DS 200

Electronic Pressure Switch

Stainless Steel Sensor

accuracy according to IEC 60770:

standard: 0.35 % FSO
option: 0.25 % FSO

Nominal pressure The electronic pressure switch DS 200 is the

successful combination of
from 0 ... 100 mbar up to 0 ... 600 bar
► intelligent pressure switch
Contacts
► digital display
1, 2 or 4 independent PNP contacts,
freely configurable and has been specially designed for numerous
applications in various industrial sectors.
Analogue output
As standard the DS 200 offers a PNP contact
2-wire: 4 ... 20 mA
and a rotatable display module with 4-digit
3-wire: 4 … 20 mA / 0 … 10 V LED display. Optional versions like e.g. an
others on request intrinsically safe version, max. four contacts and an
analogue output complete the profile.
Special characteristics

► indication of measured values Preferred areas of use are

on a 4-digit LED display
► rotatable and configurable Plant and machine engineering
display module
Heating and air conditioning
Optional versions
Environmental engineering
► IS-version
(water – sewage – recycling)
Ex ia = intrinsically safe for gases
► pressure sensor welded
► customer specific versions

BD SENSORS GmbH
BD-Sensors-Straße 1 Tel.: +49 (0) 92 35 / 98 11- 0 www.bdsensors.de
D - 95199 Thierstein Fax: +49 (0) 92 35 / 98 11- 11 [email protected]
DS 200
Electronic Pressure Switch Technical Data

Input pressure range

Nominal pressure gauge1 [bar] -1…0 0.10 0.16 0.25 0.40 0.60 1 1.6 2.5 4 6
Nominal pressure abs. [bar] - - - - 0.40 0.60 1 1.6 2.5 4 6
Level gauge 1 [mH2O] - 1 1.6 2.5 4 6 10 16 25 40 60
Overpressure [bar] 5 0.5 1 1 2 5 5 10 10 20 40
Burst pressure ≥ [bar] 7.5 1.5 1.5 1.5 3 7.5 7.5 15 15 25 50

Nominal pressure
10 16 25 40 60 100 160 250 400 600
gauge 1 / absolute [bar]
Level gauge 1 [mH2O] 100 160 250 400 600 - - - - -
Overpressure [bar] 40 80 80 105 210 210 600 1000 1000 1000
Burst pressure ≥ [bar] 50 120 120 210 420 420 1000 1250 1250 1250
Vacuum resistance pN ≥ 1 bar: unlimited vacuum resistance; pN < 1 bar: on request
1
from 60 bar: measurement starts with ambient pressure

Contact 2
Standard 1 PNP contact
Options 2 independent PNP contacts
4 independent PNP contacts (possible with M12x1, 8-pin for 4 ... 20 mA/3-wire;
0 ... 10 V/3-wire on request)
Max. switching current 4 ... 20 mA / 2- and 3-wire: contact rating 125 mA, short-circuit resistant; Vswitch = VS − 2V
0 ... 10 V / 3-wire: contact rating 125 mA, short-circuit resistant
Accuracy of contacts 3 standard: pN < 0.4 bar: ≤ ± 0.5 % FSO pN ≥ 0.4 bar: ≤ ± 0.35 % FSO
option: pN ≥ 0.4 bar: ≤ ± 0.25 % FSO
Repeatability ≤ ± 0.1 % FSO
Switching frequency max. 10 Hz
Switching cycles > 100 x 106
Delay time 0 ... 100 sec
2
max. 1 contact for 2-wire current signal with plug ISO 4400 as well as 2-wire current signal with IS-protection
no contact possible with 3-wire in combination with plug ISO 4400
Analogue output (optionally) / Supply
2-wire current signal 4 ... 20 mA / VS = 13 ... 36 VDC permissible load: Rmax = [(VS – VS min) / 0.02 A] Ω
response time: < 10 msec
2-wire current signal with 4 ... 20 mA / VS = 15 ... 28 VDC permissible load: Rmax = [(VS – VS min) / 0.02 A] Ω
IS-protection response time: < 10 msec
3-wire current signal 4 ... 20 mA / VS = 19 ... 30 VDC adjustable (turn-down of span 1:5) 4
permissible load: Rmax = 500 Ω response time: < 3 sec
3-wire voltage signal 0 … 10 V / VS = 15 ... 36 VDC permissible load: Rmin = 10 kΩ response time: < 3 msec
without analogue output VS = 15 ... 36 VDC
Accuracy 3 standard: pN < 0.4 bar: ≤ ± 0.5 % FSO; pN ≥ 0.4 bar: ≤ ± 0.35 %FSO
option: pN ≥ 0.4 bar: ≤ ± 0.25 % FSO
3
accuracy according to IEC 60770 – limit point adjustment (non-linearity, hysteresis, repeatability)
4
with turn-down of span the analogue signal is adjusted automatically to the new measuring range
Thermal effects (offset and span)
Nominal pressure pN [bar] -1 … 0 < 0.40 ≥ 0.40
Tolerance band [% FSO] ≤ ± 0.75 ≤±1 ≤ ± 0.75
in compensated range [°C] -20 ... 85 0 ... 70 -20 … 85
Permissible temperatures
Medium -40 ... 125 °C
Electronics / environment -40 ... 85 °C
Storage -40 ... 100 °C
Electrical protection
Short-circuit protection permanent
Reverse polarity protection no damage, but also no function
Electromagnetic compatibility emission and immunity according to EN 61326
Mechanical stability
Vibration 20 g RMS / 10 ... 2000 Hz according to DIN EN 60068-2-6
Shock 500 g / 1 msec half sine according to DIN EN 60068-2-27
Materials
Pressure port stainless steel 1.4404 (316 L)
Housing stainless steel 1.4404 (316 L)
Display housing PA 6.6, polycarbonate
Seals (media wetted) standard: FKM option: welded version 5 others on request
Diaphragm stainless steel 1.4435 (316 L)
Media wetted parts pressure port, seals, diaphragm
5
welded version only for pressure ports according to EN 837 and NPT; possible for nominal pressure ranges pN ≤ 40 bar

pressure and level

DS 200
Electronic Pressure Switch Technical Data

Explosion protection (only for 4 … 20 mA / 2-wire)

Approval AX14-DS 200 IBExU 06 ATEX 1050 X
zone 1: II 2G Ex ia IIC T4 Gb
Safety technical maximum
Ui = 28 V, Ii = 93 mA, Pi = 660 mW, C ≈ 0 nF, Li ≈ 0 µH
values
6
Max. switching current 70 mA
Permissible temperatures for
-25 ... 70 °C
environment
Connecting cables cable capacitance: signal line/shield also signal line/signal line: 100 pF/m
(by factory) cable inductance: signal line/shield also signal line/signal line: 1 µH/m
6
the real switching current in the application depends on the power supply unit

Miscellaneous
Display 4-digit, red 7-segment-LED display
digit height 7 mm
range of indication -1999 ... +9999
accuracy 0.1 % ± 1 digit
digital damping 0.3 … 30 sec (programmable);
measured value update 0.0 … 10 sec (programmable)
Current consumption 2-wire signal output current: max. 25 mA
(without contacts) 3-wire signal output current: approx. 45 mA + signal current
3-wire signal output voltage: approx. 45 mA
Ingress protection IP 65
Installation position any 7
Weight min. 160 g (depending on mechanical connection)
Operational life 100 million load cycles
CE-conformity EMC Directive: 2014/30/EU Pressure Equipment Directive: 2014/68/EU (module A) 8
ATEX Directive 2014/34/EU
7
Pressure switches are calibrated in a vertical position with the pressure connection down. If this position is changed on installation there can be
slight deviation in the zero point for pressure ranges pN ≤ 1 bar.
8
This directive is only valid for devices with maximum permissible overpressure > 200 bar
Wiring diagrams
2-wire-system (current) 3-wire-system (current/voltage)
p p
supply + supply +
VS
VS
supply –
A/V RL
A signal +
supply – RL contact 1 RL
contact 2 RL
contact 1 RL
contact 3 RL
I I/U
contact 2 contact 4

Pin configuration
Electrical connection M12x1 M12x1 M12x1 ISO 4400 Binder
plastic metal plastic series 723
(5-pin) (5-pin) (8-pin) (5-pin)

5
3 2 1
5 2 1 4 2
3 2
5 8 3
6 1
4 1
3 4 4 7 4 5

Supply + 1 1 1 1 1
Supply – 3 3 3 2 3
Signal + (only 3-wire) 2 2 2 3 2
Contact 1 4 4 4 3 4
Contact 2 5 5 5 - 5
Contact 3 - - 6 - -
Contact 4 - - 7 - -
via plug housing/ via plug housing/
Shield ground contact
pressure port pressure port pressure port pressure port

www.bdsensors.de
DS 200
Electronic Pressure Switch Technical Data

Electrical connections (dimensions mm / in)

M12x1 plastic M12x1 metal M12x1 plastic

(5-pin) (5-pin) (8-pin)

ISO 4400 Binder series 723

(5-pin)

Dimensions (mm / in)

rotatability of display module

* for nominal pressure pN > 400 bar increases the length of device by 19 mm (without explosion protection) or by 39 mm (with explosion protection)

pressure and level

 DS 200
Electronic Pressure Switch Technical Data

Mechanical connection (dimensions mm / in)

© 2024 BD|SENSORS GmbH – The specifications given in this document represent the state of engineering at the time of publishing. We reserve the right to make modifications to the specifications and materials.
G1/2" DIN 3852 G1/2" EN 837 1/2" NPT

G1/4" DIN 3852 G1/4" EN 837 1/4" NPT

G3/4" flush DIN 3852 G1/2" flush DIN 3852

(0.1 bar ≤ pN ≤ 40 bar) (0.1 bar ≤ pN ≤ 40 bar)

length of device: 87.5 mm (without plug) length of device: 103 mm (without plug)

 metric threads and other versions on request

DS200_E_041224

Tel.: +49 (0) 92 35 / 98 11- 0 www.bdsensors.de www.bdsensors.de

Fax: +49 (0) 92 35 / 98 11- 11 [email protected]
 Ordering code DS 200
DS 200 - - - - - - - -
Pressure
1
gauge in bar 7 8 0
1
gauge in mH2O 7 8 H
2
absolute in bar 7 8 1
Input [mH2O] [bar]
2
1.0 0.10 1 0 0 0
2
1.6 0.16 1 6 0 0
2
2.5 0.25 2 5 0 0
4.0 0.40 4 0 0 0
6.0 0.60 6 0 0 0
10 1.0 1 0 0 1
16 1.6 1 6 0 1
25 2.5 2 5 0 1
40 4.0 4 0 0 1
60 6.0 6 0 0 1
100 10 1 0 0 2
160 16 1 6 0 2
250 25 2 5 0 2
400 40 4 0 0 2
600 60 6 0 0 2
100 1 0 0 3
160 1 6 0 3
250 2 5 0 3
400 4 0 0 3

© 2024 BD|SENSORS GmbH - The specifications given in this document represent the state of engineering at the time of publishing. We reserve the right to make modifications to the specifications and materials.
600 6 0 0 3
-1 … 0 X 1 0 2
customer 9 9 9 9 consult
Analogue output
without 0
4 … 20 mA / 2-wire 1
0 … 10 V / 3-wire 3
4 … 20 mA / 3-wire, adjustable 7J
3
intrinsic safety 4 … 20 mA / 2-wire E
customer 9 consult
Contact
3, 4
1 contact 1
3, 4
2 contacts 2
5
4 contacts 4 consult
Accuracy
standard for pN > 0.4 bar: 0.35 % FSO 3
standard for pN ≤ 0.4 bar: 0.50 % FSO 5
option for pN ≥ 0.4 bar: 0.25 % FSO 2
customer 9 consult
Electrical connection
male plug M12x1 (5-pin) /
N 0 1
plastic version
5
male plug M12x1 (8-pin) /
M 5 0
plastic version
male plug M12x1 (5-pin) /
N 1 1
metal version
4
male and female plug ISO 4400 1 0 0
male plug Binder series 723 (5-pin) 2 0 4
customer 9 9 9 consult
Mechanical connection
G1/2" DIN 3852 1 0 0
G1/2" EN 837 2 0 0
G1/4" DIN 3852 3 0 0
G1/4" EN 837 4 0 0
6
G1/2" DIN 3852 with
F 0 0
flush sensor
6
G3/4" DIN 3852 with
K 0 0
flush sensor
1/2" NPT N 0 0
1/4" NPT N 4 0
customer 9 9 9 consult
Seal
FKM 1
7
without (welded version) 2
customer 9 consult
Special version
standard 0 0 0
customer 9 9 9 consult
1
from 60 bar: measurement starts with ambient pressure
2
absolute pressure possible from 0.4 bar
3
with IS version max. 1 contact is possible
4
with connector ISO 4400 and output 2-wire version only max. 1 contact possible; with 3-wire version no contact possible
5
4 contacts and M12x1, 8-pin only possible in combination and together with 4 ... 20 mA/3-wire; 0 ... 10 V/3-wire on request
6
not possible for nominal pressure pN > 40 bar; for G3/4“ flush nominal pressure abs. on request
7
welded version only with pressure ports according to EN 837 and NPT; possible for nominal pressure ranges pN ≤ 40 bar

19.06.2024