ENCLOSURE

CONTROLLER
SIEMENS
PART#
6AU1425-2AD00-0AA0
TOP VIEW
INCOMING POWER SUPPLY
480VAC 60Hz 3ɸ 125A
L1 L2 L3 GND
1

TO FUSE A
480VAC 480VAC

To SMC 30 Module
2
L1 L2 L3 44
CB1 PANEL

TO FUSE C
GND

FU33
175A GROUND
3 HMI/POWER MODULE
24 COM
PROFINET COMMS.
REF. TO SHEET 3

HMI/PM
1L1 1L2 1L3
(LINE 108)
L1 L2 L3
4 BLK BLK BLK GRN

BLK
CONTROLLER

RD
LINE
SIEMENS
24VDC SUPPLY PART#
ENCLOSURE ENCLOSURE

WHT BLU
BLUE TERMINAL 6AU1425-2AD00-0AA0
5 GROUND FRONT DOOR
GROUND

RED

BLU
BLU

BLU

BLU

BLK
GRAY

GRAY

GRAY

GRAY

TAN
CPT

M
M
+
+
2
3
4

2
3
4

2
3
4

2
1

2
3
4
1

1
BLK BLK BLK GRN HAMMOND POWER SOLUTIONS
6 CAT# PH1500MQMJ
X21 X21 X21 X24 X121 X124
1.5KVA
Basic Line Filter
FU4 SIEMENS PART#
2L1 FU4 FU4 H1 X4 FU14
6SL3000-OBE25-5DAC

X122
X132
X142
7 MOTOR #2 FEEDBACK CABLE
15A X202 MOTOR #1 FEEDBACK CABLE X202 BLU
H3 X2 ATS PART # 509374 ATS PART # 509374 X202 4

X124
240VAC 3
X201 X201 X201 2
CONTROL POWER WHT/BL
8 480VAC 240VAC REF. TO SHEET 2 X200 X200 X200 1
H2 X3 (LINE 41)
FU5 POWER MODULE POWER MODULE
2L2 FU5 FU5 H4 X1 FU15 ACTIVE LINE MODULE ACTIVE INTERFACE MODULE
9 MOTOR #1 MOTOR #2 SIEMENS SIEMENS
15A SIEMENS SIEMENS PART# PART#
PART# PART# 6SL3130-7TE28-0AA3 6SL3100-0BE28-0AB0
6SL3120-1TE28-5AA3 6SL3210-1TE28-5AA3
10
BUSS BRIDGE BUSS BRIDGE BUSS BRIDGE BUSS BRIDGE BUSS BRIDGE
11 BUSS BRIDGE BUSS BRIDGE
RED RED
LOAD
U1/ U2/ U3/
PE U2 V2 W2 PE U2 V2 W2 PE U2 V2 W2 L1 L2 L3 PE PE U2 V2 W2 L1 L2 L3
GND
12 NOTE:
RUN GREEN

L1
GND

GND

GND

GND
L2
L3
GND
GROUND GROUND

W2

W2

W2

W2
V2

V2

V2

V2
U2

U2

U2

U2
IDV. WIRE
SHIELD SHIELD
#
10
13 GROUND 2L1 2L2 2L3 2L1 2L2 2L3
L1 L2 L3 CON1 L1 L2 L3 CON1

RED
BUSS

BLK M
SIEMENS SIEMENS
3RT1044- 3RT1044-
T1 T2 T3 1BB40 T1 T2 T3 1BB40

M
(89) (89)

+
+
3L1 3L2 3L3 3L1 3L2 3L3
14 A C X524
2 CON CABL
X500

X520
15 15 / D SUB
16

X521
FIELD
ABSOLUTE

X531
17 FROM PRESS
PRESS ENCODER ENCODER
PIN BLACK D SUB GND
Grey - Pink 8 TO FIELD
Yellow 1 SENSOR
TABLE TO LEFT
18 A C Brown 11 MODULE
Grey 3 SIEMENS
White 12
Violet PART#
10 6SL3055-0AA00-5CA2
MOTOR #2 Green 2
MOTOR #1 Blue-Red
19 FEEDBACK CABLE 9
FEEDBACK CABLE B D
MTR1 MTR2 ATS PART # 509373
ATS PART # 509373
AUTOMATED TAPPING SYSTEMS
FIELD FIELD

Brown

Green
Blue-Red
White
Grey-pink
Yellow

Violet
Grey
MODEL SV100-2
MOTOR MOTOR
20 480VAC POWER DISTRIBUTION WIRING
GND
(LINE 21)
SIEMENS
CAT# xxx
SIEMENS
CAT# xxx
Posital SOLD BY DATE SCALE
Zero set
Pigtail
Grey cable ATS 9/25/20 NONE
DRAWN BY PURCHASE ORDER NUMBER

12
14
15
1 5

2
5
7
3
SHEET OF
C.Wood 4500813099
CUSTOMER PROJECT NUMBER DRAWING NUMBER
1 3/7/16 MK GENERAL REVISIONS A Raymond Tinnerman
REV
DATE
Revised
DESCRIPTION
LOCATION
Toronto Canada
CONTACT NAME V1804-E01.R5
# By C. WOOD
 240VAC CONTROL POWER
240VAC CONTROL POWER
REF. TO SHEET 1 ENCLOSURE (LINE 60)
ENCLOSURE
(LINE 8)
14 15 GND
41 FU14 FU15 61
FU14 FU15 GND
15A 15A BLK BLK GRN
GRN
42 62 240VAC CON3
SIEMENS OL3
3RT2015-1BB41 SIEMENS
(90) 3RB3016-1PB0
FU10
14 FU10 FU10 CON 3 L1
43 63 L1 T1 T1
3A FIELD
14 15 PDB1
BLK BLK FU6 FU11 SERVO
14 FU6 15 FU11 FU11 CON 3 L2
44 64 L2 T2 T2 VENTILATION
3A 3A FAN
FU6 FU6
ENCLOSURE ENCLOSURE
G/Y
45 240VAC COOLING FAN COOLING FAN 65
1 2
FU7 FU7
FU7
15 FU7
46 66 CON4
3A OL4
SIEMENS
3RT2015-1BB41 SIEMENS
(90) 3RB3016-1PB0
FU16
47 67 14 FU10 FU10 CON 4 L1
L1 T1 T1
3A FIELD
FU17 SERVO
48 68 15 FU11 FU11 CON 4 L2
L2 T2 T2 VENTILATION
3A FAN
49 69 G/Y
PS
50 24VDC POWER SUPPLY
70
CON5
SIEMENS SIEMENS OL5
SITOP PSU100S 3RT2015-1BB41 SIEMENS
24VDC 10A FU12 (91) 3RB3016-1RB0
PART#
51 6EP1334-2BA20
71 14 FU12 FU12
L1 T1 T1
CON3L1 BLK
5A
OUTLET FOR
COOLANT
FU13 PUMP
52 72 15 FU13 FU13
L2 T2 T2
CON3L2 BLK
5A
L1 L2 PE
+ + - -
53 73 GRN

GND
FU8

FU9
24VDC+
24COM
FU8
14 FU8
54 74
5A
240VAC
FU9
15 FU9
55 75
5A
56 76
57 77
BLU BLU/WHT
58 78
AUTOMATED TAPPING SYSTEMS
MODEL SV100-2
59 79 240VAC
480VAC POWER DISTRIBUTION WIRING

24VDC+

24COM
SOLD BY DATE SCALE
240VAC ATS 9/25/20 NONE
DRAWN BY PURCHASE ORDER NUMBER
60 14 15 GND
80 C.Wood 4500813099
SHEET 2 OF 5
24VDC CONTROL POWER CUSTOMER PROJECT NUMBER DRAWING NUMBER
1 3/7/16 MK GENERAL REVISIONS A Raymond Tinnerman
240VAC CONTROL POWER REF. TO SHEET 3
(LINE 61) (LINE 81) REV
DATE
Revised
DESCRIPTION
LOCATION CONTACT NAME V1804-E02.R5
# By Toronto Canada C. WOOD
 ES1B
ES2B
ES1
A
ES1A

22A
T1 T2 INF IN1 IN2 ES2
INK
24 COM
Siemens part # PB1
E-STOP
3SK1122-1CB41
ES2A

A2
Latching relay
24VDC CONTROL POWER Q2 QT1 QT2 ENCLOSURE
REF. TO SHEET 2
(LINE 60) 44 to active line module 24VDC CONTROL POWER
81 22 101 (LINE 100)
24VDC+ 24COM 40 to control unit
24VDC+ 24COM GND
BLU BLU/WHT FRONT DOOR
BLU BLU/WHT
82 + 24VDC - 22A CABINET FRONT DOOR 102
PB2 PB3
LS1 SYSTEM SYSTEM + 24VDC -
CABINET LID LT1
POWER ON POWER OFF
SAFETY SWITCH START
FU22
24VDC+ 25 25 23 23 24 24 24COM
83 22 X1 G X2 103
5A
NORMALLY OPEN PART OF PB2
HELD CLOSED HMI
SIEMENS TP700 COMFORT PANEL
84 104 TOUCH OPERATION
R1 7" WIDESCREEN TFT DISPLAY
25 23 LT2
1 3 PART# 6AV2124-OGC01-0AX0
STOP
25 26 26 24COM
85 1 4 X1 R X2 105
PART OF PB3
EXTERNAL POWER PROFINET
86 PRESS SAFETY CIRCUT 24 106

GND
E-STOP
RELAY
4 ESTOP SIGNAL TO
Lapp 10431000

HMI/PM
24COM
DP425 CONTROL UNIT 24 24COM FU30

30
1
REF. TO SHEET 4 2 R1 7 24VDC+ 30 BLU
87 3 107
(LINE 123)(X122 pin1) 1A
8 PIN RELAY
24COM
TB4 TB4 HMI/POWER MODULE
AXIS 1 MOTOR 13-3 24COM SERVO 1 BLU/WHT PROFINET COMMS.
88 CONTACTOR
A1 CON1 A2 CONTACTOR 108 24COM
REF. TO SHEET 1
(X132 PIN 13) (XX) (LINE 5)
3RT1044-1BB40
FU33
SERVO 2 24VDC+ BLU 33
AXIS 2 MOTOR 24COM
89 CONTACTOR
12-3 A1 CON2 A2 CONTACTOR 109 5A
(11) 24VDC CONTROL POWER
(X132 PIN 12) TO CONTROL UNIT
3RT1044-1BB40
REF. TO SHEET 4
SERVO 1 TB4
AXIS 1 BLOWER 24COM (LINE 125)
9-3 24COM VENTILATION 24COM
90 CONTACTOR A1 CON3 A2
FAN 110
(X132 PIN 9)
(63)
3RT2015-1BB41
AXIS 2 BLOWER SERVO 2
FRONT DOOR CONTACTOR 13-2 24COM VENTILATION
A1 CON4 A2
91 SS1 (X122 PIN 13) FAN 111 FU A
(63) 24VDC+ BLU A+
COOLANT PUMP 3RT2015-1BB41
OFF ON 5A 24VDC CONTROL POWER
FU28 COOLANT
24VDC+ 28 TB4 28 27 27 24COM REF. TO SHEET 1
92 A1 CON5 A2 PUMP 112 TB4
7.5A (67) 24COM
24COM
3RT2015-1BB41 BK
4
93 113 Bu
FU B
TB4 24VDC+ BLU B+ 3
24COM
24COM 1 BN
2A 24VDC CONTROL POWER
EXTERNAL
5 2
94 Top Stop RELAY 114 REF. TO SHEET 1 GY/YE WH
TB4
TO EXTERNAL Siemens LZX:PT370024 24COM 5 PIN
TOP STOP RELAY TO PRESS
24COM
TO
REF. TO SHEET 4 DIVERTER
(X122 PIN 9 ) 2-9 Top 24COM
95 13
stop
14 115
2-9 FU C
24VDC+ BLU C+
1
7 5A 24VDC CONTROL POWER
4
D425 AND SMC
96 2
116 TB4
REF. TO SHEET 1
8 24COM
24COM
5
EXTERNAL
SYSTEM COUPLED RELAY 3 24V+ TO DIVERTER TB4
38 24COM
97 Siemens LZX:PT370024 9 117 DIVERTER RELAY 38 13 D 14 24COM
6 REF. TO SHEET 4 WHT
TO EXTERNAL Diverter open
(LINE 130) 1
COUPLED RELAY TO PRESS 39 7
REF. TO SHEET 4 Diverter closed BLK
4
(X132 PIN 10 ) 3-10 TB4
98 3-10
13 C 14 118 BLU
2
1 8
7 5
AUTOMATED TAPPING SYSTEMS
4
3 MODEL SV100-2
99 119 FU28
8
2
24VDC+ 39
9
6
480VAC POWER DISTRIBUTION WIRING
SOLD BY DATE SCALE
+ 24VDC - 5 + 24VDC - EXTERNAL
ATS 9/25/20 NONE
DIVERTER RELAY
3 DRAWN BY PURCHASE ORDER NUMBER
100 24VDC+ 24COM
9 120 Siemens LZX:PT370024 C.Wood 4500813099
SHEET 3 OF 5
6 CUSTOMER PROJECT NUMBER DRAWING NUMBER
1 3/7/16 MK GENERAL REVISIONS A Raymond Tinnerman
24VDC CONTROL POWER
(LINE 101) REV
DATE
Revised
DESCRIPTION
LOCATION CONTACT NAME V1804-E03.R5
# By Toronto Canada C. WOOD
121
CONTROLLER
SIEMENS
122
PART#
40
6AU145-2AD00-0AA0
SP1-1
ATS TAP SENSOR MAIN
F1 PANEL Tap sensor 1-4
HJ1
C
HR1
BRN
X122
1 (Estop circut)
123
18 18 BRN TAP SENSOR 24V+
F2
FUC+
11 11 WHT TAP SENSOR #1 WHT
C 2 FRONT DOOR
PICOFAST 12 12 GRN TAP SENSOR #2 GRN
FIELD WIREABLE F3 3 LT4
14 14 BLK TAP SENSOR #3 BLK
124 3 PIN CONNECTOR C 4 SYSTEM FAULT
15 15 RED TAP SENSOR #4 RED TB4
F4 5 31
TYPICAL
19 19 BLU X1 R X2 24COM
C 6 24
CONNECTOR WIRING 16 16 WHT TAP SENSOR GROUND BLU
F5 7 JUMPER LT3
125 17 17 GRN TAP LOAD
BRN SUPPLY+
1
C
8 MONITOR
ESR-P 2-9
BLU SUPPLY- 1+ 3- F6 9 BLU 34
3 X1 R X2
BLK SIGNAL
C
10
126 4 SIGNAL
4 FUSES ALL JUMPED 11
TOGETHER AS WELL BLU
AS COMS. NOT 12 Siemens
SHOWN FOR AXIS 2 BLOWER
CLARITY 24COM A2 CON4 A1 13-2 13 CONTACTOR TB30 module FU28 TB4
24VDC+ 40
127 SP1-2
14 (X122 PIN 13)
ATS TAP SENSOR

+
MAIN Tap sensors 5-8
F1 PANEL X132 TB4
HJ2 HR2 TAP SENSOR #5 WHT
C TAP SENSOR 24V+ 1 24COM

M
128
18 18 BRN TAP SENSOR #6 GRN
F2
FUC+ 2
11 11 BLK TAP SENSOR #7 BLK
C 3
PICOFAST 12 12 RED TAP SENSOR #8 RED
4 X481
FIELD WIREABLE F3
129 3 PIN CONNECTOR C
14 14 WHT
5 1
F4
15 15 GRN
6 2
C
19 19 BLK
7 3
JUMPER
F5
16 16 RED
8 AXIS 1 BLOWER
4 24V+ TO EXTERNAL
130 17 17 BLU 5 38 DIVERTER RELAY
C
24COM A2 CON3 A1 9-3 9 CONTACTOR
REF. TO SHEET 3
F6
E SC-R2-10
10
(X132 PIN 9) 6 (LINE 117)
C
11 AXIS 2 MOTOR
7
131 FUSES ALL JUMPED 24COM A2 CON2 A1 12-3 12 CONTACTOR 8
TOGETHER AS WELL (X132 PIN 12)
AS COMS. NOT 24COM A2 CON1 A1 13-3 13
SHOWN FOR AXIS 1 MOTOR X482
CLARITY 14 CONTACTOR
(X132 PIN 13) 1
132
2
3
C+ BLU 33
4
24VDC CONTROL POWER
133 5

+
BRN 33
TO CONTROL UNIT
REF. TO SHEET 3 6
( FUSE C )
7

M
24COM BLU/WHT 24COM
134 8
X142 X524
BK
4
Tap sensors 9-12
1 31
135
2
Bu TAP SENSOR #9 WHT
3 3
1 BN TAP SENSOR #10 GRN
4
TAP SENSOR GROUND BLK
136 5 5
GY/YE 2 WH TAP SENSOR #11 RED
6
5 PIN MAIN TAP SENSOR #12 BLU
PANEL 7
137
SP1-1
BLK
HJ1 HR1
BLK AIR CLAMP (CLAMP POSITION) BLK
8 34
TO CLAMP 1 4 4
9
WHT WHT AIR CLAMP (UNCLAMP POSITION) WHT
OPTIONAL 5 5
10
BLU BLU COMMON (M) BLU
AIR CLAMP 6 6
11
138 BLK AIR CLAMP (CLAMP POSITION) BLK
12
WHT AIR CLAMP (UNCLAMP POSITION) WHT
MAIN 13
PANEL BLU COMMON (M) BLU
SP1-2 HJ2 HR2 14
139
TO CLAMP 2 BLK
WHT
4 4
GND
OPTIONAL 5 5
BLU
AIR CLAMP 6 6
AUTOMATED TAPPING SYSTEMS
140 MODEL SV100-2
480VAC POWER DISTRIBUTION WIRING
SOLD BY DATE SCALE
ATS 9/25/20 NONE
DRAWN BY PURCHASE ORDER NUMBER
C.Wood SHEET 4 OF 5
4500813099
CUSTOMER PROJECT NUMBER DRAWING NUMBER
1 3/7/16 MK GENERAL REVISIONS A Raymond Tinnerman
REV
DATE
Revised
DESCRIPTION
LOCATION CONTACT NAME V1804-E04.R5
# By Toronto Canada C. WOOD
 Digital I/O
BLK
To Feed control unit
BLU
BRW
From Coolant pressure switch N/O
To Feed Initiate feed sequence Flow ok
From Coolant
pressure switch
N/C Low flow
To Pilot release
SIMATIC ET200SP

1 2 1 2 1 2 1 2 1 2 1 2
3 4 3 4 3 4 3 4 3 4 3 4
5 6 5 6 5 6 5 6 5 6 5 6
7 8 7 8 7 8 7 8 7 8 7 8
9 10 9 10 9 10 9 10 9 10 9 10
11 12 11 12 11 12 11 12 11 12 11 12
13 14 13 14 13 14 13 14 13 14 13 14
PR1 15 16 15 16 15 16 15 16 15 16 15 16
Press sequence

PR2
Output to press

verification

Press I/O
position input
Die input

X1
program
detection

Profinet
Gray scale
Local

Press

(LAN)
input
control

DC24v
+ - Intput
DC24v DC24v DC24v DC24v DC24v DC24v
+ - + - + - + - + - + - + -
Output
To Coolant pressure switch +
24VDC
FU 28 +24v
To feed control unit
GND
Output to press
control
Pin #
1 Top stop to press drops +24VDC
2 System coupled
3 Feed initiate
4
5
6
7
8 Pilot release
9 System coupled
10
11
12 Tap broken
13 System fault
14
15 Estop activated(button pushed) drops +24VDC
16
AUTOMATED TAPPING SYSTEMS
MODEL S-55
480VAC POWER DISTRIBUTION WIRING
SOLD BY DATE SCALE
ATS 9/25/20 NONE
DRAWN BY PURCHASE ORDER NUMBER
SHEET 5 OF 5
C.Wood 4500813099
CUSTOMER PROJECT NUMBER DRAWING NUMBER
1 3/7/16 MK GENERAL REVISIONS A Raymond Tinnerman
REV
DATE
Revised
DESCRIPTION
LOCATION CONTACT NAME V1804-E05.R5
# By Toronto Canada C. WOOD