HYDRO

AUTOMATION SOULTIONS
FOR HYDROPOWER PLANTS

JUNE, 2021
CHAPTER OVERVIEW

01 HIPASE OVERVIEW
06 SICAM OVERVIEW

02 HIPASE ARCHITECTURE
07 SICAM ARCHITECTURE FOR HPP

03 HIPASE ENGINEERING TOOL

08 TOOLBOX II ENGINEERING

04 HIPASE AREAS OF APPLICATION

09 SCALA 250

05 REFERENCE EXAMPLES
10 PROJECT REFERENCE

2 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

HIPASE

Unified platform

3 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

HIPASE

One platform – four different functions

Protection Excitation Turbine Governor Synchronization

• Initiate shut down in • Generator Voltage

• Speed regulation • Paralleling of
case of electrical fault Regulator (AVR)
• Load regulation unit – grid
• No active function • Control function
• For all types of turbines • Circuit breaker controls
during operation (Start/Stop excitation, trip)

4 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

HIPASE

Specific in size

Medium Large

• Depending on the amount of I/O signals

• Available for all types of devices

5 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

CHAPTER OVERVIEW

01 HIPASE OVERVIEW
06 SICAM OVERVIEW

02 HIPASE ARCHITECTURE
07 SICAM ARCHITECTURE FOR HPP

03 HIPASE ENGINEERING TOOL

08 TOOLBOX II ENGINEERING

04 HIPASE AREAS OF APPLICATION

09 SCALA 250

05 REFERENCE EXAMPLES
10 PROJECT REFERENCE

6 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

HIPASE - ARCHITECTURE

Dedicated and unified platform

Application Board
Digital I/O
Transformer Board
Processor Board

7 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

HIPASE - ARCHITECTURE

Protection HIPASE-P

Application Board
Digital I/O

Protection
Transformer Board
Processor Board

8 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

HIPASE - ARCHITECTURE

Excitation HIPASE-E

Application Board
Digital I/O

Excitation
Transformer Board
Processor Board

9 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

HIPASE - ARCHITECTURE

Turbine Governor HIPASE-T

Application Board
Digital I/O

Governor
Turbine
Transformer Board
Processor Board

10 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

HIPASE - ARCHITECTURE

HIPASE-S Synchronization

Digital I/O
Transformer Board
Processor Board

11 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

HIPASE - INTEGRATED TOUCH PANEL

• Full color graphic touch panel

• Mounted directly on device or
• Mounted on the front door
• For process visualization
• Simple change of parameters
• Including curve displays
• Designed according to the
customer needs
• Availability of standard
design templates

12 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

HIPASE - INTEGRATED TOUCH PANEL

13 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

HIPASE - SECURITY

Protection against cyber attacks – secure communication

• Complete separation between external and internal communication

• Communication- and Application CPU
• No interference from the „outside world“
• Proprietary internal communication, therefore it‘s not possible External
to attack the device with standard protocols Communication
Ethernet
Port

Communication
CPU

Application
CPU

Processor Board
Ethernet
Switch

Internal
Communication
14 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021
HIPASE - ARCHITECTURE

Summary

• Common modular platform

• Common architecture for
• Excitation, Protection, Turbine governor, Synchronization
• Dedicated application boards for dedicated functionality
• Touch panel for operation and maintenance
• Protected against cyber attacks

• Simple and common architecture for all devices

• Designed for the dedicated use in power plants
• Easy operation and maintenance
• Protection against cyber attacks

15 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

CHAPTER OVERVIEW

01 HIPASE OVERVIEW
06 SICAM OVERVIEW

02 HIPASE ARCHITECTURE
07 SICAM ARCHITECTURE FOR HPP

03 HIPASE ENGINEERING TOOL

08 TOOLBOX II ENGINEERING

04 HIPASE AREAS OF APPLICATION

09 SCALA 250

05 REFERENCE EXAMPLES
10 PROJECT REFERENCE

16 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

HIPASE

One platform – four different functions

Protection Excitation Turbine Governor Synchronization

Only one HIPASE Engineering Tool

17 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

HIPASE ENGINEERING

Engineering tool - in detail

• One tool for all devices

• Protection, Excitation, Turbine Governor, Synchronization
• Engineering for the complete HIPASE device
• Functions, Parameters,…
• Displays
• Well defined menu structure
• According to the engineering workflow
• Conclusive design
• Focused on essentials
• Harmonious graphical user interface
• Reduced optical effects

18 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

HIPASE ENGINEERING

Available functionality

• Common functions
• Hardware configuration
• IEC 61131-3 function block diagrams
• Online test of function block diagrams
• Communication configuration
• Process display editor
• Online visualization of process displays
• Curve displays
• Disturbance records
• Event list
• Alarm list
• Automatic assigning of “Trip LED”
• User and role management
• Snapshots for documentation
• Multilingualism
• Backup / Import of project data
• SW-Update of device and touch panel
• Special functions for Protection
• Trip matrix

19 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

HIPASE ENGINEERING

Summary

• One engineering tool

• For Protection, Excitation, Turbine governor, Synchronization
• State of the art design
• Complete package of functions harmonized
• In one engineering surface
• Picture editor with online visualization of process displays

• One tool for all engineering tasks

• Simple engineering for all devices
• Designed according to the engineering workflow

20 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

CHAPTER OVERVIEW

01 HIPASE OVERVIEW
06 SICAM OVERVIEW

02 HIPASE ARCHITECTURE
07 SICAM ARCHITECTURE FOR HPP

03 HIPASE ENGINEERING TOOL

08 TOOLBOX II ENGINEERING

04 HIPASE AREAS OF APPLICATION

09 SCALA 250

05 REFERENCE EXAMPLES
10 PROJECT REFERENCE

21 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

HIPASE

Areas of application

Synchronization Electrical Protection

for unit and transformer

Excitation

Turbine
Governor

22 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

HIPASE-P

Protection application

• High flexibility for individual protection configurations

• Comprehensive library of ANDRITZ HYDRO functions
• Generator Protection
• Hydro Power Plant
• Thermal Power Plant
• Transformer Protection
• Power Transformer
• Step-up Transformer
• Generator Unit Transformer
• Generator & Transformer Protection with one device

23 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

HIPASE-E

Excitation application

• Availability of Touch Panel functions in tool

• Easy operation with curve recording
• Sequencer logic programming with function
block diagram
• Power System Stabilizer (PSS) available
• All limitation functions available
• Online test of regulator and sequencer logic
• Event and alarm list

24 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

HIPASE-E EXCITATION

25 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

HIPASE-T

Turbine governor application

• For all types of grids

• Single unit
• Isolated grid
• Frequency support
• Large grids
• For all types of units
• Single regulated
• Double regulated
• Pelton turbines
• Pump turbines
• Different operating modes
• Speed regulation
• Power regulation
• Opening regulation
• Flow regulation
26 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021
HIPASE-S

Synchronization application

• Synchronization device for synchronizing System 1 System 2

• Generators with grids G
1 or 3 phase
• Grids with grids (synchron or asynchron) 16.7 resp. 50/60 Hz
• Lines with grids (with or without voltage)
• For all kinds of grids
• 50/60 Hz
Remote selection
• 16,7Hz (European railway systems)
• 2 channel synchronization functionality
• Fail – Safe generator circuit breaker switch
• 1 or 3 phase measurement
• Up to 7 remote selection inputs
• Direct measurement of circuit breaker dead time
• Stationbus communication according to IEC 60870-5-104 or ModBus TCP

27 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

HIPASE SIMULATION MODE

For excitation and turbine governor

• For testing the complete configuration

• With the help of a generator and turbine model
• Completely implemented in the HIPASE software
• Can be operated from the touch panel

28 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

CHAPTER OVERVIEW

01 HIPASE OVERVIEW
06 SICAM OVERVIEW

02 HIPASE ARCHITECTURE
07 SICAM ARCHITECTURE FOR HPP

03 HIPASE ENGINEERING TOOL

08 TOOLBOX II ENGINEERING

04 HIPASE AREAS OF APPLICATION

09 SCALA 250

05 REFERENCE EXAMPLES
10 PROJECT REFERENCE

29 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

REFERENCE EXAMPLE

Excitation – HIPASE-E

Customer: Ennskraftwerke AG
Country: Austria
Project: Ternberg
Generator Rating: 25 MVA

• Static excitation
Excitation current 581 A
Excitation voltage 235 V
• THYKO Compoundation
Thyristor Bridge + Diode Bridge
• Electrical brake
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REFERENCE EXAMPLE

Excitation – HIPASE-E

Customer: Hydro Quebec

Country: Canada - Ontario
Project: Shawinigan 2
Generator Rating: 5 x 17.9 MVA

• Extensive software and hardware

homologation
• 5 Units with static excitation
Excitation Current 543 A

31 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

REFERENCE EXAMPLE

Protection and Excitation – HIPASE-P and HIPASE-E

Customer: Hoa Binh Hydropower Company

Country: Vietnam
Project: Hoa Binh
Turbine Rating: 8 x 240 MW

Scope of supply
• Excitation and Protection
for the units
• Protection for transformers

32 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

REFERENCE EXAMPLE

Excitation – HIPASE-E

Customer: PJB Cirata

Country: Indonesia
Project: Cirata
Generator Rating: 8 x 140 MWA

1 Excitation system for

• Redundant AVR, redundant bridge,
1589 ADC, PSS2B
• 140 MWA each

33 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

REFERENCE EXAMPLE

Turbine Governor – HIPASE-T

Customer: Hydro Quebec

Country: Canada
Project: La Grande 4
Turbine Rating: 9 x 309 MW

9 Turbine controllers for

• 9 Francis Units
• 309 MW each

34 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

REFERENCE EXAMPLE

Synchronization – HIPASE-S

Customer: Engie
Country: Brazil
Project: Itá
Turbine Rating: 5 x 305 MW

5 HIPASE-S devices
• Synchronization < 40 sec
• Accuracy < 0.6 deg

35 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

HIPASE

Summary

• Dedicated product for the use in power plants

• Hydro power and thermal power
• For all unit types and unit sizes
• One platform for
• Excitation, Protection, Synchronization, Turbine controller
• One Engineering tool for
• Excitation, Protection, Synchronization, Turbine controller
• Medium and large case depending on amount of I/Os
• Simple architecture with dedicated application boards
• Touch panel for operation & maintenance

• One device
• One engineering tool
• … and a lot of functionality

36 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

HIPASE

Unified platform

37 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

CHAPTER OVERVIEW

01 HIPASE OVERVIEW
06 SICAM OVERVIEW

02 HIPASE ARCHITECTURE
07 SICAM ARCHITECTURE FOR HPP

03 HIPASE ENGINEERING TOOL

08 TOOLBOX II ENGINEERING

04 HIPASE AREAS OF APPLICATION

09 SCALA 250

05 REFERENCE EXAMPLES
10 PROJECT REFERENCE

38 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

ONE FOR ALL:
SIC AM A8 0 0 0 SER IES
W H E R E V E R E N E R G Y F L O W S : U N I V E R S A L P L AT F O R M A L L O W S V E R S AT I L E U S E

• The design of the SICAM A8000 equipment

series has been specifically tailored to
meet market requirements and customer
needs.

• From simple to complex, always adapted in

line with the actual requirements of the area
of application
• Fulfills cybersecurity requirements
• Use of standards ensures secure investment
• Reduced stock inventory thanks to modular
platform
• Usable along the entire energy supply chain

39 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

 ONE FOR ALL:
SIC AM A8 0 0 0 SER IES

Applications
▪ Hydro power
▪ Wind and solar farm
▪ Power transmission
▪ Power distribution
▪ Industry
▪ Railway
▪ Micro Grid
▪ Data node
▪ IoT

40 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

41 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021
SICAM A8000 SERIES
APPL IC AT IO N S – O VERVIEW

Power generation – Power generation –

hydro IoT wind and solar farms
Data node

Power transmission
Power distribution Industry Railway

SICAM A8000

SICAM A8000

Operation, telecontol and automation – along the entire energy supply chain
42 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021
SICAM A8000 SERIES
APPL IC AT IO N – C O N N EC T H YD R O PO W ER

Application
• Turbine controls, sequence
controls or switching interlocks
with the aid of integrated logic
functions
• Processing and bundling of
information for control stations
and adjacent substations

Customer benefit
• Platform modularity
• Use of international standards,
support of all common
communication protocols, thus
enabling the integration of
3rd-party devices
SICAM A8000

43 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

SICAM A8000 SERIES
APPL IC AT IO N – POW ER TR AN SMISSION

Application
The automation of substations is
an essential requirement for this
application.
SICAM A8000-CP8050 is
designed for this task and
processes and bundles
information for control centers and
adjacent substations.

Customer benefit
• Modular and redundant use
• Support of all common
communication protocols, thus
also resource use of 3rd-party
devices possible
SICAM A8000
SICAM A8000 SERIES
APPL IC AT IO N – PO W ER D IST R IBU T IO N

Application
Monitoring and control of
overhead line or cable distribution
grids
• Medium voltage switchgear
• Distribution transformers with
low-voltage feeders
• Control of transformer stage
controllers

Customer benefit
• Modular and therefore usable
for each application in your
distribution grid
• As compact unit with display
SICAM A8000 (CP-8000) for direct indication
of status messages in the
distribution substation
SICAM A8000 SERIES
APPL IC AT IO N – IN D U ST RY

Application
Supports the demand-oriented
supply, distribution and monitoring
of electrical energy.
Energy automation system from
the energy supplier's feed-in to the
low-voltage distribution level.

Customer benefit
• Consistent system with a wide
range of communication
features
• Independently monitors and
controls the power supply and
thus avoids potential risks for
man and machine
SICAM A8000
SICAM A8000 SERIES
APPL IC AT IO N – T R AC T IO N PO W ER SU PPLY

Application
Automation of the traction power
supply starting with the control,
over protection up to
communication.

Customer benefit
• Fast and reliable overview of
the operating status of the
system
• Detailed fault message output
and dynamic substation
overview
• Flexibly adaptable and
expandable to the system
volume
SICAM A8000
SICAM A8000 SERIES
APPL IC AT IO N – M IC R O G R ID
Application
Optimum control of fluctuating
energy within a microgrid.
SICAM A8000 offers all possibilities
to manage the individual challenges
of energy scenarios.

Customer benefit
Support continuous operation and
monitoring as well as functions for
forecasting, planning and real-time
optimization:
• Control and monitoring of all grid
components for generation and
consumption
• Provision of additional services,
SICAM A8000 e.g. for the purchase and sale of
energy
SICAM A8000 SERIES
APPL IC AT IO N – D ATA N O D E / G AT EWAY

Application
SICAM A8000
Communication gateway for RTU
networks based on completely

IEC60870-5-101
IEC60870-5-103
IEC60870-5-104
different network and

Modbus RTU
SICAM A8000
communication protocols.

IEC61850

DNP
Customer benefit

…..
• RTU as gateway with protocol
conversion and network
separation between process and
visualization level
• Compression of the data and
separate ranking of the desired
information to the target system
• High security through integrated
IT security solutions
SICAM A8000 SERIES
APPL IC AT IO N – IO T

Application
Increase grid availability and
service quality for power grids.

Customer benefit
• Easy, open and secure
connectivity to MindSphere/IoT
platforms
• International industry standard
IEC60870-5-101
IEC60870-5-103
IEC60870-5-104 (IEC 62541 / OPC UA Pub/Sub)
Modbus RTU
SICAM A8000 Data node/Gateway
• Leverage a huge installed base
IEC61850

for future IoT applications and

DNP digital services
…..

SICAM A8000
WHEREVER ENERGY FLOWS
SIC AM A8 0 0 0 – U N IVER SAL PL ATFOR M AL L OW S VER SATIL E U SE

Power generation – Power generation –

hydro wind and solar farms

Power
transmission
Power distribution Industry Railway

Operation, telecontrol, and automation – along the entire energy supply chain.
chain
SICAM A8000 SERIES:
AL L R EQ U IR EMENT S C O M BIN ED IN A SIN G L E PL AT F O R M

Rough ambient Space-saving

conditions design
- 40 … + 70°C 128x124x123mm (W/H/D)

High electric
Automation
strength
PLC - IEC 61131-3
EMC 5kV (IEC 60255-5)

Long product Integrated

lifecycle communication
15+ years Protocols, GPRS

Cyber Security Scalability

IPSec, crypto-chip etc Modules
A STRONG TEAM:
EQ U IPPED F O R AN Y TASK

CP-8000 CP-8021 CP-8022 I/O module

/ / +
Processor with integrated Processor with Processor + GPRS with Expansion modules
power supply and display external power supply external power supply combinable as needed
A STRONG TEAM:
EQ U IPPED F O R AN Y TASK

CI module CP-8050 CI module I/O module

+ + +
Ethernet Modular processor with external Detachable I/O expansion modules
communication module power supply (optional: redundant) expansion module combinable as needed
THE ENTIRE FAMILY AT A GLANCE:
PO W ER SU PPLY U N IT S AN D PR O C ESSO R M O D U L ES

SICAM CP-8000 SICAM CP-8021 SICAM CP-8022

Integrated power supply PS-8620 DC 18 –78 V, 12 W PS-8620 DC 18 –78 V, 12 W
DC 24 V PS-8622 DC 82.5 –286 V, 12 W PS-8622 DC 82.5 –286 V, 12 W

• 12 DI, 8 DO integrated, max. 116 I/O • Maximum of 128 I/O • Maximum of 128 I/O
(max. 6 expansion modules) (max. 8 expansion modules) (max. 8 expansion modules)
• Maximum of 4 interfaces • Maximum of 4 interfaces • Maximum of 5 interfaces
• Integrated function keys and display • Integrated GPRS modem
THE ENTIRE FAMILY AT A GLANCE:
PO W ER SU PPLY U N IT S, PR O C ESSO R M O D U LES, AN D R EM O T ELY
IN STAL L ED EXPAN SIO N M O D U L E

SICAM CI-8520 / 21 SICAM CP-8050 SICAM CI-8530 / 32

CI-8520 Ethernet communication • max. 16 I/O lines PS-8640 CI-8530 remote interface module
interface (max. 8 expansion DC 24 –60 V, 45 W electrical DC 24 –60 V
CI-8521 Ethernet hardware-based modules / line) PS-8642 CI-8532 I/O remote interface module
application layer firewall • max. 14 interfaces DC 110 –240 V, AC 230 V, 45 W electrical DC 110 –220 V
(modular)
• Contact wetting DC 24 V
• Watchdog contact
THE ENTIRE FAMILY AT A GLANCE:
EXPAN SIO N MO D U L ES

DO-8212 CM-8820 Integration of

8 binary outputs 3 inputs current
functionality
DC 24/48/60/110/220 V; I: 1 A/5 A (parameterizable) of SICAM FCM
AC 110/230 V Output: 225 mV in accor-
dance with IEC 60044-8

16 binary AI-8310 AI-8320 AO-8380 3 inputs current/voltage

inputs
4 analog inputs 4 analog inputs 4 analog outputs
AI-8510 I: 225 mV as per IEC 60044-8
DI-8110 DC 24 V U: 100/√3 VAC, 230 VAC, 400/√3 VAC
(2 groups with 2 AI -20…0…+20 mA -20…0…+20 mA
DI-8111 DC 48/60 V each) for Pt100/Ni100 -10…0…+10 V -10…0…+10 mA AI-8511 I: 225 mV as per IEC 60044-8
DI-8112 DC 110 V -10…0…+10 V U: 3.25/√3 VAC
in 2-, 3-, or 4-wire
DI-8113 DC 220 V design
MODULE BY MODULE:
PR EC ISELY TAIL O R ED TO T H E APPL IC AT IO N

Space-saving dimensioning Everything in view with With additional interfaces

with slim CP module the compact solution on site for complex tasks

• Grid connection for solar and • Distribution grid automation and • Power distribution and transmission,
wind farms micro-grids micro-grids
• Control and monitoring of electricity • Optimized for use in MV switchgear • Railway power supply
and gas distribution stations • Load-flow control • Communication gateway
• Simple gateway function
MODULE BY MODULE:
PR EC ISELY TAIL O R ED TO T H E APPL IC AT IO N

Ready to meet all challenges thanks to a modular system concept,

powerful CPU, and an integrated firewall
• Daisy Chain & Ring
• Remote installation possible via • Pipelines • Switchgear and transformer
standard Ethernet, max. 100 m • Hydroelectric power plants substations
• Max. 16 I/O lines • Railway power supply • Automation of widely distributed
• Small data nodes networks
• Communications gateway
CONVENIENT ENGINEERING:
PAR AMET ER IZ AT ION , C OMMISSIONIN G AN D OPER ATION

with SICAM WEB with SICAM TOOLBOX II

SICAM WEB:
PAR AM ET ER IZ AT IO N M AD E EASY – W IT H T H E O N L IN E TO O L F O R
SIC AM A8 0 0 0

Convenient functions
• Easy online configuration
• Reliable and secure remote maintenance
via https
• Cleartext diagnostics
• Event and alarm lists
• Supports simulation and testing Advantages
• Access to all parameters 24/7
Technical highlights • One-time assignment
of address
• Plug & play functionality • No limitation of applicability
• Simple and intuitive user interface • Maximized user friendliness
• Multilingual support
• Universal use on tablets and desktop PCs
• Operable on all standard browsers
• Optimized for small bandwidth
SICAM TOOLBOX II:
AL L AU TO MAT ION TASKS – AN IN T EG R AT ED TO O L

Convenient functions
• Easy system test – on-line and off-line
• Plain text diagnostics
• Remote maintenance
• Logging and simulation of telegrams
• Local and remote functions
Result
• Minimized effort for initial
data generation
Complete and comprehensive • Streamlined, efficient
data storage engineering

• Central database
• Less data entry workload
• Not doubling of input
• Reduced input errors
SICAM DEVICE MANAGER:
T H E IN T U IT IVE EN G IN EE R IN G TO O L F O R SIC AM A8 0 0 0

Online connection with device

via SICAM WEB

Customer benefits
• Simple, clear management
of projects and devices in
Duplication of devices folder structures
• Little time and effort needed
for parameterization thanks
to duplication of devices and
automatic adjustment of
Project and device management specific parameters
• Look-and-feel correspond to
For:
SICAM WEB
• CP-8000
• CP-8021
• CP-8022
CYBER SECURITY:
MEETING THE REQUIREMENTS OF TOMORROW

Integrated crypto chip Compliant with

BDEW White Paper
Protects data in a secure
environment Fulfills the recommendations
for secure and reliable
control and communication
IPSec encryption systems

Enables secure communication

via IP networks
Password-protected
access to
Secure and reliable SICAM TOOLBOX II
https protocol
Ensures that only authorized
Guarantees the secure persons can access your
transmission of sensitive data system
CYBER SECURITY:
AD D IT IO N AL F EAT U R ES W IT H SIC AM C P - 8 0 5 0

Firewall Role Based Access

Control
For the separation of
TCP/IP networks via RBAC in accordance with
integrated software firewall IEC 62351-8 ensures that
additional hardware-based users may exercise only the
application firewall rights that correspond to
their assigned role

Firmware Signature

Protection against
firmware manipulation Configurable
System Functions

Security Logbook Selective activation of

individual or multiple system
Non-volatile storage of functions per communi-
SYSLOG events cations interface
FLEXIBLE COMMUNICATION:
DIVERSE RANGE OF INTERFACES AND PROTOCOLS

CP-8000
CP-8022
Multiple/ CP-8021 Flexible integration into
•communication
2 x RJ45 (Ethernet) an existing communications
• 1 x RS 232 (RJ45)
options: infrastructure through
• 1 x RS 485
the support of standard
• 1 x RS 232/485
(selectable) protocols, legacy systems,
• integrated GPRS modem and protocols from third-
party manufacturers:

CP-8050 • IEC 61850

• 2 x RJ45 (Ethernet)
• 1 x RS 232 (RJ45) • IEC 60870-5-10x
• 1 x RS 485 • DNP3.0 serial/TCP
• 10 x RJ45 (Ethernet)
• Modbus RTU/TCP
optional with
CI modules • Additional protocols upon request
A STRONG TEAM:
SIMPLE TO INSTALL

• Compact DIN rail mounting

A STRONG TEAM:
SIMPLE TO INSTALL

• Compact DIN rail mounting

• Consistent bus for I/O modules

A STRONG TEAM:
SIMPLE TO INSTALL

• Compact DIN rail mounting

• Consistent bus for I/O modules

• Individual combination of modules

• Detection of the plugged modules

during startup
A STRONG TEAM:
MODULE ARRANGEMENT CP-8050

• SICAM A8000 CP-8050

EIN STARKES TEAM:
MODULANORDNUNG CP-8050

• SICAM A8000 CP-8050

• Expandable Ethernet communication

module (CI module)
A STRONG TEAM:
MODULE ARRANGEMENT CP-8050

• SICAM A8000 CP-8050

• Expandable Ethernet communication

module (CI module)

• Singular power supply

(PS module)
A STRONG TEAM:
MODULE ARRANGEMENT CP-8050

• SICAM A8000 CP-8050

• Expandable Ethernet communication

module (CI module)

• Singular power supply

(PS module)

• Or redundant power supply

SUMMARY

Standards Interfaces x3
• Standard cable (RJ45, CAT5e) CP-8021 • 12x Ethernet
• Standard technology (Ethernet, • 2x serial
Webserver) • Network functionality (TCP/IP
protocol architecture, switching,
HSR, PRP, RSTP)
Compatibility SICAM CP-8050
• SICAM TOOLBOX II integration
• Further use of CAExplus Logic A8000 Performance
• TM I/O module
• Remote installation of SICAM
CP-8022 I/O module possible up to 100 m
CP-8000 • Dual core CPU & memory
Reduced complexity

• No proprietary bus hubs

(CM-084x) Integrated GPRS modem Compact design Cyber Security
• SICAM WEB online functions
in the device available without • SICAM I/O modules are only • Meets future security
a license 30 mm wide requirements
SUMMARY
GREAT BENEFITS RIGHT FROM THE FACTORY:
W EL L - D ESIGNED F O R PR AC TIC AL U SE

Platform modularity for versatile application Integrated crypto chip and IPSec encryption
1. options and reduced inventory 6. to fulfill the high cyber security requirements

Extended temperature range of -40°C to +70°C

2. for rough ambient conditions 7. Multitude of interfaces and integrated
GPRS module for simple adaptation to
existing communication infrastructures
Highest EMC stability up to 5 kV (IEC 60255)
3. for direct use in substations
Integrated web server
8. for simple engineering
Integrated short-circuit indicator functionality
4. for use in cable network monitoring
Plug-and-Play functionality of the modules
9. for time and cost savings
Use of international standards such as IEC 61850
5. for high investment security
CHAPTER OVERVIEW

01 HIPASE OVERVIEW
06 SICAM OVERVIEW

02 HIPASE ARCHITECTURE
07 SICAM ARCHITECTURE FOR HPP

03 HIPASE ENGINEERING TOOL

08 TOOLBOX II ENGINEERING

04 HIPASE AREAS OF APPLICATION

09 SCALA 250

05 REFERENCE EXAMPLES
10 PROJECT REFERENCE

77 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

OVERALL TOPOLOGY
PARTIAL UPGRADE SOLUTION
OVERALL LOCAL CONTROL CUBICLE
OVERALL LOCAL UNIT CONTROL
SICAM AND TOOLBOX II
TECHNICAL OVERVIEW I/O MODULES

CP-8050 Base I/O 1 I/O 2

I/O 3 I/O 4

I/O 5 I/O 6
Daisy Chain & Ring
Detachable over Standard Ethernet, max. 100 m
Max. 15 detached I/O lines
SICAM AND TOOLBOX II
TECHNICAL OVERVIEW I/O MODULES

CP-8050 Base I/O 1 I/O 2

I/O 3 I/O 4

Ethernet Repeater I/O 5 I/O 6

CI-8530 / CI-8532 as repeaters
Extend the maximum cable length between devices, maximum 15 devices
 SICAM AND TOOLBOX II
TECHNICAL OVERVIEW I/O MODULES

I/O 1 I/O 2
CP-8050 Base

I/O 3 I/O 4

I/O 5 I/O 6

Conversion to fiber optic via converters

Pre-tested product with special price
 SICAM AND TOOLBOX II
TECHNICAL OVERVIEW I/O MODULES

I/O 1 I/O 2
CP-8050 Base

I/O 3 I/O 4
Up to 20 devices per ring are allowed

I/O 5 I/O 6
SICAM AND TOOLBOX II
TECHNICAL OVERVIEW I/O MODULES

CP-8050 Base I/O 1 I/O 2

I/O 3 I/O 4

I/O 5 I/O 6

Fiber optic extension modules

SICAM AND TOOLBOX II
TECHNICAL OVERVIEW REDUNDANCY
CP-8050 will be extended to support redundancy
A B

Connection via standard Ethernet cables

Optical cables are allowed
Ring will be closed via CP-8050 A and B

Internal or external voting

Available in the second half of 2019 with

TOOLBOX II version 6.03
SICAM AND TOOLBOX II
TECHNICAL OVERVIEW REDUNDANCY

Automatic synchronization

Up to 15 SICAM I/O rows

SICAM AND TOOLBOX II
TECHNICAL OVERVIEW REDUNDANCY

Technical details

15 rows of SICAM I/O possible (no directly connected I/Os)

Synchronization <6km via I/O Bus (Ethernet, electrical or optical)

Synchronization >6km via routed IP network or IEC 104 system telegrams
(slower reaction time)

Protocols run on both CP-8050 independently

SICAM AND TOOLBOX II
TECHNICAL OVERVIEW EXTENDED PROCESSING

Today’s CP-8050 Base-Firmware CPCI85

400.000 datapoints
400 connections over 8 protocols
1 PLC resource

Tomorrow’s Extended-Processing-Firmware
EPCI85 will offer a scalable feature-set
400.000 datapoints
Comparable to virtualization on a PC
200 connections over 8 protocols
1 PLC resource For data nodes with huge amounts of datapoints or protocols
Most likely not a use case for Hydro power plants
Can be used up to 4 times
CHAPTER OVERVIEW

01 HIPASE OVERVIEW
06 SICAM OVERVIEW

02 HIPASE ARCHITECTURE
07 SICAM ARCHITECTURE FOR HPP

03 HIPASE ENGINEERING TOOL

08 TOOLBOX II ENGINEERING

04 HIPASE AREAS OF APPLICATION

09 SCALA 250

05 REFERENCE EXAMPLES
10 PROJECT REFERENCE

91 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

250 SCALA

• A scalable control system

Dispatch Center

Control Center

Touch panel

250 SCALA: one product – from touch panel to dispatch center

CONFIGURATIONS

• Platforms and Operating Systems

• 250 SCALA is available at the following platforms

• Windows XP, Server 2003,

Server 2008 (R2), Windows 7,
Windows 8.1, Windows 10,
Server 2012, Server 2016
(11-2018)

• Linux Red Hat

• Windows 10 IoT
Windows Embedded Standard 7
Windows XP Embedded
CONFIGURATIONS SCADA-Server
+
SCADA-Client

• Typical configurations SCADA-Server

+
SCADA-Client

Singular
RS

Redundant

SCADA-Server SCADA-Client

Redundant with
dedicated RS

workplaces

RS … Redundancy switch (optional)

CONFIGURATIONS

• Platforms and Operating Systems

• SCADA-Client
• Up to 8 screens
• Up to 100 workplaces

• SCADA-Server
• Windows
• Red Hat Linux
CHAPTER OVERVIEW

01 HIPASE OVERVIEW
06 SICAM OVERVIEW

02 HIPASE ARCHITECTURE
07 SICAM ARCHITECTURE FOR HPP

03 HIPASE ENGINEERING TOOL

08 TOOLBOX II ENGINEERING

04 HIPASE AREAS OF APPLICATION

09 SCALA 250

05 REFERENCE EXAMPLES
10 PROJECT REFERENCE

96 / AUTOMATION SOLUTIONS / © BY ANDRITZ HYDRO GMBH 2021

UNIPER CENTRAL CONTROL ROOM, GERMANY
LANDSHUT
• Central Control Room, 125 Power Plants

Kachlet Finsing

• 250 SCALA winning features

• Multi-Sync
• Version decoupling for future emergency control center
• Data-Conversion from multiple source formats into standard IEC 60870-5-104 formats
• Extremely high performance (300.000 process variables with >3000 tel/sec)
UNIPER CENTRAL CONTROL ROOM, GERMANY
LANDSHUT
• Screenshot
GKW AUSTRIA/GERMANY

• Central Control Room, 5 Power Plants

• 250 SCALA winning features

Braunau/Simbach (River Inn)
• No (or minimal) change of existing control and automation Oberaudorf-Ebbs (River Inn)
Schärding/Neuhaus (River Inn)
• Ancient Token-ring integration Passau-Ingling (River Inn)
Jochenstein (River Danube)
• Process Data Router (PDR) with easy central
parameterization
• Multi-Sync