With all the advantages of 1Torch® and proven Thermal Dynamics reliability, the A-Series delivers

the best in productivity, precision and performance.

• Powerful duty cycle • Dedicated valve-in-torch design

Powerful 80% Duty Cycle to handle all-day production Valve-in-torch design reduces cycle time between parts and
cutting in the toughest environments. increases productivity.
• Proven 1Torch technology • Automated torch status detection
The A-Series systems include the SL100® SV 1Torch start Software automatically detects the torch that is attached and
technology eliminating the electronic interference that switches between automation and manual modes.
can occur with other designs. The 1Torch provides quick, • Dedicated automation software for better performance
reliable starts and a strong pilot arc to pierce heavy plate. Dedicated automation software improves cycle time and
With auto-pilot restart, it can also cut expanded metal performance in many applications.
quickly and easily.
• 1Torch cable length options
• Power factor correction (A40i & A60i only) The SL100 SV Torch comes with standard ATC Quick
Lower your overall current draw and power consumption with Disconnect in lengths of 7.6 m, 10.7 m and 15.2 m. Longer
built-in PFC technology which results in lower cutting costs. torch leads up to 30.5 m are available.d
• Durable LED display (A40i & A60i only)
The system’s large, high-visibility display allows for
easy viewing of all machine settings from a distance.
The intuitive, easy-to-use display instantly provides the
necessary feedback for keeping your settings and cut quality
optimised.
• Gas optimiser
This unique technology precisely regulates air pressure,
ensuring premium cut quality and performance. simply
select amperage, torch type, torch lead length, and mode of
operation and receive visual prompts to adjust gas pressure
accordingly while retaining the flexibility to make fine
adjustments.
• Consumables end-of-life indicator
The end-of-life indicator monitors the remaining life of the
consumable parts and alerts you when it is time to replace,
maintaining optimal performance and cut quality.
• Smallest footprint and weight in its class.
Easy to install on gantries without affecting the dynamics
of the cutting machine. Long torch leads packages are no
longer necessary.
• Marking capabilities (A40i & A60i only)
Ideal for marking plates with part identifications numbers or
welding lines. Argon or air can be used depending on the
application.
• Ohmic sensing through the tip
No need for ohmic clips and wires. Exposed tips can be used for
better cut quality, especially beneficial for thinner plate.
• Fully-featured CNC interface
No need for a separate voltage divider board for ohmic
sensing. Thermal Dynamics iCNC Performance or similar
CNC systems can be connected directly.

6 Thermal Dynamics Europe / Italy +39 02 36546801 / Germany +49 (0) 2631 999960
 A-SERIES

Features - A40i / A60i

Front Panel Controls 3 1

6 5 4
• Large Numeric Display for Cutting
14 12
current and status messages
• Mode selection
• Current control CNC Interface Connector
• Consumables end of life indicator on Rear of Power Supply
• Gas pressure indicator • 3, 4 Plasma Start/Stop Signal
• Torch type and lead length indicator • 5, 6 Divided Arc voltage
• 10, 11, 13 Plate contact for
Ohmic sensing
ATC ® Quick Disconnect • 12, 14 Ok-to-Move
• Torch detection allows fast
change from an automation
torch to a hand torch • Standard Keyhole
Mounting Feet

• Dinse style Quick disconnect work cable

Features - A80/ A120

3 1
6 5 4

14 12
Front Panel Controls
• Power Switch
• Mode Selection CNC Interface Connector
• Current Control on Rear of Power Supply
• Pressure control • 3, 4 Plasma Start/Stop Signal
• Status display LEDs • 5, 6 Divided Arc voltage
• Pressure / Error indicators • 10, 11, 13 Plate contact for
Ohmic sensing
• 12, 14 Ok-to-Move

ATC ® Quick Disconnect

• Torch detection allows fast
change from an automation
torch to a hand torch
• Standard Keyhole
Mounting Feet

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 A-SERIES
Specifications
A40i A60i A80 A120
Rated Output 40 Amps 60 Amps 80 Amps 120 Amps
20 - 40 Amps, 60 Amps Max., 20 - 60 Amps, 80 Amps Max., 30 - 80 Amps, 100 Amps Max., 30 - 120 Amps, 120 Amps Max.,
Output Range
Adjustable Adjustable Adjustable Adjustable
Production Piercing
6 mm 10 mm 12 mm 15 mm
and Cutting Capacity
Maximum Piercing and
12 mm 15 mm 20 mm 20 mm
Cutting Capacity
Maximum Edge Start 25 mm 25 mm 30 mm 40 mm

Input Volts 380/400V, 3 ph, 50/60 Hz 380/400V, 3 ph, 50/60 Hz 380/400V, 3 ph, 50/60 Hz 380/400V, 3 ph, 50/60 Hz

Input Amps @ 7.7 (380V, 3 ph) 12.9 (380V, 3 ph) 29 (380V, 3 ph) 35 (380V, 3 ph)
Max Output 7.4 (400V, 3 ph) 12.3 (400V, 3 ph) 28 (400V, 3 ph) 36 (400V, 3 ph)

Kilowatt Output 4.8 kW 7.9 kW 12 kW 15.4 kW

80% @ 40 Amps 80% @ 60 Amps 80% @ 80 Amps 80% @ 120 Amps

Duty Cycle
100% @ 30 Amps 100% @ 50 Amps 100% @ 70 Amps 100% @ 100 Amps

MAX OCV 300 VDC 300 VDC 260 VDC 260 VDC
Air@ 5.2 bar @ 189 lpm Air@ 5.2 bar @ 189 lpm
Gas Type Air @ 5.2 bar) @ 189 lpm) Air @ 5.5 bar @ 189 lpm
Argon (Marking) @ 5.2 bar @ 189 lpm Argon (Marking) @ 5.2 bar @ 189 lpm
Pilot Start Cartridge Start Cartridge Start Cartridge Start Cartridge
15.9kg - Unit, Power Cable, 15.9kg - Unit, Power Cable, 28.6kg - Unit, Power Cable, 28.6kg - Unit, Power Cable,
Weight
(Torch and Leads) (Torch and Leads) (Torch and Leads) (Torch and Leads)

Dimensions H 359 mm x W 199 mm x L 536 mm H 359 mm x W 199 mm x L 536 mm H 343 mm x W 248 mm x L 660 mm H 343 mm x W 248 mm x L 660 mm

Work Cable 6.1m 6.1 m 6.1 m 6.1 m

CNC rear panel connector: Start/Stop, OK to CNC rear panel connector: Start/Stop, OK to CNC rear panel connector: Start/Stop, OK to CNC rear panel connector: Start/Stop, OK to
Control
Move, Divided arc voltage, Plate contact. Move, Divided arc voltage, Plate contact. Move, Divided arc voltage, Plate contact. Move, Divided arc voltage, Plate contact.

Input Power Cable 2 m without plug (400V) 2 m without plug (400V) 2 m without plug (400V) 2 m without plug (400V)

Warranty 3 Years Power Supply & 1 Year Torch 3 Years Power Supply & 1 Year Torch 3 Years Power Supply & 1 Year Torch 3 Years Power Supply & 1 Year Torch

Certiications IP-23C, CSA, NTRL/C, CE, CCC IP-23C, CSA, NTRL/C, CE, CCC IP-23C, CSA, NTRL/C, CE, CCC IP-23C, CSA, NTRL/C, CE, CCC
Torch Coniguration
Torch SL100® SV w/ATC® , 180° Automation
SL100SV - 7.6m Leads 1-5634-4 1-6634-4 1-1334-4 1-1734-4
SL100SV - 10.6m Leads 1-5636-4 1-6636-4 1-1336-4 1-1736-4
SL100SV - 15.2m Leads 1-5635-4 1-6635-4 1-1335-4 1-1735-4

*Systems include: power supply, automation torch with 35 mm diameter non-metallic mounting tube / 32 pitch rack (detachable),
pinch block assembly, CNC interface cable, spare parts kit (15 tips, 3 electrodes, start cartridge), input power cable (selected systems), work (subject to change without notice)
cable, and clamp.

Cut Speed Charts

Cut Speed Chart - Mild Steel Cut Speed Chart - Stainless Steel Cut Speed Chart - Aluminium
Amps Plasma/Shield Thickness Speed Amps Plasma/Shield Thickness Speed Amps Plasma/Shield Thickness Speed
[mm] mm/min [mm] mm/min [mm] mm/min
40 Air/Air 1 3990 40 Air/Air 2 1140 40 Air/Air 2 3500
2 2920 3 980 3 2350
3 1810 5 715 5 1740
5 1345 60 Air/Air 4 2865 60 Air/Air 4 5230
60 Air/Air 4 3650 6 1790 6 2640
6 2145 10 725 10 1085
10 1180 12 580 12 845
12 795 80 Air/Air 6 2765 80 Air/Air 6 3190
80 Air/Air 6 2745 10 1070 10 1330
10 1060 12 765 12 1060
12 1025 100 Air/Air 10 1575 15 745
15 610 12 1255 100 Air/Air 10 1575
100 Air/Air 10 1790 15 685 12 1255
12 1310 120 Air/Air 10 2390 20 470
20 490 12 1750 120 Air/Air 10 2660
120 Air/Air 10 2100 15 1160 12 2100
12 1860 15 1445
15 1320
20 720
Note: The cutting speed chart includes preliminary data and is subject to change without notice. Take care in comparison. The speeds noted above are best cut speeds. Often, competitors show
maximum cutting speeds. Although much higher speeds can be achieved, edge quality and bevel angle may be compromised. The capabilities shown in this table were obtained by using new
consumables, correct gas and current settings, accurate torch height control and with the torch perpendicular to the workpiece. Please contact Thermal Dynamics for more information.

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