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MPDR Operation Manual RC en-US (Service-Tool)

The MPDr. Operation Manual provides detailed instructions on starting, downloading data, troubleshooting, monitoring, and utilizing various functions of the MPDr. system. It includes step-by-step guides for connecting to the system, checking communication ports, and managing data downloads, as well as troubleshooting controller issues. Additionally, the manual outlines options for monitoring different controllers and adjusting settings for the engine and machine body.

Uploaded by

Drago Lugonja
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
107 views59 pages

MPDR Operation Manual RC en-US (Service-Tool)

The MPDr. Operation Manual provides detailed instructions on starting, downloading data, troubleshooting, monitoring, and utilizing various functions of the MPDr. system. It includes step-by-step guides for connecting to the system, checking communication ports, and managing data downloads, as well as troubleshooting controller issues. Additionally, the manual outlines options for monitoring different controllers and adjusting settings for the engine and machine body.

Uploaded by

Drago Lugonja
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 59

MPDr.

Operation Manual
Brief Version
Ta b l e o f C o n t e n t s

Table of Contents

Chapter 1: Starting MPDr. Chapter 5: Functions


Connecting to MPDr.......................................1-1 Overview ...................................................... 5-1
Checking a Communication Port ....................1-2 Starting Functions ......................................... 5-2
Starting Up MPDr. ..........................................1-4 [Machine Body] ............................................. 5-3
Browsing Downloaded File Data ....................1-7
Playing a Record File.....................................1-8 Chapter 6: Uploading
Obtaining a Capture.....................................1-10 Opening the [Upload] Screen ........................ 6-1
Uploading Data to Global e-Service .............. 6-2
Outputting a File ........................................... 6-4
Chapter 2: Data Download
Overview .......................................................2-1 Chapter 7: Option
Starting to Download Data .............................2-2 Selecting the [Option] Menu .......................... 7-1
[Operation Data Download] ............................2-3 [Communication port setting]......................... 7-2
Canceling to Download ..................................2-5 [Monitoring record setting]............................. 7-3
Browsing Downloaded File Data ....................2-6 [Password change] ....................................... 7-4
Checking Download Data...............................2-7 [Change language]........................................ 7-7
[Capture setting] ........................................... 7-8
Chapter 3: Troubleshooting [Version information] ..................................... 7-9
Overview .......................................................3-1
Troubleshooting .............................................3-2 Chapter 8: Help
Viewing Details ..............................................3-3 Opening the [Help] Screen ............................ 8-1
Retry .............................................................3-4

Chapter 4: Monitoring
Overview .......................................................4-1
Opening the [Monitoring] Screen....................4-2
[Select Controller] ..........................................4-3

Table of Contents-1
Ta b l e o f C o n t e n t s

(A blank page)

Table of Contents-2
C h a p t e r 1 : St a r t i n g M P D r.

Chapter 1: Starting MPDr.


Connecting to MPDr.

1. Connect MPDr. to the MPDr. connector in • US and USR Series in ZX-3


a cab using a USB serial cable, interlink cross MPDr. connector

cable, or connection harness.


2. Turn on the key switch to start the engine.

PC (MPDr.)

Interlink
cross cable

T1V1-01-02-047

• Wheel Loader
MPDr. connector

USB serial
cable
T1T1-06-01-001
Connection harness

MPDr. Connector
TW DR-02-01-006

• For ZX-5 Series


• For ZX-3 Series (except US and USR) MPDr. onnector
Wheel shovel

MPDr. connector T1V1-05-07-001

1-1
C h a p t e r 1 : St a r t i n g M P D r.

Checking a Communication Port

You need to set up a communication port when Click [Device Manager].


starting up MPDr. for the first time,
Make sure to check the communication port on your
PC.
This operation is unnecessary when starting up
MPDr. for the second time or later.

Windows 7
Right-click on [Computer] and click [Properties].

Check the COM number for [USB Serial Port].

1-2
C h a p t e r 1 : St a r t i n g M P D r.

In Windows XP:
Right-click on [My Computer] and click Click [Device Manager].
[Properties].

T1T1-06-01-120

T1T1-06-01-122
Click the [Hardware] tab.

Check the COM number for [USB Serial Port].


In this case, the COM number is COM3.

T1T1-06-01-121
TW DR-02-01-002

1-3
C h a p t e r 1 : St a r t i n g M P D r.

Starting Up MPDr.

Starting MPDr.

Important: You need to set up the


communication port when starting up <Starting Up MPDr. for the First Time>
MPDr. for the first time. Before starting Select the communication port to use from the
up MPDr., make sure to check the pull-down menu and click [Yes(Y)]. Click [No(N)]
communication port on your PC. to cancel starting up and exit from MPDr.
(Checking a Communication Port 1-2, 3)

Click MPDr. in the AllinOne Tool launcher.

The main menu screen for MPDr. is displayed.

<Starting Up MPDr. for the First Time> Click [MPViewer] in the main menu to start up the

Click [Yes(Y)] in the [Communication port setting] drawing tool.

dialog.
Click [No(N)] to cancel starting up and exit from
MPDr.

1-4
C h a p t e r 1 : St a r t i n g M P D r.

Starting Up MPViewer

Click MPViewer in the main menu.


Operation data is automatically imported in
MPViewer when starting MPViewer if the data is
stored in the
"C:¥MaintenancePro¥MPDr¥Data¥Operation"
folder.

MPViewer is started.

※The operation data is not automatically imported


if the data is being downloaded when starting
MPViewer. If such is the case, use the import
function.

1-5
C h a p t e r 1 : St a r t i n g M P D r.

Selecting a Model

Click a type in the [Start MPDr] column. Reference: The menu screen
The pull down menu is displayed.

Click a desired operation such as [Data


Download], [Troubleshooting], [Monitoring],
Click [Hydraulic Shovel (6-40t)] etc.
to display the pull down menu.

Select [ZX-5] from the pull down menu and click


[Connect (C)].

A model has been selected

* Click ▼ to select a model if you want to change


the model.

1-6
C h a p t e r 1 : St a r t i n g M P D r.

Browsing Downloaded File Data

Click [Browse Saved Data] in the main menu It lists operation data downloaded from the
screen. machine.

Click [Browse Saved Data (B)] in the [Download


Data] screen.

1-7
C h a p t e r 1 : St a r t i n g M P D r.

Playing a Record File

Click [Play Record File] in the main menu screen.


The selected data is displayed.
To complete the reproduction, click [Stop Playing
(B)].

1 6

3 4 5

1.Displays the recorded date and the length in


Select an item to play from the dialog box and click second.
[Open (O)]. 2.Displays the recorded data in real time.
3.Displays the controller information.
4.Stops playing the recorded data.
5.Pause playing the recorded data.
Click again to restart playing.
6.Sets the time axis for the recorded data.
* See "Setting the Playing Setting" for more
detailed information on how to use this
function.

1-8
C h a p t e r 1 : St a r t i n g M P D r.

Setting the Playing Setting

Once the playing is hold by clicking the [HOLD


(E)) button, you can change the displayed time
range.

Click the section below to display the older data


than the data that is currently being displayed.

Click the section below to display the newer data


than the data that is currently being displayed.

Slide the bar below to change the time axis.

1-9
C h a p t e r 1 : St a r t i n g M P D r.

Obtaining a Capture

Click [Capture] in the main men screen


Reference: Clicking [Capture] while
monitoring

A screen image is obtained in the clipboard at the


time when [Capture] is clicked. * Once[Output to file] is checked in [Capture
Setting], the screen image is automatically
saved in the specified destination at the time
when [Capture] is clicked (refer to "Chapter 7
Option Set Capture" for more detailed
information).

The screen image is obtained

1-10
Chapter 2: Data Download

Chapter 2: Data Download


Overview

• [Operation Data Download]


You can download the daily report data,
frequency distribution data, total operation time,
and warning and failure history in the
information controller to MPDr.

• [Snapshot Data Download (Hitachi)]


You can download data around the time of a
body-related failure in the information controller
to MPDr.

The download items displayed on the download The [Data Download] Screen
screen may be different depending on the model to
which MPDr. is connected.

2-1
Chapter 2: Data Download

Starting to Download Data

Click [Data Download] in the main menu screen.

The Main Menu Screen

The [Data Download] Screen

2-2
Chapter 2: Data Download

[Operation Data Download]

Click [Operation Data Download]. Click [OK].

The [Data Download] Screen

Click [Yes].

The data download progress screen is displayed.

2-3
Chapter 2: Data Download

Other download item works in a similar way.

2-4
Chapter 2: Data Download

Canceling to Download

Click [Cancel] during the download process.

Click [OK].

2-5
Chapter 2: Data Download

Browsing Downloaded File Data

Click [[F1] Save Data Check] in the [Download


Data] screen.

The operation data downloaded from the machine


is listed.

2-6
Chapter 2: Data Download

<MP Viewer is Started>


Checking Download Data Browse the
C:¥MaintenancePro¥MPDr¥Data¥Operation¥BackU
・Operation data download file p folder.
<Before Starting MP Viewer> "yyyymmdd-hhmmss"
Browse the It is saved with the date & time on which MP Viewer
C:¥MaintenancePro¥MPDr¥Data¥Operation folder. was started.
The data folder is named in Click a desired folder to check.
<model code-S/N> format.
Click a desired folder to check.

The folder contains cabinet files.

The folder contains data files.

The folder contains data files.

2-7
Chapter 2: Data Download

・Snapshot Data Download File


Browse the
C:¥MaintenancePro¥MPDr¥Data¥SnapShot folder.
The data folder is named in "model code-S/N"
format.
Click a desired folder to check.

The folder contains data files.

2-8
Chapter 3: Troubleshooting

Chapter 3: Troubleshooting
Overview

You can troubleshoot controllers and display the


result.
The controller names displayed on the boxes on the
[Troubleshooting] screen may be different
depending on the model to which MPDr. is
connected.

Reference:
Main controller: MC
Engine controller: ECM
Monitor controller: Monitor unit The [Troubleshooting] screen
Information controller: ICZ

The troubleshooting
boxes

3-1
Chapter 3: Troubleshooting

Troubleshooting

Click [Troubleshooting] in the main menu screen. For each controller, it displays [** troubles exist] or
[No failure] if there is a problem or no problem,
respectively.
Click each controller to check its fault code and
fault information.

The Main Menu Screen

Click [[F1] Start].

The Fault Information Box

3-2
Chapter 3: Troubleshooting

Viewing Details

Click [[F3] Details] to display the detailed


information on the fault in the detailed information
screen.

The detailed information on the selected fault code


is displayed in the detailed information screen.
Click [Close] to exit from the detailed information
screen.

3-3
Chapter 3: Troubleshooting

Retry

Click [[F2] Retry] in the [Troubleshooting] screen to


retry the troubleshooting.

The [Troubleshooting] Screen

3-4
Chapter 4: Monitoring

Chapter 4: Monitoring
Overview

• [Select Controller]
You can obtain information on the selected
controller.
The controller names displayed on the initial
monitoring screen may be different depending
on the model to which MPDr. is connected.

The items displayed on the monitoring screen may


be different depending on the model to which MPDr.
is connected.

The [Monitoring] Screen

4-1
Chapter 4: Monitoring

Opening the [Monitoring] Screen

Click [Monitoring] in the main menu screen.

The Main Menu Screen

The [Monitoring] Screen


Click the desired monitoring
method.

4-2
Chapter 4: Monitoring

[Select Controller]

• [Main Controller]
Select this to output status of the MC control
signal and input status of each switch and
sensor to MPDr.

• [Engine Governor Controller]


Select this to output status of the ECM control
signal and input status of each sensor to MPDr.

• [Monitor Controller] The [Monitoring] Screen


Select this to output status of the control signal
of the monitor controller and input status of
each switch to MPDr.

• [Information Controller]
Select this to output status of the control signal
of the information controller and input status of
each sensor to MPDr.

• [Wiper – Light Controller]


Select this to output status of the control signal
of the wiper-light controller and input status of
each switch to MPDr.

The [Monitoring] Screen


Click a desired controller.

4-3
Chapter 4: Monitoring

Monitoring the Main Controller

Click [Main controller] in the [Monitoring] screen. Select the desired monitoring item and click [Add] to
add the item in the [Monitoring Items] section. To
start monitoring the item, click [[F1] Start]. Up to 8
items can be selected at a time.
Click [Delete] to remove the item from the section.

The [Monitoring] Screen

4 items are selected.

Click [[F4] Analog] to display a meter. Click [[F5]


Digital] to display a graph. Click [[F6] Digital
(Multiaxial)] to display more than one item in a
graph.
Click [[F3] Stop] to stop the monitoring and return to
the monitoring item selection screen.

The Monitoring Item Selection


Screen The Monitoring
Item Selection
Box

4-4
Chapter 4: Monitoring

To start monitoring the item, select the record mode


and then click [[F1] Start].
Click [[R] Record] to instruct to start and end
recording the monitoring item.

Click [[S] Snap] if you want to instruct the point to


record the monitoring item.

Click [[F7] Start Recording] to start recording the


monitoring item.

Click [[F9] Record] to record the monitoring item for


a specified period of time.

Click [[F8] Stop Recording] to stop recording the


monitoring item.

4-5
Chapter 4: Monitoring

Other controller works in a similar way.

4-6
Chapter 5: Functions

Chapter 5: Functions
Overview

You can set or check various functions on the


engine, body, monitor, information, etc in MPDr.

• [Engine]
You can check the operation of the engine.

• [Machine Body]
You can change the settings of the control of
the machine.

• [Monitor]
You can change the settings of the monitor. The [Functions] Screen

• [Information]
You can change or check the settings of the
information controller and communication
terminal.

• [Others]
You can change or check the settings of the
others.

5-1
Chapter 5: Functions

Starting Functions

Click [Functions] in the [Main Screen] screen.

The [Main Screen]


Screen

Enter the password and click [OK].

The [Functions]
Screen Click the desired item.

5-2
Chapter 5: Functions

[Machine Body]

You can check information on the main controller.

Open the [Functions] screen.


Click [[B] Machine Body].

The [Functions] Screen

Click a desired function.

The [Machine Body]


Screen

The screen for the selected function is opened.

5-3
Chapter 5: Functions

[Special Function]

Click [[A] Special Function] in the [Machine Body]

The [Machine Body]


Screen

The [Special Function] Screen

5-4
Chapter 5: Functions

[ECO Casual Override]

You can release the ECO control temporarily. Click [[F3] Present Value].

Click [[A] Special Function] in the [Machine Body]

The [Machine Body]


The present values are displayed for all items.
Screen

To acquire status for all items, click [[F1] Select all].


To acquire status for each item, check the
[Acquiring or setting] check box for the item.

The [Special Function]


Screen

5-5
Chapter 5: Functions

Check the [Acquiring or setting] check box and The setting completion screen is displayed.
select [ECO Casual Override].

Click [[Back] Return] to return to the setting screen.

Click [[F4] Setting]

Click [Yes(OK)] in the [Inquiry] dialog box.


Click [No(Not OK)] to cancel changing the value.

5-6
Chapter 5: Functions

Other item works in a similar way.

5-7
Chapter 5: Functions

[Setting]

Click [[B] Setting] in the [Machine Body] screen.

The [Fuselage] Screen

Click a desired item to set.

The [Setting] Screen

The screen for the selected item is opened.

5-8
Chapter 5: Functions

[Constant Change] [Setting]

You can change values for the engine speed, Click [[F3] Present Value].
pump flow rate, solenoid valve output pressure,
etc.

Click [[A] Constant Change] in the [Setting].

The present values are displayed for all items.

The [Setting] Screen

To acquire status for all items, click [[F1] Select all].


To acquire status for each item, check the
[Acquiring or setting] check box for the item.

The [Constant Change]


Screen

5-9
Chapter 5: Functions

Check the [Acquiring or setting] check box for the The setting completion screen is displayed.
target item and press the up/down button to change
the value.

Click [[Back] Return] to return to the [Constant


Change] screen.

Click [[F4] Setting].

Click [Yes(OK)] in the [Inquiry] dialog box.


Click [No(Not OK)] to cancel changing the value.

5-10
Chapter 6: Uploading

Chapter 6: Uploading
Opening the [Upload] Screen

Click [Upload] in the main men screen.

The Main Menu Screen

Click a desired item.

The [Upload] Screen

6-1
Chapter 6: Uploading

Uploading Data to Global


e-Service <Individual Upload Screen>

Select [Global e-Service] as the uploading method.

Click a desired folder to upload.

1 2

Select the upload target.

1. Uploads all downloaded operation data.


Click [OK (O)] to open the login screen. You can select
more than one
2. Uploads desired operation data. Click [Select All item.
(A)] to select all
Click [OK (O)] to open the individual uploading items.
screen.

6-2
Chapter 6: Uploading

Click [Upload (U)] in the individual upload screen to


open the login screen.
Click [Close (C)] to exit from the individual
uploading screen.

Input the user ID and password and click [Upload]


to start uploading the file to Global e-Service.
Click [Cancel] to cancel uploading the file.

6-3
Chapter 6: Uploading

Outputting a File
<Individual Upload Screen>
Select [Output as File(F)] as the uploading method.

Select the upload target. Click a desired folder to upload.

1 2

1. Uploads all downloaded operation data.


Click [OK (O)] to open the folder selection screen.
You can select more
2. Uploads desired operation data. Click [Select All than one item.
(A)] to select all
Click [OK (O)] to open the individual uploading items.
screen.

6-4
Chapter 6: Uploading

<Upload File Image>


Click [Upload (U)] in the individual upload screen to
open the folder selection screen.
Click [Close (C)] to exit from the individual
uploading screen.

Click a desired folder to save.


Click [OK] to save the upload file.
Click [Cancel] to cancel saving the upload file.

6-5
Chapter 6: Uploading

(A blank page)

6-6
Chapter 7: Option

Chapter 7: Option
Selecting the [Option] Menu

Click [Option] in the [Main Menu] screen.

The [Main Menu] Screen

Click a desired item from the [Option] menu.

The [Option] Menu

7-1
Chapter 7: Option

[Communication port setting]

Click [Communication port setting] in the [Option]


screen.

Select the communication port to use from the


pull-down menu.
Click [Yes] to complete the setting.

7-2
Chapter 7: Option

[Monitoring Record Setting]

Click [Monitoring Record Setting] in the [Option] Click [Ref.(R)] in the [Option] screen.
screen.

Select the folder to save and click [OK].

Specify the recoding seconds before pressing the


record button, the recoding seconds after pressing
the record button, and the destination to save the
file.
Click [OK (Y)] to complete the setting.

7-3
Chapter 7: Option

[Password change]

Click [Password change] in the [Option] screen. Input the present password.

Click [OK (O)].

Click [Password Change(P)] in the [Option] menu.

Input the new password.

Click [Yes (Y)].

7-4
Chapter 7: Option

Enter the new password and click [OK (O)]. Click


[Cancel (C)] to cancel changing the password. Click [Yes (Y)].
Click [Clear (D)] to clear the inputted password.

Input the license ID.


Click [OK (Y)] to complete changing the password.

If You Forgot Your Password: Click [OK (O)].


Click [Forgot the password (F)].

7-5
Chapter 7: Option

Enter the new password and click [OK (O)]. Click


[Cancel (C)] to cancel changing the password.
Click [Clear (D)] to clear the inputted password.

Click [OK (Y)] to complete changing the password.

Note:
Contact with your administrator if you don't know
your license ID.

7-6
Chapter 7: Option

[Change language]

Click [Change language] in the [Option] screen. Click a desired item from the pull down menu. In
this procedure, Japanese is selected.

▼ Click the down arrow button to open the pull Click [OK (O)].
down menu. The [Select Model] screen is displayed in the
selected language.

7-7
Chapter 7: Option

[Capture setting]

Click [Capture setting] in the [Option] screen. Click [Ref.(R)] in the [Option] screen.

Select the folder to save and click [OK].

Check [Output to file] in the [Option] screen.

Click [OK (Y)] to complete the setting.

7-8
Chapter 7: Option

[Version information]

Click [Version information] in the [Option] screen.

If you want to check the version only, click [OK (Y)]


or [Cancel (C)] to return to the previous screen.

Go back to the
previous screen.

7-9
Chapter 7: Option

(A blank page)

7-10
Chapter 8: Help

Chapter 8: Help
Opening the [Help] Screen
In this procedure, English is selected.

Click [Help] in the main menu screen to open the Select a manual.

[Help] screen. Click ▼ to select the manual to open from the


pull-down menu.

Click [Display Manual (M)] in the [Help] screen.

Select an application language.


Click ▼ to select the language from the pull-down
menu.

The selected manual is displayed.

8-1
Chapter 8: Help

(A blank page)

8-2

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