z2000 Series Advanced
Vector Control Inverter
User's Manual
• Thank you very much for your buying Z2000 series High-
performance Vector Control Inverter.
• Before use, please read this manual thoroughly to ensure proper
usage. Keep this manual at an easily accessible place so that can
refer anytime as necessary.
Safety Precautions
Please read this operation manual carefully before installation,
operation, maintenance ar inspection ln this manual, the safety
precautions were sorted to "WARNING" ar "CAUTION".
lndicates a potentially dangerous situation which,
_ÂWARNING if can not avoid will result in death ar serious
lnjury.
lndicates a potentially dangerous situation which,
if can not avoid will cause minar or moderate
AcAUTION injury and damage the device. This Symbol is
also used for waming any un-safety operation.
ln some cases, even the contents of "CAUTION"
still can cause serious accident. Please follow
these important precautions in any situation.
ln some cases, even the contents of "CAUTION" still can cause
serious accident. Please follow these important precautions in any
situation.
ln some cases, even the contents of "CAUTION" still can cause
serious accident. Please follow these important precautions in any
situation.
* NOTE indicate the necessary operation to ensure the device run
properly.
Warning Marks are placed on the front cover of the inverter.
Please follow these indications when using the inverter.
WARNING
• May cause i nju ry or electric shock.
• Please follow the instructions in the manual bafore installation or
operation.
• Disconnect all power line before opening front cover of unit. Wait
at least 10 minutes until DC Bus capacitors discharge.
• Use proper groundlng technlques.
• Never connect AC power to output UVW terminais.
Operation lnstruction of Z2000 Series Inverter
Contents
Chapter 1 lntroduction ..................................................................1
1.1 Technology Features ........................................................... 1
1.2 Description of Name Plate....................................................3
1.3 Selection Guide ....................................................................4
Chapter 2 lnstallation and wiring .................................•..•..•.........5
2.1 Environment and installation requirements .......................... 5
2.2 The opening size of the keyboard ........................................9
2.3 The Inverter Wiring ...............................................................9
2.3.1 The inverter wiring of the main part ........................... 9
2.3.2 the descriptions of peripheral devices ....................... 9
2.3.3 Precautions main circuit wiring ................................ 10
2.3.4 Device recommended specifications ....................... 11
2.3.5 Main circuit terminais and description...................... 12
2.4 Control Terminals................................................................ 14
2.4.1 Control Terminal Description.................................... 15
Chapter 3 Operatlon ...................•................................................17
3.1 Digital Operator Description ............................................... 17
3.1.1 the picture of the panei ............................................ 17
3.1.2 the descriptions of the key's function ....................... 18
3.1 .3 lndicator light descriptions ....................................... 18
3.2 Operational process ........................................................... 19
3.2.1 Parameter Settings .................................................. 19
Contents 1
Contents
3.2.2 Fault reset.. ..............................................................20
3.2.3 Motor parameter self learning .................................. 20
3.3 Running state .....................................................................21
3.3.1 Power-on initialization ......................................... ...21
3.3.2 Standby status ........................................................21
3.3.3 Motor parameters self-leaming ............................... 21
3.3.4 Running ...................................................................21
3.3.5 Failure ......................................................................21
3.4 Quick commissioning .........................................................21
Chapter 4 Detailed Function Description ..................................23
Chaptar 5 Fault chacking and rulad out .................................. 118
5.1 Fault alarm and countermeasures .................................... 118
5.2 Common Faults and Solutions ......................................... 123
Chapter 6 Maintenance .............................................................125
6.1 lnspection ......................................................................... 125
6.2 Periodic Maintenance ....................................................... 125
6.3 Replacement ofwearing parts .......................................... 126
6.4 Inverter Warranty .............................................................. 126
Chaptar 7 Paripheral Cavices Selaction ..................................127
7 .1 Peripheral Devices Description ........................... ............. 127
7 .2 Applied Braking resistor Specification .............................. 127
Contents 2
Operation lnstruction of Z2000 Series Inverter
Appendix A List of Function Parameters ................................130
Appendix B Communication Protocol .....................................170
Contents 3
Chapter 1 lntroduction
Chapter 1 Introduction
1.1 Technology Features
Item Z2000
Sensorless flux vector control (SFVC)
Control mede
Voltage/Frequency (V/F) control
Maximum Vector control: 0-320 Hz
frequency V/F contrai: 0-3200Hz
1-16 kHz
Carrier frequency The carrier frequency is automatically adjusted
based on lhe load features.
Input frequency Dgital setting: 0.01 Hz
esolution Analog setting: maximum frequency x 0.025%
G type: 0.5 Hz/150% (SFVC)
Startup torq ue
P type: 0.5 Hz/100%
Speed range 1:100 (SFVC)
Speed stability
± 0.5% (SFVC)
accuracy
G type: 60s for 150% of lhe rated current, 3s for
§~ Overload capacity
180% of lhe rated current.
g, 5. P type: 60s for 120% of the rated current, 3s for
o D> 150% of lhe rated current.
iila Fixed boost
Torque boost
Cuslomized boost 0.1 o/o-30.0%
Straight-line V/F curve
Multi-point V/F curve
V/F curve
N-power V/F curve (1.2-power, 1.4-power,
1.6-power,1.8-power, square)
V/F separalion Two types: complete separation; half separation
Straight-line ramp
S-curve ramp
Rampmode
Four groups of acceleration/deoeleration time with
lhe range of O.Q-8500.0s
DC braking frequency: 0.00 Hz to maximum frequency
DC braking Braking time: 0.0-100.0s
Braking action current value: 0.0%-100.0%
JOG frequency range: 0.00-50.00 Hz
JOG contrai
JOG acceleration/deceleration time: 0.0-6500.0s
Operation lnstruction of Z2000 Series Inverter
Item Z2000
Onboard multiple lt implements up to 16 speeds via the simple PLC
preset speeds function or combination of X terminal states
lt realizes pracess-<:antrolled closed loop contrai
Onboard PID
system easily.
Auto voltage lt can keep constant output voltage automatically
regulation (AVR) when the mains voltage changes.
Overvoltage/ The current and voltage are limited automatically
OVercurrent stall during lhe running process soas to avoid frequent
contrai tripping due to overvoltage/over current.
Torque llmlt and li can limit the Iorque automatically and preveni fll!quent
contrai over current bipping during lhe running process.
The load feedback energy compensates lhe voltage
lnstantaneous
reduction so that lhe AC drive can continue to run
stop doesn't stop
2'cn for a short time.
:::> lii
a=> Rapid current lt helps to avoid frequent over current faults of the
õ"i limit AC drive.
iila Contrai of asynchranous motor is implemented
High performance through lhe high-performance current vector
contrai technology.
Timing contrai Time range: 0.0-6500.0 minutes
Communication
RS485
methods
Running Given by the panei, contrai terminais,
command Serial communication port,can be switched by many
channel ways
1O kinds of frequency source,given by
Frequency source Digital analog voitage, analog current,Pulse, serial
port.can be switched by many ways
Auxiliary 1O kinds of Frequency source,can easily realize
frequency source Micro adjustment,frequency Synthesizer
6 digital input terminais, one of which supports up to
100 kHz high-speed pulse input (optional).
Input terminais 2 analog input terminal, one of which only supports
o :1 0-1 O V voltage input and the other supports 0-1 OV
e: 'O
"Ô s. voltage input or 4-20 mA current input.
e: li>
-=>a. 1 digital output terminal
1 relay output terminal
Output terminal
1 analog output terminal :that supports 0-20 mA
current output or 0-1 OV voltage output
·2·
Chapter 1 lntroduction
Item Z2000
LED display lt displays the parameters.
o
"O <D
.g Key locking and
lt can lock the keys partially or completely and
define the function range of some keys so as to
~_.,,
iil function selection
prevent mis-function.
g·g
"O o Motor short-circuit detection at power-on, output
Ili : i phase loss protection, over-currenl protection,
: i ::r
<D - Proteclion mode
-<D over-voltage protection, under voltage protection,
overheat protection and overload protection.
lnstallation lndoor, avoid direct sunlight, dust, corrosiva gas,
locatlon combustible gas, oll smoke, vapour, drlp or sal!.
Lower than 1OOOm (Lower the grades when using
m Altitude
:i higher then 1000m)
:s.
a :i
Ambient
temperatura
-1 OºC --40ºC (Lower the grades if the ambient
temperatura is between 40ºC and 50ºC)
3
~ Humidity Less than 95%RH, without condensing
2
Vlbration Less than 5.9 m/s (0.6 g)
Storage
-20'C-60'C
temperature
1.2 Description of Name Plate
MODEL: Z2400-3R7G/5R5P-o
INPUT: 3PH 380V 50Hz/60Hz
OU'IPUT: 3PH 380V 9.0/13.0
FREQ RANGE: 0.1-320Hz 3.7/5.5kW
mmmnmmm~OO[[I
(14011311111)
eE
MODE: Z - 2 - 400 - 3R7G/5R5P - o
T~
T specific symbol
(Blank for normal product)
3R7: 3.7KW
G: Constant torque
P: Variable torque
' - - - - - - - - - - - 200: 1 PH AC220V
400: 3PH AC380V
600: 3PH AC660V
.____ _ _ _ _ _ _ _ _ 2 : Z2000 series inverter
8: zaooo series inverter
' - - - - - - - - - - - - - Z: Trade Mark
Operation lnstruction of Z2000 Series Inverter
1.3 Selection Guide
1.3PH AC380V±15%/1 PH AC220V±15%
Rateei
Rated Output Motor
Output Rated Input
Model No. Current Power
Power current (A)
(A) (kW)
(KW)
1PH/3PH AC 220V •15%-15%
Z2200-0R4G 0.4 5.4 2.4 0.4
Z2200-0R75G 0.75 7.2 4.5 0.75
Z2200-1R5G 1.5 10 7.0 1.5
Z2200-2R2G 2.2 16 10.0 2.2
Z2200-3R7G 3.7 23 16.0 3.7
3PH AC380V:1:15%
Z2400-0R75G 0.75 3.8 2.5 0.75
Z2400-1R5G 1.5 5 3.7 1.5
Z2400-2R2G 2.2 5.8 5.0 2.2
Z2400-3R7G/5R5P 3.7/5.5 10.0/15.0 9.0/13.0 3.7/5.5
Z2400-5R5G 5.5 15.0 13.0 5.5
Z2400-7R5P 7.5 14 17.5 7.5
Z2400-7R5G/11 P 7.5/11 20.0/26.0 17.0/25.0 7.5/11
Z2400-11 G/15P 11/15 26.0/35.0 25.0/32.0 11/15
Z2400-15G/18.5P 15/18.5 35.0/38.0 32.0/37.0 15/18.5
Z2400-18.5G/22P 18.5/22 38.0/46.0 37.0/45.0 18.5/22
Z2400-22G/30P 22/30 46.0/62.0 45.0/60.0 22130
Z2400-30G/37P 30/37 62.0/76.0 60.0/75.0 30/37
Z2400-37G/45P 37/45 76.0/90.0 75.0/90.0 37/45
Z2400-45G/55P 45/55 90.0/105.0 90.0/110.0 45/55
Z2400-55G 55 105.0 110.0 55
Z2400-75P 75 140.0 150.0 75
Z2400-75G/90P 75/90 140.0/160.0 150.0/176.0 75/90
Z2400·90G/110P 90/110 160.0/210.0 176.0/210.0 90/110
Z2400-11 OG/132P 110/132 210.0/240.0 210.0/253.0 110/132
Z2400-132G/160P 132/160 240.0/290.0 253.0/300.0 132/160
Z2400-160G/185P 160/185 290.0/330.0 300.0/340.0 160/185
Z2400-185G/200P 185/200 330.0/370.0 340.0/380.0 185/200
Z2400-200G/220P 200/220 370.0/410.0 380.0/420.0 200/220
Z2400-220G/250P 220/250 410.0/460.0 420.0/470.0 220/250
Chapter 2 lnstallation and wiring
Chapter 2 Installation and wiring
2.1 Environment and installation requirements
lnverter's installation environment on the service life of inverter, and
has direct influence on the normal function, Inverter can't satisfy the
specification of environment , protection or fault could lead to the
Inverter.
Z2000 series inverter of wall hung inverter, please use the vertical
lnstallation so that the alr convection and the heat dlsslpatlon effect
can be better.
lnverter's installation environment, please make sure must comply
with
(01)-10ªC to+ 40ªC ambient temperatura
(02) Environment humidity O- 95% and no condensation
(03)Avoid direct sunlight
(04) Environment does not contain corrosiva gas and liquid
(05) Environment without dust, floating fiber, cotton and metal
particles
(06) Away from the radioactive material and fuel
(07) Away from electromagnetic interference source (such as
electric welding machine, big power machine)
(08) lnstalled planar solid, no vibration, if it cannot avoid vibration,
please add antivibration pads to reduce the vibration
(09) Please install the inverter in the well ventilated place, easy
to check and maintain, and install on the solid non-combustible
material, away from the heating element (such as braking
resistance, etc.)
(1 O) Inverter installation please reserve enough space, especially
many inverters' installation, please pay attention to the placement
of the frequency Inverter, and configure cooling fans, make the
environment temperature lower than 45ªC.
(11) Inverter can output the rated power when installed with altitude
of lower than 1OOOm. lt will be derated when the altitude is higher
·5 ·
Operation lnstruction of Z2000 Series Inverter
than 1000m.
(1 )single inverter installation
Morethan
SOmm
-
- J
(2)Multiple inverters installed in one contrai cabinet.
Please pay attetion:
(i)when encasing the multiple inverters,install them in paralled as a
cooling measure.
Favorable placing Unfavorable placing
®lf multiple inverters are installed in one contrai cabinet,please
leave enough clearances and take cooling measure.
·6·
