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Lifting Plan (Non-Standard Lifting Operations) - Knuckle Boom Truck Crane

The document outlines a lifting plan for the Candaba 3rd Viaduct Project, detailing the preparation, approval process, and scope of works including the lifting of steel girders, cross beams, and concrete planks. It includes specifications for load weights, lifting appliances, and safety measures, as well as the required approvals and training for personnel involved in the lifting operations. The plan emphasizes compliance with safety regulations and the need for proper equipment checks before proceeding with the lifts.

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0% found this document useful (0 votes)
342 views15 pages

Lifting Plan (Non-Standard Lifting Operations) - Knuckle Boom Truck Crane

The document outlines a lifting plan for the Candaba 3rd Viaduct Project, detailing the preparation, approval process, and scope of works including the lifting of steel girders, cross beams, and concrete planks. It includes specifications for load weights, lifting appliances, and safety measures, as well as the required approvals and training for personnel involved in the lifting operations. The plan emphasizes compliance with safety regulations and the need for proper equipment checks before proceeding with the lifts.

Uploaded by

user not found
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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You are on page 1/ 15

Leighton Asia Limited

Template – Lifting Plan (Non-Standard Lifting Operations)

1. General Details
Project Name: Candaba 3rd Viaduct Project Project No: P20040
Work Location: River Area Lift Plan No:
Zone: Zone 3 JHA Ref. No: P20040-JHA-148

2. Preparation Name Position Signature Date


Camille Tolentino Site Engr 24 January 2024

3. Pre-Lift Review Meeting Name Position Signature Date

(a) Proj. Engr. Mngr. or TWC Chris Carroll Engineering Mngr.

(b) Const’n Team Site Agent Mario Elmenzo Area Mngr.


(c) Safety Team Representative Eleazar Tadiar Safety Mngr.
(d) Project Manager Francis Pramis Project Mngr.
(e) Construction Manager Anthony Horario Construction Mngr.

(f) Lifting Supervisor Claudio Crisologo Lifting Supervisor

(g) Other

4. General Scope of Works


1. Lifting of Steel Girders
2. Lifting of Cross Beams
3. Lifting of Concrete Planks 1 m x 8.1 m x 0.20 m
4. Lifting of Concrete Planks 1.5 m x 8.1 m x 0.20 m
5.
6.

5. Check Load Weight and Lifting Appliance SWL – (Including Deductible’s, Hook, Chains, etc.)
Load - (Kg) Capacity at Lift Radius (Kg) Lifting Appliance Utilisation (%)
7,615 19,300
(R=15.8 m) 39.46%
Load ÷ Capacity x 100 = % See Note (1)
Note 1. Where a crane is required to lift greater than 75% of its rated SWL, every effort must be made to find a crane of greater
capacity. Where load is over 75% approval must be sought from Project Director/Leader for “Soft Control’ authorisation.
Note 2. No crane is to lift above 85% of the rated SWL at any time. The crane SWL capacity must be 15% greater than the heaviest
load at the maximum radius.
6. Over 75% SWL Exception Approval Required by Project Director/Leader
Y N

7. Approval if over 75% SWL Name Signature Date


Project Director Paul Hedley

8. Final Approval (Time of Lift) Name Signature Date


Appointed Lift Coordinator Claudio Crisologo

Title: Template - Lifting Plan (Non-Standard Lifting Operations)


ID: LAL-HSE-TMP-049 Version: 1.0 Date Published: 03/10/2017
Management System - Uncontrolled Document when Printed
Page 1 of 15
9. Load Details
Description of Load (s) Dimensions (m) Mass (kg) Total Mass (kg)

Steel Girder 10 m x 1.625 m 7,000 7,000

Cross Beam 7.12 m x 1.7 m 7,000 7,000


1.5 m x 8.1 m x 0.20
Concrete Planks 5,000 5,000
m
1 m x 8.1 m x 0.20
Concrete Planks 3,300 3,300
m

Total Mass (kg) 7,000

10. Rigging Details


Description Length (m) SWL (After De-rating) Total Weight (kg)

1 pc - 2” diameter shackle 35T 15


2 pcs – ½” 2-legged chain sling (9T per pc.) – 20%
6m 14.4T 100
capacity due to single choker hitch rigging method.

Rigging Total (kg) 115

11. Details & Configuration


Crane Details

1. Make of Crane XCMG Knuckle Boom Truck Crane


2. Crane Model
SQZ4500B

3. Main Counterweight (Te) 20,000 kgs


4. Crawler Tracks or Outrigger Deployment (m)
7.720 m x 7.70 m

5. Length Main Boom (m)


23.9 m

6. Main Hook Capacity (kg)


25,000 kgs

7. Main Parts of Line / Line Pull (kg)


N/A

8. Available Main Hoist Capacity (kg)


N/A

Confirm Main Hook in Use ✓ Y N

Title: Template - Lifting Plan (Non-Standard Lifting Operations)


ID: LAL-HSE-TMP-049 Version: 1.0 Date Published: 03/10/2017
Management System - Uncontrolled Document when Printed
Page 2 of 15
kukukjjy12. Details & Configuration
Crane Details

9. Fly Jib Length (m) Offset (Degree’s) N/A

10. Auxiliary Hook Capacity (kg) N/A

11. Auxiliary Parts of Line /Line Pull (kg) N/A


12. Available Auxiliary Hoist Capacity (kg)
N/A

Confirm Aux. Hook in Use ✓ Y N

13. Gross Load Deductions


Crane Details

13. Main Hook (kg) 500 kgs

14. Main Wire Mass (kg) N/A

15. Auxiliary Jib (kg) N/A

16. Auxiliary Hook (kg) N/A

17. Auxiliary Wire Mass (kg) N/A

18. Other Deductions (Stowed Fly-Jib etc.) (kg) N/A

Total Gross Load Deductions (kg) 500 kgs

14. Capacity
Crane Details

19. Load + Rigging + Deductions (kg) 7,000 kgs + 115 kgs + 500 kgs
20. Load Factor (Multiple, Dynamic Application
N/A
Factors, Demolition, etc.)
Factored Gross Load (kg) 7,615 kgs

15. Capacity
Crane Details

21. Lift Radius: Pick /Slew /Place (m) 21.1 m

22. Crane Capacity (kg) 14,200 kgs

Crane Utilisation (%) 39.46%

Used Hoist Utilisation (%) N/A

16. Ground Pressure Details


Crane Details

23. Load spreading description 60,615 kgs

24. Load spreading dimensions 4 outriggers with 1 sq.m matting

25. Applied ground bearing pressure (kPa) 1.515 Kpa

26. Allowable ground bearing pressure (kPa) 50,000 Kpa

Y N

Title: Template - Lifting Plan (Non-Standard Lifting Operations)


ID: LAL-HSE-TMP-049 Version: 1.0 Date Published: 03/10/2017
Management System - Uncontrolled Document when Printed
Page 3 of 15
Suitable Ground Pressure

17. Wind Speed Details


Crane Details

27. Allowable Wind Speed (m/s) 10 m/s

28. Wind Speed before Lifting (m/s) 5 m/s

Wind Speed Safe for Lifting Y N

18. Training and Competency: Tick as required ✓ (Do not proceed if any item is marked “N”)
Appointed Person in Charge of the Lifting Operation has completed the LA Appointed
Peron’s Course within the last 3 years and has a written appointment from the Project Y N
Director.
Lifting Supervisor (Including Sub-Contractor Supervisors) and Signalmen have
Y N
attended LA Crane Appreciation Course.
Lifting Supervisor (Including Sub-Contractor Supervisors) have been trained in LA-
Y N
HSE-COP-002 Lifting Operations.
Appointed Signalman has the statutory training qualification. Y N

19. Pre-Works Hazard Controls Check: Tick as required ✓ (Refer to: LAL-HSE-COP-002 Lifting Operations)
Where any question is ticked “N” Lifting Operations are not to proceed and advice sought from Site Engineer.
Approved JHA in place Have all equipment Pre-Start
Has the lift been categorised by Y N Y N Y N
detailing HARD/SOFT safety Inspections and Checks taken
Lifting Coordinator as a Standard
controls? been completed – Including fly-jib?
Lift?
All rigging and lifting equipment Is ASLI configured for the crane set
(e.g. slings, chains, hooks, etc.) Y N Equipment load charts are Y N up including any attachments – Y N
are marked with SWL rated available for inspection? Correct Hook & Fly-Jib (Hard
capacity? Control)?
That levelling devices, and
manual check “Levelling Bubbles Fatal zones established with
Y N Y N Lifting Team have assessed the Y N
– Crawler Cranes etc.)” are physical barriers and warning
ground as FLAT and LEVEL?
checked and indicate within signage (Hard Control)?
manufactures tolerances?
Is the load suitably rigged to
Are lifting points suitable and Is the lift a safe vertical and
prevent movement during lifting? Y N Y N Y N
secure? And have slings been horizontal distance from other
(e.g. covered, double wrapped,
protected at sharp edges? cranes and equipment?
strapped and tied?)
Are controls in place to
Will the load be clear of power Access route and equipment
Y N prevent crushing from load Y N Y N
lines, or overhead obstructions at position is free from service
movement, outriggers, or
all stages of the planned lift? trenches and manholes?
crane tail-swing?
Will the load will be clear from Taglines (16mm x 6m red rope) are
Is the travel path clear of
roads, railways, public areas, available and will be fitted, with
Y N obstructions, and has a dry- Y N Y N
footpaths, and schools etc., (or Push Sticks available to prevent
run been conducted to verify
that suitable closures have been pinch and crush injuries?
radius and crane set-up?
applied)?
Excavations. Min Clearance
between edge of excavation
If lifting operation is vertically Where Chain/Lever hoists are and edge of crane support.
under Tower Crane Radius being used as part of the 1. Compact Ground – at least
are suitable controls in place Y N NA rigging arrangements, a Y N depth of excavation (1:1 rule). Y N NA
to restrict collision (ref: LAL redundancy (fail-safe) has 2. Non-Compacted, loose or
Guidance Interfacing been incorporated into the backfilled ground – at least
Cranes?) rigging arrangement? twice the depth of excavation.
(2:1 rule)

20. Lifting Gear Check: Tick as required ✓


Statutory Certificates are available for all Lifting Gears (Including material skips). Y N

All Lifting Gear has identification and visible Inspection Tags Fitted. Y N

All Lifting Gear is correctly Colour Coded for lifting period. Y N

Title: Template - Lifting Plan (Non-Standard Lifting Operations)


ID: LAL-HSE-TMP-049 Version: 1.0 Date Published: 03/10/2017
Management System - Uncontrolled Document when Printed
Page 4 of 15
Daily Inspection of Lifting Gear has been completed/recorded prior to use. Y N

21. Attached Appendix’s: Tick as being attached ✓


Organisation and Responsibilities for Lifting
Appendix A Y N
Arrangement.
Lifting Layout Plan Showing:
• Scale plan.
Appendix B • Section detail. Y N
• Datum points where required.
• Identified Physical hazards.
• Load Drawing showing Centre of Gravity.
• Lifting Points.
Appendix C • Detailed Rigging Arrangements. Y N
Note: Drawing are to be signed and dated by
responsible person.
• Crane Load Chart Details (Clearly Marked
Appendix D showing SWL & Maximum Radius, and to Y N
include any Fly-Jib Chart Load Charts).
Appendix E • Lifting Equipment Certification. Y N

Appendix F • Lifting Gear Certification. Y N

Required Pre- Lift Permit (s) for e.g.

Appendix G • Isolation Permit for Services. Y N


• Permit to Move.
• Permit to Load.
Appendix H Job Hazard Analysis and Field Control Briefing Sheet. Y N

Title: Template - Lifting Plan (Non-Standard Lifting Operations)


ID: LAL-HSE-TMP-049 Version: 1.0 Date Published: 03/10/2017
Management System - Uncontrolled Document when Printed
Page 5 of 15
Appendix A: Organisation and Responsibilities for Lifting Arrangement.

Paul Hedley
Project Director

Francis Pramis
Project Manager

Anthony Horario
Construction Manager

Mario Elmenzo
Precast Area Manager

Regidor Garcia
Plant Team Lead

Jeffrey Fernandez Camille Tolentino


Site Engineer Site Engineer

Jojo De Gracia Claudio Crisologo Rodel Penansales


c
c

Supervisor Lifting Supervisor Supervisor

Title: Template - Lifting Plan (Non-Standard Lifting Operations)


ID: LAL-HSE-TMP-049 Version: 1.0 Date Published: 03/10/2017
Management System - Uncontrolled Document when Printed
Page 6 of 15
Appendix B: Lifting Layout Plan (Showing scale plan and section details, with any identified hazards).

Rigging Method:
Single Choker Hitch

Rigging Method:
Lifting points for Steel Girder Single Choker Hitch

CL 8100 mm
1000 mm

W = 3.3T

8100 mm
1500 mm

W = 5T

Rigging Method:
Single Choker
Hitch
Lifting points for Concrete Planks

Title: Template - Lifting Plan (Non-Standard Lifting Operations)


ID: LAL-HSE-TMP-049 Version: 1.0 Date Published: 03/10/2017
Management System - Uncontrolled Document when Printed
Page 7 of 15
Rigging Method:
Single Choker
Hitch

Lifting points for Cross Beam

Title: Template - Lifting Plan (Non-Standard Lifting Operations)


ID: LAL-HSE-TMP-049 Version: 1.0 Date Published: 03/10/2017
Management System - Uncontrolled Document when Printed
Page 8 of 15
Appendix C: Detailed Rigging Arrangements.

25T Main
Hook

90T Knuckle
2 pcs – 9T ½” Boom Truck
2-legged chain sling Crane

7T Steel Girder

Outrigger Span NOTE: Please refer to the table below for lifting capacities depending on extended outriggers.
Lateral outriggers
half extended 3.85 m
3.86 m

Rear outriggers half


3.86 m extended

3.85 m

Title: Template - Lifting Plan (Non-Standard Lifting Operations)


ID: LAL-HSE-TMP-049 Version: 1.0 Date Published: 03/10/2017
Management System - Uncontrolled Document when Printed
Page 9 of 15
Title: Template - Lifting Plan (Non-Standard Lifting Operations)
ID: LAL-HSE-TMP-049 Version: 1.0 Date Published: 03/10/2017
Management System - Uncontrolled Document when Printed
Page 10 of 15
Appendix D: Crane Load Chart Details (Clearly Marked showing SWL & Maximum Radius, and to include
any Fly-Jib Chart Load Charts).

Please see attached.

Title: Template - Lifting Plan (Non-Standard Lifting Operations)


ID: LAL-HSE-TMP-049 Version: 1.0 Date Published: 03/10/2017
Management System - Uncontrolled Document when Printed
Page 11 of 15
Appendix E: Lifting Equipment Certification.

Please see attached.

Title: Template - Lifting Plan (Non-Standard Lifting Operations)


ID: LAL-HSE-TMP-049 Version: 1.0 Date Published: 03/10/2017
Management System - Uncontrolled Document when Printed
Page 12 of 15
Appendix F: Lifting Gear Certification.

Please see attached.

Title: Template - Lifting Plan (Non-Standard Lifting Operations)


ID: LAL-HSE-TMP-049 Version: 1.0 Date Published: 03/10/2017
Management System - Uncontrolled Document when Printed
Page 13 of 15
Appendix G: Required Pre-Lift Permits.

Please see attached.

Title: Template - Lifting Plan (Non-Standard Lifting Operations)


ID: LAL-HSE-TMP-049 Version: 1.0 Date Published: 03/10/2017
Management System - Uncontrolled Document when Printed
Page 14 of 15
Appendix G: Job Hazard Analysis and Field Control Briefing Sheet.

Title: Template - Lifting Plan (Non-Standard Lifting Operations)


ID: LAL-HSE-TMP-049 Version: 1.0 Date Published: 03/10/2017
Management System - Uncontrolled Document when Printed
Page 15 of 15

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