of the 2 × 3 with the
roofing screws. The ends of the panels should extend 1" beyond the
2 × 3s.
Adjust the PVC ribs until the predrilled holes in the roof panels are
centered on them, then predrill the PVC with a 1/8" bit. Fasten the
panels to the two center ribs.
Lap the second sheet over the first, leaving roughly the same
amount of panel hanging over the 2 × 3. Fasten the second sheet
the same way as the first. Insert filler strips at each end under the
polycarbonate, then drill through those into the PVC ribs. Now add
additional screws about every 1/6". You can just predrill the holes
with the 1/8" bit (the polycarbonate panels are soft enough that the
screws will drive through them without cracking).
Set the clear acrylic end panels in place, butting them against the
filler at the top. Mark screw locations. Place the panel on a piece of
plywood and predrill with a 1/4" diameter bit to avoid cracking the
clear acrylic, which isn’t as soft or flexible as the polycarbonate.
Screw the panels in place with roofing screws, hand-tightening with a
screwdriver to avoid cracking the clear acrylic. Don’t overtighten.
Mount the canopy to the cold frame base with two exterior hinges.
The canopy frame should fit flush over the base on all sides. Screw
in two hook-and-eye latches in front.
Attach a prop stick to each side with a stainless steel bolt and nut.
Insert three washers (or more) between the prop stick and the 2 × 6
base so the prop stick clears the clear acrylic side panel. Drill a few
additional 5/16" holes in the stick and the frame for the eyebolts, so
that you can prop the canopy open at different heights. Now, prepare
the ground and place the cold frame in the desired location. Anchor
the base to the ground using 16" treated stakes or heavy-duty metal
angles driven into the ground and secured to the frame.
RESOURCES
ACG Greenhouses
888 888 9050
www.littlegreenhouse.com
Greenhouses.com
800 681 3302
www.greenhouses.com
GreenhouseKit.com
877 718 2865
www.greenhousekit.com
HDA Inc.
www.houseplansandmore.com
Juliana Greenhouses
www.julianagreenhouses.com
Masonry Society
303 939 9700
www.masonrysociety.com
Sturdy-built Greenhouses
Redwood greenhouse kits
800 344 4115
www.sturdi-built.com
Summerwood Products
866 519 4634
www.summerwood.com
PHOTO CREDITS
BLACK+DECKER: 19 (top)
Borgert: 119 (top)
California Redwood Association: 27 (left) Chip Spitzer
Construction: 127
Distinctive Designs: 359 (bottom) Garden Picture Library: 85
(bottom) Jerry Pavia: 100, 102 (top, both), 126, 318
Shutterstock: 22, 82, 102 (bottom, both), 113, 191 (bottom), 236,
322, 464, 496, 497
Sunporch Structures, Inc.: 370 (all) Tony Giammarino: 119 (bottom
right), 127
METRIC CONVERSIONS
Metric Equivalent
Converting Measurements
To Convert: To: Multiply by:
Inches Millimeters 25.4
Inches Centimeters 2.54
Feet Meters 0.305
Yards Meters 0.914
Miles Kilometers 1.609
Square inches Square centimeters 6.45
Square feet Square meters 0.093
Square yards Square meters 0.836
Cubic inches Cubic centimeters 16.4
Cubic feet Cubic meters 0.0283
Cubic yards Cubic meters 0.765
Pints (U.S.) Liters 0.473 (lmp. 0.568)
Quarts (U.S.) Liters 0.946 (lmp. 1.136)
Gallons (U.S.) Liters 3.785 (lmp. 4.546)
Ounces Grams 28.4
Pounds Kilograms 0.454
Tons Metric tons 0.907
Millimeters Inches 0.039
Centimeters Inches 0.394
Meters Feet 3.28
Meters Yards 1.09
Kilometers Miles 0.621
Square centimeters Square inches 0.155
Square meters Square feet 10.8
Square meters Square yards 1.2
Cubic centimeters Cubic inches 0.061
Cubic meters Cubic feet 35.3
Cubic meters Cubic yards 1.31
Liters Pints (U.S.) 2.114 (lmp. 1.76)
Liters Quarts (U.S.) 1.057 (lmp. 0.88)
Liters Gallons (U.S.) 0.264 (lmp. 0.22)
Grams Ounces 0.035
Kilograms Pounds 2.2
Metric tons Tons 1.1
Converting Temperatures
B
Backyard Fire Pit, 538–541
bamboo, 239, 286–289
barbecues, 24–25
benches
deck-mounted, 229–231
edge-mounted, deck, 232–233
Simple Potting Bench, 528–531
Boardwalk Deck on a Slab, 86–89
bocce court, 496–499
bricks
brick paver edging, 50
cutting, 70, 109
as material for walls, 239
pathways
mortared pathway over concrete, 82–85
sandset brick walkway, 66–71
patios
mortared paver patio, 150–153
paver patterns, 111
permeable subbases for patios, 132–135
sandset brick patio, 106–111
selecting, 118
See also paver bricks/slabs
building codes
common, 22–25
concrete patios and, 143
decks, 25, 156–161, 190, 206, 211, 234, 506
sunporches and, 368
building materials
cast blocks, 13
composite materials, 12
concrete, 15
estimating needs, 16–17
fences and, 238–239
lumber, 10–11
metals, 12
mortar, 15
natural stone, 14
patios and, 29
plastics, 12
steps and, 29
walkways and, 29
building permits, 22
building sites
checking for square, 45
excavating, 45–46
laying out, 43–44
prepping excavated, 47
C
cast blocks
estimating needs, 16
as material for walls, 239
types of, 13
See also bricks; concrete; landscape blocks cedar timbers. See
landscape timbers
chain link, 239
Circular Paver Patio, 120–125
Classic Garden Bridge, 542–545
Cobblestone Paver Patio, 113–118
cobblestones, 113
cold frame boxes, 546–549
composite building materials, 12, 239
compost bins, 532–537
concrete
blocks, 13
coloring, 80
curb edging, 52–53
custom surfacing of, 80
estimating needs, 17, 143
finishing, 144
mixing, 181
molded decorative concrete paths, 78–81
path molds, 78
paver bricks, 13
poured, 15
poured concrete walkways, 72–77
slab patio, 143–149
stepping stone path with concrete pavers, 65
timber and concrete garden steps, 95–99
See also landscape blocks
concrete path molds, 78
Concrete Slab Patio, 143–149
copper pipe, 12
D
deck planters, 502–505
decks
beams
building codes and, 190
fabricating, 191
notched-post, 195
post connection with one-piece saddle, 194
post connection with two-piece saddle, 193
benches
about, 228
deck-mounted, 229–231
edge-mounted, 232–233
boardwalk on concrete slab, 86–89
building codes and, 25, 156–161
building overview, 162–165
deck post installation, 184–189
decking
attaching, 202–204
composite/PVC, 205
floating island type, 220–227
footings
digging, 178–180
estimating concrete for, 179
locating deck, 172–177
post anchor attachment, 185–186
pouring, 182–183
joists
hanging, 197–201
lumber for, 196
laying decking boards, 165
ledgers
counterboring, 168
masonry foundation walls and, 170
rim joist attachment, 168–169
siding and, 167
sizing openings for, 167
stucco walls and, 171
posts
about, 184
post anchor attachment, 185–186
setting, 186–189
privacy screens, 506–509
railings
basics of, 210
building codes and, 211
installation, 165, 212–218
style variations, 219
types of, 211
runoff gutters, 365–367
skirting
building codes and, 234
installation, 234–235
stairs
building, 165, 208–209
building codes and, 206
stringer construction, 207
under-deck enclosure systems
about, 358
components, 359
installation, 360–364
Decorative Concrete Path, 78–81
DIY Gabled Greenhouse
about, 386
construction, 388–391
doors for, 391
materials and tools, 387
DIY Playset
about, 474
climbing rope, 483
construction, 477–480
hardware for, 474
ladder construction, 481
materials, 476
slide attachment, 482
DIY Swingset, 484–487
drainage
patios and, 33, 136
perimeter trenches, 33
routing drainpipes, 367
runoff gutters, 365–367
driveways, common ordinances, 23
E
edging
brick paver, 50
concrete curb, 52–53
invisible, 49
landscape timber, 54
lumber, 55
mortared brick paver, 85
rigid paver, 49
stone edging, 51
timing of, 48
edging blocks, 13
electrical lines, 22, 26, 27, 32
F
fasteners, 21
fences
bamboo
about, 286
existing fence coverage with, 289
reducing panel length, 288
wood-frame fence construction, 287–288
building materials for, 238–239
chain link, 279–281
about, 278
anatomy of, 279
California-style, 283–284
gates for, 278, 282
privacy tape/slats, 285
weaving panels, 281
common ordinances, 23
invisible pet, 290–295
iron, traditional, 277
ornamental metal, 274–277
picket, 248–251
post and board
about, 252
capped, 256
construction, 253–254
modern privacy fence, 257
notched-post, 255
split rail, 258–261
vinyl panel, 270–273
Virginia rail, 262–265
wood composite, 266–269
wood panel
about, 240
building, 243–245
face-mounted, 246–247
installation, 242
panel board variations, 241
See also gates
fiberglass-reinforced plastic (FRP), 12
fieldstone, 14
fire pits
Backyard Fire Pit, 538–541
common ordinances, 24–25
flagstone, 14
Flagstone Garden Steps, 101–105
Flagstone Patio, 127–131
Floating Island Octagon Deck, 220–227
Freestanding Kit Greenhouse
about, 392
construction, 394–399
inspecting components, 393
tools for construction, 393
G
Gabled House with Entry Deck
construction, 456–463
plans, 452–455
garden accessories
Classic Garden Bridge, 542–545
cold frame boxes, 546–549
compost bins
about, 532
composting, 532
construction, 535–537
plans and materials, 534
Jumbo Cold Frame
about, 550
construction, 552–554
plans and materials, 551
Simple Potting Bench, 528–531
See also fire pits; greenhouses; sheds garden structures
Arbor Retreat
about, 324
construction, 330–335
materials, 326
plans, 327–329
building codes and, 323
Patio Arbor/Trellis Enclosure
about, 350
construction, 352–355
trellis construction, 356–357
Patio Enclosure
about, 336–337
construction, 340–349
materials, 338–339
plans, 338
sunporches
about, 368–369
anchoring options, 373
attachment options, 371
building codes and, 368
components, 370
door installation, 382, 384–385
frame construction, 375–380
materials and terms, 374
site preparation, 372
slope and, 375
ventilation and, 372
window installation, 380–384
See also greenhouses; sheds
garden walls. See walls
gates
chain link, 278, 282
prefabricated installation, 245
in sample patio plan, 37
for split rail fences, 261
treehouse, 448
vinyl panel, 273
See also fences
gazebos, in sample patio plan, 39
gravel, estimating needs, 16
greenhouses
DIY Gabled Greenhouse
about, 386
construction, 388–391
doors for, 391
materials and tools, 387
Freestanding Kit Greenhouse
about, 392
construction, 394–399
inspecting components, 393
tools for constructions, 393
PVC Hoophouse, 400–405
See also cold frame boxes; Jumbo Cold Frame H
hand tools, 18
hardware, 21
for composite decking, 205
for fences/walls, 238–239
playset, 474
I
International Residential Code, 156
J
Jumbo Cold Frame, 550–554
L
ladders
playset, 481
treehouse, 448, 463
land measurements, 26
landscape blocks
about, 239
cutting facets, 300
dry-stacked stone retaining wall, 318–321
free standing patio wall, 296–301
interlocking-block retaining wall, 310–315
outdoor kitchen and countertop, 302–305
landscape timbers
cutting, 92
edging from, 54
garden steps with concrete, 95–99
garden steps with gravel, 91–94
retaining walls, 316–317
Lean-To Tool Bin
about, 424
construction, 431–433
materials, 426
plans, 427–430
Loose Rock Landscape Path, 56–61
lumber
boardwalk deck on slab, 86–89
for deck posts, 184
edging from, 55
as fence material, 238
reading stamps on, 11
sealing, 11
selecting, 10–11
M
Mailbox Stand, 510–513
manufactured stone, 13
masonry tools, 20
metals, 12
Modern Post and Board Privacy Fence, 257
mortar, 15
Mortared Brick over a Concrete Path, 82–85
Mortared Paver Patio, 150–153
N
natural stone
choosing stepping stones, 62
estimating needs, 16
flagstone patio, 127–131
flagstone steps, 101–105
as material for walls, 239
permeable subbases for patios, 132–135
retaining wall, 318–321
stone edging, 51
trimming, 51
types of, 14
neighbors, 22
O
obstacles, 27
Open-Air Treehouse
about, 436
construction, 441–448
plans, 438–440
Outdoor Kitchen Walls & Countertop, 302–305
P
pathways
building materials for, 29
cast materials for, 13
common ordinances, 23
decorative molded concrete, 78–81
design considerations, 30–31
laying out, 67
loose-rock gravel pathway, 56–61
mortared brick over concrete, 82–85
natural stone for, 14
poured concrete, 72–77
sandset brick, 66–71
spacer gauges, 58
stepping stone, 62–65
tamping gravel, 60
for wheelbarrows, 134
See also edging
Patio Arbor/Trellis Enclosure
about, 350
construction, 352–355
trellis construction, 356–357
Patio Enclosure
about, 336–337
construction, 340–349
materials, 338–339
plans, 338
patios
access and, 32
adding stone walls to, 127
atmosphere and, 32
batterboards for layout, 42–45
building materials and, 29
checking for square, 45
circular paver, 120–125
climate considerations, 34–35
cobblestone paver, 113–118
common ordinances, 23, 32, 42, 143
concrete slab, 143–149
design considerations, 30–31
drainage and, 33
drop distance and, 42, 44
excavating site for, 45–46
flagstone, 127–131
laying out, 43–45
mock-ups, 30
mortared paver over concrete, 150–153
next to houses, 146
Pario Arbor/Trellis Enclosure
about, 350
constructions, 352–355
trellis construction, 356–357
Patio Enclosure
about, 336–337
construction, 340–349
materials, 338–339
plans, 338
permeable subbases for rock or masonry, 132–135
placement of structures on, 31
plants for stone, 131
prepping excavated site, 47
sample plans for, 37–41
sandset brick, 106–111
spaced masonry paver, 136–141
See also edging
paver bricks/slabs
brick paver edging, 50
cobblestones, 113
curves with, 118
cutting, 109
estimating needs, 16
fan-shaped, 121
flagstone steps, 101–105
patios
circular patio, 120–125
cobblestone paver patio, 113–118
mortared paver patio, 150–153
permeable subbases for patios, 132–135
spaced masonry paver patio, 136–141
paver patters, 111
rigid paver edging, 49
selecting, 118
spacers for, 138
types of, 13
See also bricks
pets, invisible fences for, 290–295
plans
about plan view, 36
drawing, 36
sample patio, 37–41
planters, deck, 502–505
plastic, 12
play structures
DIY Playset
about, 474
climbing rope, 483
construction, 477–480
hardware for, 474
ladder construction, 481
materials, 476
slide attachment, 482
DIY Swingset, 484–487
mulch for, 465
precut kits
about, 466
components of, 467
installation, 468–473
slide attachment, 473
safety and, 464–465
skateboard ramps, 490–495
tree swings, 488–489
See also bocce court; treehouses
plumbing lines, 22, 26, 27, 32
ponds, common ordinances, 25
Porch Swing
about, 514
construction, 516–520
hanging, 521
plans and materials, 515
Porch Swing Stand
about, 522
construction, 524–526
plans and materials, 523
swing installation, 526–527
porches, common ordinances, 24
Poured Concrete Walkway, 72–77
power augers, 179
power lines, 22, 26, 27, 32
power tools, 19
privacy screens, 506–509
property lines, 26
PVC Hoophouse, 400–405
PVC vinyl, 12
R
rental tools, 19
retaining walls
common ordinances, 25
interlocking block, 310–315
landscape timber, 316–317
stone, 318–321
river rock, 14
rubble, 14
runoff gutters, deck, 365–367
S
sand, estimating needs, 16
Sandset Brick Patio, 106–111
Sandset Brick Walkway, 66–71
screed guides, 116
screened porches, 39
sewer lines, 22, 26, 27, 32
sheds
common ordinances, 24, 25
kit
about, 433
anchoring metal, 415
metal kit assembly, 410–415
metal maintenance, 415
selecting, 408–409
wooden construction, 417–423
wooden delivery, 416
wooden site preparation, 416
Lean-To Tool Bin
about, 424
construction, 431–433
materials, 426
plans, 427–430
sidewalks, common ordinances, 23
Simple Potting Bench, 528–531
site plans, 26
skateboard ramps, 490–495
slopes
concrete walkways and, 73
dry-stacked stone walls and, 309
fencing and, 27
sample patio plan and, 38
sunporch base and, 375
See also steps
Spaced Masonry Pavers, 136–141
spacer gauges, 58
square, checking for, 45
stairs
building codes and deck, 206
building deck, 208–209
dry-stacked stone walls and, 309
stringer construction, 207
Stepping Stone Landscape Path, 62–65
steps
building materials for, 29
common ordinances, 23
design considerations, 30–31
flagstone steps, 101–105
timber and concrete garden steps, 95–99
timber and gravel garden steps, 91–94
sunporches
about, 368–369
anchoring options, 373
attachment options, 371
building codes and, 368
components, 370
door installation, 382, 384–385
frame construction, 375–380
materials and terms, 374
site preparation, 372
slope and, 375
ventilation and, 372
window installation, 380–384
swimming pools, common ordinances, 24
swingsets. See play structures
T
tools
GFCI extension cords and, 19
hand tools, 18
importance of quality, 18
landscaping, 19
masonry, 20
power, 19
rental, 19
topsoil, estimating needs, 16
tree swings, 488–489
treehouses
Gabled Houese with Entry Deck
construction, 456–463
plans, 452–455
Open-Air Treehouse
about, 436
construction, 441–448
plans, 438–440
trees for, 451
U
utility lines, 22, 26, 27, 32
V
veneer stone, 14
ventilation, 372
vinyl fencing materials, 239
W
walkways. See pathways
wall stone, 14
walls
building materials for, 238–239
cast block materials for, 13
common ordinances, 24
landscape block
about, 296
columns for, 301
cutting facets, 300
freestanding construction, 298–300
laying out freestanding, 297
outdoor kitchen and countertop, 302–305
natural stone for, 14
stone, dry-stacked, 306–309
See also retaining walls
wheelbarrow paths, 134
white oak, 348
wood, 238
See also lumber
wrought iron, 12, 277
Y
yard structures. See garden structures
yard surveys, 26
Z
zoning ordinances
overview, 22
patios, 32
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