LPG Storage and Filling Station Rs. 119.98 Million Sep-2023
LPG Storage and Filling Station Rs. 119.98 Million Sep-2023
LPG STORAGE
AND FILLING
STATION
September 2023
The figures and financial projections are approximate due to fluctuations in exchange
rates, energy costs, and fuel prices etc. Users are advised to focus on understanding
essential elements such as production processes and capacities, space, machinery, human
resources, and raw material etc. requirements. Project investment, operating costs, and
revenues can change daily. For accurate financial calculations, utilize financial calculators on
SMEDA’s website and consult financial experts to stay current with market conditions
Table of Contents
1 DISCLAIMER .................................................................................................... 3
2 EXECUTIVE SUMMARY ................................................................................... 4
3 INTRODUCTION TO SMEDA ........................................................................... 4
4 PURPOSE OF THE DOCUMENT ..................................................................... 5
5 BRIEF DESCRIPTION OF PROJECT & PRODUCT ........................................ 5
5.1 LPG Distribution Process (Supply Chain) ................................................. 6
5.2 Installed And Operational Capacities ........................................................ 7
6 CRITICAL SUCCESS FACTORS ..................................................................... 7
7 GEOGRAPHICAL POTENTIAL FOR INVESTMENT ....................................... 8
8 POTENTIAL TARGET CUSTOMERS / MARKETS .......................................... 8
9 PROJECT COST SUMMARY ........................................................................... 8
9.1 Project Economics .................................................................................... 8
9.2 Project Cost ............................................................................................ 10
9.3 Space Requirement ................................................................................ 10
9.4 Machinery & Equipment Requirement .................................................... 11
9.5 Furniture & Fixtures Requirement ........................................................... 12
9.6 Office and Other Equipment Requirement .............................................. 12
9.7 Human Resource Requirement .............................................................. 13
9.8 Licensing and Legal Requirements ........................................................ 14
9.9 Utilities and other costs........................................................................... 14
9.10 Revenue Generation............................................................................... 14
10 CONTACT DETAILS....................................................................................... 14
11 USEFUL WEB LINK ....................................................................................... 15
12 ANNEXURES .................................................................................................. 17
12.1 Income Statement................................................................................... 17
12.2 Balance Sheet ........................................................................................ 18
12.3 Cash Flow Statement ............................................................................. 19
13 KEY ASSUMPTIONS ...................................................................................... 20
13.1 Operating Cost Assumptions .................................................................. 20
13.2 Production Cost Assumptions ................................................................. 20
13.3 Revenue Assumptions ............................................................................ 21
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Pre-Feasibility Study LPG Storage and Filling Station
1 DISCLAIMER
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Pre-Feasibility Study LPG Storage and Filling Station
2 EXECUTIVE SUMMARY
LPG (Liquefied Petroleum Gas) is the generic name for commercial propane and
commercial butane. These are hydrocarbon products produced by the oil and gas
industries. LPG is used as fuel for cooking and heating in the rural and northern
areas of Pakistan. It is also used as fuel in vehicles particularly taxi and rickshaws.
The demand of LPG in major cities is consistent throughout the year and
increases during winters in Punjab and Northern Pakistan.
LPG production is a capital intensive business and requires huge investment.
However, LPG Storage and Filling Stations comparatively requires low investment
and can be executed on small levels. This particular pre-feasibility study provides
basic information for setting up ‘LPG Storage and Filling Station, in any major city
of Pakistan. The proposed LPG Storage and Filling Station will setup a bottling
plant with storage tanks and filling dispensers.
The proposed LPG Storage and Filling Station will have a capacity of filling and
distributing around 5,400 tons of LPG annually. The starting operational capacity is
assumed at 60% (i.e. 3,240 tons) with a gradual increase of 10% in subsequent
years. This production capacity is estimated to be economically viable and justifies
the project costs. However, entrepreneur’s knowledge of industry, timely allocation
of LPG quota, and strong linkage with sub-distributors and retailers network are
key factors for the success of this business.
The proposed LPG plant entails a total investment of Rs. 119.98 million. This
includes capital investment of Rs. 106.34 million and Rs. 13.64 million as initial
working capital. The project assumed to be financed through 100% equity. The
Net Present Value (NPV) of the project is Rs. 10.66 million with an Internal Rate of
Return (IRR) of 32% and a Payback Period of 3.93 years. The project will provide
employment opportunities to 28 individuals including owner / manager. The legal
business status of this project is proposed as ‘Sole Proprietorship’.
3 INTRODUCTION TO SMEDA
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Pre-Feasibility Study LPG Storage and Filling Station
LPG (Liquefied Petroleum Gas) is the generic name for commercial propane and
commercial butane. These are hydrocarbon products produced by the oil and gas
industries. Commercial Propane predominantly consists of hydrocarbons
containing three carbon atoms, mainly propane (C3H8). LPG is used as fuel for
cooking and heating as a replacement of conventional fuels like coal, firewood,
kerosene, dung cake etc, in rural, peri-urban and the northern areas of Pakistan. It
is also used as fuel in vehicles particularly taxi and Rickshaws.
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Pre-Feasibility Study LPG Storage and Filling Station
LPG Retail
Sales Shops
Marketing and distribution companies uplift LPG from the production site using
own/rented bowzers and store it at their storage site. In Karachi such sites are
located at Port Qasim, Hub, Super Highway etc. Marketing/distribution companies
which are also known as bottling companies fill gas cylinders with LPG and store
them for distribution.
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Pre-Feasibility Study LPG Storage and Filling Station
LPG quota allocation: Most of the existing plants with fully operational
facilities are out of work because of delays in their quota allocation by the
LPG producers.
Dealing with the sub-distributors: Sub-distributors play important role in the
successful operations of a LPG Marketing company because they distribute
gas among agency holders who further sale it to the retailers.
Survival during the critical period when cheap Irani LPG is available in the
market: In such circumstances when cheap Iranian gas is available, a LPG
marketing and distribution company may face a situation where it would be
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Pre-Feasibility Study LPG Storage and Filling Station
forced to lift its quota as per agreement from the producer at a higher cost
and sell it at lower price.
High service quality of Bowzer operators will ensure efficient operations.
Location for setting up a LPG distribution plant has imperial implications on fixed
costs, operational costs and procedures. The proposed LPG plant can be
established at Port Qasim, Karachi in Sindh, and Multan Road in Punjab. These
locations have basic infrastructure and facilities required for LPG bottling and
distribution plant, however for the purpose of this pre-feasibility study Multan Road
Lahore has been assumed.
The potential target customers for the unit are general household consumers and
hospitality sector as commercial users, e.g. Local Restaurants, Hotels, Food
Points etc, across Pakistan. The demand of LPG in the major cities is consistent
throughout the year and increases during winters in Punjab and Northern
Pakistan.
Accordingly, areas having presence of middle-income groups in the urban cities
and commercial centers will be an ideal location for the distribution of LPG.
Subsequently, LPG has a huge demand in the Northren Areas, especially from the
Hospitality Sector.
A detailed financial model has been developed to analyze the commercial viability
of LPG Storage and Filling station business. Various cost and revenue related
assumptions along with results of the analysis are outlined in this section.
The projected Income Statement, Cash Flow Statement and Balance Sheet are
attached as annexures.
9.1 Project Economics
All the figures in this financial model have been calculated for estimated sales
revenue of Rs. 755 million in the year one. The capacity utilization during year one
is worked out at 60% with 10% increase in subsequent years up to the maximum
capacity utilization of 100%.
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Pre-Feasibility Study LPG Storage and Filling Station
The following table shows Internal Rate of Return, Payback Period and Net
Present Value of the proposed venture.
Description Details
Break-Even Revenue 471,788,741 505,640,740 542,784,686 583,835,047 628,506,045 670,205,575 724,382,934 783,397,713 848,209,257 919,715,023
Break-Even (Sale of LPG in Tons) 2,024 1,972 1,925 1,882 1,842 1,786 1,755 1,725 1,698 1,674
Margin of Safety 38% 48% 55% 61% 66% 67% 68% 68% 69% 69%
However, for the purposes of further explanation the Project Economics based on
Debt:Equity (i.e. 50:50) Model has also been computed. On the basis of
Debt:Equity model the Internal Rate of Return, Payback Period and Net Present
Value of the proposed project are provide in the table below:
Description Details
Description Details
Debt 50%
Equity 50%
Interest Rate on Debt 28.16%
Debt Tenure 5 Years
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Pre-Feasibility Study LPG Storage and Filling Station
The projected Income Statement, Cash Flow Statement and Balance Sheet
enclosed as annexures are based on 100% Equity Based Business Model.
9.2 Project Cost
Following fixed and working capital requirements have been identified for
operations of the proposed business.
Table 6: Project Cost
Description Amount
Capital Cost
Land 12,000,000
Building/Infrastructure 25,615,200
Machinery & equipment 58,000,000
Furniture & fixtures 1,415,000
Office equipment 1,152,000
Computer equipment 325,000
Pre-operating costs 2,520,000
Licensing & Legal fee 5,310,000
Total Capital Costs 106,337,200
Working Capital
Equipment spare part inventory 24,167
Raw material inventory 11,708,604
Cash 1,910,240
Total Working Capital 13,643,011
Total Investment 119,980,211
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Monthly Salary
Description No. of Employees
per person (Rs.)
Chief Executive Officer 1 200,000
Plant In charge – Engineer 1 150,000
Business Development Executive 1 140,000
Accountant 1 65,000
Technical Staff 2 70,000
Operators - Dispenser 4 50,000
Guard 2 35,000
Gate Keeper 1 35,000
Office Assistant 2 50,000
Helpers 12 35,000
Office Boys 1 35,000
Total 28
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10 CONTACT DETAILS
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12 ANNEXURES
Year 1 Year 2 Year 3 Year 4 Year 5 Year 6 Year 7 Year 8 Year 9 Year 10
Revenue 755,082,000 969,021,900 1,218,198,960 1,507,521,213 1,842,525,927 2,026,778,520 2,229,456,372 2,452,402,009 2,697,642,210 2,967,406,431
Cost of sales
Cost of goods sold 644,196,240 826,718,508 1,039,303,267 1,286,137,793 1,571,946,192 1,729,140,811 1,902,054,892 2,092,260,381 2,301,486,419 2,531,635,061
Direct labor 11,340,000 12,474,000 13,721,400 15,093,540 16,602,894 18,263,183 20,089,502 22,098,452 24,308,297 26,739,127
Bowser rent 58,320,000 74,844,000 94,089,600 116,435,880 142,310,520 156,541,572 172,195,729 189,415,302 208,356,832 229,192,516
Machinery maintenance 580,000 574,200 561,440 540,386 509,507 467,048 411,002 339,077 248,656 136,761
Direct electricity 1,040,022 1,144,025 1,258,427 1,384,270 1,522,697 1,674,967 1,842,463 2,026,709 2,229,380 2,452,318
Total cost of sales 715,476,262 915,754,733 1,148,934,134 1,419,591,869 1,732,891,809 1,906,087,581 2,096,593,588 2,306,139,921 2,536,629,585 2,790,155,783
Gross Profit 39,605,738 53,267,167 69,264,826 87,929,344 109,634,118 120,690,939 132,862,784 146,262,087 161,012,624 177,250,648
Earnings Before Tax 19,381,781 31,702,668 46,290,367 63,194,878 83,058,338 92,986,550 102,971,048 114,186,535 126,814,925 140,321,660
Tax 6,148,623 10,460,933 15,566,628 21,483,207 28,435,418 31,910,292 35,404,866 39,330,287 43,750,223 48,477,580
NET PROFIT/(LOSS) AFTER TAX 13,233,158 21,241,735 30,723,740 41,711,671 54,622,921 61,076,258 67,566,182 74,856,248 83,064,702 91,844,080
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Pre-Feasibility Study LPG Storage and Filling Station
Year 0 Year 1 Year 2 Year 3 Year 4 Year 5 Year 6 Year 7 Year 8 Year 9 Year 10
Assets
Current assets
Cash & Bank 2,882,240 8,594,552 27,502,729 38,841,914 51,011,078 66,448,948 72,050,533 83,405,980 94,126,635 104,226,419 157,396,727
Accounts receivable 62,061,534 70,853,585 89,885,789 112,015,898 137,673,170 159,012,512 174,913,763 192,405,139 211,645,653 232,810,218
Equipment spare part inventory 24,167 25,121 25,791 26,065 25,805 24,837 22,949 19,880 15,307 8,840 -
Raw material inventory 10,736,604 13,778,642 17,321,721 21,435,630 26,199,103 28,819,014 31,700,915 34,871,006 38,358,107 42,193,918 -
Pre-paid annual land lease - - - - - - - - - - -
Total Current Assets 13,643,011 84,459,849 115,703,826 150,189,398 189,251,884 232,965,968 262,786,908 293,210,629 324,905,188 358,074,829 390,206,945
Fixed assets
Building/Infrastructure 25,615,200 24,334,440 23,053,680 21,772,920 20,492,160 19,211,400 17,930,640 16,649,880 15,369,120 14,088,360 12,807,600
Machinery & equipment 58,000,000 52,200,000 46,400,000 40,600,000 34,800,000 29,000,000 23,200,000 17,400,000 11,600,000 5,800,000 -
Furniture & fixtures 1,415,000 1,273,500 1,132,000 990,500 849,000 707,500 566,000 424,500 283,000 141,500 -
Computer equipment 325,000 217,750 110,500 379,478 252,073 127,918 439,293 291,806 148,081 508,537 337,802
Office equipment 1,152,000 1,036,800 921,600 806,400 691,200 576,000 460,800 345,600 230,400 115,200 -
Total Fixed Assets 98,507,200 91,062,490 83,617,780 76,549,298 69,084,433 61,622,818 54,596,733 47,111,786 39,630,601 32,653,597 25,145,402
Intangible assets
Pre-operation costs 2,520,000 2,016,000 1,512,000 1,008,000 504,000 - - - - - -
Legal, licensing, & training costs 5,310,000 4,779,000 4,248,000 3,717,000 3,186,000 2,655,000 2,124,000 1,593,000 1,062,000 531,000 -
Total Intangible Assets 7,830,000 6,795,000 5,760,000 4,725,000 3,690,000 2,655,000 2,124,000 1,593,000 1,062,000 531,000 -
TOTAL ASSETS 119,980,211 182,317,339 205,081,606 231,463,696 262,026,316 297,243,786 319,507,642 341,915,415 365,597,789 391,259,426 415,352,347
Other liabilities
Total Long Term Liabilities - - - - - - - - - - -
Shareholders' equity
Paid-up capital 119,980,211 119,980,211 119,980,211 119,980,211 119,980,211 119,980,211 119,980,211 119,980,211 119,980,211 119,980,211 119,980,211
Retained earnings 6,616,579 13,929,157 22,326,448 32,019,060 43,320,990 52,198,624 59,882,403 67,369,326 75,217,014 83,530,547
Total Equity 119,980,211 126,596,790 133,909,368 142,306,659 151,999,270 163,301,201 172,178,835 179,862,614 187,349,536 195,197,224 203,510,757
TOTAL CAPITAL AND LIABILITIES 119,980,211 182,317,339 205,081,606 231,463,696 262,026,316 297,243,786 319,507,642 341,915,415 365,597,789 391,259,426 415,352,347
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Pre-Feasibility Study LPG Storage and Filling Station
Year 0 Year 1 Year 2 Year 3 Year 4 Year 5 Year 6 Year 7 Year 8 Year 9 Year 10
Operating activities
Net profit 13,233,158 21,241,735 30,723,740 41,711,671 54,622,921 61,076,258 67,566,182 74,856,248 83,064,702 91,844,080
Add: depreciation expense 7,444,710 7,444,710 7,444,710 7,464,865 7,461,615 7,461,615 7,484,948 7,481,185 7,481,185 7,508,195
amortization of pre-operating costs 504,000 504,000 504,000 504,000 504,000 - - - - -
amortization of training costs 531,000 531,000 531,000 531,000 531,000 531,000 531,000 531,000 531,000 531,000
Accounts receivable (62,061,534) (8,792,051) (19,032,204) (22,130,109) (25,657,273) (21,339,341) (15,901,251) (17,491,376) (19,240,514) (21,164,565)
Equipment inventory (24,167) (955) (670) (274) 261 968 1,888 3,069 4,572 6,467 8,840
Raw material inventory (10,736,604) (3,042,038) (3,543,079) (4,113,909) (4,763,473) (2,619,910) (2,881,901) (3,170,091) (3,487,101) (3,835,811) 42,193,918
Accounts payable 55,720,549 15,451,689 17,984,799 20,870,009 23,915,539 13,386,222 14,723,995 16,195,451 17,813,949 15,779,388
Cash provided by operations (10,760,771) 12,328,891 32,837,334 34,041,862 44,188,224 58,758,860 58,235,740 71,237,850 78,089,980 85,820,979 136,700,855
Financing activities
Add: land lease expense - - - - - - - - - -
Land lease payment - - - - - - - - - - -
Issuance of shares 119,980,211 - - - - - - - - - -
Purchase of (treasury) shares
Cash provided by / (used for) financing activities 119,980,211 - - - - - - - - - -
Investing activities
Capital expenditure (106,337,200) - - (376,228) - - (435,531) - - (504,182) -
Acquisitions
Cash (used for) / provided by investing activities (106,337,200) - - (376,228) - - (435,531) - - (504,182) -
NET CASH 2,882,240 12,328,891 32,837,334 33,665,633 44,188,224 58,758,860 57,800,209 71,237,850 78,089,980 85,316,797 136,700,855
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13 KEY ASSUMPTIONS
Description Details
Water expense 3% of Direct staff salaries
10% of administration
Travelling expense
expense
Communication expense 5% of Direct staff salaries
Office expenses (stationary, entertainment,
4%of Direct staff salaries
janitorial services, etc.)
Professional fees (legal, audit, consultants, etc.) 0.1%of revenue
Bad debt expense 0.02%of revenue
10%of administration
Miscellaneous expense
expense
Depreciation Method Accelerated depreciation
10% on Machinery
10% on Office Equipment
Depreciation Rate
10% on Furniture & Fixture
33% Computer Equipment
Inflation Growth Rate 10%
Electricity Price Growth Rate 10%
Wage Growth Rate 5%
Description Details
Maximum Storage Capacity 120 Tons
Production Capacity in First Year 60%
Percentage Increase in Production Capacity every
10%
Year
Maximum Production Capacity 100%
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Pre-Feasibility Study LPG Storage and Filling Station
Description Details
Growth in Sales Price 10%
LPG Processing Per Day (Tons / Day) 18
Days Operational / Year 300
Maximum Operational Capacity 5,400 Tons
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Pre-Feasibility Study LPG Storage and Filling Station
3rd Floor, Building No. 3, 5TH Floor, Bahria Ground Floor Bungalow No. 15-A
Aiwan-e-Iqbal Complex, Complex II, M.T. Khan Road, State Life Building Chaman Housing Scheme
Egerton Road Lahore, Karachi. The Mall, Peshawar. Airport Road, Quetta.
Tel: (042) 111-111-456 Tel: (021) 111-111-456 Tel: (091) 9213046-47 Tel: (081) 831623, 831702
Fax: (042) 36304926-7 Fax: (021) 5610572 Fax: (091) 286908 Fax: (081) 831922
[email protected] [email protected] [email protected] [email protected]
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Small and Medium Enterprises Development Authority
HEAD OFFICE
4th Floor, Building No. 3, Aiwan-e-Iqbal Complex, Egerton Road, Lahore
Tel: (92 42) 111 111 456, Fax: (92 42) 36304926-7
www.smeda.org.pk, [email protected]
3rd Floor, Building No. 3, 5TH Floor, Bahria Ground Floor Bungalow No. 15-A
Aiwan-e-Iqbal Complex, Complex II, M.T. Khan Road, State Life Building Chaman Housing Scheme
Egerton Road Lahore, Karachi. The Mall, Peshawar. Airport Road, Quetta.
Tel: (042) 111-111-456 Tel: (021) 111-111-456 Tel: (091) 9213046-47 Tel: (081) 831623, 831702
Fax: (042) 36304926-7 Fax: (021) 5610572 Fax: (091) 286908 Fax: (081) 831922
[email protected] [email protected] [email protected] [email protected]